York PREDATOR 150 User Manual

INSTALLATION MANUAL

CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SAFET Y C ON S ID E RA T IONS. . . . . . . . . . . . . . . . . . . . . .5

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

APPROVALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

START-UP (COOLING). . . . . . . . . . . . . . . . . . . . . . . . . .37

NORMAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . .39

SINGLE PACKAGE AIR CONDITIONERS AND

SINGLE PACKAGE ELECTRIC UNITS

DM090, 120 and 150

7-1/2 TO 12-1/2 TON

(380V, 3 Phase, 60 HZ)

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . .39

See following pages for a complete Table of Contents.

NOTES, CAUTIONS AND WARNINGS

The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. Not es clarify or make the installation easier. Cautions to prevent equipment damage. Warnings installer that personal injury and/or equipment damage may result if installation procedure is not handled properl y.

are intended to

are given

are given to alert

CAUTION: READ ALL SAFETY GUIDES BEFORE YOU

BEGIN TO INSTALL YOUR UNIT.

SA VE THIS MANUAL

035-17311-002-A-0803

TABLE OF CONTENTS

035-17311-002-A-0803

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . .5

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INSTALLATION SAFETY INFORMATION . . . . . . . . . . . . . 10

PRECEDING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 10

LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

RIGGING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . 11

CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

DUCT COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

THERMOSTAT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

POWER AND CONTROL WIRING . . . . . . . . . . . . . . . . . . . 17

POWER WIRING DETAIL . . . . . . . . . . . . . . . . . . . . . . . . . . 17

OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 21

ELECTRIC HEAT ACCESSORIES . . . . . . . . . . . . . . . . . . . . . 21

ELECTRIC HEAT OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

MOTORIZED OUTDOOR DAMPER . . . . . . . . . . . . . . . . . . . . 21

ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

RAIN HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

ECONOMIZER AND POWER EXHAUST SET POINT

ADJUSTMENTS AND INFORMATION . . . . . . . . . . . . . . . 22

MINIMUM POSITION ADJUSTMENT . . . . . . . . . . . . . . . . . . .22

ENTHALPY SET POINT ADJUSTMENT . . . . . . . . . . . . . . . . . 22

POWER EXHAUST DAMPER SET POINT (WITH OR

WITHOUT POWER EXHAUST) . . . . . . . . . . . . . . . . . . . . . . .22

INDOOR AIR QUALITY AQ . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

PHASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

BLOWER ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

BELT TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

AIR BALANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

CHECKING AIR QUANTITY . . . . . . . . . . . . . . . . . . . . . . . . 31

METHOD ONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

METHOD TWO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

SUPPLY AIR DRIVE ADJUSTMENT . . . . . . . . . . . . . . . . . 32

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

SEQUENCE OF OPERATIONS OVERVIEW . . . . . . . . . . . 33

COOLING SEQUENCE OF OPERATION . . . . . . . . . . . . . . 34

CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . .34

NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . . . . . . . . .34

ECONOMIZER WITH SINGLE ENTHALPY SENSOR - . . . . .34

ECONOMIZER WITH DUAL ENTHALPY SENSORS - . . . . . .34

ECONOMIZER WITH POWER EXHAUST - . . . . . . . . . . . . . .34

MOTORIZED OUTDOOR AIR DAMPERS - . . . . . . . . . . . . . .34

COOLING OPERATION ERRORS . . . . . . . . . . . . . . . . . . . . .35

HIGH-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . . . .35

LOW-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . . . . .35

FREEZESTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

LOW AMBIENT COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

COMPRESSOR PROTECTION . . . . . . . . . . . . . . . . . . . . . 35

FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

ELECTRIC HEATING SEQUENCE OF OPERATIONS . . . 36

ELECTRIC HEATING OPERATION ERRORS . . . . . . . . . . 36

TEMPERATURE LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

LIMIT SWITCH (LS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

ELECTRIC HEAT ANTICTPATOR SETPOINTS . . . . . . . . . 36

START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . . . 37

PRESTART CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 37

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 37

POST START CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . 37

CHARGING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

NORMAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . 39

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

OUTDOOR COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . 39

PREDATOR® FLASH CODES . . . . . . . . . . . . . . . . . . . . . . 39

COOLING TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . 41

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LIST OF FIGURES

Fig. # Pg.#

1 UNIT SHIPPING BRACKET . . . . . . . . . . . . . . . . . . . . 10

2 CONDENSER COVERING . . . . . . . . . . . . . . . . . . . . 10

3 COMPRESSOR SECTION . . . . . . . . . . . . . . . . . . . . . 10

4 PREDATOR

COMPONENT L OCATION . . . . . . . . . 11

5 UNIT 4 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . 12

6 UNIT 6 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . 12

7 UNIT CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . 12

8 UNIT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 13

9 BOTTOM DUCT OPENINGS (FROM ABOVE) . . . . . 14

10 REAR DUCT DIMENSIONS . . . . . . . . . . . . . . . . . . . . 14

11 PREDATOR 12 SUNLINE™ TO PREDATOR

ROOF CURB DIMENSIONS . . . . . . . . 15

TRANSITION ROOF

CURBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Fig. #

Pg.#

13 SIDE PANELS WITH HOLE PLUGS . . . . . . . . . . . . . 16

14 RETURN DOWNFLOW PLENUM WITH PANEL . . . 16

15 DISCHARGE PANEL IN PLACE . . . . . . . . . . . . . . . . 16

16 CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . 16

17 ELECTRONIC THERMOSTAT FIELD WIRING . . . . 18

18 FIELD WIRING 24 VOLT THERMOSTAT . . . . . . . . . 18

19 FIELD WIRING DISC ONNECT . . . . . . . . . . . . . . . . . 19

20 ENTHALPY SET POINT CHART . . . . . . . . . . . . . . . . 23

21 HONEYWELL ECONOMIZER CONTROL W7212 . . 23

22 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . 24

23 DRY COIL DELTA P . . . . . . . . . . . . . . . . . . . . . . . . . 32

24 BASIC TROUBLESHOOTING FLOWCHART . . . . . . 40

Unitary Products Group 3

LIST OF TABLES

035-17311-002-A-0803

Tbl.# Pg.#

1 UNIT VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . 11

2 UNIT TEMPERATURE LIMITATIONS . . . . . . . . . . . . 11

3 UNIT WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4 6 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . 12

5 4 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . 12

6 UNIT CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . 13

7 CONTROL WIRE SIZES . . . . . . . . . . . . . . . . . . . . . . .17

8 ELECTRICAL DATA - DM090 (7-1/2 TON) WITHOUT

POWER C O N VE N IE N C E O U T L E T . . . . . . . . . . . . . .19

9 ELECTRICAL DATA - DM090 (7-1/2 TON) WITH

POWER C O N VE N IE N C E O U T L E T . . . . . . . . . . . . . .19

10 ELECTRICAL DATA - DM120 (10 TON) WITHOUT

POWER C O N VE N IE N C E O U T L E T . . . . . . . . . . . . . .20

11 ELECTRICAL DATA - DM120 (10 TON) WITH POWER

CONVE NIE N C E OU T L E T . . . . . . . . . . . . . . . . . . . . .20

12 ELECTRICAL DATA - DM150 (12-1/2 TON) WITHOUT

POWER C O N VE N IE N C E O U T L E T . . . . . . . . . . . . . .20

13 ELECTRICAL DATA - DM150 (12-1/2 TON) WITH

POWER C O N VE N IE N C E O U T L E T . . . . . . . . . . . . . .20

14 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

15 MINIMUM SUPPLY AIR CFM . . . . . . . . . . . . . . . . . . . 21

16 SUPPLY AIR LIMITATIONS . . . . . . . . . . . . . . . . . . . . 24

17 7-1/2 TON STANDARD MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 25

18 7-1/2 TON OPTIONAL MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 25

19 10 TON STANDARD MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 26

Tbl.# 20 10 TON OPTIONAL MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 26

21 12-1/2 TON STANDARD MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 27

22 12-1/2 TON OPTIONAL MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 27

23 7-1/2 TON STANDARD MOTOR SIDE SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 28

24 7-1/2 TON OPTIONAL MOTOR SIDE SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 28

25 10 TON STANDARD MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 29

26 10 TON OPTIONAL MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 29

27 12-1/2 TON STANDARD MOTOR SIDE SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 30

28 12-1/2 TON OPTIONAL MOTOR SIDE SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 30

29 INDOOR BLOWER SPECIFICATIONS . . . . . . . . . . . 31

30 ADDITIONAL STATIC RESISTANCE . . . . . . . . . . . . 33

31 MOTOR SHEAVE DATUM DIAMETERS . . . . . . . . . . 33

32 ELECTRIC HEAT LIMIT SETTING . . . . . . . . . . . . . . 36

33 ELECTRIC HEAT ANTICIPATOR SETPOINTS . . . . 36

34 7.5 TON STANDARD EFFICIENCY SUPERHEAT

CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

35 10 TON STANDARD EFFICIENCY SUPERHEAT

CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

36 12.5 TON STANDARD EFFICIENCY SUPERHEAT

CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

37 UNIT CONTROL BOARD FLASH CODES . . . . . . . . 40

Pg.#

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035-17311-002-A-0803

GENERAL

YORK Predator® units are single package air conditioners designed for outdoor installation on a rooftop or slab and for non-residential use. These units can be equipped with factory or field installed electric heaters for heating applications.

These units are completely assembled on rigid, permanently attached base rails. All piping, refrigerant charge, and electrical wiring is factory installed and tested. The units require electric power and duct connections. The electric heaters have nickel-chrome elements and utilize single-point power connection.

SAFETY CONSIDERATIONS

Due to system pressure, moving parts, and electrical components, installation and servicing of air conditioning equipment can be hazardous. Only qualified, trained service personnel should install, repair, or service this equipment. Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters.

Observe all precautions in the literature, labels, and tags accompanyi ng the equipment whenever working on air conditioning equipment. Be sure to follow all other applicable safety precautions and codes.

REFERENCE

Additional information is available in the following reference forms:

• General Installation - DM090 - 150, 035-17311-002

• Pre-start & Post-start Check List - 035-18466-000

• Econ om izer Accessory Downflow Factory Installed, 035-18286-000 Downflow Field Inst alled, 035-18285-000 Horizontal Field Installed, 035-18287-000

• Motorized O utdoor Air Damper 035-18283-000

• Manual Outdoor Air Damper (0-100%) 035-18282-000

• Manual Outdoor Air Damper (0-35%) 035-18281-000

• Elect ric Heater Accessory 035-17291-001

• Unit Renewa l Par ts List 035-17288-000

All forms referenced in this instruction may be ordered from:

Stand ard Register T o ll Free Fax: (877) 379-7920 T o ll Free Phone: (877) 318-9675

APPROVALS

Design certifie d by CSA as fol lows :

Wear safety glasses and work gloves. Use quenching cloth and have a fire extinguisher available during brazing operations.

INSPECTION

As soon as a unit is received , it should be in spected fo r poss ible damage during transit. If damage is evident, the extent of the damage should be noted on the carrier’s freight bill. A separate request for inspection by the carrier’s agent should be made in writi ng.

This furnace is not to be used for temporary heating of buildings or structures under construction.

Before performing service or maintenance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a quali fi ed installer, service agency.

1. For use as a cooling only unit, cooling uni t with supplemental elect ri c heat or a forced air furnace.

2. For outdoor installation only.

3. For installation on combustible material and may be installed dir ectly on combustible flooring or, in the U.S., on wood flooring or Class A, Class B or Class C roof covering materials .

This product must be installed in strict compliance with the enclosed installation instructions and any applicable local, state, and national codes including, but not limited to, building, electrical, and mechanical codes.

Incorrect installation may create a condition where the operation of the product could cause personal injury or property damage.

The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. NOTES are intended to clarify or make the installation easier. CAUTIONS are given to prevent equipment dam age. WARNINGS are given to alert installer that personal injury and/or equipment damage may result if inst allation procedure i s not handled properly.

Unitary Products Group 5

NOMENCLATURE

6½ - 12½ Ton Predator Model Number Nomenclature

035-17311-002-A-0803

D M C00

Product Category

D = Air Cond., Single Package

Product Identifier

M = R-22 Standard Efficiency

Nominal Cooling Capacity - MBH

090 = 7-½ Ton 120 = 10 Ton 150 = 12-½ Ton

Heat Type & Nominal Heat Capacity

C00 = Cooling Only. Suitable for field installed electric heat

Electric Heat Options

E09 = 9 kW Electric Heat E18 = 18 kW Electric Heat E24 = 24 kW Electric Heat E36 = 36 kW Electric Heat E54 = 54 kW Electric Heat

Voltage

3 = 380-3-60

AA 3090

A3A

Product Generation

3 = Third Generation

Installation Options

A = No Options Installed B = Option 1 C = Option 2 D = Options 1 & 2 E = Option 3 F = Option 4 G = Options 1 & 3 H = Options 1 & 4 J = Options 1, 2 & 3 K = Options 1, 2 & 4 L = Options 1, 3 & 4 M = Options 1, 2, 3 & 4 N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3 & 4 R = Options 3 & 4 S = Option 5 T = Options 1 & 5 U = Options 1, 3 & 5 V = Options 1, 4 & 5 W = Options 1, 3, 4 & 5 X = Options 3 & 5 Y = Options 4 & 5 Z = Options 3, 4 & 5

Additional Options

(See Next Page)

Options

1 = Disconnect 2 = Non-Pwr’d Conv Outlet 3 = Smoke Detector S. A. 4 = Smoke Detector R. A. 5 = Pwr’d Conv Outlet

Airflow

A = Standard Motor B = Standard Motor/Economizer/Barometric Relief (Downflow only) C = Standard Motor/Economizer/Power Exhaust (Downflow only) D = Standard Motor/Motorized Damper (Downflow only) E = Standard Motor/Horizontal Economizer (No Barometric Relief or Power Exhaust) F = Standard Motor/Slab Economizer/Power Exhaust (Downflow only) G = Standard Motor/Slab Economizer/Barometric Relief (Downflow only) L = Standard Motor/BAS Ready Econ (NoBASController)/Barometric Relief w/2" Pleated Filters (Downflow only) M = Standard Motor/BAS Ready Econ (NoBASController)/Power Exhaust w/2" Pleated Filters (Downflow only) N = High Static Motor P = High Static Motor/Economizer/Barometric Relief (Downflow only) Q = High Static Motor/Economizer/Power Exhaust (Downflow only) R = High Static Motor/Motorized Damper (Downflow only) S = High Static Motor/Horizontal Economizer (No Barometric Relief or Power Exhaust) T = High Static Motor/Slab Economizer/Power Exhaust (Downflow only) U =High Static Motor/Slab Economizer/Barometric Relief (Downflow only) Y = High Static Motor/BAS Ready Econ (NoBASController)/Barometric Relief w/2" Pleated Filters (Downflow only) Z = High Static Motor/BAS Ready Econ (NoBASController)/Power Exhaust w/2" Pleated Filters (Downflow only)

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035-17311-002-A-0803

NOMENCLA TURE, ADDITO NAL OPTIONS:

AA None AB Phase Monitor AC Coil Guard AD Dirty Filter Switch AE Phase Monitor & Coil Guard AF Phase Monitor & Dirty Filter Switch AG Coil Guard & Dirty Filter Switch AH Phase Monitor, Coil Guard, & Dirty Filter Switch CA CPC Controller with Dirty Filter Switch & Air Proving Switch CB CPC Controller, DFS, APS & Phase Monitor CC CPC Controller, DFS, APS & Coil Guard CD CPC Controller, DFS, APS, Phase Monitor , & Coil Guard CE CPC Controller, DFS, APS & Tech nico at Cond. Coil CF CPC Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor CG CPC Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard CH CPC Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard CJ CPC Controller, DFS, APS & Te ch nico at Evap. Coil CK CPC Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor CL CPC Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard CM CPC Controller, DFS, APS, Technico at Evap. Coil, Phase Monitor, & Coil Guard CN CPC Controller, DFS, APS & Technicoat Evap. & Cond Coils CP CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor CQ CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard CR CPC Controller, DFS, APS, Technicoat Cond Coils, Phase Monitor, & 2” Pleated Filters CV CPC Controller, DFS, APS, & 2” Pleated Filters CX CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, Coil Guard HA Hon ey w e ll Exc e l 10 C on troller with Dirty Fil ter Sw it ch & Air Pr ov in g Swit ch HB Honeywe ll Excel 10 Controller, DFS, APS & Phase Monitor HC Honeywell Excel 10 Controller, DFS, APS & Coil Guard HD Honeywell Excel 10 Controller, DFS, APS, Phase Monitor, & Coil Guard HE Honeywe ll Excel 10 Controller, DFS, APS & Technicoat Cond. Coil HF Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monito r HG Honeywell Excel 10 Controller, DFS, APS, Techn icoa t Cond. Coi l, & Coil Guard HH Honeywell Excel 10 Controller, DFS, APS, Technicoat Con d. Coil, Phas e Monit or, & Coil Guard HJ Honeywe ll Excel 10 Contro ller, DFS, APS & Technicoat Evap. Coil HK Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor HL Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard HM Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard

Unitary Products Group 7

HN H oneyw ell Exce l 10 Controller, DFS, APS & Technicoat Evap. & Cond Coils HP Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor HQ Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard HR Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard JA Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch JB Johnson UNT Controller, DFS, APS & Phase Monitor JC Johnson UNT Controller, DFS, APS & Coil Guard JD Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard JE Johnson UNT Controller, DFS, APS & Technico at Cond. Coil JF Johnson UNT Contro ller, DFS, APS, Technicoat Cond. Coi l, & Phase Mon itor JG Johnson UNT Controller, DFS, APS, Technicoat Con d. Coil, & Coil Guard JH Johns on UNT Contro ller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard JJ Johnson UNT Controller, DFS, APS & Technicoat Evap. Coil JK Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor JL Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard JM Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard JN Johnson UNT Controlle r, DFS, APS & Technicoat Evap. & Cond Coils JP Johnson UNT Controller, DFS, APS, T echnicoat Evap. & Cond Coils, & Phase Monitor JQ Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard JR Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard NA Novar ETC-3 Controller with Dirty Filter Switch & Air Proving Switch NB Novar ETC-3 Controller, DFS, APS & Phase Monitor NC Novar ETC-3 Controller, DFS, APS & Coil Guard ND Novar ETC-3 Controller, DFS, APS, Phase Monitor, & Coil Guard NE Novar ETC-3 Controller, DFS, APS & Technicoat Cond. Coil NF Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor NG Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard NH Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard NJ Novar ETC-3 Controller, DFS, APS & Technicoat Evap. Coil NK Novar ETC-3 Cont rol ler, DFS, APS, Technicoa t Evap. Coil, & Phase M onito r NL Novar ETC-3 Controlle r, DFS, APS, Technicoat Evap. Coi l, & Coil Guard NM Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coi l, Phase Mo nitor, & Coil Guard NN Novar ETC-3 Controller, DFS, APS & Technicoat Evap. & Cond Coils NP Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor NQ Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard NR Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard TA Technicoat Condenser Coil TB Technicoat Condenser C oil & Phase Monitor TC Technicoat Condenser Coil & Coil Guard TD Technicoat Condenser Coil & Dirty Filter Switch

035-17311-002-A-0803

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035-17311-002-A-0803

TE Technicoat Condenser Coil, Phase Monitor, & Coil Guard TF Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch TG T echnicoat Condenser Coil, Coil Guard , & Dirty Filter Swit ch TH Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch TJ Technicoat Evaporator Coil TK Technicoat Evaporator Coil & Phase Monitor TL Technicoat Evaporator Coil & Coil Guard TM Technicoat Evaporator Coil & Dirty Filter Switch TN Technicoat Evaporator Coil, Phase Monitor, & Coil Guard TP Technicoat Evaporator Coil, Phase Monitor, & Dirty Filter Switch TQ Technicoat Evaporator Coil, Coil Guard, & Dirty Filter Switch TR Technicoat Evaporator Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch TS Technicoat Evaporator & Condenser Coils TT Technicoa t Evaporator & Condenser Coils & Phase Monitor TU Technicoat Evaporator & Condenser Coils & Coil Guard TV Technicoat Evaporator & Condenser Coils & Dirty Filter Switch TW Technicoat Evaporator & Condenser Coils, Phase Monitor, & Coil Guard TX Technicoat Evaporator & Co ndenser Coils, Phas e Monitor, & Dirty Filter Switch TY Technicoat Evaporator & Co ndenser Coils, Coil Guard, & Dirty Filter Switch TZ Technicoat Evaporat or & Conden ser Coils, Phase Moni tor, C oil Guar d, & Dirty Filter Switch

Unitary Products Group 9

035-17311-002-A-0803

INSTALLATION

INSTALLATION SAFETY INFORMATION

Read these instructions before continuing this appliance installation. This is an outdoor combination heating and cooling unit. The installer must assure that these instructions are made available to the consumer and with instructions to retain them for future reference.

1. Install this furnace only in a location and posi ti on as specified on Page 11 of these instructions.

2. This equipment is not to be used for tempor ary heating of building s or st ructures under construction.

PRECEDING INSTALLATION

1. Remove the two screws holdi ng the bra ckets in the f ront, rear and compressor side fork-lift slots.

Bracket Screws

Turn down

Toolless Doorknobs

Installation Instruction Packet

FIGURE 3 - COMPRESSOR SECTION

FIGURE 1 - UNIT SHIPPING BRACKET

2. Turn each bracket toward the ground and the protective plywood cov e rin g w ill d ro p to the gr ound.

3. Remove the condenser coil external protective covering prior to operati on.

4. Remove the toolless doorknobs and instruction packet prior to installation.

Condenser Coil External Protective Covering

Barometric Relief Hood in Shipping Location (if included)

FIGURE 2 - CONDENSER COVERING

LIMITATIONS

These units must be installed in accordance with the following:

In U.S.A.

1. National Electrical Code, ANSI/NFPA No. 70 - Latest

2. Local building codes, and

3. Local plumbing and waste water codes, and

4. Other applicable local codes. Refer to Tables 1 & 2 for unit appli cation data.

If components are to be added to a unit to meet local codes, they are to be installed at the dealer’s and/or customer’s expense.

Size of unit for propos ed installation should be based on heat loss/heat gain calculation made according to the methods of Air Conditioning Contractors of America (ACCA).

Edition

10 Unitary Products Group

035-17311-002-A-0803

Terminal block for hi-voltage connection

Simplicity™ Control board w/screw connector for T-stat wiring and network connection

Disconnect location (optional disconnect switch)

Filter access (2” throw-away)

Filter drier (solid core)

Second model nameplate inside hinged access panel

Dual stage cooling for max. com fort

Compressor #2 access (highefficiency compressor with crankcase heater

Base rails w/forklift slots (3 sides) and lifting holes)

Tool-less door latch

Side entry power and control wiring knockouts

FIGURE 4 - PREDATOR® COMPONENT LOCATION

TABLE 1: UNIT VOLTAGE LIMITATIONS

Power Rating Minimum Maximum

380 350 418

TABLE 2: UNIT TEMPERATURE LIMITATIONS

Temperature Min. Max.

Wet Bulb T emperature (°F) of A i r on

Evaporator Coil

Dry Bulb Temperature (°F) of A ir o n

Condenser Coil

A low ambient accessory is available for operation

57 72

125

down to - 20°F.

LOCATION

Use the following guidelines to select a suitable location for these units:

1. Unit is designed for outdoor installation only.

2. Condenser coils must have an unlimited supply of air. Where a choice of location is possible, positi on the unit on either north or east side of building.

3. Suitable for mounting on roof curb.

Condenser section

Belt-drive blower motor

Slideout motor & blower assembly for easy access adjustment & service

Compressor #1 access (highefficiency compressor w/ crankcase heater))

Slide-out drain pan with steel 3/4” FPT

Roof curbs in eight- and fourteen-inch heights. Roof curbs for transitioning from York Sunline™ footprint to the DM Series footprint are also available (field-installed accessory)

connection

4. For ground level install ation, use a level concret e slab with a minimum thickness of 4 inches. The length and width should be at least 6 inches greater than the unit base rails. Do not tie slab to the building foundation.

5. Roof structures must be able t o supp ort the weight of the unit and its options/accessories. Unit must be installed on a solid, level roof curb or appropriate angle iron frame.

6. Maintain level tolerance to 1/2” across the entire width and length of unit.

RIGGING AND HANDLING

Exercise care when moving the unit. Do not remove any packaging until the unit is near the place of installation. Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails. Spreader bars, whose length exceeds the largest dimension across the unit, MUST be used across the top of the unit.

If a unit is to be installed on a roof curb other than a YORK roof curb, gasketing must be applied to all surfaces that come in contact with the unit underside.

Unitary Products Group 11

Before lifting, make sure the unit weight is distributed equall y on the riggin g cables so it wil l lift evenly.

Units may be moved or lifted with a forklift. Slotted openings in the base rails are prov ided for this purpose.

035-17311-002-A-0803

TABLE 4: 6 POINT LOAD WEIGHT

Model

Location (lbs.)

ABCDEF

DM090

158 142 128 187 207 230

DM120 168 151 136 198 219 244 DM150 180 161 145 212 235 262

Weights inc lude largest ga s he at op tion.

LENGTH OF FORKS MUST BE A MINIMUM OF 60 INCHES.

All panels must be secured in place when the unit is lifted.

The condenser coils should be protected from rigging cable damage with plywood or other suitable material.

L E F T

F R O N T

TABLE 5: 4 POINT LOAD WEIGHT

Model

ABCD

DM090

230 197 287 336

DM120 245 209 305 357 DM150 262 224 327 382

Weights inc lude largest ga s he at op tion.

L E F T

Location (lbs.)

FIGURE 6 - U NIT 6 POI N T LOAD

F R O N T

FIGURE 5 - UNIT 4 POINT LOAD

TABLE 3: UNIT WEIGHTS

Model

DM090 1056 1051 DM120 DM150 1200 1195

Econ. 85 84 w/ PE 150 148

Elec. Heat

*. †.

Shipping Weight

Weights include largest gas heat option. 54kW heater.

1121 1116

49 49

Operating Weight

(lb.)

†

(lb.)

FIGURE 7 - UNIT CENTER OF GRAVITY

CLEARANCES

All units require particular clearances for proper operation and service. Installer must make provisions for adequate ventilation ai r in accordance with appli cable provisions of the local building codes. Refer to Table 6 for clearances required for combustible construction, servicing, and proper unit operation.

47 1/2"

LEFT

12 Unitary Products Group

25 1/2"

FRONT

035-17311-002-A-0803

Do not permit overhanging structures or shrubs to obstruct condenser air discharge outlet, combustion air inlet or vent outlets.

3 0 - 1 1 / 3 2

5 0 - 3 / 4

P o w e r

E n t r y

Ø 2 - 1 / 2

C o n t r o l

E n t r y Ø 7 / 8

4 - 1 / 4

3 0 - 3 / 1 6

5 9

L E F T

2 4 - 3 / 1 6

FIGURE 8 - UNIT DIMENSIONS

TABLE 6: UNIT CLEARANCES

Top

Front

†

Rear

Units must be installed outdoors. Overhanging structure or shrubs should not obstr uct condenser air discharg e ou tlet.

†.

T o remove the slide-out drain pan, a rear clearance of sixty in ches is required. If space is unavailable, the drain pan can be removed through the fr ont by sepa rating the corner wall.

‡.

Units ma y be i nst al le d on com bu st ib le fl oo rs ma de f rom wood or cl ass A, B or C roof covering materials.

DETAIL A

72” Right 12” 36” 36”

G a s P i p e I n l e t

Bottom

Left

1 7 - 3 / 1 6

‡

6 - 3 / 1 6

36”

0”

P o w e r

E n t r y

Ø 2 - 1 / 2

C o n v e n i e n c e

P o w e r O u t l e t

E n t r y Ø 7 / 8

2 7

F o r D r a i n D i m e n s i o n s S e e D e t a i l B

8 9

F R O N T

F o r B a s e r a i l D i m e n s i o n s S e e D e t a i l

NOTE: A one-inch clearance must be provided between

any combustible material and the supply ductwork for a distance of 3 feet from the unit.

DETAIL B

3 - 3 / 4

2 - 3 / 8

3 - 9 / 1 6

DETAIL C

5 - 1 / 4

1 7 - 1 3 / 1 6

V i e w o f W a l l A c r o s s f r o m C o i l

B a s e P a n

5 - 3 / 8

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035-17311-002-A-0803

32-11/16

6-13/16

Return

Air

27-1/2

Bottom

Condensate

Entry

FRONT

63-1/2

21-3/16

19-3/16

17-3/16

LEFT

7-1/8

14-

23/32

16-3/8

18-1/16

19-5/8

FIGURE 9 - BOTTOM DUCT OPENINGS (FROM ABOVE)

Supply

Air

Bottom

Power, Control

Convenience Outlet Wiring

Entries

and

6-13/16

Bottom Gas

Supply Entry

12-15/1

1 8 - 1 / 4

5 - 5 / 3 2

FIGURE 10 - REAR DUCT DIMENSIONS

2 8 - 1 / 4

S u p p l y

A i r

D o t P l u g s

R e t u r n

A i r

1 8 - 1 / 4

P a t c h P l a t e F o r S l i d e - O u t D r a i n P a n

2 - 3 1 / 3 2

3 1 - 1 1 / 1 6

2 8 - 1 / 4

1 8 - 1 / 1 6

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