York YP8C080C16MP11, YPLC, YP8C100C16MP11, YP8C100C20MP11, YP8C120C20MP11 Technical Manual

...

Download

Page 1

TECHNICAL GUIDE

80% MODULATING (ECM MOTOR) GAS-FIRED RESIDENTIAL MULTI-POSITION GAS FURNACES STANDARD & Low NOx MODELS

MODELS: YP8C / YPLC

NATURAL GAS 60 - 120 MBH INPUT

Due to continuous product improvement, specifications are subject to change without notice. Visit us on the web at www.york.com

Additional rating information can be found at

www.ahridirectory.org

WARRANTY

Lifetime limited warranty on heat exchanger to the original purchaser; a 20-year limited warranty from original installation date to subsequent purchaser. 10-year warranty on the heat exchanger in commercial applications. Standard 5-year limited parts warranty.

Extended 10-year limited parts warranty when product is registered online within 90 days of purchase for replacement or closing for new home construction.

EFFICIENCY RATING CERTIFIED

ISO 9001

Certified Quality

Management System

402703-YTG-C-0409

DESCRIPTION

These compact units employ induced combustion, reliable hot surface ignition and high heat transfer aluminized tubular heat exchangers. The units are factory shipped for installation in upflow or horizontal applications and may be converted for downflow applications. These furnaces are designed for residential installation in a basement, closet, alcove, attic, recreation room or garage and are also ideal for commercial applications. All units are factory assembled, wired and tested to assure safe dependable and economical installation and operation. These units are Category I listed and may be common vented with another gas appliance as allowed by the National Fuel Gas Code.

FEATURES

• Modulating heating operation includes:

- Modulating gas valve, inducer and circulating blower

- Modulating operation from 100% input to 50% input in 1% increments

• Easily applied in upflow, horizontal left or right, or downflow installation with minimal conversion necessary.

• Compact, easy to install, ideal height 33" tall cabinet.

• ECM variable speed motor for cooling SEER enhancement, blower delay options for comfort, and continuous fan options for IAQ performance.

• Easy access to controls to connect power/control wiring.

• Built-in, high level self diagnostics with fault code display.

• Low unit amp requirement for easy replacement application.

• All models are convertable to use propane (LP) gas.

• Electronic Hot Surface Ignition saves fuel cost with increased dependability and reliability.

• 100% shut off main gas valve for extra safety.

• 24V, 40 VA control transformer and blower relay supplied for add-on cooling.

• Hi-tech tubular aluminized steel primary heat exchanger.

• Blower door safety switch.

• Solid removable bottom panel allows easy conversion.

• Low NOx models have been designed to meet specific code requirements.

• Airflow leakage less than 1% of nominal airflow for ductblaster conditions.

• No knockouts to deal with, making installation easier.

• Movable duct connector flanges for application flexibility.

• Quiet inducer, burner and blower operation.

• Inducer rotates for easy conversion of venting options.

• Fully supported blower assembly for easy access and removal of blower.

• External air filters used for maximum flexibility in meeting customers IAQ needs.

• Venting applications - may be installed as a common vent with other gas-fired appliances.

• Insulated blower compartment for thermal and acoustic performance.

• 1/4 turn knobs provided for easy door removal.

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

Page 2

402703-YTG-C-0409

LEFT SIDE

RIGHT SIDE

.5”

RETURN END

24.25”

30.25”

28.5”

Gas Pipe Entry

Thermostat Wiring

FRONT

14”

1”

1.5”

23”

SUPPLY END

24.38”

20”

.5”

Gas Pipe Entry

Thermostat Wiring

33”

.5”

Electrical Entry

Vent Connection Outlet

4” Diameter

Outlet

Vent Connection

Cabinet and Duct Dimensions

Approximate

Operating Weights

Models

Nominal

CFM (m

/min)

Cabinet

Size

Cabinet Dimensions (Inches)

A B C Lbs YP(8,L)C060A12MP11 1200 A 14 1/2 13 1/4 10.3 94 YP(8,L)C080B12MP11 1200 B 17 1/2 16 1/4 11.8 103 YP(8,L)C080C16MP11 1600 C 21 19 3/4 13.6 114 YP(8,L)C100C16MP11 1600 C 21 19 3/4 13.6 118 YP(8,L)C100C20MP11 2000 C 21 19 3/4 13.6 122 YP(8,L)C120C20MP11 2000 C 21 19 3/4 15.8 129

Ratings & Physical / Electrical Data

Input

Models

Max/Min

MBH MBH CFM °F °F YP(8,L)C060A12MP11 60/30 47/24 80.0 1200 7.0 30-60 20-50 YP(8,L)C080B12MP11 80/40 62/32 80.0 1200 7.5 40-70 20-50 YP(8,L)C080C16MP11 80/40 62/32 80.0 1600 10.0 35-65 20-50 YP(8,L)C100C16MP11 100/50 78/40 80.0 1600 10.0 35-65 20-50 YP(8,L)C100C20MP11 100/50 78/40 80.0 2000 12.0 35-65 20-50 YP(8,L)C120C20MP11 120/60 95/48 80.0 2000 12.0 45-75 25-55

Models

Max.

Outlet

Air Temp

°F HP Amps

Output

Max/Min

Blower

AFUE

Nominal

Airflow

Blower

Wheel

size

Total

Unit

Amps

Max

Over-Current

Protect

Air Temp.

Rise Max

Input

Min. wire Size

(awg) @ 75 ft

one way

YP(8,L)C060A12MP11 160 1/2 4.8 11 x 8 15 14 YP(8,L)C080B12MP11 170 1/2 4.8 11 x 8 15 14 YP(8,L)C080C16MP11 165 3/4 7.5 11 x 10 15 14 YP(8,L)C100C16MP11 165 3/4 7.5 11 x 10 15 14 YP(8,L)C100C20MP11 165 1 14.5 11 x 11 20 12 YP(8,L)C120C20MP11 175 1 14.5 11 x 11 20 12

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures. Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.

2 Johnson Controls Unitary Products

Air Temp.

Rise Min

Input

Page 3

402703-YTG-C-0409

FILTER PERFORMANCE

The airflow capacity data published in the “Blower Performance” table represents blower performance WITHOUT filters.

All applications of these furnaces require the use of field installed air filters. All filter media and mounting hardware or provisions must be field installed external to the furnace cabinet. DO NOT attempt to install any filters inside the furnace.

NOTE: Single side return above 1800 CFM is approved as long as the filter velocity does not exceed filter manufacturer ’s recommendation and a transition is used to allow use of a 20 x 25 filter.

Recommended Filter Sizes

CFM

1200 A 16 x 25 14 x 25 1200 B 16 x 25 16 x 25 1600 C 16 x 25 20 x 25 2000 C (2) 16 x 25 20 x 25

NOTES:

1.Air velocity through throwaway type filters may not exceed 300 feet per minute (91.4 m/min). All velocities over this require the use of high velocity filters.

2.Do not exceed 1800 CFM using a single side return and a 16x25 filter. For CFM greater than 1800, you may use two side returns or one side and the bottom or one return with a transition to allow use of a 20x25 filter.

Cabinet

Size

Side

(in)

Bottom

(in)

Unit Clearances to Combustibles

Application Top Front Rear

Upflow B-Vent 130001CombustibleYesYesYes No Downflow B-Vent130001

Horizontal B-Vent130001CombustibleNoYesYes

1. Special floor base or air conditioning co il required for use on combustible floor.

2. Line contact only permitted between lines formed by the intersection of the rear panel and side panel (top in horizontal position) of the furnace jacket and building joists, studs or framing.

Left

Side

ACCESSORIES

PROPANE (LP) CONVERSION KIT -

1NP0680 - All Models This accessory conversion kit may be used to convert natural

gas (N) units for propane (LP) operation.

SIDE RETURN FILTER RACKS -

1SR0200 - All Models 1SR0302 - All Models 1SF0101 - All Models

BOTTOM RETURN FILTER RACKS -

1BR0514 or 1BR0614 - For 14-1/2” cabinets 1BR0517 or 1BR0617 - For 17-1/2” cabinets 1BR0521 or 1BR0621 - For 21” cabinets

1BR05xx series are galvanized steel filter racks. 1BR06xx are pre-painted steel filter racks to match the appearance of the furnace cabinet.

COMBUSTIBLE FLOOR BASE KIT -

For installation of these furnaces in downflow applications directly onto combustible flooring material, These kits are

Right

Side

Flue

Floor/

Bottom

Closet Alcove Attic

Yes Yes Yes No

Line

Contact

Yes

EAC TRANSITION KITS -

For installation of EAC accessories with these furnaces to provide easy transition of return airflow through the EAC to get the proper sealing and reduced airflow leakage.

1TK1001 - For all models using side return 1TK1014 - For 14-1/2” cabinets using bottom return 1TK1017 - For 17-1/2” cabinets using bottom return 1TK1021 - For 21” cabinets using bottom return 1TK1024 - For 24-1/2” cabinets using bottom return

HIGH ALTITUDE - No high altitude kits are required. ROOM THERMOSTATS - A wide selection of compatible ther-

mosets are available to provide optimum performance and features for any installation.

1H/1C, manual change-over electronic non-programmable thermostat.

1H/1C, auto/manual changeover, electronic programmable, deluxe 7-day, thermostat.

1H/1C, auto/manual changeover, electronic programmable. * For the most current accessory information, refer to the price

book or consult factory.

required to prevent potential overheating situations. The se kits are also required in any applications where the furnace in installed in a downflow configuration without an evaporator coil, where the combustible floor base kit provides access for combustible airflow.

1CB0514 - For 14-1/2” cabinets 1CB0517 - For 17-1/2” cabinets 1CB0521 - For 21” cabinets

Johnson Controls Unitary Products 3

Page 4

Blower Performance CFM - Any Position

High / Low Speed Cooling CFM

060A12 080B12 Jumper Settings

Hi Cool Lo Cool Hi Cool Lo Cool COOL Jumper ADJ Jumper

1340 900 1290 790 H B 1125 750 1065 660 MH B 1225 820 1165 720 H A 1050 680 960 600 MH A 1100 740 1050 590 H C

890 600 855 525 ML B 920 615 875 540 MH C 675 450 640 395 L B 815 545 775 495 ML A 600 440 580 380 L A 720 499 700 430 ML C 540 440 525 380 L C

High / Low Speed Cooling CFM

080C16 100C16 Jumper Settings

Hi Cool Lo Cool Hi Cool Lo Cool COOL Jumper ADJ Jumper

1715 1165 1600 1120 H B 1520 1020 1450 980 MH B 1575 1060 1500 1020 H A 1395 930 1345 900 MH A 1430 950 1315 930 H C 1320 875 1265 845 ML B 1260 840 1210 805 MH C 1100 730 1080 700 L B 1200 795 1165 765 ML A 1000 665 980 635 L A 1080 715 1050 695 ML C

900 600 885 585 L C

High / Low Speed Cooling CFM

100C20 120C20 Jumper Settings

Hi Cool Lo Cool Hi Cool Lo Cool COOL Jumper ADJ Jumper

2110 1360 1990 1290 H B 1670 1085 1760 1030 MH B 1900 1235 1900 1210 H A 1515 990 1510 935 MH A 1710 1130 1800 1095 H C 1465 950 1540 900 ML B 1370 890 1440 845 MH C 1255 815 1320 790 L B 1330 865 1400 835 ML A 1140 740 1200 725 L A 1195 780 1260 750 ML C 1025 665 1080 650 L C

All CFM’s are shown at 0.5” w.c. external static pressure.These units have variable speed motors that automatically adjust to provide constant CFM from 0.0” to 0.6” w.c. static pressure. From 0.6” to 1.0” static pressure, CFM is reduced by 2% per 0.1” increase in static. Operation on duct systems with greater than

1.0” w.c. external static pressure is not recommended. NOTE: At some settings, LOW COOL airflow may be lower that what is requir ed to oper ate an airflow swit ch on cert ain mode ls of electr onic air cleaners. Con-

sult the instructions for the electronic air cleaner for further details.

Johnson Controls Unitary Products

5005 York Drive

Norman, OK 73069