York TM9Y Technical Guide

TECHNICAL GUIDE
96% AFUE TWO STAGE STANDARD ECM RESIDENTIAL GAS FURNACES
MULTI-POSITION MODELS: TM9Y
NATURAL GAS 40 - 120 MBH INPUT
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WARRANTY SUMMARY
A 20-year limited warranty on heat exchangers in residen­tial applications.
A 10-year warranty on the heat exchanger in commercial applications.
Standard 5-year limited Parts warranty.
Extended lifetime heat exchanger and 10-year limited parts warranty when product is registered on line within 90 days of purchase for replacement or closing for new home construction.
See Limited Warranty certificate in Users Information Manual for details.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
5129599-YTG-A-0815
DESCRIPTION
These compact units employ induced combustion, reliable hot surface ignition and high heat transfer aluminized steel tubular primary heat exchangers. The units are factory shipped for installation in upflow or horizontal applications and may be con­verted for downflow applications.
These furnaces are designed for residential installation in a basement, closet, alcove, attic, recreation room or garage and are also ideal for commercial applications. All units are factory assembled, wired and tested to assure safe dependable and economical installation and operation.
These units are Category IV listed and may be vented either through side wall or roof applications using approved plastic combustion air and vent piping.
FEATURES
Two stage heating operation includes two stage gas valve, two stage inducer operation and constant torque standard ECM blower operation. Adjustable delay timer allows two stage operation with a single stage thermostat.
Easily applied in upflow, horizontal left or right, or downflow installation with minimal conversion necessary.
Compact, easy to install, ideal height 33" tall cabinet.
Standard ECM constant torque drive for cooling SEER enhancement, improved comfort with optional airflow delay profiles, and continuous fan options for IAQ performance.
Easy access to controls to connect power/control wiring.
Built-in, high level self diagnostics with fault code display.
Low unit current draw requirement for easy replacement application.
All models are convertible to use propane (LP) gas.
Electronic Hot Surface Ignition saves fuel use with increased dependability and reliability.
100% shut off main gas valve for extra safety.
24V, 40 VA control transformer and integrated furnace con­trol supplied for add-on cooling.
Hi-tech tubular aluminized steel primary heat exchanger with stainless steel tube/aluminum fin secondary heat exchanger for outstanding efficiency.
Solid removable bottom panel allows easy conversion.
Airflow leakage less than 1% of nominal airflow for duct blaster conditions.
No knockouts to deal with, making installation easier.
Movable duct connector flanges for application flexibility.
Quiet inducer operation, burner, and blower operation.
Inducer rotates for easy conversion of venting options.
Fully supported blower assembly for easy access and removal of blower.
External air filters used for maximum flexibility in meeting customers IAQ needs.
Insulated blower compartment for thermal and acoustic per­formance.
1/4 turn knobs provided for easy independent door removal.
Internal condensate trap design (patent pending) provides condensate management options and is self priming to pre­vent nuisance problems.
Protection included from air intake, exhaust vent or conden­sate blockage.
Venting applications maybe installed as either 2 pipe sealed combustion or single pipe vent using indoor combustion air.
5129599-YTG-A-0815
FRONT
33
A
LEFT SIDE
Combustion Air Inlet
Condensate Drain (Downflow)
Vent Outlet
Thermostat Wiring
28.5”
Gas Pipe Entry
Electrical Entry
Condensate Drain
Thermostat Wiring
RIGHT SIDE
Vent Outlet
Condensate Drain (Downflow)
14”
1”
1.5”
23”
Combustion Air Inlet
Gas Pipe Entry
Electrical Entry
Condensate Drain
Optional Return Air Cutout (Either side)
29.5”
C
SUPPLY END
.56”
.56”
20”
B
3”
23.8”
.56”
Combustion Air Inlet
Vent Outlet
RETURN END
B
24.25”
Cabinet & Duct Dimensions
Model
Nominal
CFM (m
3
/min)
Cabinet
Size
TM9Y040A10MP11 1000 A 14-1/2 13-3/8 11-3/4 113 TM9Y060B12MP11 1200 B 17-1/2 16-3/8 13-1/4 119 TM9Y080B12MP11 1200 B 17-1/2 16-3/8 14-3/4 123 TM9Y080C16MP11 1600 C 21 19-7/8 16-1/2 130 TM9Y100C16MP11 1600 C 21 19-7/8 18-1/4 136 TM9Y100C20MP11 2000 C 21 19-7/8 18-1/4 143 TM9Y120D20MP11 2000 D 24-1/2 23-3/8 21-3/4 154
Cabinet Dimensions (Inches)
ABC Lbs
Approximate
Operating Weights
Ratings & Physical / Electrical Data
Input
Model
High/Low
MBH MBH Amps % °F °F
TM9Y040A10MP11 40/26 38/25 9.5 96 25-55 25-55 TM9Y060B12MP11 60/39 58/37 9.5 95.5 35-65 35-65
TM9Y080B12MP11 80/52 77/50 9.5 96 45-75 35-65 TM9Y080C16MP11 80/52 77/50 9.5 96 40-70 25-55 TM9Y100C16MP11 100/65 96/62 9.5 96 50-80 30-60 TM9Y100C20MP11 100/65 96/62 10.9 96 45-75 30-60 TM9Y120D20MP11 120/78 115/75 10.9 96 50-80 45-75
Model
TM9Y040A10MP11 190 1/2 6.8 11 X 8 15 14
TM9Y060B12MP11 190 1/2 6.8 11 x 8 15 14
Max. Outlet
Air Temp.
°F HP Amps In.
TM9Y080B12MP11 190 1/2 6.8 11 x 8 15 14 TM9Y080C16MP11 190 1/2 6.8 11 x 10 15 14 TM9Y100C16MP11 190 1/2 6.8 11 x 10 15 14 TM9Y100C20MP11 190 3/4 8.4 11 x 11 15 14 TM9Y120D20MP11 190 3/4 8.4 11 x 11 15 14
2 Johnson Controls Unitary Products
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures. Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes. The furnace shall be installed so that the electrical components are protected from water.
Output
High/Low
Blower Blower Size
Total
Unit
AFUE
High Fire
Air Temp. Rise
Max.
Over-current
Protect
Low Fire
Air Temp. Rise
Min. Wire Size
(awg) @ 75 ft.
One Way
5129599-YTG-A-0815
Supply Duct
Return
Duct
FILTER PERFORMANCE
The airflow capacity data published in the “Blower Perfor­mance” table shown represents blower performance WITHOUT filters.
All applications of these furnaces require the use of field installed air filters. All filter media and mounting hardware or provisions must be field installed external to the furnace cabi­net. DO NOT attempt to install any filters inside the furnace.
NOTICE
Single side return above 1800 CFM is approved as long as the filter velocity does not exceed filter manufacturer ’s rec­ommendation and a transition is used to allow use on a 20x25 filter.
Recommended Filter Sizes (High velocity 600 FPM)
CFM
1000 A 16 x 25 14 x 25 1200 B 16 x 25 16 x 25 1600 C 16 x 25 20 x 25 2000 C (2) 16 x 25 20 x 25 2000 D (2) 16 x 25 22 x 25
1. Air velocity through throwaway type filters may not exceed 300 feet per min­ute (91.4 m/min). All velocities over this require the use of high velocity fil­ters.
2. Do not exceed 1800 CFM using a single side return and a 16x25 filter. For CFM greater than 1800, you may use two side returns or one side and the bottom or one return with a transition to allow use of a 20x25 filter.
Cabinet
Size
Unit Clearances to Combustibles
Application Upflow Downflow Horizontal
Top 1" 0" 0" Vent 0" 0" 0" Rear 0" 0" 0"
Side 0" 0" 1"
Front* 0" 0" 0"
Floor Combustible
Closet Yes Yes Yes
Line Contact No No Yes
1. For combustible floors only when used with special sub-base. * - 24" clearance in front and 18" on side recommended for service
access.
All furnaces approved for alcove and attic installation.
Side
(in)
Combustible
1
Bottom
(in)
Combustible
Condensate Neutralizer Kit - Neutralizer cartridge has a 1/2 plastic tube fittings for installation in the drain line. Calcium car­bonate refill media is also available from the Source 1 Parts (P/N S1-02630228000).
S1-1NK0301
Side Return Filter Racks -
S1-1SR0200 - All Models S1-1SR0402 - All Models
Bottom Return Filter Racks - 1BR05xx series are galvanized steel filter racks. 1BR06xx are pre-painted steel filter racks to match the appearance of the furnace cabinet.
S1-1BR0514 or 1BR0614 - For 14-1/2” cabinets S1-1BR0517 or 1BR0617 - For 17-1/2” cabinets S1-1BR0521 or 1BR0621 - For 21” cabinets S1-1BR0524 or 1BR0624 - For 24-1/2” cabinets
Combustible Floor Base Kit - For installation of these fur­naces in downflow applications directly onto combustible floor­ing material, These kits are required to prevent potential overheating situations.tible floor base kit provides access for combustible airflow.
S1-1CB0514 - For 14-1/2” cabinets S1-1CB0517 - For 17-1/2” cabinets S1-1CB0521 - For 21” cabinets S1-1CB0524 - For 24-1/2” cabinets
High Altitude Pressure Switches - For installation where the altitude is less than 5,000 feet it is not required that the pres­sure switch be changed. For altitudes above 5,000 feet, see kits below.
S1-1PS3308 - All Models Thermostats - Compatible thermostat controls are available
through accessory sourcing.
EXTERNAL STATIC PRESSURE SETUP
ACCESSORIES
Propane (LP) Conversion Kit - This accessory conversion kit
may be used to convert natural gas (N) units for propane (LP) operation.
S1-1NP0347 - All Models Concentric Vent Termination - For use through rooftop, side-
wall. Allows combustion air to enter and exhaust to exit through single common hole. Eliminates unsightly elbows for a cleaner installation.
S1-1CT0302 (2") & S1-1CT0302-636 (2") S1-1CT0303 (3") & S1-1CT0303-636 (3")
Sidewall Vent Termination Kit - For use on sidewall, two-pipe installations only. Provide a more attractive termination for loca­tions where the terminal is visible on the side of the home. S1-1HT0901 (3") S1-1HT0902 (2")
Johnson Controls Unitary Products 3
Set appropriate airflow per temperature rise for gas heating. Set appropriate airflow per “Blower Performance Table” for cooling/ heat pump heating operating based on outdoor unit size.
To measure external static pressure:
Measure the supply air static pressure
Record this positive number
Measure the return air static pressure
Record this negative number
Treat the negative number as a positive and add the two numbers together
This is total system static
Blower Performance CFM - Any Position (without filter)
Models Speed
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
High 1290 1260 1220 1160 1100
Medium High 1170 1140 1110 1070 1040
40A
60B
80B
80C
100C
100C
120D
Medium 990 980 940 900 860
Medium Low 900 880 850 810 770
Low 730 710 690 650 620
High 1402 1374 1354 1328 1299
Medium High 1252 1233 1203 1182 1150
Medium 1076 1059 1029 1007 973
Medium Low 988 967 936 903 875
Low 798 769 727 695 650
High 1445 1423 1397 1365 1339
Medium High 1282 1266 1232 1211 1182
Medium 1098 1084 1059 1027 998
Medium Low 1012 993 953 930 894
Low 865 810 763 730 689
High 1713 1682 1643 1600 1558
Medium High 1554 1519 1485 1439 1404
Medium 1380 1351 1302 1263 1224
Medium Low 1177 1142 1083 1050 988
Low 951 841 650 588 457
High 1734 1694 1650 1611 1570
Medium High 1568 1537 1492 1453 1414
Medium 1420 1380 1332 1294 1249 Medium 1218 1169 1124 1067 1015
Low 979 846 647 580 464
High 2143 2102 2065 2028 1989
Medium High 1788 1749 1718 1672 1629
Medium 1575 1539 1500 1456 1410
Medium Low 1372 1325 1276 1225 1170
Low 1031 921 810 728 660
High 2214 2173 2132 2086 2036
Medium High 1841 1799 1749 1699 1659
Medium 1605 1562 1514 1470 1416
Medium Low 1405 1362 1303 1244 1189
Low 1135 1020 844 758 671
Bottom Airflow Data (SCFM)
Ext. Static Pressure (in. H2O)
1040 960 840 750 660
990 930 820 730 650 830 790 730 680 630 730 670 630 600 560
590 540 510 480 450 1262 1222 1167 1107 1036 1125 1095 1064 1031 980
946 908 883 843 800
838 806 765 737 685
619 574 517 485 443 1311 1283 1250 1204 1140 1157 1128 1097 1069 1013
967 939 910 879 822
851 828 773 752 692
628 594 520 496 448 1519 1480 1436 1385 1333 1368 1327 1280 1176 1130 1171 1128 1085 1030 943
922 890 819 798 687
418 355 227 203 N / A 1536 1485 1438 1392 1335 1373 1327 1279 1230 1118 1196 1152 1100 981 938
965 894 845 754 679
427 345 220 195 N / A 1944 1892 1825 1733 1625 1587 1541 1500 1447 1355 1363 1305 1246 1095 1030
1111 1044 972 884 812
615 518 474 391 355 1994 1952 1907 1849 1777 1611 1567 1520 1471 1372 1361 1310 1180 1119 1045 1125 1054 986 876 826
557 511 464 387 N / A
NOTES:
1. Airflow expressed in standard cu bic feet per minute (SCFM).
2. Motor voltage at 115 V.
Subject to change without notice. Published in U.S.A. 5129599-YTG-A-0815 Copyright © 2015 by Johnson Controls, Inc. All rights reserved. Supersedes: Nothing
York International Corp.
5005 York Drive
Norman, OK 73069
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