York PC9'DH User Manual

TECHNICAL GUIDE
AFFINITY MODELS: PC9*DH
GAS-FIRED CONDENSING / HIGH EFFICIENCY DOWNFLOW / HORIZONTAL MODULATING FURNACES WITH ECM MOTOR
EFFICIENCY RATING CERTIFIED
ISO 9001
Certified Quality
Management System
Due to continuous product improvement, specifications are subject to change without notice.
Visit us on the web at www.york.com for the most up-to-date technical information.
Additional rating information can be found at www.gamanet.org.
246815-YTG-D-0108
DESCRIPTION
These Category IV, highly efficient, compact, condensing type furnaces are designed for residential and commercial installations in a basement, closet, alcove, recreation room or garage where the ambient temperature is above 32°F, or higher. They may be either side wall or thru-roof vented using approved plastic type combustion air and vent piping. All units are factory assembled, wired and tested to assure dependable and economical installation and operation.
WARRANTY
Lifetime limited warranty on both heat exchangers to the orig­inal purchaser; a 20-year limited warranty from original instal­lation date to subsequent purchaser.
10-year warranty on the heat exchanger in commercial appli­cations.
5-year limited parts warranty.
FEATURES
• Modulating heating operation includes:
- Modulating gas valve
- Modulating inducer operation
• Provides increased comfort level & very quiet unit opera­tion
• Compact, easy to install, ideal height 40" cabinet.
• Blower-off delay for cooling SEER improvement.
• Easy to connect power/control wiring.
• Built-in, high level self diagnostics with fault code display.
• Low unit amp requirement for easy replacement applica­tion.
• Integrated control module for reliable, economical opera­tion.
• High velocity filter available for easy field installation.
• May be installed as either two-pipe (direct vent) or single pipe vent (using indoor combustion air)
• Top intake & vent connection allows installation in narrow locations.
• Electronic Hot Surface Ignition saves fuel cost with increased dependability and reliability.
• Induced combustion system with inshot main burners for quiet, efficient operation.
• No special vent termination kit required.
• 100% shut off main gas valve for extra safety.
• ECM High-efficiency, direct drive motor with large, quiet blower.
• 24V, 40 VA control transformer and blower relay supplied for add-on cooling.
• Hi-tech tubular aluminized steel primary heat exchanger.
• Secondary (condensing) heat exchanger of 29-4C high­grade stainless steel.
• Timed on, adjustable off blower capability for maximum comfort.
• Independent door removal for greater durabilty and ease of access.
• Easy access from front of unit for cleaning, maintenance or service.
• Protection from intake, exhaust or condensate blockage.
• Insulated blower compartment for quiet operation.
• 3-way transition facilitates fresh air piping.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
246815-YTG-D-0108
7/8
13-7/8
22-3/4
7/8
HORIZONTAL CONDENSATE DRAIN OPENING 2”
JUNCTION BOX HOLE 7/8”
GAS PIPE ENTRY 1-1/2”
CONDENSATE DRAIN HOLE 7/8”
SIDE PIPING HOLE 3-3/8”
22-1/4
25-3/8 26-1/2
27-1/8
30-1/8
LEFT SIDE
T-STAT WIRING 7/8” K.O.
HORIZONTAL CONDENSATE DRAIN OPENING 1-3/4”
18-1/2
11-3/4
7-1/2
2-1/4
1-1/4
BOTTOM IMAGE
29
22-3/4
21-5/8
23-11/16
19-1/4
C
SUPPLY END
1-1/4
A
FRONT
E
2-1/4
T-STAT WIRING 7/8” K.O.
HORIZONTAL CONDENSATE DRAIN OPENING 1-3/4”
40
29
22-3/4
21-1/4
18-1/2
9-1/8
8-1/2
23-5/8
D
TOP IMAGE
RETURN END
5/8
B
20
23-1/4
5/8
HORIZONTAL CONDENSATE DRAIN OPENING 1-3/4”
JUNCTION BOX HOLE 7/8”
GAS PIPE ENTRY 1-1/2”
CONDENSATE DRAIN HOLE 7/8”
RIGHT SIDE
DIMENSIONS
Models CFM
Cabinet
Size
A (in.) B (in.) C (in.) D (in.) E (IN.)
PC9B12N060DH11 1200 B 17-1/2 16-1/4 15 1-3/4 2-3/8 PC9B12N080DH11 1200 B 17-1/2 16-1/4 15 1-3/4 2-3/8 PC9C16N080DH11 1600 C 21 19-3/4 18-1/2 2-1/8 2-3/4 PC9C16N100DH11 1600 C 21 19-3/4 18-1/2 2-1/8 2-3/4 PC9C20N100DH11 2000 C 21 19-3/4 18-1/2 2-1/8 2-3/4 PC9D20N120DH11 2000 D 24-1/2 23-1/4 22 2-1/2 3
Cabinet Dimension
ELECTRICAL AND PERFORMANCE DATA
Input
Models
Max/Min
MBH MBH CFM In. % °F °F PC9B12N060DH11 60 / 21 57 / 20 1200 17-1/2 95.0 40 - 70 20 - 50 PC9B12N080DH11 80 / 28 76 / 26 1200 17-1/2 95.0 40 - 70 20 - 50 PC9C16N080DH11 80 / 28 76 / 26 1600 21 95.0 40 - 70 20 - 50 PC9C16N100DH11 100 / 35 95 / 33 1600 21 95.0 40 - 70 20 - 50 PC9C20N100DH11 100 / 35 95 / 33 2000 21 95.0 40 - 70 20 - 50 PC9D20N120DH11 120 / 42 115 / 39 2000 24-1/2 95.0 40 - 70 20 - 50
Max. Outlet
Models
Air Temp.
°F HP Amps In. Amps PC9B12N060DH11 170 1/2 7.7 11 x 8 9 20 14 136 115-1-60 PC9B12N080DH11 170 1/2 7.7 11 x 8 9 20 14 143 115-1-60 PC9C16N080DH11 170 3/4 9.6 11 x 10 12 20 14 159 115-1-60 PC9C16N100DH11 170 3/4 9.6 11 x 10 12 20 14 163 115-1-60 PC9C20N100DH11 170 1 12.8 11 x 11 14 20 12 165 115-1-60 PC9D20N120DH11 170 1 12.8 11 x 11 14 20 12 182 115-1-60
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures. Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local code s. The furnace shall be installed so that the electrical components are protected from water.
Output
Max/Min
Blower
Nominal
Airflow
Blower
Size
Cabinet Width AFUE
Total
Unit
Max.
Over-current
Min. Wire Size
(awg) @ 75 ft.
Protect
One Way
Air Temp. Rise
Maximum Input
Approximate
Operating
Weight
Air Temp. Rise
Minimum Input
Power Supply
(Voltage-PH-Hz
2 Unitary Products Group
246815-YTG-D-0108
AIR FLOW DATA
HIGH / LOW SPEED COOLING AND HEAT PUMP CFM
PC9B12N060DH11 PC9B12N080DH11
CFM CFM High Low High Low COOL Tap ADJ Tap 1330 900 1310 890 A B 1130 800 1100 740 B B 1220 850 1220 830 A A 1040 730 1000 670 B A 1120 770 1090 720 A C
920 650 900 610 C B 950 660 880 610 B C 740 540 680 510 D B 860 610 810 580 C A 690 540 630 500 D A 790 570 730 530 C C 630 530 590 500 D C
PC9C16N080DH11 PC9C16N100DH11
PC9C20N100DH11
CFM CFM High Low High Low COOL Tap ADJ Tap
1660 1110 2210 1480 A B 1550 1050 1780 1180 B B 1610 1070 2040 1350 A A 1440 960 1620 1050 B A 1470 990 1840 1250 A C 1370 920 1560 1010 C B 1290 850 1470 940 B C 1130 790 1370 890 D B 1230 850 1460 930 C A 1050 720 1250 790 D A 1110 760 1310 810 C C
950 660 1090 690 D C
PC9D20N120DH11
CFM High Low COOL Tap ADJ Tap
2280 1510 A B 1860 1190 B B 2090 1370 A A 1630 1060 B A 1880 1250 A C 1620 1030 C B 1500 960 B C 1410 880 D B 1490 920 C A 1290 790 D A 1360 840 C C 1140 690 D C
All CFM’s are shown at 0.5” w.c. external static pressure.These units have variable speed motors that automatically adjust to provide constant CFM from 0.0” to 0.6” w.c. static pressure. From 0.6” to 1.0” static pressure, CFM is reduced by 2% per 0.1” increase in static. Operation on duct systems with greater than 1.0” w.c. external static pressure is not recommended. NOTE: At some settings, LOW COOL airflow may be lower that what is required to operate an airflow switch on certain models of electronic air cleaners. Consult the instructions for the electronic air cleaner for further details.
JUMPER SETTINGS
JUMPER SETTINGS
JUMPER SETTINGS
NOTES:
1. Airflow expressed in standard cubic feet per minute (CFM).
Unitary Products Group 3
246815-YTG-D-0108
FILTER PERFORMANCE
FILTER SIZES
The airflow capacity data published in the “Blower Perfor­mance” table listed above represents blower performance WITHOUT filters. To determine the approximate blower per­formance of the system, apply the filter drop value for the fil­ter being used or select an appropriate value from the “Filter Performance” table shown.
NOTE: The filter pressure drop values in the “Filter Perfor­mance” table shown are typical values for the type of filter
CFM
1200 B (2) 14 x 20 1600 C (2) 14 x 20 2000 C (2) 14 x 20 2000 D (2) 14 x 20
NOTE: All filters must be high velocity cleanable type.
Cabinet
Size
listed and should only be used as a guideline. Actual pres­sure drop ratings for each filter type vary between filter manu­facturer.
FILTER PERFORMANCE - PRESSURE DROP INCHES W.C. AND (KPA)
Airflow Range
CFM
0 - 750 230 0.01 0.01 0.15
751 - 1000 330 0.05 0.05 0.20 1001 - 1250 330 0.10 0.10 0.20 1251 - 1500 330 0.10 0.10 0.25 1501 - 1750 380 0.15 0.14 0.30 1751 - 2000 380 0.19 0.18 0.30
2001 & Above 463 0.19 0.18 0.30
Minimum
Opening Size
2
in
Disposable Washable Fiber Pleated
In W.C. In W.C. In W.C.
Filter Type
Top Return
Filter in
APPLYING FILTER PRESSURE DROP TO DETERMINE SYSTEM AIRFLOW
To determine the approximate airflow of the unit with a filter in place, follow the steps below:
1. Select the filter type.
2. Determine the External System Static Pressure (ESP) without the filter.
3. Select a filter pressure drop from the table based upon the number of return air openings or return air opening size and add to the ESP from Step 2 to determine the total system static.
If total system static matches a ESP value in the airflow table (i.e. 0.20, 0.60, etc,) the system airflow corresponds to the intersection of the ESP column and Model/Blower Speed row
UNIT CLEARANCES TO COMBUSTIBLES
Application
Downflow1300 0 0 Horizontal 0 3 0 1 1 0 0 Yes Yes Yes
* Combustible floor base or air conditioning coil required for use on combustible floor. † Line contact only permitted between lines formed by t he i ntersectio n of the r ear panel and side panel (top in horizontal position) of the furnace jacket and build-
ing joists, studs or framing.
Top Front Rear Left Side Right Side Flue Floor/Bottom
In. In. In. In. In. In. In.
*
1
Closet Alcove Attic
Yes Yes Yes NA
Line
Contact
Yes
.
4 Unitary Products Group
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