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Installation, Operation & Maintenance Instructions Manual
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York YVAA Installation, Operation & Maintenance Instructions Manual

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Page 1
AIR-COOLED SCREW
LIQUID CHILLERS
INSTALLATION, OPERATION, MAINTENANCE
MODEL YVAA STYLE A
AIR-COOLED SCREW LIQUID CHILLERS WITH
VARIABLE SPEED DRIVE
FRAME SIZES 015 - 052

Supersedes: 201.28-NM1.1 (1117) Form 201.28-NM1.1 (118)

035-23219-100
150 - 500 TONS
525 - 1750 KW
50 AND 60 HZ
HFC-134A OR R-513A
Issue Date:
January 31, 2018
LD15045
Page 2
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
This equipment is a relatively complicated apparatus. During rigging, installation, operation, maintenance, or service, individuals may be exposed to certain com­ponents or conditions including, but not limited to: heavy objects, refrigerants, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and responsibility of rigging, instal­lation, and operating/service personnel to identify and recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in
which it is situated, as well as severe personal injury or death to themselves and people at the site.
This document is intended for use by owner-authorized rigging, installation, and operating/service personnel. It is expected that these individuals possess independent training that will enable them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood the on-product labels, this document and any referenced materials. This in­dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
Indicates a possible hazardous situation which will result in death or serious injury if proper care is not taken.
Identies a hazard which could lead to
damage to the machine, damage to other equipment and/or environmental pollu­tion if proper care is not taken or instruc­tions and are not followed.
Indicates a potentially hazardous situa­tion which will result in possible injuries or damage to equipment if proper care is not taken.
External wiring, unless specied as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specications and must be performed only by a qualied
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2
Highlights additional information useful to the technician in completing the work being performed properly.
JOHNSON CONTROLS
Page 3
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
CHANGEABILITY OF THIS DOCUMENT
In complying with Johnson Controls’ policy for con­tinuous product improvement, the information con­tained in this document is subject to change without notice. Johnson Controls makes no commitment to update or provide current information automatical­ly to the manual or product owner. Updated manu­als, if applicable, can be obtained by contacting the nearest Johnson Controls Service office or ac­cessing the Johnson Controls QuickLIT website at
http://cgproducts.johnsoncontrols.com.
The Control/VSD Cabinet contains lethal high AC and DC voltages. Before per­forming service inside the cabinet, remove the AC supply feeding the chiller and verify using a non-contact voltage sensor.
The DC voltage on the VSD DC Bus will take 5 minutes to bleed off, after AC power is removed. Always check the DC Bus Voltage with a Voltmeter to assure the capacitor charge has bled off before working on the system.
It is the responsibility of rigging, lifting, and operat­ing/ service personnel to verify the applicability of these documents to the equipment. If there is any ques­tion regarding the applicability of these documents, rigging, lifting, and operating/service personnel should verify whether the equipment has been modified and if current literature is available from the owner of the equipment prior to performing any work on the chiller.
CHANGE BARS
Revisions made to this document are indicated with a line along the left or right hand column in the area the revision was made. These revisions are to technical in­formation and any other changes in spelling, grammar or formatting are not included.
NEVER allow the Control Panel VSD Cabinet doors to remain open if there is a potential for rain to enter the panel.
Keep doors closed and assure all latches 
are engaged on each door unless the unit is being serviced.
NEVER short out the DC Bus to dis-
charge the lter capacitors.
NEVER place loose tools, debris, or any objects inside the Control Panel/VSD Cabinet.
ALWAYS lockout the disconnect supply­ing AC to the chiller.
The 1L Line Inductor will reach operating temperatures of over 150°C (300°F.) DO NOT open panel doors during operation. Assure the inductor is cool whenever working near the inductor with power OFF.
ASSOCIATED LITERATURE
MANUAL DESCRIPTION FORM NUMBER
Equipment Pre-Startup and Startup Checklist 201.28-CL2
YVAA Style A Frame Size 015 - 027, 2 Compressor 60 Hz (150-350 Tons) YVAA Style A Frame Size 054 - 098, 2 Compressor 50 Hz (525-950 KW) Manufactured before April 2012
201.28-RP1
YVAA Style A Frame Size 015 - 052, 2 Compressor 50 & 60 Hz (150-500 Tons) (Manufactured after April 2012 to before September 2014)
YVAA Style B Frame Size 015 - 052, 2 Compressor 50 & 60 Hz (150-500 Tons) (Manufactured after September 2014)
JOHNSON CONTROLS
201.28-RP2
201.28-RP3
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FORM 201.28-NM1.1
ISSUE DATE: 10/12/2017
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JOHNSON CONTROLS
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FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE OF CONTENTS
SECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY ......................................................................13
Introduction ..................................................................................................................................................... 13
Warranty .........................................................................................................................................................13
Quality Assurance and Safety ........................................................................................................................14
Fluorinated Greenhouse Gases .....................................................................................................................14
Responsibility for Safety ................................................................................................................................. 14
About This Manual..........................................................................................................................................14
Misuse of Equipment ...................................................................................................................................... 14
Suitability for Application ....................................................................................................................... 14
Structural Support .................................................................................................................................15
Mechanical Strength .............................................................................................................................15
General Access .....................................................................................................................................15
Pressure Systems .................................................................................................................................15
Electrical ................................................................................................................................................ 15
Rotating Parts ........................................................................................................................................15
Sharp Edges ..........................................................................................................................................15
Refrigerants and Oils .............................................................................................................................16
High Temperature and Pressure Cleaning ............................................................................................16
Emergency Shutdown ...........................................................................................................................16
Safety Labels .........................................................................................................................................16
SECTION 2 - PRODUCT DESCRIPTION ............................................................................................................... 17
General System Description ........................................................................................................................... 17
Semi-Hermetic YORK Twin-Screw Compressors ...........................................................................................19
Evaporator ...................................................................................................................................................... 19
Condenser ...................................................................................................................................................... 19
Refrigerant Circuit ..........................................................................................................................................19
Electrical ......................................................................................................................................................... 19
Building Automation System Capabilities ....................................................................................................... 20
Microcomputer Control Center .......................................................................................................................20
Display Data .......................................................................................................................................... 20
Programmable Setpoints ...................................................................................................................... 20
Accessories and Options ................................................................................................................................ 21
Sound Attenuation ................................................................................................................................. 21
Fan Options .................................................................................................................................................... 21
Condenser Coils ............................................................................................................................................. 21
Condenser Coil Protection ....................................................................................................................21
Protective Chiller Panels .......................................................................................................................21
Evaporator Options ...............................................................................................................................22
Controls Options ....................................................................................................................................22
General Options ....................................................................................................................................22
Vibration Isolation .................................................................................................................................. 23
SECTION 3 - RIGGING, HANDLING AND STORAGE ..........................................................................................25
Lifting Weights ................................................................................................................................................ 25
Delivery and Storage ...................................................................................................................................... 25
Inspection ....................................................................................................................................................... 26
Moving the Chiller ........................................................................................................................................... 26
Unit Removal From Shipping Container ......................................................................................................... 26
Lifting Using Lugs ........................................................................................................................................... 26
Lifting Using Shackles .................................................................................................................................... 26
JOHNSON CONTROLS
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FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
TABLE OF CONTENTS (CONT'D)
SECTION 4 - INSTALLATION ................................................................................................................................ 37
Location Requirements ..................................................................................................................................37
Outdoor Installations ......................................................................................................................................37
Location Clearances ....................................................................................................................................... 37
Recommended Minimum Clearances ...................................................................................................38
Vibration Isolators ........................................................................................................................................... 39
Installation .............................................................................................................................................39
Shipping Braces .............................................................................................................................................39
Chilled Liquid Piping ....................................................................................................................................... 39
General Requirements ..........................................................................................................................39
Evaporator Pressure Drop .............................................................................................................................. 40
Water Treatment ............................................................................................................................................. 41
Pipework Arrangement ................................................................................................................................... 41
Minimum Water Volume ................................................................................................................................. 42
Leaving Water Temperature Out of Range ..................................................................................................... 42
Thermal Storage ............................................................................................................................................. 43
Variable Primary Flow ....................................................................................................................................43
Connection Types and Sizes .......................................................................................................................... 43
Evaporator Connections ................................................................................................................................. 43
Option Flanges ...................................................................................................................................... 45
Refrigerant Relief Valve Piping ....................................................................................................................... 45
Electrical Connection ...................................................................................................................................... 45
Power Wiring .................................................................................................................................................. 46
Power Supply Wiring ...................................................................................................................................... 46
115VAC Control Supply Transformer ..............................................................................................................46
Control Wiring ................................................................................................................................................. 46
Volts Free Contacts ........................................................................................................................................ 47
Chilled Liquid Pump Starter ...................................................................................................................47
Run Contact ..........................................................................................................................................47
Alarm Contacts ...................................................................................................................................... 47
System Inputs ................................................................................................................................................. 47
Flow Switch ...........................................................................................................................................47
Remote Run / Stop ................................................................................................................................ 47
Remote Print .........................................................................................................................................47
Optional Remote Setpoint Offset – Temperature...................................................................................47
Optional Remote Setpoint Offset – Current ........................................................................................... 47
Optional Remote Setpoint Offset – Sound Limiting ............................................................................... 47
Power Supply Wiring ...................................................................................................................................... 48
Single Point Wiring ................................................................................................................................ 48
Voltage Utilization Range ......................................................................................................................48
Dual Point Wiring ...................................................................................................................................49
Customer Control Wiring ................................................................................................................................ 50
SECTION 5 - TECHNICAL DATA ...........................................................................................................................63
Nomenclature ................................................................................................................................................. 63
Elastomeric Isolator Installation ...................................................................................................................... 90
Elastomeric Isolator Specifications ................................................................................................................. 91
One Inch Deflection Isolator Installation ......................................................................................................... 92
One Inch Deflection Spring Isolator Specifications ........................................................................................93
CPX-xx-xxx ............................................................................................................................................93
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FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE OF CONTENTS (CONT'D)
Two Inch Deflection Isolator Installation And Adjustment ............................................................................... 94
Two Inch Deflection, Restrained Spring Isolator Specifications .....................................................................95
Y2RSI-xx-xxx .........................................................................................................................................95
SECTION 6 - COMMISSIONING ............................................................................................................................97
Preparation ..................................................................................................................................................... 97
Inspection ............................................................................................................................................. 97
Refrigerant Charge ................................................................................................................................ 97
Correct System Refrigerant Charge ...................................................................................................... 97
Service and Oil Line Valves ................................................................................................................... 97
Compressor Oil .....................................................................................................................................97
Fans .....................................................................................................................................................98
Isolation / Protection .............................................................................................................................. 98
Control Panel .........................................................................................................................................98
Power Connections ...............................................................................................................................98
Grounding ..............................................................................................................................................98
Water System ........................................................................................................................................98
Flow Switch ...........................................................................................................................................98
Temperature Sensor(s) .......................................................................................................................... 98
Programmed Options ............................................................................................................................98
Programmed Settings ...........................................................................................................................98
Date and Time ....................................................................................................................................... 98
Start/Stop Schedule ..............................................................................................................................98
Setpoint and Remote Offset .................................................................................................................. 99
First Time Start Up .........................................................................................................................................99
Interlocks ............................................................................................................................................... 99
Unit Switch ............................................................................................................................................99
Startup ................................................................................................................................................... 99
Oil Pressure ...........................................................................................................................................99
Loading ..................................................................................................................................................99
Condenser and Fan Rotation ................................................................................................................99
System Charge ......................................................................................................................................99
General Operation ....................................................................................................................................... 100
Operation in Sub-freezing Conditions .................................................................................................100
Unit Maintenance and Shutdown in Sub-freezing Conditions ............................................................100
SECTION 7 - OPERATION ...................................................................................................................................101
Operating Controls .......................................................................................................................................101
Unit Switch ..........................................................................................................................................101
Keypad ................................................................................................................................................101
Keypad Data Entry Mode ....................................................................................................................102
Display .................................................................................................................................................102
Anti-recycle Timer ................................................................................................................................102
Evaporator Pump Control .................................................................................................................... 102
Evaporator Heater Control ..................................................................................................................103
Alarms .................................................................................................................................................103
Chiller Run Contact .............................................................................................................................103
Flow Switch Control .............................................................................................................................103
Remote Run / Stop .............................................................................................................................. 103
JOHNSON CONTROLS
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FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
TABLE OF CONTENTS (CONT'D)
Basic Operating Sequence ........................................................................................................................... 103
Start Sequence and Loading ............................................................................................................... 103
Unit Warning .................................................................................................................................................103
Unit Warning Operation .......................................................................................................................103
Low Battery Warning ...........................................................................................................................103
Microboard (331-03478-xxx) ........................................................................................................................104
Power Supplies and LEDs ...................................................................................................................104
Power Supply Test Points ....................................................................................................................104
Conguration Jumpers .......................................................................................................................104
Building Automation System (BAS) Communications ..................................................................................106
Using Communications Protocol .........................................................................................................106
E-Link or SC-EQ Interface ............................................................................................................................ 107
SC-EQ or E-Link BAS Communications Card .............................................................................................. 110
VSD ..................................................................................................................................................... 118
Program Update ........................................................................................................................................... 118
Data Logging ................................................................................................................................................ 118
Invalid Number of Compressors Warning............................................................................................ 119
Invalid Serial Number Warning ............................................................................................................ 119
Unit Safeties ................................................................................................................................................. 120
Unit Safety Operation .......................................................................................................................... 120
High Ambient Temp Fault .................................................................................................................... 120
Low Ambient Temp Fault ..................................................................................................................... 120
Low Leaving Chilled Liquid Temp Fault ............................................................................................... 120
VSD Communications Failure Fault ....................................................................................................120
System Safeties (Faults) ..............................................................................................................................121
System Safety (Fault) Operation ......................................................................................................... 121
High Discharge Pressure Cutout (Software) Fault ..............................................................................121
High Discharge Pressure Cutout (HPCO) (Hardware) Fault .............................................................. 121
Low Suction Pressure Cutout (Software) Fault ...................................................................................122
Low Motor Current Cutout Fault .......................................................................................................... 122
High Differential Oil Pressure Cutout Fault .........................................................................................122
Low Differential Oil Pressure Cutout Fault ..........................................................................................122
High Discharge Temperature Cutout Fault .......................................................................................... 123
Low Discharge Superheat Cutout Fault ..............................................................................................123
Discharge Pressure Load Limiting/Unloading .....................................................................................123
Suction Pressure Load Limiting/Unloading .........................................................................................124
Sensor Failure Cutout Fault ................................................................................................................124
High Motor Temperature Cutout Fault ................................................................................................. 125
System Control Voltage Cutout Fault ..................................................................................................125
Eductor Clog Fault ...............................................................................................................................125
8
JOHNSON CONTROLS
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FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE OF CONTENTS (CONT'D)
SECTION 8 - MICROPANEL ................................................................................................................................127
SECTION 9 - MAINTENANCE .............................................................................................................................. 161
General Requirements .................................................................................................................................161
Weekly Maintenance ...........................................................................................................................161
Unit Status ........................................................................................................................................... 161
Refrigerant Leaks ................................................................................................................................ 161
Operating Conditions ...........................................................................................................................161
Compressor Oil Level .......................................................................................................................... 161
Refrigerant Charge .............................................................................................................................. 161
Adding Charge to a System ................................................................................................................161
Refrigerant Removal, Evacuation and Charging a YVAA Chiller ................................................................. 162
Refrigerant Removal ...........................................................................................................................162
Evacuating a System ...........................................................................................................................162
Charging Refrigerant into a System ....................................................................................................163
Microchannel Coil Cleaning .......................................................................................................................... 163
Scheduled Maintenance ...................................................................................................................... 163
Maintenance Requirements for YVAA Chillers .............................................................................................164
R-513A Conversion Table ............................................................................................................................ 168
R-513A Conversion Table ............................................................................................................................ 169
SECTION 10 - DECOMMISSIONING, DISMANTLING AND DISPOSAL ............................................................175
JOHNSON CONTROLS
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Page 10
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
LIST OF FIGURES
FIGURE 1 - YVAA Air-Cooled Screw Liquid Chiller with Variable Speed Drive ....................................................... 17
FIGURE 2 - Chiller Control System ......................................................................................................................... 18
FIGURE 3 - View of York Control Center User Interface ......................................................................................... 20
FIGURE 4 - Acceptable Minimum Clearances Around/Between Unit(s) .................................................................38
FIGURE 5 - Three Pass Water Pressure Drop, english units ..................................................................................40
FIGURE 6 - Two Pass Water Pressure Drop, SI Units ............................................................................................41
FIGURE 7 - Pipework Arrangement ........................................................................................................................ 41
FIGURE 8 - Leaving Water Temperature Out of Range Suggested Layout ............................................................ 42
FIGURE 9 - Suggested Layout For Applications With A Flow Rate Less Than The Evaporator
Minimum Allowable Flow Rate .............................................................................................................42
FIGURE 10 - Suggested Layout For Applications With A Flow Rate Greater Than The Evaporator
Maximum Allowable Flow Rate ..........................................................................................................42
FIGURE 11 - Victaulic Groove ................................................................................................................................. 43
FIGURE 12 - Flange For GB Vessels ......................................................................................................................45
FIGURE 13 - Flange Attachment ............................................................................................................................. 45
FIGURE 14 - Single Point Power Wiring .................................................................................................................48
FIGURE 15 - Dual Point Power Wiring .................................................................................................................... 49
FIGURE 16 - Customer Control Connections .........................................................................................................50
FIGURE 17 - YVAA Dimensions ..............................................................................................................................82
FIGURE 18 - Keyboard and Display......................................................................................................................101
FIGURE 19 - New 331-03478-xxx Microboard ...................................................................................................... 105
FIGURE 20 - LON E-Link Gateway Option ........................................................................................................... 110
10
JOHNSON CONTROLS
Page 11
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
LIST OF TABLES
TABLE 1 - Unit Rigging ........................................................................................................................................... 28
TABLE 2 - Minimum Evaporator Tube Removal Clearance ....................................................................................38
TABLE 3 - Evaporator Connections Dimensions ....................................................................................................44
TABLE 4 - Electrical Lug Data ................................................................................................................................52
TABLE 5 - Physical Data - Microchannel Coil ......................................................................................................... 64
TABLE 6 - Physical Data - Round Tube Coil ...........................................................................................................68
TABLE 7 - Optional One-Pass Evaporator ..............................................................................................................70
TABLE 8 - Standard Two-Pass, Rear Inlet/Outlet Evaporator ................................................................................ 74
TABLE 9 - Optional Three-Pass Rear Inlet/Front Outlet Evaporator ......................................................................78
TABLE 10 - Isolator Selection and Mounting Locations .......................................................................................... 84
TABLE 11 - Values Required for BAS Communication ......................................................................................... 108
TABLE 12 - Real Time Error Numbers For BAS, SC-EQ or E-Link Communications Card ..................................109
TABLE 13 - YVAA Native Communications Data Map .......................................................................................... 111
TABLE 14 - YVAA Operational and Fault / Inhibit Codes ...................................................................................... 114
TABLE 15 - YVAA E-Link Communications Data Map .......................................................................................... 11 5
TABLE 16 - Flash Card Update Error XXXXX ...................................................................................................... 118
TABLE 17 - Data Logging .................................................................................................................................... 119
TABLE 18 - Low Differential Oil Pressure Cutout ................................................................................................. 123
TABLE 19 - Discharge Pressure Load Limiting/Unloading ................................................................................... 124
TABLE 20 - Suction Pressure Load Limiting/Unloading ........................................................................................ 124
TABLE 21 - Start Inhibit Sensor Thresholds ......................................................................................................... 125
TABLE 22 - Sensor Min/Max Outputs ................................................................................................................... 134
TABLE 23 - Compressor Motor Overload Settings ...............................................................................................136
TABLE 24 - Setpoint Limits ................................................................................................................................... 146
TABLE 25 - Programmable Operating Parameters ...............................................................................................149
TABLE 26 - Printout Types ....................................................................................................................................157
TABLE 27 - Troubleshooting Guide ......................................................................................................................165
TABLE 28 - R-513A Refrigerant Pressure to Saturated Temperature ...................................................................168
TABLE 29 - R-513A Refrigerant Temperature to Pressure ...................................................................................169
TABLE 30 - Temperature Input Voltage Sensor (Measured Signal To Shield At The Sensor) ..............................170
TABLE 31 - Outside Air Temperature Sensor Input Voltage (Measured Signal To Shield At The Sensor) ............171
TABLE 32 - Pressure Transducer Output Voltage (Measured Signal To Return At The Transducer) ...................172
TABLE 33 - Motor Temperature Sensor Resistance (Check At The Motor) .......................................................... 173
TABLE 34 - SI Metric Conversion .........................................................................................................................176
JOHNSON CONTROLS
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FORM 201.28-NM1.1
ISSUE DATE: 10/12/2017
THIS PAGE INTENTIONALLY LEFT BLANK
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JOHNSON CONTROLS
Page 13
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018

SECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY

INTRODUCTION

YORK YVAA chillers are manufactured to the high­est design and construction standards to ensure high performance, reliability and adaptability to all types of air conditioning installations.
The unit is intended for cooling water or glycol solu­tions and is not suitable for purposes other than those specified in this manual.
Rigging and lifting should only be done by a profes­sional rigger in accordance with a written rigging and lifting plan. The most appropriate rigging and lifting method will depend on job specific factors, such as the rigging equipment available and site needs. Therefore, a professional rigger must determine the rigging and lifting method to be used, and it is beyond the scope of this manual to specify rigging and lifting details.
The rigger should locate the center of gravity through trial lifts to account for possible variations in unit congu­rations. Contact your nearest Johnson
Controls sales ofce for weight data. See
SECTION 3 - RIGGING, HANDLING AND STORAGE for more details.
1

WARRANTY

Johnson Controls warrants YVAA chillers in accor­dance with the "Limited Warranty Engineered Systems Equipment" procedure. Refer to Form 50.05-NM2.
Johnson Controls warrants all equipment and materials against defects in workmanship and ma­terials for a period of eighteen months from date of shipment or 12 months from date of startup, which­ever comes first, unless labor or extended warranty has been purchased as part of the contract. The warranty is limited to parts only replacement and shipping of any faulty part, or sub-assembly, which has failed due to poor quality or manufacturing errors. All claims must be supported by evidence that the failure has occurred within the warranty period, and that the unit has been operated within the designed parameters specified.
All warranty claims must specify the unit model, serial number, order number and run hours/starts. Mod­el and serial number information is printed on the unit identification plate.
The unit warranty will be void if any modification to the unit is carried out without prior written approval from Johnson Controls. For warranty purposes, the fol­lowing conditions must be satisfied:
This manual contains all the information required for correct installation and commissioning of the unit, to­gether with operating and maintenance instructions. The manual should be read thoroughly before attempt­ing to operate or service the unit.
All procedures detailed in the manual, including in­stallation, commissioning and maintenance tasks must only be performed by suitably trained and qualified personnel.
The manufacturer will not be liable for any injury or damage caused by incorrect installation, commission­ing, operation or maintenance resulting from a failure to follow the procedures and instructions detailed in the manual.
• The initial start of the unit must be car­ried out by trained personnel from an autho­rized Johnson Controls Service Center. See "SECTION 6 - COMMISSIONING" on page 97 for more information.
• Only genuine YORK approved spare parts, oils, coolants, and refrigerants must be used.
• All the scheduled maintenance operations detailed
in this manual must be performed at the specied times by suitably trained and qualied personnel.
See "SECTION 9 - MAINTENANCE" for more in- formation.
• Failure to satisfy any of these conditions will automatically void the warranty. Refer to Form 50.05-NM2 for complete details.
JOHNSON CONTROLS
13
Page 14
SECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018

QUALITY ASSURANCE AND SAFETY

YVAA chillers are designed within EN ISO 9001 and built within an EN ISO 9002 accredited manufacturing organization.
Units conform with the following European Directives:
• Machinery Directive (2006/42/EC)
• EMC Directive (2004/108/EC)
• Pressure Equipment Directive (97/23/EC)
• Low Voltage Directive (2006/95/EC)
• Safety Code for Mechanical Refrigeration (EN378-2(2008))
CE/PED marked units conform to the following standards:
• Machinery Directive (2006/42/EC).
• EMC Directive (2004/108/EC).
• Pressure Equipment Directive (97/23/EC).
• Low Voltage Directive (2006/95/EC).
• Safety Code for Mechanical Refrigeration (EN378-2(2008)).

FLUORINATED GREENHOUSE GASES

• This equipment contains uorinated greenhouse gases covered by the Kyoto Protocol.
• The global warming potential of the refrigerant used in this unit is 1300 for R-134a, and 630 for R-513A.
• The refrigerant quantity is as stated in Table 5 on Page 64 of this document.
• The uorinated greenhouse gases in this equip­ment may not be vented to the atmosphere.
• This equipment should only be serviced by
qualied technicians.

RESPONSIBILITY FOR SAFETY

Every care has been taken in the design and manufac­ture of the unit to ensure compliance with the safety requirements listed above. However, the individual rigging, lifting, maintaining, operating or working on any machinery is primarily responsible for:
• Personal safety, safety of other personnel, and the machinery.
• Correct utilization of the machinery in accordance with the procedures detailed in the manual.
ETL/ASME marked units conform to the following standards:
• ANSI/ASHRAE 15 – Safety Code for Mechanical Refrigeration.
• ANSI/ASHRAE 34 – Number Designation and
Safety Classication of Refrigerants.
• ANSI/NFPA 70 – National Electrical Code (N.E.C.).
• ASME Boiler and Pressure Vessel Code, Section VIII, Division 1.
GB marked units conform to the following standards:
• GB5226.1 Safety of machinery- Electrical equip­ment of machines – Part 1: General requirements.
• GB25131 Safety requirements for water chiller (heat pump) using the vapor compression cycle.

ABOUT THIS MANUAL

The contents of this manual include suggested best working practices and procedures. These are issued for guidance only, and they do not take precedence over the above stated individual responsibility and/or local safety regulations.
This manual and any other document supplied with the unit are the property of Johnson Controls which re­serves all rights. They may not be reproduced, in whole or in part, without prior written authorization from an authorized Johnson Controls representative.

MISUSE OF EQUIPMENT

Suitability for Application

The unit is intended for cooling water or glycol solu­tions and is not suitable for purposes other than those specified in these instructions. Any use of the equip­ment other than its intended use, or operation of the equipment contrary to the relevant procedures may re­sult in injury to the operator, or damage to the equip­ment.
14
The unit must not be operated outside the design pa­rameters specified in this manual.
JOHNSON CONTROLS
Page 15
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY

Structural Support

Structural support of the unit must be provided as in­dicated in these instructions. Failure to provide proper support may result in injury to the operator, or damage to the equipment and/or building.

Mechanical Strength

The unit is not designed to withstand loads or stresses from adjacent equipment, pipework or structures. Ad­ditional components must not be mounted on the unit. Any such extraneous loads may cause structural failure and may result in injury to the operator, or damage to the equipment.

General Access

There are a number of areas and features, which may be a hazard and potentially cause injury when working on the unit unless suitable safety precautions are taken. It is important to ensure access to the unit is restricted to suitably qualified persons who are familiar with the potential hazards and precautions necessary for safe operation and maintenance of equipment containing high temperatures, pressures and voltages.
This equipment equipped with VSD, may generate conducted and radiated disturbances, which may inter­fere with or damage susceptible connected apparatus.
Generally accepted engineering standards and practic­es should be followed to ensure trouble-free and EMC compliant electrical installation. Installations must be supervised or completed by a competent person in accordance with EN 13313.
Special considerations depending on the application:
• Industry standard grounding or “earthing” practices for the equipment and installation.
• Use of shielded or special cables (power and/or control).
• Use of metallic conduit and/or cable trays for power and control cables connected to equipment.
• Cable segregation (in order to avoid the risk of crosstalk or cross interference to signal cables, the power cables shall be segregated from signal cables).
• Dedicated isolation transformer.
1

Pressure Systems

The unit contains refrigerant vapor and liquid under pres­sure, release of which can be a danger and cause injury. The user should ensure that care is taken during installa­tion, operation and maintenance to avoid damage to the pressure system. No attempt should be made to gain ac­cess to the component parts of the pressure system other than by suitably trained and qualified personnel.

Electrical

The unit must be grounded. No installation or main­tenance work should be attempted on the electrical equipment without first switching power OFF, isolat­ing and locking-off the power supply. Servicing and maintenance on live equipment must not be attempted. No attempt should be made to gain access to the con­trol panel or electrical enclosures during normal opera­tion of the unit.
Caution:
This equipment (Class A, Group 1) is designed and manufactured for use in an industrial environment, in accordance with EN 61000-6-2:2005 and EN 61000-6 4:2007 (with EN 55011:2007 limits). It is not intended to be used on a low-voltage public network which sup­plies domestic premises. Radio frequency interference may occur if it is used on a low voltage public network.
• Use of additional EMC lters.
It is the responsibility of a designated System Integra­tor to take proper steps assuring the Electromagnetic Compatibility of both equipment and installation as a system.

Rotating Parts

Fan guards must be fitted at all times and not removed unless the power supply has been isolated. If ductwork is to be fitted, requiring the wire fan guards to be re­moved, alternative safety measures must be taken to protect against the risk of injury from rotating fans.

Sharp Edges

The fins on the air-cooled condenser coils have sharp metal edges. Reasonable care should be taken when working in contact with the coils to avoid the risk of minor abrasions and lacerations. The use of gloves is recommended.
Frame rails, brakes, and other components may also have sharp edges. Reasonable care should be taken when working in contact with any components to avoid risk of minor abrasions and lacerations.
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Page 16
SECTION 1 - GENERAL CHILLER INFORMATION AND SAFETY
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018

Refrigerants and Oils

Refrigerants and oils used in the unit are generally non­toxic, non-flammable and non-corrosive, and pose no special safety hazards. Use of gloves and safety glass­es is, however, recommended when working on the unit. The buildup of refrigerant vapor, from a leak for example, does pose a risk of asphyxiation in confined or enclosed spaces and attention should be given to good ventilation.
Use only the refrigerant specifically designated for the unit. Any other type of refrigerant may cause damage to the equipment and will void the warranty.

High Temperature and Pressure Cleaning

High temperature and pressure cleaning methods (e.g. steam cleaning) should not be used on any part of the pressure system as this may cause operation of the pressure relief device(s). Detergents and solvents, which may cause corrosion, should also be avoided.

Emergency Shutdown

In case of emergency , the control panel is fitted with an incoming supply circuit breaker with a red and yel­low handle which can be used as the emergency stop device. When operated it removes the electrical supply to the inverter, fans, and control circuit thus shutting down the unit.

Safety Labels

White symbol on blue background. For safe operation, read the Instructions first.
Black symbol on yellow background. Warning: This machine may start auto­matically without prior warning.
Black symbol on yellow background. Warning: Hot surface.
Black symbol on yellow background. Warning: Safety relief valve may dis­charge gas or liquid without prior warning.
Black symbol on yellow background. Warning: Isolate all electrical sources of supply before opening or removing the cover, as lethal voltages may exist.
Black symbol on yellow background. General attention symbol.
Black symbol on yellow background. Warning: On isolating the supply it may take up to 300 seconds for the capacitor voltage to fall below 50 volts.
16
JOHNSON CONTROLS
Page 17
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018

SECTION 2 - PRODUCT DESCRIPTION

YORK YVAA chillers are designed for water or glycol cooling. All units are designed to be located outside on the roof of a building or at ground level.
The units are completely assembled with all intercon­necting refrigerant piping and internal wiring, ready for field installation.
Prior to delivery, the unit is pressure tested, evacuated, and fully charged with refrigerant and oil in each of the two independent refrigerant circuits. After assembly, an operational test is performed with water flowing through the evaporator to ensure that each refrigerant circuit operates correctly.
The unit structure is manufactured from heavy gauge, galvanized steel. Many external structural parts are coated with baked-on enamel powder “Champagne” paint color ((RAL 7006), (Munsel No. 9.8YR4.36/1.2)).
All exposed power wiring is routed through liwquid­tight, non-metallic conduit.

GENERAL SYSTEM DESCRIPTION

The YVAA Chiller combines the best of modern screw compressor design with the latest technology in vari­able speed drives. The result is superior control and efficiency in real world conditions. The VSD enables slowing the speed of the compressor to match the load on the system resulting in precise chilled liquid con­trol, minimized sound, maximum energy efficiency, and reduced cost of ownership. The VSD also provides soft starts with no electrical inrush. The lack of heat build-up on start also enables required off time be­tween starts to be reduced to a period of two minutes.
The YVAA Air-Cooled Screw Chiller utilizes many components, which are the same or nearly the same as a standard screw chiller of a similar size. This includes modular frame rails, condenser, fans, compressors and evaporator.
The chiller consists of two screw compressors in a corresponding number of separate refrigerant circuits, a hybrid falling film evaporator, an air-cooled condens­er, receiver/flash tanks, feed valves, oil separators, and compressor mufflers.
2

FIGURE 1 - YVAA AIR-COOLED SCREW LIQUID CHILLER WITH VARIABLE SPEED DRIVE

JOHNSON CONTROLS
LD15045
17
Page 18
SECTION 2 - PRODUCT DESCRIPTION
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
INPUTS Pressure Transducers Temperature Sensors Switches
Liquid Flow High Pressure Start/Stop Level
Customer Supplied Contacts
COMMUNICATIONS
Building Automation
Printer Modem
3 Phase Power Line
CONTROL
PANEL
Chiller Control
Board)
Microprocessor
User Interface
Display and
Keypad
DISPLAY
KEYPAD
OUTPUTS
Relay Output Board)
Solenoids
Contactors
Alarm Pump
Compressor Heater
Run Status
Evaporator Heater
VSD
VSD Logic Board
SCR Trigger Board
Power Components
PWM (Speed Control)
MOTOR
LD15028
AC/DC Rectier
Rectier Controller
SCR Trigger Board
Rectier
VSD Logic Board
Signal From Main Control Panel

FIGURE 2 - CHILLER CONTROL SYSTEM

Oil separators utilize no moving parts.Oil cooling is accomplished by refrigerant leaving the eductor flash­ing in the suction line which cools the oil, motor and compressor.
An integral liquid cooled, transistorized, PWM, Variable Speed Drive (VSD) is controlled by the chiller microprocessor control panel to start/stop, select compressors to run, and select compressor speed. Displacement Power Factor is 0. 95 at part or full load.
Compressor 1
Power Driver
(IGBT)
Compressor 2
IGBT Gate Driver
Inverter
PWM Signal
LD15158
The chiller microprocessor communicates with the VSD Logic Board via a 3-wire RS-485 opto coupled data link. The VSD Logic Board runs the number of compressors required to meet the load and the com­pressors to the speed requested by the chiller micro­processor.
The basic system control and VSD system architecture is shown in Figure 2 on Page 18.
18
JOHNSON CONTROLS
Page 19
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 2 - PRODUCT DESCRIPTION

SEMI-HERMETIC YORK TWIN-SCREW COMPRESSORS

Compressors are direct drive, semi-hermetic amd rotary twin-screw type, including: muffler, temperature actuated ‘off-cycle’ heater, IP55 terminal board and precision machined cast iron housing.
Reliable suction gas cooled, high efficiency, acces­sible hermetic compressor motor, full suction gas flow through mesh screen filter, with inherent internal ther­mal overload protection and external current overload on all three phases.
Continuous function, microprocessor controlled, Variable Speed Drive (VSD) shall provide valve-less, smooth capacity control from 100% down to 10% of chiller capacity.
In addition, elimination of the slide valve and associ­ated unloading components has resulted in a 50% re­duction in compressor moving parts.

EVAPORATOR

The evaporator is a shell and tube, hybrid falling film type heat exchanger. It contains a balance of flooded and falling film technology to optimize efficiency, min­imize refrigerant charge, and maintain reliable control. A specifically designed distribution system provides uniform refrigerant flow for optimum performance.
Fan motors are Totally Enclosed Air-Over (TEAO), squirrel-cage type and current protected. The direct drive motors feature double-sealed and permanently lubricated ball bearings, cutting down on maintenance cost over the life of the unit.

REFRIGERANT CIRCUIT

An independent refrigerant circuit is provided per compressor. Each circuit uses copper refrigerant pipe formed on computer controlled bending machines to reduce the number of brazed joints resulting in a reli­able and leak resistant system.
• Discharge lines are provided with a manual com­pressor shutoff service valve See "Accessories and Options" on page 21 for suction line ser­vice valve).
• The external oil separators, with no moving parts and designed for minimum oil carry-over, are mounted in the discharge line of the compressor.
• Liquid line components include: high absorp-
tion removable core lter-drier, sight glasses with
moisture indicators, manual shut-off valve with
charging port, orice and electronic expansion
valve.
• An economizer (ash) tank is located in each re-
frigerant circuit to increase the system efciency.
2

CONDENSER

The YVAA introduces micro-channel coil to the York screw compressor chiller line. The micro-channel max­imizes condenser heat transfer, resulting in a smaller footprint, and reduces refrigerant charge by as much as 50%.
Each condenser coil is a single piece all aluminum construction including headers, tubes and fins to avoid galvanic corrosion due to dissimilar metals. Coils and headers are brazed as one piece. Integral sub-cooling is included. The design working pressure is 375 PSIG (25.9 barg).
Multiple, standard low sound, high efficiency, TEAO motor driven fans move air through the coils. They are dynamically and statically balanced, direct drive with corrosion-resistant glass fiber reinforced composite blades molded into low-noise, full airfoil cross sec­tions, providing vertical air discharge from extended orifices for efficiency and low sound.

ELECTRICAL

Johnson Controls has over 25 years of experience de­signing variable -speed drives specifically for chiller applications. The result is an extremely reliable air­cooled chiller system that offers industry leading ef­ficiency at real world operating conditions, valve-less compressor loading/unloading, excellent capacity con­trol, high power factor and soft start..
Incoming single point power is standard utilizing a lockable circuit breaker, 115VAC control transformer, VSD, fan contactors, ON/OFF unit switch, microcom­puter keypad and display, Chiller Control and VSD Logic boards, and relay boards.
Standard design includes IP55 rating, powder painted steel cabinet with hinged, latched, and gasket sealed outer doors equipped with wind struts for safer servic­ing. The panel includes a control display access door so that display and control features can be accessed with­out opening main cabinet doors. All exposed power wiring is routed through liquid-tight, UV-stabilized, non-metallic conduit.
JOHNSON CONTROLS
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Page 20
SECTION 2 - PRODUCT DESCRIPTION
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018

BUILDING AUTOMATION SYSTEM CAPABILITIES

The E-Link Gateway provides an economical and ver­satile connection between York equipment and open/ standard protocols. It efficiently manages the commu­nication protocols currently used by York equipment, exposing the data in a consistent, organized, and de­fined fashion. The E-Link Gateway is available as a field-installed option on YVAA. A simple switch se­lection allows configuration of the required equipment profile and output protocol, which reduces equipment connectivity startup time.

MICROCOMPUTER CONTROL CENTER

The microcomputer control center (see Figure 3 on Page 20) provides automatic control of chiller
operation including compressor start/ stop and load/ unload anti-recycle timers, condenser fans, evapora­tor pump, evaporator heater, unit alarm contacts and run signal contacts. The microcomputer control center comes online as soon as the main power switch on the unit is switched on; immediately, the microcomputer control center will begin to check all variables with a frequency ranging from 30 seconds to almost continu­ous monitoring.
The microprocessor controls the unit’s capacity by matching the actual leaving chilled water tempera­ture (LCWT) to the user-defined setpoint. Factors that may cause the system’s actual LCWT to fluctuate are changes in ambient temperature, loop flow rate, load, and loop volume. The control system reacts to such changes by adjusting the number of compressors that are on and the loading of each compressor in order to keep the LCWT at the setpoint.
• Compressor Number of Starts
• Oil Pressure and Temperature (per Compressor)
• Evaporator Pump Status
• Evaporator Heater Status
• History Data for Last Twenty Normal Shutdowns
• History Data for Last Ten Shutdown Faults

Programmable Setpoints

• Chiller On/Off
• Chilled Liquid (Water or Glycol)
• Local or Remote Control
• Units of Measure (Imperial or SI)
• System Lead / Lag
• Remote Temperature Reset
• Remote Current Limit
• Leaving Chilled Liquid Temperature Setpoint and Range
Johnson Controls’ systems or another vendor’s systems can incorporate these setpoints and data outputs to give the customer a complete understanding of how the sys­tem is running through a Building Automation System.
The control system logic monitors the rate at which the LCWT is approaching the setpoint to ramp up or down compressor capacity as required.Variable frequency drive allows the compressor capacity to match the load.

Display Data

• Leaving Chilled Liquid Temperature
• Returning Liquid Temperature
• Ambient Temperature
• Lead System
• Compressor Capacity (% of Full Load Amps)
• VSD Output Frequency / Compressor Speed
• Compressor Run Hours
20
FIGURE 3 - VIEW OF YORK CONTROL CENTER
USER INTERFACE
JOHNSON CONTROLS
Page 21
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 2 - PRODUCT DESCRIPTION
Extreme Conditions – During extreme or unusual conditions (that is, blocked condenser coils, ambient above scheduled maximum, and so on) the chiller con­trol system will avoid shutdown by varying capacity. By monitoring motor current and suction and discharge pressures, the chiller can maintain maximum available cooling output without shutting down.
Unit Safeties are provided for the chiller to perform auto-reset shut down for the following conditions:
• Ambient temperature above or below allowable range
• Out of range leaving chilled liquid temperature
• Under voltage
• Flow switch operation

ACCESSORIES AND OPTIONS

All options factory mounted unless otherwise noted.

Sound Attenuation

Low Noise Kits – The standard chiller configuration is equipped with low sound fans and acoustic treatments on the refrig erant lines and compressors. There are several sound attenuation options available to further reduce sound at its source thereby meeting local sound level regulations.
SilentNight™ – Due to time of day based sound regu­lations in some locations it may be desirable to force the chiller to a lower sound level on demand. The SilentNight control option provides a control input to limit sound output of the chiller based on time of day. This feature is programmable at the chiller panel or can be controlled remotely via a signal (4-20mA or 0-10VDC) from a BAS system.

FAN OPTIONS

High Airflow Fans – The chiller is equipped with con­denser fans with airfoil type blades and high power mo­tors providing extra airflow across coils. In some chiller configurations, this option can provide an increase in chiller capacity at high ambient. The high airflow fans are also available with variable speed control. Please contact your local JCI representative for more information.

CONDENSER COILS

Fin and tub condenser coils of seamless, internally-en­hanced, high-condensing-coefficient, corrosion resis­tant copper tubes are arranged in staggered rows. The tubes are mechanically expanded into aluminum fins. Integral subcooling is included. The design working pressure of the coils is 350 PSIG (24 barg).

Condenser Coil Protection

The aluminum alloys used in the YVAA micro-chan­nel condenser have been carefully selected and tested for high corrosion resistance. However, all metals can corrode in harsh conditions. Consider protecting coils from corrosive environments such as coastal, marine, urban and industrial.
Post-Coated Epoxy Dipped Condenser – Micro­channel condenser coils applied with electro-deposited and baked flexible epoxy coating that is finished with a polyurethane UV resistant top-coat suitable for highly corrosive applications.

Protective Chiller Panels

Wire Panels – UV stabilized black polyvinyl chloride coated, heavy gauge, welded wire mesh guards mounted on the exterior of the full unit. Protects condenser coil faces and prevents unauthorized access to refrigerant components (compressors, pipes, evaporator, and so on), yet provides free air flow. This can cut installation cost by eliminating the need for separate, expensive fencing.
2
Ultra Quiet Fans – The chiller is equipped with spe­cially designed fans and motors to provide lower sound levels yet retain appropriate airflow. The result is re­duced fan generated sound with minimal effect on the chiller capacity or efficiency.
High Static Fans – The chiller is equipped with con­denser fans with higher power motors suitable for high external static pressure, up to 100 Pa (0.4 water), across condenser coils. This option should be selected if additional airflow resistance may be present due to flow restrictions such as field installed ducts, filters, sound enclosures and so on. Please contact your local JCI representative for more information.
JOHNSON CONTROLS
Louvered Panels – Louvered panels, painted the same color as the unit, enclose the unit to visually screen and protect the coils as well as preventing unauthor­ized access to internal components. Also available as a condenser-only option.
Louvered/Wire Panels Combination – Louvered pan­els, painted the same color as the unit, are mounted on external condenser coil faces. Heavy gauge, welded wire-mesh panels, coated to resist corrosion, are mounted around base of machine to restrict unauthorized access.
21
Page 22
SECTION 2 - PRODUCT DESCRIPTION
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
End Hail Guard – Louvered panels, painted with the same color as the unit, are installed on the rear of the unit (opposite end of the control panel) to protect the exposed condenser from flying debris or hail.
V-Guard Panels – Solid panels, painted the same col­or as the unit, are installed along the sides of the units to cover exposed piping within the condenser section without impacting airflow. These guard panels can be combined with End Hail Guard option for additional protection from debris.

Evaporator Options

38 mm insulation – Double thickness insulation provided.
Flange Kit – Provides contractor with the couplings best suited to tie into the chilled water piping. All flanges are PN10.
Connection Location – The standard unit configura­tion is available with fluid inlet connections at rear (opposite control panel end) of unit. Option available for front fluid inlet on select configurations.
Water Box Heater – The standard unit comes with evaporator shell heaters and water pump control soft­ware. Optional water box heaters are required for stor­age below 0°F (-17°C). See the Refrigerant Valve - Off option on page 100 for more information on freeze protection.

Controls Options

High Ambient Operation – This provides special control logic coupled with high airflow fans to permit high ambient up to 52°C (125°F) operation. Fans are airfoil type blades with high power motors. This option may also allow for increased machine capacity, allow­ing the selection of a smaller chassis to meet specific capacity requirements.
Building Automation System Interface (Tempera­ture) – Factory installed option to accept a 4 to 20mA
or a 0 to 10VDC input to allow remote reset of the Leaving Chilled Liquid Temperature Setpoint. The setpoint can be positively offset upwards up to 22.2°C (40°F). This option is useful for ice storage or process applications or for periods where higher chilled liquid temperatures are adequate for low loads. Available alone or in combination with BAS Load Limit.
Building Automation System Interface (Load Limit) – Factory installed option to accept a 4 to 20mA
or a 0 to 10VDC input to allow remote reset of the Load Limit Setpoint. The setpoint can limit system demand from 30-100%. Available alone or in combination with BAS Temperature Reset.
E-Link – The optional E-Link gateway provides com­munication between the equipment and Building Auto­mation Systems, including BACnet (MS/TP), Modbus, LON and N2.
Thermal Storage – Provides special control logic and modifications to produce leaving chilled brine temper­atures below 4.4°C (40°F) primarily at times of low ambient temperatures (night time). Option can be used to produce ice to supplement cooling and significantly decrease energy costs. The capability of the chiller is enhanced by using both ice and chilled water simulta­neously during times of peak cooling needs.

General Options

Flow Switch Accessory – Vapor proof SPDT, NEMA 3R switch, 10.3 barg (150 psig) DWP, -29°C to 121°C (-20°F to 250°F) with 1" NPT (IPS) connection for upright mounting in horizontal pipe. This flow switch or equivalent must be furnished with each unit. Field
mounted.
Differential Pressure Switch – This 0.2-3 barg (3-45
psig) range switch, with 1/4" NPTE pressure connec­tions, is an alternative to the paddle-type flow switch.
Field mounted.
Service Isolation Valve – Service suction isolation
valve added to unit for each refrigerant circuit.
Dual Pressure Relief Valve – Two safety relief valves are mounted in parallel; one is always operational to assist in valve replacement during maintenance.
Terminal Block [not available for CE marked units]
Terminal Block connections shall be provided at the point of incoming single point connection for field connection and interconnecting wiring to the compres­sors. Separate external protection must be supplied, by others, in the incoming power wiring, which must comply with local codes.
22
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FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 2 - PRODUCT DESCRIPTION
Circuit Breaker – A unit-mounted circuit breaker with external lockable handle will be supplied to isolate the single point power voltage for servicing. The circuit breaker is sized to provide motor branch circuit protec­tion, short circuit protection and ground fault protec­tion for the motor branch-circuit conductors, the motor control apparatus and the motors.
Non-Fused Disconnect Switch – Unit-mounted dis­connect switch with external lockable handle can be supplied to isolate the unit power voltage for servicing. Separate external fusing must be supplied by the power wiring, which must comply with local codes.

Vibration Isolation

Elastomeric Isolation – This option is recommended for normal installations. It provides very good perfor­mance in most applications for the least cost. Field
mounted.
25 mm (1") Spring Isolators – Spring and cage type
isolators for mounting under the unit base rails are available to support unit. They are level adjustable. 25 mm (1") nominal deflection may vary slightly by application. Field mounted.
50 mm (2") Restrained Spring Isolators – Restrained Spring-Flex Mounting isolators incorporate a rugged welded steel housing with vertical and horizontal limit stops. Housings designed to withstand a minimum 1.0g accelerated force in all directions up to 51 mm (2"). The deflection may vary slightly by application. They are level adjustable. Field mounted.
2
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FORM 201.28-NM1.1
ISSUE DATE: 10/12/2017
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24
JOHNSON CONTROLS
Page 25
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018

SECTION 3 - RIGGING, HANDLING AND STORAGE

3
Rigging and lifting should only be done by a professional rigger in accordance with a written
rigging and lifting plan. The most appropriate rigging and lifting method will depend on job specic
factors, such as the rigging equipment available and site needs. Therefore, a professional rigger must determine the rigging and lifting method to be used, and it is beyond the scope of this manual to specify rigging and lifting details.

LIFTING WEIGHTS

Refer to the unit nameplate for unit shipping weight. Note that weight may vary depending on unit configu­ration at the time of lifting. See Table 5 on page 64 or Table 6 on page 68 for further information regard- ing shipping and operating weights.

DELIVERY AND STORAGE

To ensure consistent quality and maximum reliability, all units are tested and inspected before leaving the factory. Units are shipped completely assembled and containing refrigerant under pressure. Units are shipped without export crating unless crating has been specified on the Sales Order.
If the unit is to be put into storage, prior to installation, the following precautions should be observed:
LD19197
• The chiller must be “blocked” so that the base is not permitted to sag or bow.
• Ensure that all openings, such as water connec­tions, are securely capped.
• Do not store where exposed to high ambient air temperatures that may exceed relief valve set­tings. Refer to Long-Term Storage Requirement
- Field Preparation (Form 50.20-NM7).
• The condensers should be covered to protect the
coils and ns from potential damage and corrosion,
particularly where building work is in progress.
• The unit should be stored in a location where there is minimal activity in order to limit the risk of ac­cidental physical damage.
• To prevent inadvertent operation of the pressure relief devices the unit must not be steam cleaned.
JOHNSON CONTROLS
• It is recommended that the unit is periodically inspected during storage.
25
Page 26
SECTION 3 - RIGGING, HANDLING AND STORAGE
LOCKING PIN
LUG
FLANGE
LIFTING HOLE IN BASE FRAME
CORRECT
LOCKING PIN
LUG
LIFTING HOLE IN BASE FRAME
FLANGE
INCORRECT
LOCKING PIN
FLANGE
LUG

INSPECTION

Remove any transit packing and inspect the unit to ensure that all components have been delivered and that no damage has occurred during transit. If any damage is evident, it should be noted on the carrier’s freight bill and a claim entered in accordance with the instructions given on the advice note.
\Major damage must be reported immediately to your local Johnson Controls representative.
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
LD19197a

MOVING THE CHILLER

Prior to moving the unit, ensure that the installation site is suitable for installing the unit and is easily capable of supporting the weight of the unit and all associated services.
The unit must only be lifted by the base frame at the points provided. Never move the unit on rollers, or lift the unit using a forklift truck.
Care should be taken to avoid damaging the condenser cooling fins when moving the unit.

UNIT REMOVAL FROM SHIPPING CONTAINER

1. Place a clevis pin into the holes provided at the end of each base rail on the unit. Attach chains or nylon straps through the clevis pins and hook onto a suitable lift truck for pulling the unit out of the container.

LIFTING USING LUGS

Units are provided with lifting holes in the base frame which accept the accessory lifting lug set as shown in the figure below. The lugs (RH and LH) should be inserted into the respective holes in the base frame and turned so that the spring loaded pin engages into the hole and the flanges on the lug lock behind the hole. The lugs should be attached to the cables/chains using shackles or safety hooks.
2. Slowly place tension on the chains or straps until the unit begins to move and then slowly pull the unit from the container. Be sure to pull straight so the sides do not scrape the container.
3. Place a lifting xture on the forks of the lift truck and reattach the chain or strap. Slightly lift the front of the unit to remove some weight from the
oor of the container. Continue pulling the unit
with an operator on each side to guide the lift truck operator.
4. Pull the unit until the lifting locations are outside of the container. Place 4 X 4 blocks of wood under the base rails of the unit. Gently rest the unit on the blocks and remove the chains and lift truck.
5. Attach lifting rigging from the crane and slowly complete the removal from the container then lift up and away.
26
LD19197b

LIFTING USING SHACKLES

The shackles should be inserted into the respective holes in the base frame and secured from the inside.
• Use spreader bars to avoid lifting chains hitting the chiller. Various methods of spreader bar arrange­ments may be used, keeping in mind the intent is to keep the unit stable and to keep the chains from hitting the chiller and causing damage.
• Never lift the chiller using a forklift or by hook­ing to the top rails. Use only the lifting holes pro­vided.
• Lifting Instructions are placed on a label on the chiller and on the shipping bag.
JOHNSON CONTROLS
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FORM 201.28-NM1.1 ISSUE DATE: 10/12/2017
SECTION 3 - RIGGING, HANDLING AND STORAGE
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JOHNSON CONTROLS
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Page 28
SECTION 3 - RIGGING, HANDLING AND STORAGE

TABLE 1 - UNIT RIGGING

FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
LD18582
YVAA MODEL
DESCRIPTION UNITS
RIGGING HOLES
FRAME COND EVAP A B C D E F G H
015 3 B
016 5 B
017 8 C
018 3 A
019 5 A
019 8 B
020 0 C
021 3 A
021 5 C
021 8 C
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
inches 18 60 116 192
mm 464 1512 2937 4866
inches 18 60 137 214
mm 464 1533 3482 5435
inches 12 73 144 197 260
mm 314 1845 3654 5012 6593
inches 18 60 143 220
mm 464 1533 3636 5598
inches 18 60 143 227 272
mm 464 1533 3636 5761 6920
inches 18 60 137 215 302
mm 464 1533 3484 5455 7670
inches 18 60 131 214
mm. 464 1518 3332 5430
inches 18 60 143 227 272
mm 464 1533 3637 5761 6920
inches 12 73 144 197 260
mm 314 1845 3654 5012 6593
inches 12 73 163 254 324
mm 314 1845 4144 6443 8218
NOTE: Rigging and lifting the unit must be done safely by a professional rigger as discussed in this section. The rigger should locate the center of
gravity through trial lifts to account for possible variations in unit conguration. Contact your nearest Johnson Controls Sales Ofce for weight data.
28
JOHNSON CONTROLS
Page 29
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 1 - UNIT RIGGING (CONT'D)
SECTION 3 - RIGGING, HANDLING AND STORAGE
3
LD18582
YVAA MODEL
DESCRIPTION UNITS
RIGGING HOLES
FRAME COND EVAP I J K L M N O P
015 3 B
016 5 B
017 8 C
018 3 A
019 5 A
019 8 B
020 0 C
021 3 A
021 5 C
021 8 C
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
inches 18 60 116 192
mm 464 1511 2937 4866
inches 18 60 137 214
mm 464 1533 3485 5435
inches 12 73 144 197 260
mm 314 1845 3654 5012 6593
inches 18 60 143 220
mm 464 1533 3636 5598
inches 18 60 143 227 272
mm 464 1533 3636 5761 6920
inches 18 60 137 215 302
mm 464 1533 3484 5455 7670
inches 60 131 214
mm 1518 3332 5430
inches 18 60 143 227 272
mm 464 1533 3637 5761 6920
inches 12 73 144 197 260
mm 314 1845 3654 5012 6593
inches 12 73 163 254 324
mm 314 1845 4144 6443 8218
NOTE: Rigging and lifting the unit must be done safely by a professional rigger as discussed in this section. The rigger should locate the center of
gravity through trial lifts to account for possible variations in unit conguration. Contact your nearest Johnson Controls Sales Ofce for weight data.
JOHNSON CONTROLS
29
Page 30
SECTION 3 - RIGGING, HANDLING AND STORAGE
TABLE 1 - UNIT RIGGING (CONT'D)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
LD18582
YVAA MODEL
DESCRIPTION UNITS
RIGGING HOLES
FRAME COND EVAP A B C D E F G H
023 3 B
024 5 C
024 8 C
026 3 B
027 3 D
027 5 E
027 8 E
029 5 E
030 3 C
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
inches 18 60 137 215 272
mm 464 1533 3485 5456 6919
inches 18 60 149 240 324
mm 464 1533 3789 6088 8218
inches 12 73 163 254 347
mm 314 1845 4144 6443 8825
inches 18 60 137 215 302
mm 464 1533 3484 5455 7670
inches 12 73 121 181 264 324
mm 314 1845 3073 4601 6717 8217
inches 12 73 121 181 264 324
mm 314 1845 3073 4601 6717 8218
inches 12 73 121 181 243 347
mm 314 1845 3073 4601 6169 8825
inches 12 73 179 290 347
mm 314 1845 4551 7358 8825
inches 12 73 161 254 347
mm 314 1845 4092 6443 8825
NOTE: Rigging and lifting the unit must be done safely by a professional rigger as discussed in this section. The rigger should locate the center of
gravity through trial lifts to account for possible variations in unit conguration. Contact your nearest Johnson Controls Sales Ofce for weight data.
30
JOHNSON CONTROLS
Page 31
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 1 - UNIT RIGGING (CONT'D)
SECTION 3 - RIGGING, HANDLING AND STORAGE
3
LD18582
YVAA MODEL
DESCRIPTION UNITS
RIGGING HOLES
FRAME COND EVAP I J K L M N O P
023 3 B
024 5 C
024 8 C
026 3 B
027 3 D
027 5 E
027 8 E
029 5 E
030 3 C
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
inches 18 60 137 215 272
mm 464 1533 3485 5456 6919
inches 18 60 149 240 324
mm 464 1533 3789 6088 8218
inches 12 73 163 254 347
mm 314 1845 4144 6443 8825
inches 18 60 137 215 302
mm 464 1533 3484 5455 7670
inches 12 73 121 181 264 324
mm 314 1845 3073 4601 6717 8218
inches 12 73 121 181 264 324
mm 314 1845 3073 4601 6717 8218
inches 12 73 121 181 243 347
mm 314 1845 3073 4601 6169 8825
inches 12 73 179 290 347
mm 314 1845 4551 7358 8825
inches 12 73 161 254 347
mm 314 1845 4092 6443 8825
NOTE: Rigging and lifting the unit must be done safely by a professional rigger as discussed in this section. The rigger should locate the center of
gravity through trial lifts to account for possible variations in unit conguration. Contact your nearest Johnson Controls Sales Ofce for weight data.
JOHNSON CONTROLS
31
Page 32
SECTION 3 - RIGGING, HANDLING AND STORAGE
TABLE 1 - UNIT RIGGING (CONT'D)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
LD18582
YVAA MODEL
DESCRIPTION UNITS
RIGGING HOLES
FRAME COND EVAP A B C D E F G H
030 5 C
030 8 E
031 8 E
032 3 E
033 3 C
034 3 E
034 5 E
036 8 J
037 3 F
037 5 J
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
inches 12 73 161 254 306 391
mm 314 1845 4092 6443 7763 9941
inches 12 73 121 179 243 296 391
mm 314 1845 3072 4549 6169 7508 9942
inches 12 73 121 179 243 353 435
mm 314 1845 3072 4549 6169 8962 11059
inches 12 73 121 181 243 347
mm 314 1845 3073 4601 6169 8825
inches 12 73 163 254 306 391
mm 314 1845 4144 6443 7765 9942
inches 12 73 121 181 243 296 391
mm 314 1845 3073 4602 6170 7511 9942
inches 12 73 121 181 243 353 435
mm 314 1845 3073 4602 6170 8961 11059
inches 12 73 181 238 302 392 434 501
mm 314 1845 4602 6039 7662 9957 11024 12725
inches 12 73 181 238 302 435
mm 314 1845 4602 6039 7662 11059
inches 12 73 181 238 302 435
mm 314 1845 4602 6039 7662 11059
NOTE: Rigging and lifting the unit must be done safely by a professional rigger as discussed in this section. The rigger should locate the center of
gravity through trial lifts to account for possible variations in unit conguration. Contact your nearest Johnson Controls Sales Ofce for weight data.
32
JOHNSON CONTROLS
Page 33
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 1 - UNIT RIGGING (CONT'D)
SECTION 3 - RIGGING, HANDLING AND STORAGE
3
LD18582
YVAA MODEL
DESCRIPTION UNITS
RIGGING HOLES
FRAME COND EVAP I J K L M N O P
030 5 C
030 8 E
031 8 E
032 3 E
033 3 C
034 3 E
034 5 E
036 8 J
037 3 F
037 5 J
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
inches 12 73 161 254 306 391
mm 314 1845 4092 6443 7763 9941
inches 12 73 121 179 243 296 391
mm 314 1845 3072 4549 6169 7508 9942
inches 12 73 121 179 243 353 435
mm 314 1845 3072 4549 6169 8962 11059
inches 12 73 121 181 243 347
mm 314 1845 3073 4601 6169 347
inches 12 73 163 254 306 391
mm 314 1845 4144 6443 7765 9942
inches 12 73 121 181 243 296 391
mm 314 1845 3073 4602 6170 7511 9942
inches 12 73 121 181 243 353 435
mm 314 1845 3073 4602 6170 8961 11059
inches 12 73 181 238 302 392 434 501
mm 314 1845 4602 6039 7662 9957 11024 12725
inches 12 73 181 238 302 435
mm 314 1845 4602 6039 7662 11059
inches 12 73 181 238 302 435
mm 314 1845 4602 6039 7662 11059
NOTE: Rigging and lifting the unit must be done safely by a professional rigger as discussed in this section. The rigger should locate the center of
gravity through trial lifts to account for possible variations in unit conguration. Contact your nearest Johnson Controls Sales Ofce for weight data.
JOHNSON CONTROLS
33
Page 34
SECTION 3 - RIGGING, HANDLING AND STORAGE
TABLE 1 - UNIT RIGGING (CONT'D)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
LD18582
YVAA MODEL
DESCRIPTION UNITS
RIGGING HOLES
FRAME COND EVAP A B C D E F G H
039 8 J
041 3 H
042 5 H
042 8 J
044 3 G
047 5 J
048 3 G
049 0 K
050 0 J
052 3 J
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
inches 12 73 181 238 302 435 478 545
mm 314 1845 4602 6039 7358 11059 12135 13835
inches 12 73 181 238 302 435
mm 314 1845 4601 6039 7662 11059
inches 12 73 181 238 302 435 478 545
mm 314 1845 4602 6039 7358 11059 12135 13835
inches 12 73 181 238 302 435 494 572
mm 314 1845 4602 6039 7358 11059 12546 14541
inches 12 73 181 238 290 435 478 545
mm 314 1845 4602 6039 7662 11059 12135 13835
inches 12 73 181 238 290 435 494 572
mm 314 1845 4602 6039 7358 11059 12546 14541
inches 12 73 181 238 290 435 494 572
mm 314 1845 4602 6039 7358 11059 12546 14529
inches 12 73 181 238 290 435
mm 305 1854 4597 6045 7366 11049
inches 12 73 181 238 290 435 572
mm 305 1854 4597 6045 7366 11049 14529
inches 12 73 181 238 290 435 494 572
mm 305 1854 4597 6045 7366 11049 12548 14529
NOTE: Rigging and lifting the unit must be done safely by a professional rigger as discussed in this section. The rigger should locate the center of
gravity through trial lifts to account for possible variations in unit conguration. Contact your nearest Johnson Controls Sales Ofce for weight data.
34
JOHNSON CONTROLS
Page 35
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 1 - UNIT RIGGING (CONT'D)
SECTION 3 - RIGGING, HANDLING AND STORAGE
3
LD18582
YVAA MODEL
DESCRIPTION UNITS
RIGGING HOLES
FRAME COND EVAP I J K L M N O P
039 8 J
041 3 H
042 5 H
042 8 J
044 3 G
047 5 J
048 3 G
049 0 K
050 0 J
052 3 J
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
Rigging Hole
Location
inches 12 73 181 238 302 435 478 545
mm 314 1845 4602 6039 7358 11059 12135 13835
inches 12 73 181 238 302 435
mm 314 1845 4601 6039 7662 11059
inches 12 73 181 238 302 435 478 545
mm 314 1845 4602 6039 7358 11059 12135 13835
inches 12 73 181 238 302 435 494 572
mm 314 1845 4602 6039 7358 11059 12546 14541
inches 12 73 181 238 290 435 478 545
mm 314 1845 4602 6039 7358 11059 12135 13835
inches 12 73 181 238 290 435 494 572
mm 314 1845 4602 6039 7358 11059 12546 14541
inches 12 73 181 238 290 435
mm 305 1854 4597 6045 7366 11049
inches 12 73 181 238 290 435
mm 305 1854 4597 6045 7366 11049
inches 12 73 181 238 290 435
mm 305 1854 4597 6045 7366 11049
inches 12 73 181 238 290 435 494 572
mm 305 1854 4597 6045 7366 11049 12548 14529
NOTE: Rigging and lifting the unit must be done safely by a professional rigger as discussed in this section. The rigger should locate the center of
gravity through trial lifts to account for possible variations in unit conguration. Contact your nearest Johnson Controls Sales Ofce for weight data.
JOHNSON CONTROLS
35
Page 36
SECTION 3 - RIGGING, HANDLING AND STORAGE
FORM 201.28-NM1.1
ISSUE DATE: 10/12/2017
THIS PAGE INTENTIONALLY LEFT BLANK
36
JOHNSON CONTROLS
Page 37
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018

SECTION 4 - INSTALLATION

LOCATION REQUIREMENTS

For optimum performance and trouble-free service, it is essential that the installation site meet the location and space requirements for the model being installed.
It is important to ensure that the minimum service access space is maintained for cleaning and mainte­nance purposes.

OUTDOOR INSTALLATIONS

The units are designed for outdoor installation and can be installed at ground level on a suitable flat level foundation easily capable of supporting the weight of the unit, or on a suitable rooftop location. In both cases an adequate supply of air is required. Avoid locations where the sound output and air discharge from the unit may be objectionable.
The location should be selected for minimum sun exposure and away from boiler flues and other sources of airborne chemicals that could attack the condenser coils and steel parts of the unit.
If located in an area accessible to unauthorized per­sons, steps must be taken to prevent access to the unit by means of a protective fence. This will help to prevent the possibility of vandalism, accidental dam­age, or possible harm caused by unauthorized removal of protective guards or opening panels to expose rotat­ing or high voltage components.
For ground level locations, the unit must be installed on a suitable flat and level concrete base that extends to fully support the two side channels of the unit base frame. A one-piece concrete slab, with footings extending below the frost line is recommended. To avoid noise and vibration transmission, the unit should not be secured to the building foundation.
On rooftop locations, choose a place with adequate structural strength to safely support the entire operating weight of the unit and service personnel. The unit can be mounted on a concrete slab, similar to ground floor locations, or on steel channels of suitable strength. The channels should be spaced with the same centers as the unit side and front base rails. This will allow vibration isolators to be fitted if required. Isolators are recom­mended for rooftop locations.
Mounting holes (5/8”) are provided in the base rails for bolting the unit to its foundation. See Table 10 on Page 84 for location of the mounting holes.
Any ductwork or attenuators fitted to the unit must not have a total static pressure resistance, at full unit air­flow, exceeding the capability of the fans installed in the unit.
The condenser fans are propeller-type and are not recommended for use with ductwork, filters or other impediments to airflow in the condenser air stream.
When it is desirable to surround the unit(s) in addition to the optional louver package selected, it is recommended that the screening passes the required chiller CFM without exceeding 0.1 w.g. (24.9084 pa) external static pressure.
Protection against corrosive environments is avail­able by ordering the units with cured epoxy-coating on the microchannel condenser coil. Epoxy-coated coils should be used with any units being installed at the sea­shore where salt spray/mist may hit the units, or where acid rain is prevalent.
On installations where winter operation is intended and snow accumulations are expected, additional elevation must be provided to insure normal condenser air flow.
Avoid locations near windows or structures where normal operating sounds may be objectionable.

LOCATION CLEARANCES

Adequate clearances around the unit(s) are required for the unrestricted airflow for the air-cooled condenser coils and to prevent re-circulation of warm discharge air back onto the coils. If clearances given are not maintained, airflow restriction or re-circulation will cause a loss of unit performance, an increase in power consumption, and may cause the unit to malfunction. Consideration should also be given to the possibility of down drafts, caused by adjacent buildings, which may cause re-circulation or uneven unit airflow.
For locations where significant cross winds are expect­ed, such as exposed roof tops, an enclosure of solid or louver type is recommended to prevent wind turbu­lence interfering with the unit airflow.
When units are installed in an enclosure, the enclosure height should not exceed the height of the unit on more than one side. If the enclosure is of louvered construc­tion, the same requirement of static pressure loss ap­plies as for ducts and attenuators stated above.
4
JOHNSON CONTROLS
37
Page 38
SECTION 4 - INSTALLATION
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018

Recommended Minimum Clearances

Recommended clearances for the YVAA units are:
• Side to wall – 6' (1.8 m)
• Rear to wall – 6' (1.8 m)
• Control panel end to wall – 4' (1.2 m)
• Top – no obstructions whatsoever
• Distance between adjacent units – 10' (3 m)
A
1.8 m (6') Minimum
1.2 m (4') Minimum
Tube Removal
Clearance Area
B
C
A
3 m (10')
Minimum
Control Panel
Tube Removal
Clearance Area
FIGURE 4 - ACCEPTABLE MINIMUM CLEARANCES
AROUND/BETWEEN UNIT(S)
Clearance dimensions provided in
Figure 4 on page 38 and Table 2 on Page 38 are necessary to maintain good
airow and ensure correct unit opera­tion. It is also necessary to consider ac­cess requirements for safe operation and maintenance of the unit and power and control panels. Local health and safety regulations, or practical considerations for service replacement of large compo­nents, may require larger clearances than those recommended.

TABLE 2 - MINIMUM EVAPORATOR TUBE REMOVAL CLEARANCE

TUBE REMOVAL
MODEL YVAA
FRAME COND EVAP IN. MM IN. MM IN. MM
015 3 B 26 663 36 914 132 3353
016 5 B 26 663 36 914 132 3353
017 8 C 26 663 36 914 156 3962
018 3 A 26 663 36 914 144 3658
019 5 A 26 663 36 914 144 3658
019 8 B 26 663 36 914 144 3658
020 0 C 26 663 36 914 156 3962
021 3 A 26 663 36 914 156 3962
021 5 C 26 663 36 914 156 3962
021 8 C 26 663 36 914 156 3962
023 3 B 26 663 36 914 132 3353
024 5 C 26 663 36 914 156 3962
024 8 C 26 663 36 914 156 3962
026 3 B 26 663 36 914 132 3353
027 0 D 26 663 36 914 192 4877
027 3 D 26 663 36 914 192 4877
027 5 E 26 663 36 914 192 4877
027 8 E 26 663 36 914 192 4877
029 5 E 26 663 36 914 192 4877
030 3 C 26 663 36 914 156 3962
030 5 E 26 663 36 914 156 3962
030 8 E 26 663 36 914 156 3962
031 8 E 26 663 36 914 192 4877
032 3 E 26 663 36 914 192 4877
033 3 C 26 663 36 914 156 3962
034 3 E 26 663 36 914 192 4877
034 5 E 26 663 36 914 192 4877
036 8 J 26 663 36 914 192 4877
037 3 F 26 663 36 914 144 3658
037 5 J 26 663 36 914 192 4877
039 8 J 26 663 36 914 192 4877
041 3 H 26 663 36 914 192 4877
042 5 H 26 663 36 914 144 3658
042 8 J 26 663 36 914 192 4877
044 3 G 26 663 36 914 144 3658
047 5 J 26 663 36 914 192 4877
048 3 G 26 663 36 914 144 3658
049 0 K 26 663 36 914 192 4877
050 0 J 26 663 36 914 192 4877
052 3 J 26 663 36 914 192 4877
CLEARANCE DIMENSIONS
A B C
38
JOHNSON CONTROLS
Page 39
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 4 - INSTALLATION

VIBRATION ISOLATORS

Optional sets of vibration isolators can be supplied loose with each unit.
Using the Isolator tables shipped with the unit in the information pack. Identify each mount and its correct location on the unit.

Installation

Place each mount in its correct position and lower the unit carefully onto the mounts ensuring the mount engages in the mounting holes in the unit base frame.
On adjustable mounts, transfer the unit weight even­ly to the springs by turning the mount adjusting nuts (located just below the top plate of the mount) counter­clockwise to raise and clockwise to lower. This should be done two turns at a time until the top plates of all mounts are between 1/4" (6 mm) and 1/2" (12 mm) clear of top of their housing and the unit base is level.

SHIPPING BRACES

The chiller’s modular design does not require shipping braces.

CHILLED LIQUID PIPING

General Requirements

The following piping recommendations are intended to ensure satisfactory operation of the unit(s). Failure to follow these recommendations could cause damage to the unit, or loss of performance, and may invalidate the warranty.
The maximum ow rate and pressure drop
for the evaporator must not be exceeded at any time. See "SECTION 5 - TECH­NICAL DATA" on page 63 for details.
The Maximum acceptable Chilled Liquid pressure in the inlet of Evaporator is same as the statement in "Maximum Tube Side Pressure" of Pressure Vessel Name Plate for YVAA and YVFA with Falling Film Evaporator.
The liquid must enter the evaporator at the inlet connection. The standard inlet connection for the evaporator is opposite the control panel end of the evaporator.
A ow switch must be installed in the
customer piping at the outlet of the evaporator and wired back to the control panel using shielded cable.
JOHNSON CONTROLS
There should be a straight run of piping of at least 5 pipe diameters on either side. The flow switch should be wired to Terminals 2 and 13 on the 1TB terminal block. A flow switch is required to prevent damage to the evaporator caused by the unit operating without adequate liquid flow.
The flow switch used must have gold plated contacts for low voltage/current operation. Paddle type flow switch­es suitable for 10 bar (150 PSIG) working pressure and having a 1" N.P.T. connection can be obtained from Johnson Controls as an accessory for the unit. Alterna­tively, a differential pressure switch fitted across an ori­fice plate may be used, preferably of the high/low limit type.
The chilled liquid pump(s) installed in the piping system(s) should discharge directly into the unit evap­orator section of the system. The pump(s) may be con­trolled by the chiller controls or external to the unit.
Pipework and fittings must be separately supported to prevent any loading on the evaporator. Flexible con­nections are recommended which will also minimize transmission of vibrations to the building. Flexible connections must be used if the unit is mounted on anti-vibration mounts, as some movement of the unit can be expected in normal operation.
Piping and fittings immediately next to the evapora­tor should be readily de-mountable to enable cleaning before operation, and to facilitate visual inspection of the exchanger nozzles.
The evaporator must be protected by a
strainer, preferably of 16 mesh, tted as
close as possible to the liquid inlet connec­tion, and provided with a means of local isolation.
The evaporator must not be exposed to flushing veloci­ties or debris released during flushing. It is recommend­ed that a suitably sized bypass and valve arrangement is installed to allow flushing of the piping system. The bypass can be used during maintenance to isolate the heat exchanger without disrupting flow to other units.
Thermometer and pressure gauge connections should be provided on the inlet and outlet connections of each evaporator. Gauges and thermometers are not provided with the unit and are to be furnished by others.
Drain and air vent connections should be provided at all low and high points in the piping to permit drainage of the system and to vent any air in the pipes. Liquid system lines at risk of freezing, due to low ambient tem­peratures should be protected using insulation and heater tape and/or a suitable glycol solution.
39
4
Page 40
SECTION 4 - INSTALLATION
200400
600800 1000
1200
0.0
10.0
20.0
30.0
40.0
50.0 Water Te mperature = 50°F
Water Pressure Drop (ft. H O)
B
Water Pressure Drop (ft. H O)
Flow Rate (GPM)
LD20287
Evaporator Type
A
D
C E
H, K
F, G
I, J
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
The liquid pump(s) may also be used to ensure liquid is circulated when the ambient temperature approaches freezing point.
Insulation should also be installed around the evapora­tor nozzles. Heater tape of 21 Watts per meter under the insulation is recommended, supplied independently and controlled by an ambient temperature thermostat set to switch ON at approximately 2.2°C (4°F), above the freezing temperature of the chilled liquid.
Evaporator heater mats are installed under the insula­tion, and are powered from the chiller's control pan­el. In sub-freezing conditions, unless the evaporator has been drained or an appropriate water-to-glycol concentration is maintained, high voltage power to the chiller must be kept on to ensure the heater mats assist in evaporator freeze protection. If there is a potential for power loss, Johnson Controls recommends that the evaporator is drained or that water in the chilled water circuit be replaced with an appropriate water-to-glycol concentration.
Any debris left in the water piping between the strainer and evaporator could cause serious damage to the tubes in the evaporator and must be avoided. Be sure the piping is clean before connecting it to the evaporator. Keep evaporator nozzles and chilled liquid piping capped prior to installation to assure construction debris is not allowed to enter.
The installer/user must also ensure that the quality of the water in circulation is adequate, without any dissolved gases, which can cause oxidation of steel or copper parts within the evaporator.

EVAPORATOR PRESSURE DROP

The evaporator is designed in accordance with ARI-590-92 which allows for an increase in pressure drop of up to 15% above the design value shown in the
Pressure Drop tables shown in Figure 5 on Page 40 and Figure 6 on Page 41. Debris in the water may
also cause additional pressure drop.
Excessive ow above the maximum GPM
will damage the evaporator.
To determine evaporator/frame size See Table 12 on page 109 to find the appli­cable evaporator line.

FIGURE 5 - THREE PASS WATER PRESSURE DROP, ENGLISH UNITS

40
JOHNSON CONTROLS
Page 41
FORM 201.28-NM1.1
100
ISSUE DATE: 1/31/2018
140
120
100
80
60
Evaporator A
SECTION 4 - INSTALLATION
Evaporator C
Evaporator B
Evaporator E
Pressure Drop (KPa)
40
20
0
0 20 40 60 80
Water Flow Rate (l/s)

FIGURE 6 - TWO PASS WATER PRESSURE DROP, SI UNITS

WATER TREATMENT

The unit performance provided in the Design Guide is based on a fouling factor of 0.018m2/hr °C/kW

PIPEWORK ARRANGEMENT

The following is a suggested piping arrangement for single unit installations.
(0.0001 ft2hr°F/Btu). Dirt, scale, grease and certain types of water treatment will adversely affect the heat exchanger surfaces and therefore the unit performance. Foreign matter in the water system(s) can increase the heat exchanger pressure drop, reducing the flow rate and causing potential damage to the heat exchanger tubes.
Aerated, brackish or salt water is not recommended for use in the water system(s). Johnson Controls recom­mends that a water treatment specialist should be con­sulted to determine whether the proposed water com­position will adversely affect the evaporator materials of carbon steel and copper. The pH value of the water flowing through the evaporator must be kept in a range between 7 and 8.5.
LD15147
-Isolating Valve - Normally Open
-Isolating Valve - Normally Closed
-Flow Regulating Valve
-Flow Measurement Device
-Strainer
-Pressure Tapping
-Flow Switch
-Flanged Connection
-Pipework
4
LD15151
JOHNSON CONTROLS

FIGURE 7 - PIPEWORK ARRANGEMENT

41
Page 42
SECTION 4 - INSTALLATION
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018

MINIMUM WATER VOLUME

It is good practice to include as much water volume as possible in a chilled water loop. This increases the thermal mass and “Flywheel” effect within the system (that is, the more; the better) which in turn promotes stable water temperature control and increases reliabil­ity by reducing compressor cycling.
For air conditioning applications, a minimum of 3 gallons/ton is required. with a preferred gallon/ton ratio to be within the 5 to 8 range. For process applica­tions, a minimum of 6 gallons/ton ratio is required with preference towards a range of 7 to 11. Install a tank or increase pipe sizes to provide sufficient water volume.

LEAVING WATER TEMPERATURE OUT OF RANGE

The YVAA chiller line has a maximum leaving water temperature of 15.6°C (60°F). Where process applica­tions require a chilled water temperature higher than what the chiller provides, a simple piping change can remove the problem. By using a mixture of chiller­cooled water and returning process water, the chilled water entering the process can be held at the desired temperature. A tank can also be used to meet high leaving water temperature requirements.
Each YVAA evaporator has a minimum and maximum flow rate. Some process applications require a flow rate that is out of range for the evaporator. In those ap­plications, a piping change can remove the problem.
In applications where the required flow rate is less than the evaporator’s minimum allowable, the chilled water can be recirculated to the chiller.
BYPASS
SUPPLY TO LOAD
RETURN FROM LOAD
LOAD
LD15049
FIGURE 9 - SUGGESTED LAYOUT FOR
APPLICATIONS WITH A FLOW RATE LESS THAN THE EVAPORATOR MINIMUM ALLOWABLE FLOW RATE
In applications where the required flow rate is greater than the evaporator’s maximum allowable, the chilled water can be recirculated to the load.
RECIRCULATION
SUPPLY TO LOAD
RETURN FROM LOAD
LOAD
LD15049
FIGURE 8 - LEAVING WATER TEMPERATURE OUT
OF RANGE SUGGESTED LAYOUT
42
BYPASS
SUPPLY TO LOAD
LOAD
LD15051
FIGURE 10 - SUGGESTED LAYOUT FOR
APPLICATIONS WITH A FLOW RATE GREATER THAN THE EVAPORATOR MAXIMUM ALLOWABLE FLOW RATE
JOHNSON CONTROLS
Page 43
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 4 - INSTALLATION

THERMAL STORAGE

Thermal storage is the practice of storing cooling energy during a period of little or no load and/or low energy costs for use during periods of high load and/ or energy costs. Conventional cooling systems pro­duce cooling when it is needed which is commonly during times of peak demand. Thermal storage allows generation of cooling capacity to occur during off­peak periods and store that capacity to meet future cooling requirements. Using thermal storage can result in smaller equipment sizes, thereby reducing capital cost, and also can result in significant energy cost sav­ings.
The YVAA has special control logic to be able to pro­duce chilled leaving brine temperatures below 4.4°C (40°F) so as to supply a storage tank with chilled liquid during times of low demand. YVAA chillers selected for thermal storage operation can also be selected to ef­ficiently provide chilled fluid at nominal cooling loads.

VARIABLE PRIMARY FLOW

CONNECTION TYPES AND SIZES

For connection sizes relevant to individual models see SECTION 5 - TECHNICAL DATA.

EVAPORATOR CONNECTIONS

Standard chilled liquid connections on evaporators are of the Victaulic Groove type for ASME and PED marked units and Flange type for GB marked units (see Figure 12 on page 45 for flange dimensions on GB marked vessels).
LD10494

FIGURE 11 - VICTAULIC GROOVE

4
Johnson Controls recommends a maximum 10% per min­ute flow rate of change, based on design flow, for vari­able primary flow applications. Provide 8 to 10 gallons per chiller ton (8.6 to 10.8 liter per cooling KW) system water volume. Insufficient system volume and rapid flow changes can cause control problems or can even cause chiller shutdowns. There are many other design issues to evaluate with variable primary flow systems. Consult your Johnson Controls Sales Office for more information about successfully applying YVAA chillers.
JOHNSON CONTROLS
43
Page 44
SECTION 4 - INSTALLATION

TABLE 3 - EVAPORATOR CONNECTIONS DIMENSIONS

FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
FLANGE DIMENSIONS (GB ONLY) IN MM*
B C D K L D N
FRAME COND. EVAP.
VICTAULIC
CONNECTIONS
SIZE
NOMINAL
DIAMETER
015 3 B 6" DN150 170.5 27 280 241.5 22 216 8 2 016 5 B 6" DN150 170.5 27 280 241.5 22 216 8 2 017 8 C 6" DN150 170.5 27 280 241.5 22 216 8 2 018 3 A 6" DN150 170.5 27 280 241.5 22 216 8 2 019 5 A 6" DN150 170.5 27 280 241.5 22 216 8 2 019 8 B 6" DN150 170.5 27 280 241.5 22 216 8 2 020 0 C 6" DN150 170.5 27 280 241.5 22 216 8 2 021 3 A 6" DN150 170.5 27 280 241.5 22 216 8 2 021 5 C 6" DN150 170.5 27 280 241.5 22 216 8 2 021 8 C 6" DN150 170.5 27 280 241.5 22 216 8 2 023 3 B 6" DN150 170.5 27 280 241.5 22 216 8 2 024 5 C 6" DN150 170.5 27 280 241.5 22 216 8 2 024 8 C 6" DN150 170.5 27 280 241.5 22 216 8 2 026 3 B 6" DN150 170.5 27 280 241.5 22 216 8 2 027 0 D 6" DN150 170.5 27 280 241.5 22 216 8 2 027 3 D 6" DN150 170.5 27 280 241.5 22 216 8 2 027 5 E 8" DN200 221.5 27 345 298.5 22 270 8 2 027 8 E 8" DN200 221.5 27 345 298.5 22 270 8 2 029 5 E 8" DN200 221.5 27 345 298.5 22 270 8 2 030 3 C 6" DN150 170.5 27 280 241.5 22 216 8 2 030 5 C 6" DN150 170.5 27 280 241.5 22 216 8 2 030 8 E 8" DN200 221.5 27 345 298.5 22 270 8 2 031 8 E 8" DN200 221.5 27 345 298.5 22 270 8 2 032 3 E 8" DN200 221.5 27 345 298.5 22 270 8 2 033 3 C 6" DN150 170.5 27 280 241.5 22 216 8 2 034 3 E 8" DN200 221.5 27 345 298.5 22 270 8 2 034 5 E 8" DN200 221.5 27 345 298.5 22 270 8 2 036 8 J 8" DN200 221.5 27 345 298.5 22 270 8 2 037 3 F 8" DN200 221.5 27 345 298.5 22 270 8 2 037 5 J 8" DN200 221.5 27 345 298.5 22 270 8 2 039 8 J 8" DN200 221.5 27 345 298.5 22 270 8 2 041 3 H 8" DN200 221.5 27 345 298.5 22 270 8 2 042 5 H 8" DN200 221.5 27 345 298.5 22 270 8 2 042 8 J 8" DN200 221.5 27 345 298.5 22 270 8 2 044 3 G 8" DN200 221.5 27 345 298.5 22 270 8 2 047 5 J 8" DN200 221.5 27 345 298.5 22 270 8 2 048 3 G 8" DN200 221.5 27 345 298.5 22 270 8 2 049 0 K 8" DN200 221.5 27 345 298.5 22 270 8 2 050 0 J 8" DN200 221.5 27 345 298.5 22 270 8 2 052 3 J 8" DN200 221.5 27 345 298.5 22 270 8 2
* Reference Figure 12 on Page 45 for ange dimensions.
QTY
44
JOHNSON CONTROLS
Page 45
FORM 201.28-NM1.1
L
ISSUE DATE: 1/31/2018
SECTION 4 - INSTALLATION
B
n-
K
d
D
C
4" / 6" / 8" FLANGE 10" FLANGE

FIGURE 12 - FLANGE FOR GB VESSELS

Option Flanges

One of two types of flanges may be fitted depending on the customer or local pressure vessel code require­ments. These are Victaulic-Adapter flanges, normally supplied loose, or weld flanges, which may be sup­plied loose or ready-fitted. Victaulic-Adapter and weld flange dimensions are to ISO 7005 - NP10.
n-L
B
K
d
D
The size of any piping attached to a relief valve must be of sufficient diameter so as not to cause resistance to the operation of the valve. Unless otherwise specified by local regulations. Internal diameter depends on the length of pipe required and is given by the following formula:
D5 = 1.447 x L
C
LD16185a
4
WELD FLANGE

FIGURE 13 - FLANGE ATTACHMENT

REFRIGERANT RELIEF VALVE PIPING

The evaporator is protected against internal refrigerant overpressure by refrigerant relief valves. A pressure re­lief valve is mounted on each of the main refrigerant lines connecting the evaporator to the compressors.
A piece of pipe is fitted to each valve and directed so that when the valve is activated the release of high pressure gas and liquid cannot be a danger or cause injury. For indoor installations (not recommended), pressure relief valves should be piped to the exterior of the building.
VICTAULIC ADAPTER
LD10495
Where:
• D = minimum pipe internal diameter in cm
• L = length of pipe in meters
If relief piping is common to more than one valve, its cross-sectional area must be at least the total required by each valve. Valve types should not be mixed on a common pipe. Precautions should be taken to ensure the outlets of relief valves or relief valve vent pipes remain clear of obstructions at all times.

ELECTRICAL CONNECTION

The following connection recommendations are in­tended to ensure safe and satisfactory operation of the unit. Failure to follow these recommendations could cause harm to persons or damage the unit, and may invalidate the warranty.
No additional controls (relays, and so on) should be mounted in the control panel. Power and control wiring not connected to the control panel should not be run through the control panel. If these pre­cautions are not followed it could lead to a risk of electrocution. In addition, elec­trical noise could cause malfunctions or damage the unit and its controls.
JOHNSON CONTROLS
45
Page 46
SECTION 4 - INSTALLATION
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
After power wiring connection, do not switch on mains power to the unit. Some internal components are live when the mains are switched on and this must only be done by “Authorized” persons familiar with starting, operating, and troubleshooting this type of equipment.

POWER WIRING

All electrical wiring should be carried out in accor­dance with local regulations. Route properly sized cables to cable entries on the unit.
In accordance with local codes, NEC codes, U.L. and C.E. standards, it is the responsibility of the user to install over current protection devices between the supply conductors and the power supply terminals on the unit.
To ensure that no eddy currents are set up in the power panel, the cables forming the 3-phase power supply must enter via the same cable entry.
All sources of supply to the unit must be taken via a common point of isolation (not supplied by Johnson Controls).
Copper power wiring only should be used for supply­ing power to the chiller. This is recommended to avoid safety and reliability issues resulting from connection failure at the power connections to the chiller. Alumi­num wiring is not recommended due to thermal char­acteristics that may cause loose terminations result­ing from the contraction and expansion of the wiring. Aluminum oxide may also build up at the termination causing hot spots and eventual failure. If aluminum wiring is used to supply power to the chiller, AL-CU compression fittings should be used to transition from aluminum to copper. This transition should be done in an external box separate to the power panel. Copper conductors can then be run from the box to the chiller.
Caulk power and control wiring conduit entering the power panel to assure moist air from the building cannot enter the panel.

POWER SUPPLY WIRING

• Units require only one 3-phase supply, plus earth.
• Connect the 3-phase supplies to the circuit breaker located in the panel See Table 4 on page 52.
• Connect a suitably sized earth wire to the PE ter­minal in the panel.

115VAC CONTROL SUPPLY TRANSFORMER

A 3-wire high voltage to 115VAC supply transformer is standard in the chiller. This transformer is mounted in the cabinet and steps down the high voltage supply to 115VAC to be used by the controls, VSD, Feed and Drain Valve Controller, valves, solenoids, heaters, and so on.
The high voltage for the transformer primary is taken from the chiller input. Fusing is provided for the trans­former.
Removing high voltage power to the chill­er will remove the 115VAC supply voltage to the control panel circuitry and the evaporator heater mat. In sub-freezing weather, this could cause serious damage to the chiller due to evaporator freeze-up. Do not remove power unless alternate means are taken to ensure operation of the control panel, evaporator heater mat, and waterbox heaters.

CONTROL WIRING

All control wiring utilizing contact closures to the control panel terminal block is nominal 115VAC and must be run in shielded cable, with the shield grounded at the panel end only, and run in water tight conduit. Run shielded cable separately from mains cable to avoid electrical noise pick-up. Use the control panel cable entry to avoid the power cables.
Voltage free contacts connected to the panel must be suitable for 115VAC 10 ma (gold contacts recommend­ed). If the voltage free contacts form part of a relay or contactor, the coil of the device must be suppressed using a standard R/C suppressor. The above precautions must be taken to avoid electrical noise, which could cause a malfunction or damage to the unit and its controls.
46
JOHNSON CONTROLS
Page 47
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 4 - INSTALLATION

VOLTS FREE CONTACTS

Chilled Liquid Pump Starter

Terminals 23 and 24 on 1TB close to start the chilled liquid pump. This contact can be used as a master start/ stop for the pump in conjunction with the daily start/ stop schedule. Cycle the pumps from the unit panel if the unit will be operational or shut-down during sub­freezing conditions. See "Evaporator Pump Control" on page 102 for more information on testing the pumps.

Run Contact

Terminals 21 and 22 on 1TB close to indicate that a system is running.

Alarm Contacts

Each system has a single voltage-free contact, which will operate to signal an alarm condition whenever any system locks out, or there is a power failure. To obtain system alarm signal, connect the alarm circuit to volt free Terminals 25 & 26 (Sys 1), Terminals 27 and 28 (Sys 2) of 1TB.

SYSTEM INPUTS

Flow Switch

A chilled liquid flow switch of suitable type MUST be connected between Terminals 2 and 13 of 1TB to pro­vide protection against loss of liquid flow, which will cause evaporator freeze-up if the chiller is permitted to run. The flow switch circuitry is a 115VAC circuit. Contacts must be rated for low current (5mA). Gold contacts should be used.

Remote Run / Stop

A Remote Run/Stop input is available for each systems. These inputs require a dry contact to start and stop the system. System 1 remote dry contacts are connected between Terminals 2 and 15 of 1TB and System 2 dry contacts are connected between Terminals 2 and 16 of 1TB. If remote start/stop is not utilized, a jumper must be paced across the terminals to allow the system to run. The remote run/stop circuitry is a 115VAC circuit. Contacts must be rated for low current (5mA). Gold contacts should be used.

Remote Print

Closure of suitable contacts connected to Terminals 2 and 14 of 1TB will cause a hard copy printout of Operat­ing Data/Fault History to be made if an optional printer is connected to the RS-232 port. The remote print cir­cuitry is a 115VAC circuit. Contacts must be rated for low current (5mA). Gold contacts should be used.

Optional Remote Setpoint Offset – Temperature

A voltage signal connected to Terminals 17 and 18 of 1TB will provide a remote offset function of the chilled liquid setpoint, if required.

Optional Remote Setpoint Offset – Current

A voltage signal connected to Terminals 19 and 20 of 1TB will provide a remote setting of current limit setpoint, if required.

Optional Remote Setpoint Offset – Sound Limiting

A voltage signal connected to Terminals 40 and 41 of 1TB will provide remote setting of sound limit setpoint, if required.
4
JOHNSON CONTROLS
47
Page 48
SECTION 4 - INSTALLATION

POWER SUPPLY WIRING

FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018

Single Point Wiring

Minimum Circuit Ampacity (MCA), Minimum/Maximum Fuse Size and Minimum/Maximum Circuit Breaker size varies on chillers based upon model and options ordered. Consult YorkWorks or the chiller data plate for electrical data
on a specic chiller.

FIGURE 14 - SINGLE POINT POWER WIRING

Voltage Utilization Range

RATED
VOLTAGE
200/60/3 180-220
230/60/3 208-254
380/60/3 342-402
400/60/3 360-440
460/60/3 414-508
575/60/3 520-635
400/50/3 360-440
UTILIZATION RANGE
LD18588
48
JOHNSON CONTROLS
Page 49
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 4 - INSTALLATION

Dual Point Wiring

2
4

FIGURE 15 - DUAL POINT POWER WIRING

JOHNSON CONTROLS
LD18589
49
Page 50
SECTION 4 - INSTALLATION

CUSTOMER CONTROL WIRING

FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
FLOW SWITCH (-SF)
PRINT (PNT)
SYS. No. 1 RUN PERM
SYS. No. 2 RUN PERM
+ SIGNAL INPUT
- SIGNAL INPUT (GND)
+ SIGNAL INPUT
- SIGNAL INPUT (GND)
+ SIGNAL INPUT
- SIGNAL INPUT (GND)
CONTROL
BOARD
RELAY
BOARD
No. 1
SYS. No. 1
ALARM
CONTACTS
RELAY
BOARD
No. 2
EVAP. PUMP
START
SIGNAL
SYS. No. 2
ALARM
CONTACTS
CHILLER
RUN
LEGEND
TERMINAL BLOCK FOR CUSTOMER CONNECTIONS
TERMINAL BLOCK FOR YORK CONNECTIONS
WIRING AND COMPONENTS BY YORK
OPTIONAL EQUIPMENT
WIRING AND/OR COMPONENTS BY OTHERS

FIGURE 16 - CUSTOMER CONTROL CONNECTIONS

50
JOHNSON CONTROLS
Page 51
FORM 201.28-NM1.1 ISSUE DATE: 10/12/2017
SECTION 4 - INSTALLATION
THIS PAGE INTENTIONALLY LEFT BLANK
JOHNSON CONTROLS
51
Page 52
SECTION 4 - INSTALLATION

TABLE 4 - ELECTRICAL LUG DATA

FIELD WIRING LUGS
YVAA MODEL
FRAME COND EVAP
015 3 B
016 5 B
017 8 C
018 3 A
019 5 A
019 8 B
020 0 C
021 3 A
021 5 C
INPUT
VOLTS
INPUT
FREQ
200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 2 #2 - 600 kcmil 2 #2/0 ~ 500 kcmil 2 #2 - 600 kcmil 400 50 2 #2 - 600 kcmil 2 #2/0 ~ 500 kcmil 2 #2 - 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 2 #2 - 600 kcmil 2 #2/0 ~ 500 kcmil 2 #2 - 600 kcmil 400 50 2 #2 - 600 kcmil 2 #2/0 ~ 500 kcmil 2 #2 - 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 2 #2 - 600 kcmil 2 #2/0 ~ 500 kcmil 2 #2 - 600 kcmil 400 50 2 #2 - 600 kcmil 2 #2/0 ~ 500 kcmil 2 #2 - 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 400 50 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 400 50 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 400 50 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 - 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 400 50 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 400 50 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil
STANDARD & ULTRA QUIET CONDENSER FANS
TERMINAL
BLOCK
WIRES
PER
PHASE
LUG
WIRE
RANGE
SINGLE POINT WIRING
WIRES
PER
PHASE
CIRCUIT
BREAKER
LUG
WIRE
RANGE
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
NON-FUSED
DISCONNECT SWITCH
WIRES
PER
PHASE
LUG
WIRE
RANGE
52
JOHNSON CONTROLS
Page 53
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 4 - ELECTRICAL LUG DATA (CONT'D)
FIELD WIRING LUGS
YVAA MODEL
FRAME COND EVAP
015 3 B
016 5 B
017 8 C
018 3 A
019 5 A
019 8 B
020 0 C
021 3 A
021 5 C
INPUT
VOLTS
INPUT
FREQ
200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 400 50 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 400 50 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 400 50 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil
TERMINAL
WIRE
PER
PHASE
HIGH AIRFLOW/HIGH STATIC CONDENSER FANS
CIRCUIT
BLOCK
LUG
WIRE
RANGE
SINGLE POINT WIRING
WIRES
PER
PHASE
BREAKER
LUG
WIRE
RANGE
SECTION 4 - INSTALLATION
NON-FUSED
DISCONNECT SWITCH
WIRES
PER
PHASE
LUG
WIRE
RANGE
4
JOHNSON CONTROLS
53
Page 54
SECTION 4 - INSTALLATION
TABLE 4 - ELECTRICAL LUG DATA (CONT'D)
FIELD WIRING LUGS
YVAA MODEL
FRAME COND EVAP
021 8 C
023 3 B
024 5 C
024 8 C
026 3 B
027 0 D
027 3 D
027 5 E
027 8 E
INPUT
VOLTS
INPUT
FREQ
200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 400 50 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 - 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #2 - 600 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil
WIRES
PER
PHASE
STANDARD & ULTRA QUIET CONDENSER FANS
TERMINAL
BLOCK
LUG
WIRE
RANGE
PHASE
SINGLE POINT WIRING
WIRES
PER
CIRCUIT
BREAKER
LUG
WIRE
RANGE
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
NON-FUSED
DISCONNECT SWITCH
WIRES
PER
PHASE
LUG
WIRE
RANGE
54
JOHNSON CONTROLS
Page 55
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 4 - ELECTRICAL LUG DATA (CONT'D)
FIELD WIRING LUGS
YVAA MODEL
FRAME COND EVAP
021 8 C
023 3 B
024 5 C
024 8 C
026 3 B
027 0 D
027 3 D
027 5 E
027 8 E
INPUT
VOLTS
INPUT
FREQ
200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 - 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 - 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 - 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 - 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 - 500 kcmil 2 #2 ~ 600 kcmil 200 60 4 #1/0 ~ 700 kcmil 230 60 4 #2 - 600 kcmil 4 4/0 ~ 500 kcmil 380 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 400 50 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 2 #2 - 600 kcmil 2 #1 - 500 kcmil 2 #2 ~ 600 kcmil
TERMINAL
WIRE
PER
PHASE
HIGH AIRFLOW/HIGH STATIC CONDENSER FANS
CIRCUIT
BLOCK
LUG
WIRE
RANGE
SINGLE POINT WIRING
BREAKER
WIRES
PER
PHASE
LUG
WIRE
RANGE
SECTION 4 - INSTALLATION
NON-FUSED
DISCONNECT SWITCH
WIRES
PER
PHASE
LUG
WIRE
RANGE
4
JOHNSON CONTROLS
55
Page 56
SECTION 4 - INSTALLATION
TABLE 4 - ELECTRICAL LUG DATA (CONT'D)
FIELD WIRING LUGS
YVAA MODEL
FRAME COND EVAP
029 5 E
030 3 C
030 5 C
030 8 E
031 8 E
032 3 E
033 3 C
034 3 E
034 5 E
INPUT
VOLTS
INPUT
FREQ
200 60 230 60 380 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 ~ 600 kcmil 460 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 ~ 600 kcmil
WIRES
PER
PHASE
STANDARD & ULTRA QUIET CONDENSER FANS
TERMINAL
BLOCK
LUG
WIRE
RANGE
WIRES
PER
PHASE
SINGLE POINT WIRING
CIRCUIT
BREAKER
LUG
WIRE
RANGE
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
NON-FUSED
DISCONNECT SWITCH
WIRES
PER
PHASE
LUG
WIRE
RANGE
56
JOHNSON CONTROLS
Page 57
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 4 - ELECTRICAL LUG DATA (CONT'D)
FIELD WIRING LUGS
YVAA MODEL
FRAME COND EVAP
029 5 E
030 3 C
030 5 C
030 8 E
031 8 E
032 3 E
033 3 C
034 3 E
034 5 E
INPUT
VOLTS
INPUT
FREQ
200 60 230 60 380 60 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 460 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 - 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 - 600 kcmil 200 60 230 60 380 60 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 460 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 - 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 - 600 kcmil 200 60 230 60 380 60 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 460 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 - 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 - 600 kcmil 200 60 230 60 380 60 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 460 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 - 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 - 600 kcmil 200 60 230 60 380 60 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 460 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 - 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 - 600 kcmil 200 60 230 60 380 60 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 460 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 - 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 - 600 kcmil 200 60 230 60 380 60 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 460 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 - 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 - 600 kcmil 200 60 230 60 380 60 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 460 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 - 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 - 600 kcmil 200 60 230 60 380 60 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 400 50 4 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 4* #2 - 600 kcmil 460 60 3 #2 - 600 kcmil 4 #4/0 ~ 500 kcmil 3 #2 - 600 kcmil 575 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #2 - 600 kcmil
TERMINAL
WIRE
PER
PHASE
HIGH AIRFLOW/HIGH STATIC CONDENSER FANS
CIRCUIT
BLOCK
LUG
WIRE
RANGE
SINGLE POINT WIRING
WIRES
PER
PHASE
BREAKER
LUG
WIRE
RANGE
SECTION 4 - INSTALLATION
NON-FUSED
DISCONNECT SWITCH
WIRES
PER
PHASE
LUG
WIRE
RANGE
4
JOHNSON CONTROLS
57
Page 58
SECTION 4 - INSTALLATION
TABLE 4 - ELECTRICAL LUG DATA (CONT'D)
FIELD WIRING LUGS
YVAA MODEL
FRAME COND EVAP
036 8 J
037 3 F
037 5 J
039 8 J
041 3 H
042 5 H
042 8 J
044 3 G
047 5 J
INPUT
VOLTS
INPUT
FREQ
200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil
WIRES
PER
PHASE
STANDARD & ULTRA QUIET CONDENSER FANS
TERMINAL
BLOCK
LUG
WIRE
RANGE
DUAL POINT WIRING
WIRES
PER
PHASE
CIRCUIT
BREAKER
LUG
WIRE
RANGE
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
NON-FUSED
DISCONNECT SWITCH
WIRES
PER
PHASE
LUG
WIRE
RANGE
58
JOHNSON CONTROLS
Page 59
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 4 - ELECTRICAL LUG DATA (CONT'D)
FIELD WIRING LUGS
YVAA MODEL
FRAME COND EVAP
036 8 J
037 3 F
037 5 J
039 8 J
041 3 H
042 5 H
042 8 J
044 3 G
047 5 J
INPUT
VOLTS
INPUT
FREQ
200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil
TERMINAL
WIRE
PER
PHASE
HIGH AIRFLOW/HIGH STATIC CONDENSER FANS
CIRCUIT
BLOCK
LUG
WIRE
RANGE
DUAL POINT WIRING
WIRES
PER
PHASE
BREAKER
LUG
WIRE
RANGE
SECTION 4 - INSTALLATION
NON-FUSED
DISCONNECT SWITCH
WIRES
PER
PHASE
LUG
WIRE
RANGE
4
JOHNSON CONTROLS
59
Page 60
SECTION 4 - INSTALLATION
TABLE 4 - ELECTRICAL LUG DATA (CONT'D)
FIELD WIRING LUGS
YVAA MODEL
FRAME COND EVAP
048 3 G
49 0 K
050 0 J
052 3 J
INPUT
VOLTS
INPUT FREQ
200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil
TERMINAL
WIRE
PER
PHASE
STANDARD & ULTRA QUIET CONDENSER FANS
CIRCUIT
BLOCK
LUG
WIRE
RANGE
WIRES
PER
PHASE
BREAKER
LUG
WIRE
RANGE
DUAL POINT WIRING
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
NON-FUSED
DISCONNECT SWITCH
WIRES
PER
PHASE
LUG
WIRE
RANGE
60
JOHNSON CONTROLS
Page 61
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 4 - ELECTRICAL LUG DATA (CONT'D)
FIELD WIRING LUGS
YVAA MODEL
FRAME COND EVAP
048 3 G
49 0 K
050 0 J
052 3 J
INPUT
VOLTS
INPUT
FREQ
200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil 200 60 230 60 380 60 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 400 50 3 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 460 60 2 #2 - 600 kcmil 3 #3/0 ~ 400 kcmil 3 #3/0 ~ 400 kcmil 575 60 2 #2 - 600 kcmil 2 #1 ~ 500 kcmil 2 #1 ~ 500 kcmil
WIRE
PER
PHASE
HIGH AIRFLOW/HIGH STATIC CONDENSER FANS
TERMINAL
BLOCK
LUG
WIRE
RANGE
DUAL POINT WIRING
WIRES
PHASE
PER
CIRCUIT
BREAKER
LUG
WIRE
RANGE
SECTION 4 - INSTALLATION
NON-FUSED
DISCONNECT SWITCH
WIRES
PER
PHASE
LUG
WIRE
RANGE
4
FIELD WIRING LUGS TERMINAL BLOCK
YVAA MODEL
FRAME
0368 to 0523
COND
Models
INPUT
VOLTS
EVAP
200 60 230 60 380 60 4 #1 - 750 kcmil 4 #1 - 750 kcmil 4 #1 - 750 kcmil 400 50 4 #1 - 750 kcmil 4 #1 - 750 kcmil 4 #1 - 750 kcmil 460 60 4 #1 - 750 kcmil 4 #1 - 750 kcmil 4 #1 - 750 kcmil 575 60 4 #1 - 750 kcmil 4 #1 - 750 kcmil 4 #1 - 750 kcmil
INPUT
FREQ
WIRES
PER
PHASE
TERMINAL BLOCK
WITH INDEPENDENT
SYSTEM CIRCUIT
SINGLE POINT WIRING
LUG WIRE
RANGE
WIRES
PER
PHASE
BREAKERS
LUG WIRE
RANGE
TERMINAL BLOCK WITH INDEPENDENT SYSTEM
NON-FUSED DISCONNECT
SWITCHES
WIRES PER
PHASE
LUG WIRE
RANGE
JOHNSON CONTROLS
61
Page 62
SECTION 4 - INSTALLATION
FORM 201.28-NM1.1
ISSUE DATE: 10/12/2017
THIS PAGE INTENTIONALLY LEFT BLANK
62
JOHNSON CONTROLS
Page 63
FORM 201.28-NM1.1
ISO9001 certified.
YVAA 021 3AXX 46
AA
ISSUE DATE: 1/31/2018

SECTION 5 - TECHNICAL DATA

NOMENCLATURE

1
2 3 4 5 6 7 8 9 10 11 12 13 14 15
A
: York
: Variable Speed Screw
: Air cooled
: Design Series
A
### #
#
Y
V
: Condenser code
: Evaporator code
: Compressor code
#
: Condenser fan & sound kit code
#
: 200 / 3 / 60
17
: 230 / 3 / 60
28
: 380 / 3 / 60
40
4 2 : 400 / 3 / 60
46 50 58
: 460 / 3 / 60 : 380-415 / 3 / 50 : 575 / 3 / 60
#
A B
: Development Level : Refrigerant R134a
: Refrigerant R531A
TNAREGIRFER / LEVELEGATLOVNOITARUGIFNOCEZIS EMARFEPYT TCUDORP ESAB
5
Products are produced at a
facility whose quality-
management systems are
ASHRAE 90.1 Compliant
JOHNSON CONTROLS
63
Page 64
SECTION 5 - TECHNICAL DATA
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
The data shown in this table is applicable to select­ed typical configurations. Other configurations are available through our configuration/selection software.
Please contact your nearest Johnson Controls Sales Office for the chiller configuration that best matches your specific needs.

TABLE 5 - PHYSICAL DATA - MICROCHANNEL COIL

UNIT FRAME 15 16 17 18 19 19 20 21 21 21 UNIT FRAME 23 24 24 26 27 27 27 27 29 30 CONDENSER CODE 3 5 8 3 5 8 0 3 5 8 CONDENSER CODE 3 5 8 3 0 3 5 8 5 3 EVAPORATOR CODE B B C A A B C A C C EVAPORATOR CODE B C C B D D E E E C GENERAL UNIT DATA GENERAL UNIT DATA
Number of Independent Refrigerant Circuits
Refrigerant Charge, R-134a, R-513A, Ckt.-1/ Ckt.-2, lbs (kg)
Oil Charge, Ckt.-1/Ckt.-2, gal (liters)
Minimum Load (%) 10% Minimum Load (%) 10% Chassis Dimensions -
Length, inches (mm) Chassis Dimensions -
Width, inches (mm)
Chassis Dimensions ­Height, inches (mm)
COMPRESSORS, SEMI-HERMETIC SCREW COMPRESSORS, SEMI-HERMETIC SCREW
Qty per Chiller 2 Qty per Chiller 2
CONDENSER FANS CONDENSER FANS
Number Ckt-1/Ckt-2 4/4 5/5 6/6 6/4 7/5 8/6 4/4 6/6 6/6 7/7 Number Ckt-1/Ckt-2 7/5 8/6 8/8 7/7 6/6 7/7 7/7 8/8 9/7 9/7 Air on Condenser
(Min/Max), °F (°C)
EVAPORATOR, SHELL AND TUBE HYBRID FALLING FILM
Water Volume, gal (liters)
Leaving Water Temperature (Min/Max), °F (°C) 3
Maximum Water Side Pressure, psig (barg)
Maximum Refrigerant Side Pressure, psig (barg)
Evap Drain Connection, inches (mm)
Minimum Chilled Water Flow Rate, gpm (l/sec)
Maximum Chilled Water Flow Rate, gpm (l/sec)
Inlet and Outlet Water Connections, in
175/175
(79/79)
2.1/2.0
203.3
(5163)
(2242)
(2403)
(220)
(15.8)
(59.9)
190/190
(86/86)
(8.0/
7.7)
88.3
94.6
250
950
2.2/2.2 (8.5/
8.5)
247.2
(6280)
88.3
(2242)
94.6
(2403)
58
(220)
250
(15.8)
950
(59.9)
6 6 6 6 6 6 6 6
58
225/225
(102/102)
2.5/2.5 (9.3/
9.3)
291.2
(7397)
88.3
(2242)
94.6
(2403)
71 (269)
300
(18.9)
1150
(72.6)
175/155
(79/70)
2.4/2.0 (9.2/
7.7)
247
(6274)
88.3
(2242)
94.6
(2403)
2
48
(182)
200
(12.6)
750
(47.3)
190/170
(86/77)
2.6/2.1
291.2
(7397)
(2242)
(2403)
(182)
(12.6)
(47.3)
(9.7/
8.0)
88.3
94.6
(-17.8/55)
48
(4.4/15.6)
(10.3)
(16.2)
200
750
2
220/195
(100/88)
2.7/2.2 (10.4/
335.2
(8514)
(2242)
(2403)
0/131
58 (220)
40/60
150
235
3/4
(15.8)
(59.9)
8.5)
88.3
94.6
250
950
205/205
(93/93)
2.6/2.6 (10.0/
10.0)
226
(5741)
88.3
(2242)
94.6
(2403)
71
(269)
300
(18.9)
1150
(72.6)
175/175
(79/79)
2.5/2.5 (9.3/
9.3)
291.2
(7397)
88.3
(2242)
94.6
(2403)
48
(182)
200
(12.6)
750
(47.3)
225/225
(102/102)
2.8/2.8 (10.5/
10.5)
291.2
(7397)
88.3
(2242)
94.6
(2403)
71 (269) 71(269) Water Volume, gal (liters) 58(220) 71(269) 71(269) 58(220) 82(310) 82(310) 113(428) 113(428) 113(428) 71(269)
300
(18.9)
1150
(72.6)
240/240
(109/109)
2.9/2.9 (10.8/
10.8)
335.2
(8514)
88.3
(2242)
94.6
(2403)
300
(18.9)
1150
(72.6)
6 6
NOTES:
1. Shipping and operating weights shown are for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales
ofce for weight data.
2. For leaving liquid temperature below 40°F(4.4°C) or above 60°F (15.6°C), contact your nearest Johnson Controls Sales Ofce for application
requirements.
64
JOHNSON CONTROLS
Page 65
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 5 - PHYSICAL DATA - MICROCHANNEL COIL (CONT'D)
SECTION 5 - TECHNICAL DATA
Number of Independent Refrigerant Circuits
Refrigerant Charge, R-134a, R-513A, Ckt.-1/ Ckt.-2, lbs (kg)
Oil Charge, Ckt.-1/Ckt.-2, gal (liters)
Chassis Dimensions ­Length, inches (mm)
Chassis Dimensions ­Width, inches (mm)
Chassis Dimensions ­Height, inches (mm)
210/190
(95/86)
2.7/2.6 (10.1/
9.7)
291.2
(7397)
88.3
(2242)
94.6
(2403)
250/225
(113/102)
2.9/2.8 (11.1/
10.5)
335.2
(8514)
88.3
(2242)
94.6
(2403)
250/250
(113/113)
2.9/2.9 (11.1/
11.1)
379.1
(9631)
88.3
(2242)
94.6
(2403)
210/210
(95/95)
2.7/2.7
Air on Condenser (Min/Max), °F (°C)
EVAPORATOR, SHELL AND TUBE HYBRID FALLING FILM
Leaving Water Temperature (Min/Max), °F (°C) 3
Maximum Water Side Pressure, psig (barg)
Maximum Refrigerant Side Pressure, psig (barg)
Evap Drain Connection, inches (mm)
Minimum Chilled Water Flow Rate, gpm (l/sec)
Maximum Chilled Water Flow Rate, gpm (l/sec)
Inlet and Outlet Water Connections, in
250
(15.8)
950
(59.9)
6 6 6 6 6 6 8 8 8 6
300
(18.9)
1150
(72.6)
300
(18.9)
1150
(72.6)
(10.1/
10.1)
335.2
(8514)
88.3
(2242)
94.6
(2403)
2
250
(15.8)
950
(59.9)
250/250
(114/114)
3.0/3.0 (11.4/
11.4)
291.2
(7397)
88.3
(2242)
94.6
(2403)
(-17.8/55)
(4.4/15.6)
300
(18.9)
1150
(72.6)
2
265/265
(120/120)
3.0/3.0 (11.4/
11.4)
335.2
(8514)
88.3
(2242)
94.6
(2403)
0/131
40/60
150
(10.3)
235
(16.2)
3/4
300
(18.9)
1150
(72.6)
265/265
(120/120)
3.0/3.0 (11.4/
11.4)
335.2
(8514)
88.3
(2242)
94.6
(2403)
400
(25.2)
1500
(94.7)
270/270
(122/122)
3.1/3.1 (11.6/
11.6)
379.2
(9631)
88.3
(2242)
94.6
(2403)
400
(25.2)
1500
(94.7)
310/265
(141/120)
3.8/3.1 (14.4/
11.7)
379.2
(9631)
88.3
(2242)
94.6
(2403)
400
(25.2)
1500
(94.7)
5
290/245
(132/111)
3.7/3.0 (14.0/
11.4)
379.2
(9631)
88.3
(2242)
94.6
(2403)
300
(18.9)
1150
(72.6)
NOTES:
1. Shipping and operating weights shown are for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales
ofce for weight data.
2. For leaving liquid temperature below 40°F(4.4°C) or above 60°F (15.6°C), contact your nearest Johnson Controls Sales Ofce for application
requirements.
JOHNSON CONTROLS
65
Page 66
SECTION 5 - TECHNICAL DATA
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
TABLE 5 - PHYSICAL DATA - MICROCHANNEL COIL (CONT'D)
UNIT FRAME 30 30 31 32 33 34 34 36 37 UNIT FRAME 37 39 41 42 42 44 47 48 49 50 52
CONDENSER CODE 5 8 8 3 3 3 5 8 3 CONDENSER CODE 5 8 3 5 8 3 5 3 0 0 3
EVAPORATOR CODE C E E E C E E J F EVAPORATOR CODE J J H H J G J G K J J
GENERAL UNIT DATA GENERAL UNIT DATA
Number of Independent Refrigerant Circuits
Refrigerant Charge, R-134a, or R-513A, Ckt.-1/Ckt.-2, lbs (kg)
Oil Charge, Ckt.-1/Ckt.-2, gal (liters)
Minimum Load (%) 10% Minimum Load (%) 10%
Chassis Dimensions ­Length, inches (mm)
Chassis Dimensions - Width, inches (mm)
Chassis Dimensions ­Height, inches (mm)
COMPRESSORS, SEMI-HERMETIC SCREW COMPRESSORS, SEMI-HERMETIC SCREW
Qty per Chiller 2 Qty per Chiller 2
CONDENSER FANS CONDENSER FANS
Number Ckt-1/Ckt-2 10/8 10/8 8/8 8/8 9/9 9/9 10/10 14/8 13/7 Number Ckt-1/Ckt-2 13/7 14/10 12/8 14/10 14/12 12/12 13/13 13/13 10/10 10/10 13/13
Air on Condenser (Min/Max), °F (°C)
EVAPORATOR, SHELL AND TUBE HYBRID FALLING FILM
Water Volume, gal (liters) 71 (269) 113 (428) 113 (428) 113 (428) 71 (269) 113 (428) 113 (428) 147 (556) 96 (363) Water Volume, gal (liters) 147(556) 147(556) 130(492) 130(492) 147(556) 96(363) 147(556) 96(363) 130 (492) 147(556) 147(556)
Leaving Water Temperature (Min/Max), °F
2
(°C)
Maximum Water Side Pres­sure, psig (barg)
Maximum Refrigerant Side Pressure, psig (barg)
Evap Drain Connection, inches (mm)
Minimum Chilled Water Flow Rate, gpm (l/sec)
Maximum Chilled Water Flow Rate, gpm (l/sec)
Inlet and Outlet Water Connections, in
295/250
(134/114)
3.7/3.0
(14.0/ 11.4)
423.1
(10748)
88.3 (2242) 88.3 (2242) 88.3 (2242) 88.3 (2242) 88.3 (2242) 88.3 (2242) 88.3 (2242) 88.3 (2243) 88.3 (2243)
94.6 (2403) 94.6 (2403) 94.6 (2403) 94.6 (2403) 94.6 (2403) 94.6 (2403) 94.6 (2403) 94.7 (2405) 94.7 (2405)
300
(18.9)
1150
(72.6)
6
315/275
(143/125)
3.9/3.2
(14.8/ 12.1)
423.1
(10748)
400
(25.2)
1500
(94.7)
8 8 8
315/295
(143/134)
3.9/3.3
(14.8/ 12.5)
467.1
(11865)
2
400
(25.2)
1500
(94.7)
295/295
(134/134)
3.7/3.7
(14.0/ 14.0)
379.2
(9631)
400
(25.2)
1500
(94.7)
2
290/290
(132/132)
3.7/3.7
(14.0/ 14.0)
423.1
(10748)
0/125
(-17.8/51.7)
40/60
(4.4/15.6)
150
(10.3)
235
(16.2)
3/4
300
(18.9)
1150
(72.6)
6
310/310
(141/141)
3.8/3.8
(14.4/ 14.4)
423.1
(10748)
400
(25.2)
1500
(94.7)
8 8 8 8
315/315
(143/143)
3.9/3.9
(14.8/ 14.8)
467.1
(11865)
400
(25.2)
1500
(94.7)
475/320
(216/145)
4.1/4.0
(15.5/ 15.1)
511
(12979)
550
(34.1)
1880
(118.1)
420/245
(191/111)
4.0/2.9
(15.1/ 11.0)
467.1
(11864)
460
(29.0)
1540
(97.0)
NOTES:
1. Shipping and operating weights shown are for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales
ofce for weight data.
2. For leaving liquid temperature below 40°F(4.4°C) or above 60°F (15.6°C), contact your nearest Johnson Controls Sales Ofce for application
requirements.
66
JOHNSON CONTROLS
Page 67
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 5 - PHYSICAL DATA - MICROCHANNEL COIL (CONT'D)
SECTION 5 - TECHNICAL DATA
Number of Independent Refrigerant Circuits
Refrigerant Charge, R-134a, or R-513A, Ckt.-1/Ckt.-2, lbs (kg)
Oil Charge, Ckt.-1/Ckt.-2, gal (liters)
Chassis Dimensions - Length, inches (mm)
Chassis Dimensions - Width, inches (mm)
Chassis Dimensions - Height, inches (mm)
Air on Condenser (Min/Max), °F (°C)
EVAPORATOR, SHELL AND TUBE HYBRID FALLING FILM
Leaving Water Temperature (Min/Max), °F
2
(°C)
Maximum Water Side Pres­sure, psig (barg)
Maximum Refrigerant Side Pressure, psig (barg)
Evap Drain Connection, inches (mm)
Minimum Chilled Water Flow Rate, gpm (l/sec)
Maximum Chilled Water Flow Rate, gpm (l/sec)
Inlet and Outlet Water Connections, in
470/310
(213/141)
4.1/3.8 (15.5/
14.4)
467.1
(11864)
(2243)
(2405)
(34.1)
1880
(118.1)
475/360
(216/163)
4.1/4.1 (15.5/
15.5)
555.3
(14104)
88.3 (2243)
94.7 (2405)
550
(34.1)
1880
(118.1)
8 8 8 8 8 8 8 8 8 8 8
88.3
94.7
550
460/345
(209/156)
4.0/4.0 (15.1/
15.1)
467.1
(11864)
88.3
(2243)
94.7
(2405)
520
(33.0)
1700
(107.0)
480/365
(218/166)
4.1/4.1 (15.5/
15.5)
555.3
(14104)
88.3
(2243)
94.7
(2405)
2
520
(33.0)
1700
(107.0)
475/385
(215/175)
4.1/4.1 (15.5/
15.5)
599.3
(15222)
88.3
(2243)
94.7
(2405)
550
(34.1)
1880
(118.1)
2
370/370
(168/168)
4.0/4.0 (15.1/
15.1)
555.3
(14104)
88.3
(2243)
94.7
(2405)
0/125
40/60
(4.4/15.6)
150
(10.3)
235
(16.2)
3/4
460
(29.0)
1540
(97.0)
445/445
(202/202)
4.2/4.2 (15.9/
15.9)
599.3
(15222)
88.3
(2243)
94.7
(2405)
550
(34.1)
1880
(118.1)
385/385
(175/175)
4.0/4.0 (15.1/
15.1)
599.3
(15222)
88.4
(2244)
94.7
(2405)
460
(29.0)
1540
(97.0)
390/390
(179/179)
4.0/4.0 (15.1/
15.1)
467.1
(11864)
88.3
(2242)
94.6
(2403)
470
(30)
1870 (118)
405/405
(184/184)
4.0/4.0 (15.1/
15.1)
467.1
(11865)
88.3
(2243)
94.7
(2405)
550
(34.1)
1880
(118.1)
445/445
(202/202)
4.2/4.2 (15.9/
15.9)
5
599.3
(15222)
88.3
(2243)
94.7
(2405)
550
(34.1)
1880
(118.1)
NOTES:
1. Shipping and operating weights shown are for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales
ofce for weight data.
2. For leaving liquid temperature below 40°F(4.4°C) or above 60°F (15.6°C), contact your nearest Johnson Controls Sales Ofce for application
requirements.
JOHNSON CONTROLS
67
Page 68
SECTION 5 - TECHNICAL DATA
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018

TABLE 6 - PHYSICAL DATA - ROUND TUBE COIL

UNIT FRAME 15 18 20 21 23 26 27 27 30
CONDENSER CODE 3 3 0 3 3 3 0 3 3
EVAPORATOR CODE B A C A B B D D C GENERAL UNIT DATA
Number of Independent Refrigerant Circuits
Refrigerant Charge, R-134a, Ckt.-1/Ckt.-2, lbs (kg)
Oil Charge, Ckt.-1/Ckt.-2, gal (liters)
Minimum Load (%) 10%
Chassis Dimensions - Length, inches (mm)
Chassis Dimensions - Width, inches (mm)
Chassis Dimensions - Height, inches (mm)
COMPRESSORS, SEMI-HERMETIC SCREW
Qty per Chiller 2
CONDENSER FANS
Number Ckt-1/Ckt-2 4/4 6/4 4/4 6/6 7/5 7/7 6/6 7/7 9/7
Air on Condenser (Min/Max), °F (°C)
EVAPORATOR, SHELL AND TUBE HYBRID FALLING FILM
Water Volume, gal (liters) 58 (220) 48 (182) 71 (269) 48 (182) 58 (220) 58 (220) 82 (310) 82 (310) 71 (269)
Leaving Water Temperature (Min/Max), °F (°C)
Maximum Water Side Pressure, psig (barg)
Maximum Refrigerant Side Pressure, psig (barg)
Evap Drain Connection, inches (mm)
Minimum Chilled Water Flow Rate, gpm (l/sec)
Maximum Chilled Water Flow Rate, gpm (l/sec)
Inlet and Outlet Water Connections, in
2
211/211
(96/96)
2.1/2.0
(8.0/7.7)
203.3
(5163)
88.3
(2242)
94.6
(2403)
250
(15.8)
950
(59.9)
6 6 6 6 6 6 6 6 6
229/191
(104/87)
2.4/2.0
(9.2/7.7)
247
(6274)
88.3
(2242)
94.6
(2403)
200
(12.6)
750
(47.3)
241/241
(109/109)
2.6/2.6
(9.9/9.9)
226
(5740)
88.3
(2242)
94.6
(2403)
300
(18.9)
1150
(72.6)
229/229
(104/104)
2.5/2.5
(9.5/9.5)
291.2
(7397)
88.3
(2242)
94.6
(2403)
200
(12.6)
750
(47.3)
2
273/235
(124/107)
2.7/2.6
(10.3/9.9)
291.2
(7397)
88.3
(2242)
94.6
(2403)
0/125
(-17.8/51.7)
40/60
(4.4/15.6)
150
(10.3)
235
(16.2)
3/4
250
(15.8)
950
(59.9)
273/273
(124/124)
2.7/2.7
(10.3/10.3)
335.2
(8514)
88.3
(2242)
94.6
(2403)
250
(15.8)
950
(59.9)
304/304
(138/138)
3.0/3.0
(11.4/11.4)
291.2
(7397)
88.3
(2242)
94.6
(2403)
300
(18.9)
1150
(72.6)
328/328
(149/149)
3.0/3.0
(11.4/11.4)
335.2
(8514)
88.3
(2242)
94.6
(2403)
300
(18.9)
1150
(72.6)
371/308
(168/140)
3.7/3.0
(14.0/11.4)
379.2
(9631)
88.3
(2242)
94.6
(2403)
300
(18.9)
1150
(72.6)
NOTES:
Shipping and operating weights shown are for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales
ofce for weight data.
1. R-513A is not an option.
2. For leaving liquid temperature below 40°F(4.4°C) or above 60°F (15.6°C), contact your nearest Johnson Controls Sales Ofce for application requirements.
68
JOHNSON CONTROLS
Page 69
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 5 - TECHNICAL DATA
TABLE 6 - PHYSICAL DATA - ROUND TUBE COIL (CONT'D)
UNIT FRAME 32 33 34 37 41 44 48 49 50 52 CONDENSER CODE 3 3 3 3 3 3 3 0 0 3 EVAPORATOR CODE E C E F H G G K J J GENERAL UNIT DATA
Number of Independent Refrigerant Circuits
Refrigerant Charge, R-134a, Ckt.-1/Ckt.-2, lbs (kg)
Oil Charge, Ckt.-1/Ckt.-2, gal (liters)
Minimum Load (%) 10%
Chassis Dimensions - Length, inches (mm)
Chassis Dimensions - Width, inches (mm)
Chassis Dimensions - Height, inches (mm)
COMPRESSORS, SEMI-HERMETIC SCREW
Qty per Chiller 2
CONDENSER FANS
Number Ckt-1/Ckt-2 8/8 9/9 9/9 13/7 12/8 12/12 13/13 10/10 10/10 13/13
Air on Condenser (Min/Max), °F (°C)
EVAPORATOR, SHELL AND TUBE HYBRID FALLING FILM
Water Volume, gal (liters) 113 (428) 71 (269) 113 (428) 96 (363) 130 (492) 96 (363) 96 (363) 130 (492) 147 (556) 147 (556)
Leaving Water Temperature (Min/Max), °F (°C)
Maximum Water Side Pressure, psig (barg)
Maximum Refrigerant Side Pressure, psig (barg)
Evap Drain Connection, inches (mm)
Minimum Chilled Water Flow Rate, gpm (l/sec)
Maximum Chilled Water Flow Rate, gpm (l/sec)
Inlet and Outlet Water Connections, in
2
367/367
(166/166)
3.7/3.7 (14.0/
14.0)
379.2
(9631)
88.3
(2242)
94.6
(2403)
(25.2)
1500
(94.7)
371/371
(168/168)
3.7/3.7 (14.0/
14.0)
423.1
(10748)
88.3
(2242)
94.6
(2403)
400
(18.9)
1150
(72.6)
8 6 8 8 8 8 8 8 8 8
300
391/391
(177/177)
3.8/3.8 (14.4/
14.4)
423.1
(10748)
88.3
(2242)
94.6
(2403)
400
(25.2)
1500
(94.7)
537/308
(244/140)
4.0/2.9 (15.1/
11.0)
467.1
(11864)
88.3
(2243)
94.7
(2405)
460
(29.0)
1540
(97.0)
568/417
(258/189)
4.0/4.0 (15.1/
15.1)
467.1
(11864)
88.3
(2243)
94.7
(2405)
0/125
(-17.8/51.7)
40/60
(4.4/15.6)
(10.3)
(16.2)
520
(33.0)
1700
(107.0)
2
478/478
(217/217)
4.0/4.0 (15.1/
15.1)
555.3
(14104)
88.3
(2243)
94.7
(2405)
150
235
3/4
(29.0)
1540
(97.0)
460
502/502
(228/228)
4.0/4.0 (15.1/
15.1)
599.3
(15222)
88.4
(2244)
94.7
(2405)
460
(29.0)
1540
(97.0)
480/480
(218/218)
4.0/4.0 (15.1/
15.1)
467.1
(11864)
88.3
(2242)
94.6
(2403)
470
(30)
1870
(118)
495/495
(224/224)
4.0/4.0 (15.1/
15.1)
467.1
(11864)
88.4
(2244)
94.7
(2405)
550
(34.1)
1880
(118.1)
562/562
(255/255)
(15222)
4.2/4.2 (15.9/
15.9)
599.3
88.3
(2243)
94.7
(2405)
550
(34.1)
1880
(118.1)
5
NOTES:
Shipping and operating weights shown are for base unit; selected options may add weight to unit. Contact your nearest Johnson Controls Sales
ofce for weight data.
1. R-513A is not an option.
2. For leaving liquid temperature below 40°F(4.4°C) or above 60°F (15.6°C), contact your nearest Johnson Controls Sales Ofce for application requirements.
JOHNSON CONTROLS
69
Page 70
SECTION 5 - TECHNICAL DATA

TABLE 7 - OPTIONAL ONE-PASS EVAPORATOR

ALL DIMENSIONS - INCHES (MM)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
YVAA
FRAME
15 3
16 5
17 8
18 3
19 5
19 8
20 0
21 3
21 5
21 8
A,B C D
COND.
20.8
(528)
20.8
(528)
20.8
(528)
19.8
(503)
19.8
(503)
21
(533)
20.8
(528)
19.8
(503)
20.8
(528)
21
(533)
6.8
(173)
29.2
(742)
34.9
(886)
17.7
(450)
61.5
(1562)
117.3
(2979)
1.7
(43)
61.7
(1567)
34.9
(886)
78.9
(2004)
34.5
(876)
56.1
(1425)
70
(1778)
56.8
(1443)
56.7
(1440)
56.1
(1425)
38.1
(968)
56.8
(1443)
70
(1778)
70
(1778)
E-NOZZLE
SIZE
8
8
8
6
6
8
8
6
8
8
WATER
VOLUME.
GALLONS
(LITERS)
58
(220)
58
(220)
71
(269)
48
(182)
48
(182)
58
(220)
71
(269)
48
(182)
71
(269)
71
(269)
MINIMUM CHILLED
WATER FLOW
RATE
GPM (L/S)
500
(32)
500
(32)
590
(37)
400
(25)
400
(25)
500
(32)
590
(37)
400
(25)
590
(37)
590
(37)
MAXIMUM
CHILLED
WATER FLOW
RATE
GPM (L/S)
1970
(124)
1970
(124)
2190
(138)
1230
(77)
1230
(77)
1970
(124)
2190
(138)
1230
(77)
2190
(138)
2190
(138)
NOTE: Minimum Chilled Water Flow Rate is for full load selections; Variable Primary Flow ratings as low as 50% of the minimum are
permittted. Glycol limits are higher. Please contact your Johnson Controls Sales Ofce for ratings and further information.
70
JOHNSON CONTROLS
Page 71
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 7 - OPTIONAL ONE-PASS EVAPORATOR (CONT'D)
ALL DIMENSIONS - INCHES (MM)
SECTION 5 - TECHNICAL DATA
5
YVAA
FRAME
23 3
24 5
24 8
26 3
27 0
27 3
27 5
27 8
29 5
30 3
A,B C D
COND.
20.8
(528)
21
(533)
21
(533)
21
(533)
21
(533)
21
(533)
22.5
(572)
22.5
(572)
22.5
(572)
21
(533)
73.2
(1859)
92.9
(2360)
122.9
(3122)
117.1
(2974)
16.8
(427)
42.9
(1090)
44.7
(1135)
88.3
(2243)
88.6
(2250)
122.9
(3122)
56.1
(1425)
56.1
(1425)
70
(1778)
56.1
(1425)
51.9
(1318)
70
(1778)
71.8
(1824)
71.8
(1824)
71.8
(1824)
70
(1778)
E-NOZZLE
SIZE
8
8
8
8
8
8
10
10
10
8
WATER
VOLUME.
GALLONS
(LITERS)
58
(220)
71
(269)
71
(269)
58
(220)
82
(310)
82
(310)
113
(428)
113
(428)
113
(428)
71
(269)
MINIMUM
CHILLED
WATER FLOW
RATE
GPM (L/S)
500
(32)
590
(37)
590
(37)
500
(32)
590
(37)
590
(37)
810
(51)
810
(51)
810
(51)
590
(37)
MAXIMUM
CHILLED
WATER FLOW
RATE
GPM (L/S)
1970 (124)
2190 (138)
2190 (138)
1970 (124)
2190 (138)
2190 (138)
3200 (202)
3200 (202)
3200 (202)
2190 (138)
NOTE: Minimum Chilled Water Flow Rate is for full load selections; Variable Primary Flow ratings as low as 50% of the minimum are
permittted. Glycol limits are higher. Please contact your Johnson Controls Sales Ofce for ratings and further information.
JOHNSON CONTROLS
71
Page 72
SECTION 5 - TECHNICAL DATA
TABLE 7 - OPTIONAL ONE-PASS EVAPORATOR (CONT'D)
ALL DIMENSIONS - INCHES (MM)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
YVAA
FRAME
30 5
30 8
31 8
32 3
33 3
34 3
34 5
36 8
37 3
37 5
A,B C D
COND.
21
(533)
22.5
(572)
22.5
(572)
22.5
(572)
21
(533)
22.5
(572)
22.5
(572)
23.3
(592)
22.3
(566)
23.3
(592)
166.9
(4239)
132.2
(3358)
176.6
(4486)
88.6
(2250)
166.9
(4239)
132.6
(3368)
176.21 (4476)
208.6
(5298)
180.9
(4595)
164.3
(4173)
70
(1778)
71.8
(1824)
71.8
(1824)
71.8
(1824)
70
(1778)
71.8
(1824)
71.8
(1824)
83.5
(2121)
112.2
(2850)
83.4
(2118)
E-NOZZLE
SIZE
8
10
10
10
8
10
10
10
10
10
WATER
VOLUME.
GALLONS
(LITERS)
71
(269)
113
(428)
113
(428)
113
(428)
71
(269)
113
(428)
113
(428)
147
(556)
96
(363)
147
(556)
MINIMUM CHILLED
WATER FLOW
RATE
GPM (L/S)
590
(37)
810
(51)
810
(51)
810
(51)
590
(37)
810
(51)
810
(51)
1090
(69)
840
(53)
1090
(69)
MAXIMUM
CHILLED
WATER FLOW
RATE
GPM (L/S)
2190 (138)
3200 (202)
3200 (202)
3200 (202)
2190 (138)
3200 (202)
3200 (202)
3420 (215)
3320 (209)
3420 (215)
NOTE: Minimum Chilled Water Flow Rate is for full load selections; Variable Primary Flow ratings as low as 50% of the minimum are
permitted. Glycol limits are higher. Please contact your Johnson Controls Sales Ofce for ratings and further information.
72
JOHNSON CONTROLS
Page 73
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 7 - OPTIONAL ONE-PASS EVAPORATOR (CONT'D)
ALL DIMENSIONS - INCHES (MM)
SECTION 5 - TECHNICAL DATA
5
YVAA
FRAME
39 8
41 3
42 5
42 8
44 3
47 5
48 3
49 0
50 0
52 3
A,B C D
COND.
23.3
(592)
22.5
(572)
22.5
(572)
23.3
(592)
22.3
(566)
23.3
(592)
22.3
(566)
22.5
(571)
23.3
(592)
23.3
(592)
252.5
(6414)
164.6
(4181)
252.6
(6416)
296.5
(7531)
287.1
(7292)
308.4
(7833)
331.2
(8412)
176.5
(4482)
176.2
(4475)
308.4
(7833)
83.5
(2121)
83.8
(2129)
83.8
(2129)
83.5
(2121)
94.2
(2393)
71.5
(1816)
94.2
(2393)
71.7
(1820)
71.5
(1816)
71.5
(1816)
E-NOZZLE
SIZE
10
10
10
10
10
10
10
10
10
10
WATER
VOLUME.
GALLONS
(LITERS)
147
(556)
130
(492)
130
(492)
147
(556)
96
(363)
147
(556)
96
(363)
130
(492)
147
(556)
147
(556)
MINIMUM CHILLED
WATER FLOW
RATE
GPM (L/S)
1090
(69)
940 (59)
940 (59)
1090
(69)
840 (53)
1090
(69)
840 (53)
940 (59)
1090
(69)
1090
(69)
MAXIMUM
CHILLED
WATER FLOW
RATE
GPM (L/S)
3420 (215)
3420 (215)
3420 (215)
3420 (215)
3320 (209)
3420 (215)
3320 (209)
3420 (215)
3420 (215)
3420 (215)
NOTE: Minimum Chilled Water Flow Rate is for full load selections; Variable Primary Flow ratings as low as 50% of the minimum are
permitted. Glycol limits are higher. Please contact your Johnson Controls Sales Ofce for ratings and further information.
JOHNSON CONTROLS
73
Page 74
SECTION 5 - TECHNICAL DATA

TABLE 8 - STANDARD TWO-PASS, REAR INLET/OUTLET EVAPORATOR

ALL DIMENSIONS - INCHES (MM)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
YVAA
FRAME
15 3
16 5
17 8
18 3
19 5
19 8
20 0
21 3
21 5
21 8
A B C D
COND.
15.1
(384)
15.1
(384)
15.1
(384)
14.1
(358)
14.1
(358)
15.3
(389)
15.1
(384)
14.1
(358)
15.1
(384)
15.3
(389)
11.4
(290)
11.4
(290)
11.4
(290)
11.4
(290)
11.4
(290)
11.4
(290)
11.4
(290)
11.4
(290)
11.4
(290)
11.4
(290)
6.8
(173)
29.4
(747)
34.9
(886)
17.7
(450)
61.5
(1562)
117.3
(2979)
1.7
(43)
61.7
(1567)
29.9
(759)
78.9
(2004)
E-NOZZLE
SIZE
– 6
– 6
– 6
– 6
– 6
– 6
– 6
– 6
– 6
– 6
F G
34.5
(876)
56.1
(1425)
70
(1778)
56.8
(1443)
56.7
(1440)
56.1
(1425)
38.1
(968)
58.8
(1494)
70
(1778)
70.3
(1786)
–
–
–
–
–
–
–
–
–
–
WATER
VOLUME
GALLONS
(LITERS)
58
(220)
58
(220)
71
(269)
48
(182)
48
(182)
58
(220)
71
(269)
48
(182)
71
(269)
71
(269)
MINIMUM
CHILLED
WATER
FLOW RATE
GPM (L/S)
250
(16)
250
(16)
300
(19)
200
(13)
200
(13)
250
(16)
300
(19)
200
(13)
300
(19)
300
(19)
MAXIMUM
CHILLED
WATER
FLOW RATE
GPM (L/S)
980
(62)
980
(62)
1170
(74)
790
(50)
790
(50)
980
(62)
1170
(74)
790
(50)
1170
(74)
1170
(74)
NOTE: Minimum Chilled Water Flow Rate is for full load selections; Variable Primary Flow ratings as low as 50% of the minimum are
permitted. Glycol limits are higher. Please contact your Johnson Controls Sales Ofce for ratings and further information.
74
JOHNSON CONTROLS
Page 75
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 8 - STANDARD TWO-PASS, REAR INLET/OUTLET EVAPORATOR (CONT'D)
ALL DIMENSIONS - INCHES (MM)
SECTION 5 - TECHNICAL DATA
5
YVAA
FRAME
23 3
24 5
24 8
26 3
27 0
27 3
27 5
27 8
29 5
30 3
A B C D
COND.
15.1
(384)
15.3
(389)
15.3
(389)
15.3
(389)
15.3
(388)
15.3
(389)
15.5
(394)
15
(381)
15.5
(394)
15.3
(389)
11.4
(290)
11.4
(290)
11.4
(290)
11.4
(290)
11.4
(290)
11.4
(290)
14
(356)
14
(356)
14
(356)
11.4
(290)
73.3
(1862)
29.9
(759)
122.9
(3122)
117.3
(2979)
16.8
(427)
42.9
(1090)
44.3
(1125)
88.3
(2243)
88.3
(2243)
122.9
(3122)
E-NOZZLE
SIZE
– 6
– 6
– 6
– 6
– 6
– 6
– 8
– 8
– 8
– 6
F G
56.1
(1425)
56.1
(1425)
70
(1778)
56.1
(1425)
51.9
(1318)
70
(1778)
71.8
(1824)
71.8
(1824)
71.8
(1824)
70
(1778)
WATER
VOLUME
GALLONS
(LITERS)
–
–
–
–
–
–
–
–
–
–
58
(220)
71
(269)
71
(269)
58
(220)
82
(310)
82
(310)
113
(428)
113
(428)
113
(428)
71
(269)
MINIMUM
CHILLED
WATER
FLOW RATE
GPM (L/S)
250 (16) 980 (62)
300 (19) 1170 (74)
300 (19) 1170 (74)
250 (16) 980 (62)
300 (19) 1170 (74)
300 (19) 1170 (74)
410 (26) 1600 (101)
410 (26) 1600 (101)
410 (26) 1600 (101)
300 (19) 1170 (74)
MAXIMUM
CHILLED
WATER
FLOW RATE
GPM (L/S)
NOTE: Minimum Chilled Water Flow Rate is for full load selections; Variable Primary Flow ratings as low as 50% of the minimum are
permitted. Glycol limits are higher. Please contact your Johnson Controls Sales Ofce for ratings and further information.
JOHNSON CONTROLS
75
Page 76
SECTION 5 - TECHNICAL DATA
TABLE 8 - STANDARD TWO-PASS, REAR INLET/OUTLET EVAPORATOR (CONT'D)
ALL DIMENSIONS - INCHES (MM)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
YVAA
FRAME
30 5
30 8
31 8
32 3
33 3
34 3
34 5
36 8
37 3
37 5
A B C D
COND.
15.3
(389)
15.5
(394)
15.5
(394)
15.5
(394)
15.3
(389)
15.5
(394)
15.5
(394)
16.3
(414)
15.8
(401)
16.3
(414)
11.4
(290)
14
(356)
14
(356)
14
(356)
11.4
(290)
14
(356)
14
(356)
14
(356)
13
(330)
14
(356)
166.8
(4237)
132.2
(3358)
176.21 (4476)
88.6
(2250)
166.9
(4239)
132.2
(3358)
176.2
(4475)
208.5
(5296)
180.9
(4595)
164.4
(4176)
– 6
– 8
– 8
– 8
– 6
– 8
– 8
– 8
176.4
(4480)
– 8
E- NOZZLE
SIZE
8
F G
70
(1778)
83.4
(2118)
83.4
(2118)
83.4
(2118)
83.4
(2118)
83.4
(2118)
83.4
(2118)
83.4
(2118)
112.2
(2850)
83.4
(2118)
–
–
–
–
–
–
–
–
107.7
(2735)
–
WATER
VOLUME
GALLONS
(LITERS)
71
(269)
113
(428)
113
(428)
113
(428)
71
(269)
113
(428)
113
(428)
147
(556)
96
(363)
147
(556)
MINIMUM
CHILLED
WATER
FLOW RATE
GPM (L/S)
MAXIMUM
CHILLED
WATER
FLOW
RATE GPM
(L/S)
300 (19) 1170 (74)
410 (26) 1600 (101)
410 (26) 1600 (101)
410 (26) 1600 (101)
300 (19) 1170 (74)
410 (26) 1600 (101)
410 (26) 1600 (101)
550 (35) 2160 (136)
420 (26) 1660 (105)
550 (35) 2160 (136)
NOTE: Minimum Chilled Water Flow Rate is for full load selections; Variable Primary Flow ratings as low as 50% of the minimum are
permitted. Glycol limits are higher. Please contact your Johnson Controls Sales Ofce for ratings and further information.
76
JOHNSON CONTROLS
Page 77
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 8 - STANDARD TWO-PASS, REAR INLET/OUTLET EVAPORATOR (CONT'D)
ALL DIMENSIONS - INCHES (MM)
SECTION 5 - TECHNICAL DATA
5
YVAA
FRAME
39 8
41 3
42 5
42 8
44 3
47 5
48 3
49 0
50 0
52 3
A B C D
COND.
16.3
(414)
15.5
(394)
15.5
(394)
16.3
(414)
15.8
(401)
16.3
(414)
15.8
(401)
15.5
(394)
16.3
(414)
16.3
(414)
14
(356)
14
(356)
14
(356)
14
(356)
13
(330)
14
(356)
13
(330)
14
(355)
14
(356)
14
(356)
252.5
(6414)
164.6
(4181)
252.6
(6416)
296.5
(7531)
287.1
(7292)
308.4
(7833)
331.2
(8412)
176.5
(4482)
176.2
(4475)
308.4
(7833)
– 8
– 8
– 8
– 8
282.5
(7177)
– 8
326.6
(8296)
– 8
– 8
– 8
E- NOZZLE
SIZE
8
8
F G
83.5
(2121)
83.8
(2129)
83.8
(2129)
83.5
(2121)
94.2
(2393)
71.5
(1816)
94.2
(2393)
71.7
(1820)
71.5
(1816)
71.5
(1816)
–
–
–
–
89.7
(2278)
–
89.7
(2278)
–
–
–
WATER
VOLUME
GALLONS
(LITERS)
147
(556)
130
(492)
130
(492)
147
(556)
96
(363)
147
(556)
96
(363)
130
(492)
147
(556)
147
(556)
MINIMUM
CHILLED
WATER
FLOW RATE
GPM (L/S)
550 (35) 2160 (136)
470 (30) 1870 (118)
470 (30) 1870 (118)
550 (35) 2160 (136)
420 (26) 1660 (105)
550 (35) 2160 (136)
420 (26) 1660 (105)
470 (30) 1870 (118)
550 (35) 2160 (136)
550 (35) 2160 (136)
MAXIMUM
CHILLED
WATER
FLOW
RATE GPM
(L/S)
NOTE: Minimum Chilled Water Flow Rate is for full load selections; Variable Primary Flow ratings as low as 50% of the minimum are
permitted. Glycol limits are higher. Please contact your Johnson Controls Sales Ofce for ratings and further information.
JOHNSON CONTROLS
77
Page 78
SECTION 5 - TECHNICAL DATA

TABLE 9 - OPTIONAL THREE-PASS REAR INLET/FRONT OUTLET EVAPORATOR

ALL DIMENSIONS - INCHES (MM)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
YVAA
FRAME
15 3
16 5
17 8
18 3
19 5
19 8
20 0
21 3
21 5
21 8
COND.
A B C D
15.1
(384)
15.1
(384)
15.1
(384)
25.5
(648)
14.1
(358)
15.3
(389)
15.1
(384)
14.1
(358)
15.1
(384)
15.3
(389)
26.5
(673)
26.5
(673)
26.5
(673)
25.5
(648)
25.5
(648)
26.7
(678)
26.53 (674)
25.5
(648)
26.5
(673)
26.7
(678)
6.8
(173)
29.2
(742)
34.9
(886)
17.7
(450)
61.5
(1562)
117.3
(2979)
1.7
(43)
61.6
(1565)
34.9
(886)
78.9
(2004)
34.5
(876)
56.1
(1425)
70
(1778)
56.8
(1443)
56.7
(1440)
56.1
(1425)
38.1
(968)
58.8
(1494)
70
(1778)
70.3
(1786)
E- NOZZLE
SIZE
5
5
6
5
5
5
6
5
6
6
WATER
VOLUME
GALLONS
(LITERS)
58
(220)
58
(220)
71
(269)
48
(182)
48
(182)
58
(220)
71
(269)
48
(182)
71
(269)
71
(269)
MINIMUM
MAXIMUM
CHILLED
WATER FLOW
RATE
GPM (L/S)
FLOW RATE
GPM (L/S)
170 (11) 650 (41)
170 (11) 650 (41)
200 (13) 780 (49)
130 (8) 520 (33)
130 (8) 520 (33)
170 (11) 650 (41)
200 (13) 780 (49)
130 (8) 520 (33)
200 (13) 780 (49)
200 (13) 780 (49)
CHILLED
WATER
NOTE: Minimum Chilled Water Flow Rate is for full load selections; Variable Primary Flow ratings as low as 50% of the minimum are
permitted. Glycol limits are higher. Please contact your Johnson Controls Sales Ofce for ratings and further information.
78
JOHNSON CONTROLS
Page 79
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 5 - TECHNICAL DATA
TABLE 9 - OPTIONAL THREE-PASS REAR INLET/FRONT OUTLET EVAPORATOR (CONT'D)
ALL DIMENSIONS - INCHES (MM)
5
YVAA
FRAME
23 3
24 5
24 8
26 3
27 0
27 3
27 5
27 8
29 5
30 3
A B C D
COND.
14.1
(358)
15.3
(389)
15.3
(389)
15.3
(389)
15.3
(388)
15.3
(389)
15.5
(394)
15.5
(394)
15.5
(394)
15.3
(389)
25.5
(648)
26.7
(678)
26.7
(678)
26.7
(678)
26.7
(678)
26.7
(678)
29.5
(749)
29.5
(749)
29.5
(749)
26.7
(678)
73.2
(1859)
29.9
(759)
122.9
(3122)
117.1
(2974)
16.8
(427)
42.9
(1090)
88.6
(2250)
88.3
(2243)
88.6
(2250)
122.9
(3122)
56.1
(1425)
56.1
(1425)
70
(1778)
56.1
(1425)
51.9
(1318)
70
(1778)
71.8
(1824)
71.8
(1824)
71.8
(1824)
70
(1778)
E- NOZZLE
SIZE
5
6
6
5
6
6
6
6
6
6
WATER
VOLUME
GALLONS
(LITERS)
58
(220)
71
(269)
71
(269)
58
(220)
82
(310)
82
(310)
113
(428)
113
(428)
113
(428)
71
(269)
MINIMUM
CHILLED
WATER FLOW
RATE
GPM (L/S)
170 (11) 650 (41)
200 (13) 780 (49)
200 (13) 780 (49)
170 (11) 650 (41)
200 (13) 780 (49)
200 (13) 780 (49)
270 (17) 1060 (67)
270 (17) 1060 (67)
270 (17) 1060 (67)
200 (13) 780 (49)
MAXIMUM
CHILLED
WATER
FLOW RATE
GPM (L/S)
NOTE: Minimum Chilled Water Flow Rate is for full load selections; Variable Primary Flow ratings as low as 50% of the minimum are
permitted. Glycol limits are higher. Please contact your Johnson Controls Sales Ofce for ratings and further information.
JOHNSON CONTROLS
79
Page 80
SECTION 5 - TECHNICAL DATA
TABLE 9 - OPTIONAL THREE-PASS REAR INLET/FRONT OUTLET EVAPORATOR (CONT'D)
ALL DIMENSIONS - INCHES (MM)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
YVAA
FRAME
30 5
30 8
31 8
32 3
33 3
34 3
34 5
36 8
37 3
37 5
COND.
A B C D
15.3
(389)
15
(381)
15
(381)
15.5
(394)
15.3
(389)
15.5
(394)
15.5
(394)
16.3
(414)
15.8
(401)
16.3
(414)
26.7
(678)
30.3
(770)
29.5
(749)
29.5
(749)
26.7
(678)
29.5
(749)
29.5
(749)
30.3
(770)
28.8
(732)
30.3
(770)
166.9
(4239)
132.2
(3358)
176.6
(4486)
88.6
(2250)
166.9
(4239)
132.6
(3368)
176.2
(4475)
208.6
(5298)
180.9
(4595)
164.3
(4173)
70
(1778)
71.8
(1824)
71.8
(1824)
71.8
(1824)
70
(1778)
71.8
(1824)
71.8
(1824)
83.5
(2121)
112.2
(2850)
83.4
(2118)
E-NOZZLE
SIZE
6
6
6
6
6
6
6
8
6
8
WATER
VOLUME
GALLONS
(LITERS)
71
(269)
113
(428)
113
(428)
113
(428)
71
(269)
113
(428)
113
(428)
147
(556)
94
(356)
147
(556)
MINIMUM
CHILLED
MAXIMUM
CHILLED
WATER FLOW
RATE
GPM (L/S)
FLOW RATE
GPM (L/S)
200 (13) 780 (49)
270 (17) 1060 (67)
270 (17) 1060 (67)
270 (17) 1060 (67)
200 (13) 780 (49)
270 (17) 1060 (67)
270 (17) 1060 (67)
370 (23) 1440 (91)
280 (18) 1100 (69)
370 (23) 1440 (91)
WATER
NOTE: Minimum Chilled Water Flow Rate is for full load selections; Variable Primary Flow ratings as low as 50% of the minimum are
permitted. Glycol limits are higher. Please contact your Johnson Controls Sales Ofce for ratings and further information.
80
JOHNSON CONTROLS
Page 81
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 5 - TECHNICAL DATA
TABLE 9 - OPTIONAL THREE-PASS REAR INLET/FRONT OUTLET EVAPORATOR (CONT'D)
ALL DIMENSIONS - INCHES (MM)
5
YVAA
FRAME
39 8
41 3
42 5
42 8
44 3
47 5
48 3
49 0
50 0
52 3
A B C D
COND.
16.3
(414)
15.5
(394)
15.5
(394)
16.3
(414)
15.8
(401)
16.3
(414)
15.8
(401)
15.5
(394)
16.3
(414)
16.3
(414)
30.3
(770)
29.5
(749)
29.5
(749)
30.3
(770)
28.8
(732)
30.3
(770)
28.8
(732)
29.5
(749)
30.3
(770)
30.3
(770)
252.5
(6414)
164.6
(4181)
252.6
(6416)
296.5
(7531)
287.1
(7292)
308.4
(7833)
331.2
(8412)
176.2
(4476)
176.2
(4475)
308.4
(7833)
83.5
(2121)
83.8
(2129)
83.8
(2129)
83.5
(2121)
94.2
(2393)
71.5
(1816)
94.2
(2393)
71.5
(1817)
71.5
(1816)
71.5
(1816)
E-NOZZLE
SIZE
8
6
6
8
6
8
6
6
8
8
WATER
VOLUME
GALLONS
(LITERS)
147
(556)
128
(485)
128
(485)
147
(556)
94
(356)
147
(556)
94
(356)
130
(492)
147
(556)
147
(556)
MINIMUM CHILLED
WATER FLOW
RATE
GPM (L/S)
370 (23) 1440 (91)
320 (20) 1230 (77)
320 (20) 1230 (77)
370 (23) 1440 (91)
280 (18) 1100 (69)
370 (23) 1440 (91)
280 (18) 1100 (69)
320 (20) 1230 (77)
370 (23) 1440 (91)
370 (23) 1440 (91)
MAXIMUM
CHILLED
WATER
FLOW RATE
GPM (L/S)
NOTE: Minimum Chilled Water Flow Rate is for full load selections; Variable Primary Flow ratings as low as 50% of the minimum are
permitted. Glycol limits are higher. Please contact your Johnson Controls Sales Ofce for ratings and further information.
JOHNSON CONTROLS
81
Page 82
SECTION 5 - TECHNICAL DATA
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
The data below is applicable to select configurations. Other configurations are available through our config­uration/selection software.
94.6"
(2403 mm)
C
B
A" PIPE WATER OUTLET
CONTROL ENTRY
3.0" (76 mm) WIDE X
11.5" (292 mm) HIGH
120"
(305 mm)
VIEW A-A
A" PIPE WATER INLET
3.0"
(75 mm)
Please contact your nearest Johnson Controls Sales Office for the chiller configuration that best matches your specific needs.
BB
LD16178
88.3" (2242 mm)
4.0"
(102 mm)
1.5"
(38 mm)
VIEW B-B
POWER ENTRY
10" (254 mm) WIDE X
13" (330 mm) HIGH
VSD / CONTROL PANEL

FIGURE 17 - YVAA DIMENSIONS

60.0"
(1524 mm)
14.1"
(359 mm)
47.4"
(1204 mm)
82
JOHNSON CONTROLS
Page 83
FORM 201.28-NM1.1 ISSUE DATE: 10/12/2017
SECTION 5 - TECHNICAL DATA
THIS PAGE INTENTIONALLY LEFT BLANK
JOHNSON CONTROLS
83
Page 84
SECTION 5 - TECHNICAL DATA

TABLE 10 - ISOLATOR SELECTION AND MOUNTING LOCATIONS

YVAA CONFIGURATION FRAME COND EVAP
015 3 B
016 5 B
017 8 C
018 3 A
019 5 A
019 8 B
020 0 C
021 3 A
021 5 C
021 8 C
023 3 B
024 5 C
024 8 C
DESCRIPTION 1 2 3 4 5 6 7 8
Isolator X-Dimension
10
(263)
73
(1852)
(3662)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
77
(1943)
(3000)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
(3779)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
76
(1943)
(3152)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(259)
76
(1939)
(2997)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
76
(1943)
(3000)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
76
(1943)
(3000)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
(3779)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
(3779)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
(3779)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
76
(1943)
(2999)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
76
(1943)
(3260)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
(3638)
Isolator Y-Dimension 1 (34)
144
118
149
124
118
118
118
149
149
149
118
128
143
193
(4900)
157
(3985)
187
(4756)
163
(4137)
157
(3982)
157
(3985)
157
(3985)
187
(4756)
187
(4756)
187
(4756)
157
(3984)
173
(4391)
187
(4748)
220
(5589)
251
(6368)
210
(5323)
208
(5295)
209
(5299)
209
(5299)
251
(6368)
251
(6368)
235
(5968)
209
(5298)
220
(5579)
245
(6232)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
LD18587
281
(7132)
308
(7823)
281
(7136)
301
(7653)
281
(7135)
301
(7654)
339
(8609)
NOTES:
1. Contact your nearest Johnson Controls Sales Ofce for weight data.
2. All isolator mounting holes are 19mm.
3. Dimensions are in inches (mm).
84
JOHNSON CONTROLS
Page 85
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 10 - ISOLATOR SELECTION AND MOUNTING LOCATIONS (CONT'D)
YVAA CONFIGURATION FRAME COND EVAP
015 3 B
016 5 B
017 8 C
018 3 A
019 5 A
019 8 B
020 0 C
021 3 A
021 5 C
021 8 C
023 3 B
024 5 C
024 8 C
DESCRIPTION 9 10 11 12 13 14 15 16
Isolator X-Dimension
10
(263)
73
(1852)
144
(3662)
193
(4900)
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
10
(263)
77
(1943)
118
(3000)
157
(3985)
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
10
(263)
81
(2057)
149
(3779)
187
(4756)
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
10
(263)
76
(1943)
124
(3152)
163
(4137)
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
10
(259)
76
(1939)
118
(2997)
157
(3982)
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
10
(263)
76
(1943)
118
(3000)
157
(3985)
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
10
(263)
76
(1943)
118
(3000)
157
(3985)
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
10
(263)
81
(2057)
149
(3779)
187
(4756)
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
10
(263)
81
(2057)
149
(3779)
187
(4756)
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
10
(263)
81
(2057)
149
(3779)
187
(4756)
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
10
(263)
76
(1943)
118
(2999)
157
(3984)
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
10
(263)
76
(1943)
128
(3260)
173
(4391)
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
10
(263)
81
(2057)
143
(3638)
187
(4748)
Isolator Y-Dimension 87 (2206)
SECTION 5 - TECHNICAL DATA
LD18587
220
(5589)
251
(6368)
210
(5323)
208
(5295)
209
(5299)
209
(5299)
281
(7132)
308
(7823)
281
(7136)
251
(6368)
251
(6368)
235
(5968)
209
(5298)
220
(5579)
245
(6232)
301
(7653)
281
(7135)
301
(7654)
339
(8609)
5
NOTES:
1. Contact your nearest Johnson Controls Sales Ofce for weight data.
2. All isolator mounting holes are 19mm.
3. Dimensions are in inches (mm).
JOHNSON CONTROLS
85
Page 86
SECTION 5 - TECHNICAL DATA
TABLE 10 - ISOLATOR SELECTION AND MOUNTING LOCATIONS (CONT'D)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
YVAA CONFIGURATION FRAME COND EVAP
026 3 B
027 0 D
027 3 D
027 5 E
027 8 E
029 5 E
030 3 C
030 5 C
030 8 E
031 8 E
032 3 E
033 3 C
034 3 E
034 5 E
036 8 J
DESCRIPTION 1 2 3 4 5 6 7 8
Isolator X-Dimension
10
(263)
77
(1943)
118
(2999)
157
(3984)
209
(5298)
308
(7823)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
149
(3779)
187
(4756)
264
(6709)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
161
(4084)
201
(5105)
301
(7654)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
161
(4084)
201
(5105)
301
(7654)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
161
(4095)
201
(5105)
298
(7582)
339
(8609)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
161
(4095)
201
(5105)
296
(7512)
339
(8609)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
143
(3638)
187
(4748)
245
(6232)
339
(8608)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(260)
81
(2057)
144
(3663)
187
(4755)
277
(7047)
383
(9726)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(260)
81
(2054)
161
(4081)
201
(5102)
298
(7579)
383
(9723)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
161
(4084)
201
(5105)
298
(7582)
427
(10843)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
161
(4084)
201
(5105)
298
(7582)
339
(8609)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
143
(3636)
188
(4781)
245
(6232)
383
(9726)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
161
(4084)
201
(5105)
298
(7582)
383
(9726)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
161
(4084)
201
(5105)
298
(7582)
427
(10843)
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
10
(263)
81
(2057)
145
(3680)
205
(5219)
284
(7218)
383
(9725)
439
(11157)
Isolator Y-Dimension 1 (34)
495
(12577)
NOTES:
1. Contact your nearest Johnson Controls Sales Ofce for weight data.
2. All isolator mounting holes are 19mm.
3. Dimensions are in inches (mm).
86
JOHNSON CONTROLS
Page 87
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 10 - ISOLATOR SELECTION AND MOUNTING LOCATIONS (CONT'D)
SECTION 5 - TECHNICAL DATA
YVAA CONFIGURATION FRAME COND EVAP
026 3 B
027 0 D
027 3 D
027 5 E
027 8 E
029 5 E
030 3 C
030 5 C
030 8 E
031 8 E
032 3 E
033 3 C
034 3 E
034 5 E
036 8 J
DESCRIPTION 9 10 11 12 13 14 15 16
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 1 (34)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
10
(263)
10
(263)
10
(263)
10
(263)
10
(263)
10
(263)
10
(263)
10
(260)
10
(260)
10
(263)
10
(263)
10
(263)
10
(263)
10
(263)
10
(263)
77
(1943)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2054)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
118
(2999)
149
(3779)
161
(4084)
161
(4084)
161
(4095)
161
(4095)
143
(3638)
144
(3663)
161
(4081)
161
(4084)
161
(4084)
143
(3636)
161
(4084)
161
(4084)
145
(3680)
157
(3984)
187
(4756)
201
(5105)
201
(5105)
201
(5105)
201
(5105)
187
(4748)
187
(4755)
201
(5102)
201
(5105)
201
(5105)
188
(4781)
201
(5105)
201
(5105)
205
(5219)
209
(5298)
264
(6709)
301
(7654)
301
(7654)
298
(7582)
296
(7512)
245
(6232)
277
(7047)
298
(7579)
298
(7582)
298
(7582)
245
(6232)
298
(7582)
298
(7582)
284
(7218)
308
(7823)
339
(8609)
339
(8609)
339
(8608)
383
(9726)
383
(9723)
427
(10843)
339
(8609)
383
(9726)
383
(9726)
427
(10843)
383
(9725)
439
(11157)
5
495
(12577)
NOTES:
1. Contact your nearest Johnson Controls Sales Ofce for weight data.
2. All isolator mounting holes are 19mm.
3. Dimensions are in inches (mm).
JOHNSON CONTROLS
87
Page 88
SECTION 5 - TECHNICAL DATA
TABLE 10 - ISOLATOR SELECTION AND MOUNTING LOCATIONS (CONT'D)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
YVAA CONFIGURATION FRAME COND EVAP
037 3 F
037 5 J
039 8 J
041 3 H
042 5 H
042 8 J
044 3 G
DESCRIPTION 1 2 3 4 5 6 7 8
Isolator X-Dimension
Isolator Y-Dimension
Isolator X-Dimension
Isolator Y-Dimension
Isolator X-Dimension
Isolator Y-Dimension
Isolator X-Dimension
Isolator Y-Dimension
Isolator X-Dimension
Isolator Y-Dimension
Isolator X-Dimension
Isolator Y-Dimension
Isolator X-Dimension
Isolator Y-Dimension
10
(263)
10
(263)
10
(263)
10
(263)
10
(254)
10
(260)
10
(263)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2054)
81
(2057)
145
(3680)
145
(3680)
145
(3680)
145
(3680)
145
(3680)
145
(3677)
154
(3907)
206
(5219)
206
(5219)
206
(5219)
205
(5219)
206
(5219)
205
(5216)
206
(5219)
(7218)
1 (34)
(7218)
1 (34)
(7218)
1 (34)
(7218)
1 (34)
(7218)
1 (34)
(7215)
1 (34)
(7218)
1 (34)
284
284
284
284
284
284
284
427
(10842)
427
(10842)
427
(10842)
427
(10843)
427
(10842)
427
(10839)
427
(10842)
483
(12274)
483
(12274)
505
(12817)
483
(12274)
539
(13694)
539
(13694)
562
(14262)
539
(13694)
10
(263)
047 5 J
Isolator X-Dimension
Isolator Y-Dimension
10
(263)
048 3 G
Isolator X-Dimension
Isolator Y-Dimension
10
(263)
049 0 K
Isolator X-Dimension
Isolator Y-Dimension
10
(263)
050 0 J
Isolator X-Dimension
Isolator Y-Dimension 1 (34)
10
(263)
052 3 J
Isolator X-Dimension
Isolator Y-Dimension 1 (34)
NOTES:
1. Contact your nearest Johnson Controls Sales Ofce for weight data.
2. All isolator mounting holes are 19mm.
3. Dimensions are in inches (mm).
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
154
(3907)
154
(3907)
154
(3907)
154
(2908)
154
(3907)
206
(5219)
206
(5219)
205
(5219)
205
(5219)
206
(5219)
(7218)
1 (34)
(7218)
1 (34)
(7218)
1 (34)
(7218)
(7218)
284
284
284
284
284
427
(10842)
427
(10842)
427
(10842)
427
(10843)
427
(10842)
505
(12820)
505
(12820)
505
(12820)
562
(14265)
562
(14265)
562
(14265)
88
JOHNSON CONTROLS
Page 89
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
TABLE 10 - ISOLATOR SELECTION AND MOUNTING LOCATIONS (CONT'D)
SECTION 5 - TECHNICAL DATA
YVAA CONFIGURATION FRAME COND EVAP
037 3 F
037 5 J
039 8 J
041 3 H
042 5 H
042 8 J
044 3 G
047 5 J
048 3 G
049 0 K
050 0 J
052 3 J
DESCRIPTION 9 10 11 12 13 14 15 16
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
Isolator X-Dimension
Isolator Y-Dimension 87 (2206)
10
(263)
10
(263)
10
(263)
10
(263)
10
(254)
10
(260)
10
(263)
10
(263)
10
(263)
10
(263)
10
(263)
10
(263)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2054)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
81
(2057)
145
(3680)
145
(3680)
145
(3680)
145
(3680)
145
(3680)
145
(3677)
154
(3907)
154
(3907)
154
(3907)
154
(3907)
154
(2908)
154
(3907)
206
(5219)
206
(5219)
206
(5219)
205
(5219)
206
(5219)
205
(5216)
206
(5219)
206
(5219)
206
(5219)
205
(5219)
205
(5219)
206
(5219)
284
(7218)
284
(7218)
284
(7218)
284
(7218)
284
(7218)
284
(7215)
284
(7218)
284
(7218)
284
(7218)
284
(7218)
284
(7218)
284
(7218)
427
(10842)
427
(10842)
427
(10842)
427
(10843)
427
(10842)
427
(10839)
427
(10842)
427
(10842)
427
(10842)
427
(10842)
427
(10843)
427
(10842)
483
(12274)
483
(12274)
505
(12817)
483
(12274)
505
(12820)
505
(12820)
505
(12820)
539
(13694)
5
539
(13694)
562
(14262)
539
(13694)
562
(14265)
562
(14265)
562
(14265)
NOTES:
1. Contact your nearest Johnson Controls Sales Ofce for weight data.
2. All isolator mounting holes are 19mm.
3. Dimensions are in inches (mm).
JOHNSON CONTROLS
89
Page 90
SECTION 5 - TECHNICAL DATA
SECTIOND-D

ELASTOMERIC ISOLATOR INSTALLATION

(B)
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
TOP BOLT
TOP WASHER
D
C
L
D
Read the following instructions before beginning installation.
1. Isolators are shipped fully assembled and are to be positioned in accordance with the submittal draw­ings or as otherwise recommended.
2. Set isolators on oor, housekeeping pad or sub­base, ensuring that all isolators lines match the equipment mounting holes. The VMC group recommends that the isolator base (A) be installed on a level surface. Shim or grout as required, leveling all isolator bases to the same elevation (0.03125 of an inch maximum difference can be tolerated).
(C)
(B)
C
L
SECTION D-D
(A)
LD13762C
3. Bolt or anchor all isolators to supporting structure utilizing base thru holes (B).
4. Remove top bolt and top washer. Place equip­ment on top of isolators so that mounting holes in equipment or base line up with threaded hole (C).
5. Reinstall top bolt and washer and tighten down.
90
JOHNSON CONTROLS
Page 91
FORM 201.28-NM1.1
LD17304
ISSUE DATE: 1/31/2018
SECTION 5 - TECHNICAL DATA

ELASTOMERIC ISOLATOR SPECIFICATIONS

HF
DW
CD
MOLDED
DURULENE
HF
Ø = AD Thru
Typ 2 Places
AL
L
BT
W
BT
AL
L
DW
CD
MOLDED
DURULENE
5
R = 0.280 Slot
Typ 2 Places
W
MOUNT
TYPE
L W HF AL AD BT CD DW
DIMENSION DATA (INCHES)
RD1-WR 3.13 1.75 1.25 2.38 0.34 0.19 5/16-18 UNC X 3/4 1.25 RD2-WR 3.88 2.38 1.75 3.00 0.34 0.22 3/8-16 UNC X 1 1.75 RD3-WR 5.50 3.38 2.88 4.13 0.56 0.25 1/2-13 UNC X 1 2.50 RD4-WR 6.25 4.63 2.75 5.00 0.56 0.38 1/2-13 UNC X 1 3.00
MODEL NUMBER ISOLATOR COLOR WEIGHT RANGE (LBS) WEIGHT RANGE (KGS)
RD-3-CHARCOAL-WR CHARCOAL Up thru 825 UP TO 374
RD-4-BRICK RED-WR BRICK RED 826 thru 1688 375 - 766
RD-4-CHARCOAL-WR CHARCOAL 1689 thru 4000 767 - 1814
JOHNSON CONTROLS
91
Page 92
SECTION 5 - TECHNICAL DATA
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018

ONE INCH DEFLECTION ISOLATOR INSTALLATION

UPPER HOUSING
(D)
LOWER HOUSING
NON-SKID ELASTOMERIC PA D
POSITIONING PIN (H)
0.25” min - 0.5” max
Read the following instructions before beginning installation.
1. Isolators are shipped fully assembled and are to be positioned in accordance with the submittal draw­ings or as otherwise recommended.
EQUIPMENT BASE
(C)
(C)
(B)
4. Place equipment on top of isolators making sure that mounting holes of the equipment line up with isolator positioning pin (“H”).
5. Equipment or machine is at its full operating weight.
2. Set isolators on oor, housekeeping pad or sub­base, ensuring that all isolators centerlines match the equipment mounting holes. The VMC group recommends that the isolator base (“B”) be in­stalled on a level surface. Shim or grout as re­quired, leveling all isolator bases to the same elevation (0.25-inch maximum difference can be tolerated).
3. Bolt or anchor all isolators to supporting structure utilizing base slotted holes (“C”).
6. Adjust each isolator in sequence by turning spring adjusting bolt (“D”) one full counterclockwise turn at a time. Repeat this procedure on all isola­tors, one at a time.
7. Continue adjusting each isolator until a minimum of 0.25” clearance is achieved between the lower housing and upper housing. See illustration above.
8. Fine adjust isolators to level equipment.
92
JOHNSON CONTROLS
Page 93
FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 5 - TECHNICAL DATA

ONE INCH DEFLECTION SPRING ISOLATOR SPECIFICATIONS

CPX-xx-xxx



5



MOUNT
TYPE



DIMENSION DATA (INCHES)
W D L B C T H
CP 3 5/8 7-3/4 6-1/2 4-3/4 1/2 5-5/8
C2P 3 5/8 10-1/2 9-1/4 7-3/4 9/16 6
RATED CAPACITY (FOR UNITS WITH ALL LOAD POINTS
MODEL NUMBER COLOR CODE
LESS THAN 1785 LBS (810 KG)
(LBS.) (KG) PART NUMBER
CP-1D-510 BLACK Up thru 434 Up thru 197 029-25334-002
CP-1D-900 DARK GREEN 435 thru 765 198 thru 347 029-25334-003
CP-1D-1200 GRAY 766 thru 1020 348 thru 463 029-25334-004
CP-1D-1360 WHITE 1021 thru 1156 464 thru 524 029-25334-005
CP-1D-1785N GRAY/RED 1157 thru 1785 525 thru 810 029-25334-006
RATED CAPACITY (FOR UNITS WITH ANY LOAD POINT
MODEL NUMBER COLOR CODE
ABOVE 1518 LBS (689 KG)
(LBS.) (KG) PART NUMBER
C2P-1D-1350 DARK PURPLE Up thru 1148 Up to 521 029-25334-008 C2P-1D-1800 DARK GREEN 1149 thru 1530 522 - 694 029-25334-009 C2P-1D-2400 GRAY 1531 thru 2040 695 - 925 029-25334-010 C2P-1D-2720 WHITE 2041 thru 2312 926 - 1049 029-25334-012
C2P-1D-3570N GRAY/RED 2313 thru 3570 1050 - 1619 029-25334-013
NOTES:
1. Use either all CP's or all CP2's at all locations on a unit.
2. Installation requires bolting or anchoring mount to support structure with a 2 x 0.625" diameter bolts or 2 x 0.5" diameter concrete anchors.
3. All springs are designed for 50% over-travel.
JOHNSON CONTROLS
93
Page 94
SECTION 5 - TECHNICAL DATA

TWO INCH DEFLECTION ISOLATOR INSTALLATION AND ADJUSTMENT

FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
("A")
("E")
("G")
C
L
("E")
Read the following instructions before beginning installation.
1. Isolators are shipped fully assembled and are to be positioned in accordance with the submittal draw­ings or as otherwise recommended.
2. Set isolators on oor, housekeeping pad, or sub- base, ensuring that all isolator centerlines match the equipment mounting holes. The VMC group recommends that the isolator base plates (“B”) be installed on a level surface. Shim or grout as required, levelling all isolator base plates to the same elevation (0.25 of an inch maximum differ­ence can be tolerated).
3. Bolt or anchor all isolators to supporting structure utilizing base plate through holes (“C”) or weld base plate to supporting structure with 0.375" l­let weld 2” long @ 4” on center around entire base
plate or as engineered for specic load and or eld
conditions.
4. Isolators are shipped to the job site with (2) re­movable spacer shims (“E”) between the top plate and the housing. These shims must be in place when the equipment is positioned over the isola­tors.
5. With all shims (“E”) in place, position equipment on top of plate (“A”) of isolator.
GROMMET
1/4 - 3/8 GAP
WASHER
("F")
("C")
("B")
("A")
("F")
("C")
C
L
EQUIPMENT
("E")
6. Bolt equipment securely to top plate of isolator us­ing a minimum of 2 x 0.625" UNC A325 GRADE 5 SAE bolts or weld equipment or bracket to the top plate (“A”) of isolator with a minimum 0.375" llet welds 2” long @ 3” O.C. for a minimum to­tal weld of 10”. (All sides of equipment or bracket resting on top plate (“A”) must be welded).
7. The adjustment process can only begin after the equipment or machine is at its full operating weight.
8. Back off each of the 4 limit stop lock nuts (“F”) on the isolators 0.5”.
9. Adjust each isolator in sequence by turning spring adjusting nuts (“G”) one full clockwise turn at a time. Repeat this procedure on all isolators, one at a time. Check the limit stop lock nuts (“F”) periodically to ensure that clearance between the washer and rubber grommet is maintained. Stop adjustment of isolator only when the top plate (“A”) has risen just above the shim (“E”).
10. Remove all spacer shims (“E”).
11. Fine adjust isolators to level equipment.
12. Adjust all limit stop lock nuts (“F”) per isolator, maintaining 0.25-to 0.375-inch gap. The limit stop nuts must be kept at this gap to ensure uni­form bolt loading during uplift (as the case when equipment is drained).
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FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018

TWO INCH DEFLECTION, RESTRAINED SPRING ISOLATOR SPECIFICATIONS

SECTION 5 - TECHNICAL DATA

Y2RSI-xx-xxx

12-1/4"
1-1/8"
2-3/4"
12"
5/8-11UNC TYP. (4)
3-1/2"
1/2" LIMIT STOP & NUT
5"
8-3/8"
OPER.
HEIGHT
3/8"
3/4"
7/8"
3/8" GAP
Ø3/4"
TYP.(4)
5/8"
5"
2-3/4"
14"
MODEL NUMBER WEIGHT RANGE (LBS) WEIGHT RANGE (KGS) YORK P/N
Y2RSI-2D-460 Up thru 391 UP TO 177 029-25336-006
Y2RSI-2D-710 392 thru 604 178 - 274 029-25336-008
Y2RSI-2D-870 605 thru 740 275 - 336 029-25336-009
Y2RSI-2D-1200N 741 thru 1020 337 - 463 029-25336-010
Y2RSI-2D-1690 1021 thru 1437 464 - 652 029-25336-011
Y2RSI-2D-2640N 1438 thru 2244 653 - 1018 029-25336-012
Y2RSI-2D-2870N 2245 thru 2618 1019 - 1188 029-25336-013
Y2RSI-2D-3280N 2619 thru 3740 1189 - 1696 029-25336-014
5
NOTES:
1. All dimensions are in inches, interpret as per ANSI Y14.
2. Equipment must be bolted or welded to the top plate to meet allowable seismic ratings.
3. All springs are designed for 50% overload capacity with exception of the 029-25336-013 and 029-25336-014.
4. Consult JCI for concrete installation.
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ISSUE DATE: 10/12/2017
THIS PAGE INTENTIONALLY LEFT BLANK
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FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018

SECTION 6 - COMMISSIONING

PREPARATION

Commissioning of this unit should only be carried out by Johnson Controls Authorized personnel.
Commissioning personnel should be thoroughly fa­miliar with the information contained in this document before starting the unit.
The following basic checks should be made with the customer power to the unit switched OFF.
Proper electrical lock out and tag out procedures must be followed.

Inspection

Correct System Refrigerant Charge

The charge on a system should always be checked when operating for several minutes at full speed with the system stable. Stable conditions are defined as operation without fan cycling, economizer cycling, VI solenoid cycling, or any other system transient conditions. Ideal refrigerant charge will be reached when the refrigerant level in the evaporator is near the middle of the evaporator sight glass.
Refrigerant should not be added or removed unless the level is at the bottom or the top of the glass. It is not necessary to weigh charge unless the entire charge has been lost. The ease of charging is possible since the microchannel coils hold only a small amount of refrigerant charge. A
charging valve is located between the xed orice and the evaporator for adjusting
charge. Charge should be added as liquid
with the pump ON and liquid owing
through the evaporator.
6
Inspect unit for installation damage. If found, take ac­tion and/or repair as appropriate.

Refrigerant Charge

Packaged units are normally shipped as standard with a full refrigerant operating charge. Check that refrigerant pressure is present in both systems and that no leaks are apparent. If no pressure is present, a leak test must be undertaken, the leak(s) located and repaired.
Do not evacuate or liquid charge with static water in the evaporator. Turn the pump on. Take care to liquid charge slowly to avoid excessive thermal stress at the charging point and to assure the refrigerant temperature in the evaporator does not go below the freezing point with liquid refrigerant in the evapo­rator. Once the vacuum is broken, charge into the evaporator or flash tank with the Condenser Drain Valve (Flash Tank Feed) open and the chilled liquid pump ON to the full operating charge, as detailed in SECTION 5 - TECHNICAL DATA.

Service and Oil Line Valves

Open each compressor oil, economizer, and discharge ball or service valves. If valves are of the back-seat type, open them fully (counterclockwise) then close one turn of the stem to ensure operating pressure is fed to pressure transducers.

Compressor Oil

To add oil to a circuit - connect a YORK hand oil pump (Part No. 470-10654-000) to the 1/4" (6.35 mm) oil charging valve on the oil separator piping with a length of clean hose or copper line, but do not tighten the flare nut. Using clean oil of the correct type (“L” oil), pump oil until all air has been purged from the hose then tighten the nut. Stroke the oil pump to add oil to the oil system. While the compressor is running at full speed, the oil level should be visible in the sight glass of the oil separator. Approximately 2 to 3.1 gallons (7.5 to 11.6 liters) are present in each refrigerant system.
Avoid levels in either oil separator that are above the middle of the top sight glass. This may cause excessive oil carryover in the system.
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SECTION 6 - COMMISSIONING
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018
High oil concentration in the system may cause nuisance trips resulting from incorrect readings on the level sensor and temperature sensors. Temperature sensor errors may result in poor liquid control which will result in liquid overfeed and subsequently damage the compressor. High oil carryover may also cause liquid to be returned to the compressor, which can damage the compressor.

Fans

Check that all fans are free to rotate and are not dam­aged. Ensure blades are at the same height when rotated. Ensure fan guards are securely fixed.

Isolation / Protection

Verify all sources of electrical supply to the unit are taken from a single point of isolation. Check that the maximum recommended fuse sizes given in SECTION 5 - TECHNICAL DATA has not been exceeded.

Control Panel

Check the panel to see that it is free of foreign materials (wire, metal chips, and so on) and clean out if required.

Power Connections

Check that the customer power cables are connected cor­rectly to the terminal blocks or optional circuit breaker. Ensure that connections of power cables within the pan­els to the circuit breaker or terminal blocks are tight.

Grounding

Verify that the unit’s protective ground terminal(s) are properly connected to a suitable grounding point. Ensure that all unit internal ground connections are tight.

Water System

See Unit Maintenance and Shutdown in Sub-freezing Conditions on Page 100. Before placing
the unit back in service, valves should be opened and power must be switched on (if power is removed for more than 8 hours) for at least 8 hours (24 hours if ambient temperature is below 86°F [30°C]) before the unit is restarted.

Flow Switch

Verify a chilled water flow switch is correctly fitted in the customer’s piping on the evaporator outlet, and wired into the control panel correctly using shielded cable.
There should be a straight run of at least five pipe diameters on either side of the flow switch. The flow switch should be connected to Terminals 2 and 13 in the panel.

Temperature Sensor(s)

Ensure that the leaving liquid temperature sensor is coated with heat conductive compound (Part No. 013-00890-000) and is inserted to the bottom of the water outlet sensor well in the evaporator. This sensor is part of the pump control freeze protection operation. It provides some freeze protection and must always be fully inserted in the water outlet sensor well.

Programmed Options

Verify that the options factory-programmed into the Micro Panel are in accordance with the customer’s order requirements by pressing the OPTIONS key on the keypad and reading the settings from the display.

Programmed Settings

Ensure the system cutout and operational settings are in accordance with the operating requirements by pressing the PROGRAM key.
Verify the chilled liquid system has been installed cor­rectly, and has been commissioned with the correct direction of water flow through the evaporator. The inlet should be at the bottom connection on a two pass evapo­rator. Purge air from the top of the evaporator using the plugged air vent mounted on the top of the evaporator body.
Flow rates and pressure drops must be within the limits given in SECTION 5 - TECHNICAL DATA. Operation outside of these limits is undesirable and could cause damage. If main power must be switched OFF for maintenance or shutdown, precautions must be taken.
98

Date and Time

Program the date and time by first ensuring that the CLK jumper JP2 on the Chiller Control Board is in the ON position. Then press the DATE/TIME key and set the date and time (see "Date/Time and Schedule Keys" on page 153).

Start/Stop Schedule

Program the daily and holiday start/stop by pressing the SCHEDULE key (see "Date/Time and Schedule Keys" on page 153).
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FORM 201.28-NM1.1 ISSUE DATE: 1/31/2018
SECTION 6 - COMMISSIONING

Setpoint and Remote Offset

Set the required leaving chilled liquid temperature setpoint and Control Range under the SETPOINTS key. The chilled liquid temperature control settings need to be set according to the required operating conditions.
If remote temperature reset (offset) is to be used, the maximum reset required must be programmed by pressing the SETPOINTS key (see "Setpoints Key" on page 145).

FIRST TIME START UP

During the commissioning period there
should be sufcient heat load to run the
unit under stable full load operation to enable the unit controls, and system op­eration to be set up correctly, and a com­missioning log taken.

Interlocks

Verify that liquid is flowing through the evaporator and that heat load is present. Ensure that any remote run interlocks are in the run position and that the Daily Schedule requires the unit to run or is overridden.

Unit Switch

Place the UNIT switch on the keypad to the ON position.

Startup

Press the SYSTEM SWITCHES key and place the system switch for System 1 to the ON position. There may be a few seconds delay before the first compres­sor starts because of the anti-recycle timer). Be ready when each compressor starts, to switch the UNIT switch OFF immediately, if any unusual noises or other adverse conditions develop.
When a compressor is running, the controller monitors oil pressure, motor current, and various other system parameters such as discharge pressure, chilled liquid temperature, and so on. Should any problems occur; the control system will immediately take appropriate action and display the nature of the fault.

Oil Pressure

When a compressor starts, press the relevant “System Pressures” key and verify that oil differential pressure (oil pressure-suction pressure) develops immediately. If oil pressure does not develop, the automatic con­trols will shut down the compressor. Under no circum­stances should a restart attempt be made on a compres­sor, which does not develop oil pressure immediately. Switch the UNIT switch to the OFF position.

Loading

Once the unit has been started, all operations are fully automatic. After an initial period at minimum capacity, the control system will adjust the unit load depending on the chilled liquid temperature and rate of tempera­ture change. If a high heat load is present, the control­ler will increase the speed of the compressor(s).

Condenser and Fan Rotation

Once a compressor is running, discharge pressure rises as refrigerant is pumped into the air-cooled con­denser coils. This pressure is controlled by stages of fans to ensure maximum unit efficiency while main­taining sufficient pressure for correct operation of the condensers and the lubrication system.
As discharge pressure rises, the condenser fans operate in stages or ramp up in speed to control the pressure. Verify that the fans operate in the correct direction of rotation and operation is correct for the type of unit.

System Charge

Check system charge at steady full compressor load only. It is important that all fans are running for the system. The refrigerant level in the evaporator should be about in the middle of the sight glass. Unless levels are at the bottom or the top of the sight glass, they should not cause concern or require adding or removing charge.
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SECTION 6 - COMMISSIONING
FORM 201.28-NM1.1
ISSUE DATE: 1/31/2018

GENERAL OPERATION

After completion of the above checks for System 1, switch OFF the SYS 1 switch on the keypad and repeat the process for each subsequent system. When all run correctly, stop the unit, switch all applicable switches to the ‘ON’ position and restart the unit.
Assure all checks are completed in the Equipment Pre - Startup and Startup Checklist. The chiller is then ready to be placed into operation.

Operation in Sub-freezing Conditions

The YVAA may be operated in sub-freezing conditions if the following freeze protections are taken:
A. A suction service valve electric actuator is in-
stalled. Chiller software will operate the actuator in order to protect against freezing due to evapo­rator refrigerant migration.
-or-
B. No suction service valve is installed but the water
circuit valves are kept open, there is continuous power to the chiller and pump for chilled water pump control, and the pump will operate and circulate water through the evaporator whenever commanded by the chiller.

Unit Maintenance and Shutdown in Sub-freezing Conditions

If the YVAA is maintained or shut down and will be subjected to sub-freezing conditions, it is critical to protect against evaporator and waterbox freeze dam­age. Johnson Controls recommends the following options (in order of freeze protection level) be performed on each circuit.
A. Glycol: Replace water with an appropriate water
to glycol concentration of antifreeze.
-or-
B. Drain: Remove power to the waterbox heaters.
Close the water valves, drain the evaporator, and leave the evaporator drain valves open.
-or-
C. Refrigerant Valve - Off: Close the water valves,
close ash tank drain valves, close the suction
service valves and leave power to the chiller for evaporator heater mat and waterbox heater operation. For units without a suction service valve, close the discharge and compressor oil valves.
-or-
The above operation is only advised if uninterrupted power can be ensured. Un­foreseen power interruptions can damage the evaporator in a very short time frame if the temperature falls below freezing.
If there is potential for power loss, Johnson Con­trols recommends the water in the chilled water cir­cuit be replaced with an appropriate water-to-glycol concentration.
D. Pump Control: Keep power to the chiller in or-
der to have control over chilled water pumps and heater operation and leave the water circuit valves open. This will enable water to circulate through the evaporator to avoid freezing.
Options A and B are the recommended processes for unit maintenance and shutdown. Unforeseen power interrup­tions can damage the evaporator in a very short time frame if the temperature falls below freezing.
Failure to follow Johnson Controls freeze protection recommendations can void the warranty.
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JOHNSON CONTROLS
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