York PC9B12N060UP11, PC9B12N080UP11, PC9C16N080UP11, PC9C16N100UP11, PC9C20N100UP11 Technical Manual

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TECHNICAL GUIDE

AFFINITY MODELS: PC9*UP

GAS-FIRED CONDENSING / HIGH EFFICIENCY UPFLOW MODULATING FURNACES WITH ECM MOTORS

NATURAL GAS 60 - 120 MBH INPUT

EFFICIENCY RATING CERTIFIED

ISO 9001

Certified Quality

Management System

Due to continuous product improvement, specifications are subject to change without notice.

Visit us on the web at www.york.com for the most up-to-date technical information.

Additional rating information can be found at www.gamanet.org.

246813-YTG-D-0108

DESCRIPTION

These Category IV, highly efficient, compact, condensing type furnaces are designed for residential and commercial installations in a basement, closet, alcove, recreation room or garage where the ambient temperature is above 32°F, or higher. They may be either side wall or thru-roof vented using approved plastic type combustion air and vent piping. All units are factory assembled, wired and tested to assure dependable and economical installation and operation.

WARRANTY

Lifetime limited warranty on both heat exchangers to the original purchaser; a 20-year limited warranty from original installation date to subsequent purchaser.

10-year warranty on the heat exchanger in commercial applications. 5-year limited parts warranty.

FEATURES

• Modulating heating operation includes:

- Modulating gas valve

- Modulating inducer operation

• Provides increased comfort level & very quiet unit operation

• Compact, easy to install, ideal height 40" cabinet

• Blower-off delay for cooling SEER improvement.

• Easy to connect power/control wiring.

• Built-in, high level self diagnostics with fault code display.

• Low unit amp requirement for easy replacement application.

• Integrated control module for reliable, economical operation.

• May be installed as either two-pipe (direct vent) or single pipe vent (using indoor combustion air)

• Top intake & vent connection allows installation in narrow locations.

• Electronic Hot Surface Ignition saves fuel cost with increased dependability and reliability.

• Induced combustion system with inshot main burners for quiet, efficient operation.

• No special vent termination kit required.

• 100% shut off main gas valve for extra safety.

• ECM high efficiency direct drive motor with large, quiet blower.

• 24V, 40 VA control transformer and blower relay supplied for add-on cooling.

• Hi-tech tubular aluminized steel primary heat exchanger.

• Secondary (condensing) heat exchanger of 29-4C highgrade stainless steel.

• Solid removable bottom panel allows easy application.

• Easy access from front of unit for cleaning, maintenance or service.

• Protection from intake, exhaust or condensate blockage.

• Insulated blower compartment for quiet operation.

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

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246813-YTG-D-0108

26-1/2 24-5/8

1-1/2” GAS PIPE ENTRY

7/8” JUNCTION BOX HOLE

T-STAT WIRING 7/8” K.O.

CONDENSATE DRAIN 7/8” K.O.

OPTIONAL RETURN AIR CUT-OUT (either side) FOR USE WITH EXTERNAL FILTER FRAME

7/8

LEFT SIDE

23-3/4

30-1/8

21-1/2

13-7/8

7/8

26-3/4

BOTTOM IMAGE

RETURN END

30-7/8

FRONT

1-3/8

1-1/4

28-3/8

21-1/2

24-3/8

24-7/16

TOP IMAGE

SUPPLY END

5/8

26-1/2

25-3/8

1-1/2” GAS PIPE ENTRY

7/8” JUNCTION BOX HOLE

T-STAT WIRING 7/8” K.O.

CONDENSATE DRAIN 7/8” K.O.

RIGHT SIDE

DIMENSIONS

Models

Nominal

CFM

Cabinet

Size

A (in.) B (in.) C (in.) D (in.) PC9B12N060UP11 1200 B 17-1/2 16-1/4 14-1/2 8-1/2 PC9B12N080UP11 1200 B 17-1/2 16-1/4 11 8-1/2 PC9C16N080UP11 1600 C 21 19-3/4 18 8-7/8 PC9C16N100UP11 1600 C 21 19-3/4 18 8-7/8 PC9C20N100UP11 2000 C 21 19-3/4 18 8-7/8 PC9D20N120UP11 2000 D 24-1/2 23-1/4 21-1/2 10-5/8

Cabinet Dimension

2 Unitary Products Group

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ELECTRICAL AND PERFORMANCE DATA

246813-YTG-D-0108

Models

Input

Max/Min

MBH MBH In. HP Amps °F °F

Output

Max/Min

Blower

Size

Blower7

Max.

Over-current

Protect

Air Temp. Rise

Maximum Input

Air Temp. Rise

Minimum Input

PC9B12N060UP11 60/21 57/20 11 x 8 1/2 7.7 20 40 - 70 20 - 50 PC9B12N080UP11 80/28 76/26 11 x 8 1/2 7.7 20 40 - 70 20 - 50 PC9C16N080UP11 80/28 76/26 11 x 10 3/4 9.6 20 40 - 70 20 - 50 PC9C16N100UP11 100/35 95/33 11 x 10 3/4 9.6 20 40 - 70 20 - 50 PC9C20N100UP11 100/35 95/33 11 x 11 1 12.8 20 40 - 70 20 - 50 PC9D20N120UP11 120/42 115/39 11 x 11 1 12.8 20 40 - 70 20 - 50

Models

Max. Outlet

Air Temp.

°F CFM In. Amps %

Nominal

Airflow

Cabinet

Width

Total

Unit

AFUE

Min. Wire Size (awg) @ 75 ft.

One Way

Approximate

Operating Weight

Power Supply

(Voltage-PH-Hz)

PC9B12N060UP11 170 1200 17-1/2 9 95.0 14 135 115-1-60 PC9B12N080UP11 170 1200 17-1/2 9 95.0 14 142 115-1-60 PC9C16N080UP11 170 1600 21 12 95.0 14 157 115-1-60 PC9C16N100UP11 170 1600 21 12 95.0 14 162 115-1-60 PC9C20N100UP11 170 2000 21 14 95.0 12 164 115-1-60 PC9D20N120UP11 170 2000 24-1/2 14 95.0 12 180 115-1-60

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures. Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes. The furnace shall be installed so that the electrical components are protected from water.

NOTES:

1. Wire size based on copper conductors, 60°C, 3% voltage drop.

2. Continuous return air temperature must not be below 55°F.

3. Air flows above 1800 CFM require either return from two sides or one side plus bottom.

Unitary Products Group 3

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246813-YTG-D-0108 For additional connection diagrams for all UPG e quipment refer to “Line Voltage System Wiring” document available on-line at

www.upgnet.com in the Product Catalog Section.

AC 26A Two Stage Air Conditioner – Variable Speed Modulating Furnace

ID MODELS

PC9

FC9C

THERMOSTAT

FL9C

*DN22U00124

24 – Volt Common

First Stage Compressor

R 24 – Volt Hot (Heat XFMR)

Fan

E/W1

First Stage Heat

Second Stage Heat

R 24 – Volt Hot (Cool XFMR)

Second Stage

Compressor

*PP32U70124

24 – Volt Common

First Stage Compressor

R 24 – Volt Hot (Heat XFMR)

Fan

E/W1

Emergency Heat

AUX

Auxiliary Heat

R 24 – Volt Hot (Cool XFMR)

Second Stage

Compressor

VARIABLE SPEED

MODULATING

FURNACE

VARIABLE SPEED

MODULATING

FURNACE CONTROL

24 – Volt Common

Single Stage Compressor

24 – Volt Hot

Fan

Modulating Heat

Y/Y2

Second or Full

Stage Compressor

TWO STAGE

AIR

CONDITIONER

24 – Volt Common

First Stage Compressor

24 – Volt Hot

Second Stage

Compressor

External Humidistat

(Optional)

Open on Humidity Rise

24VAC Humidifier

(Optional)

Connection of the “C”

terminal, 24-volt common

is optional when used with

batteries

Thermostat Installer Setup

1-System Type-must

be set to 6-2 Heat/2 Cool

Multistage Conventional

Thermostat Installer Setup 15-Compressor Protection

-must be set to 5

Connection of the “C”

terminal, 24-Volt common

is optional when used with

batteries

Thermostat Installer Setup

0170-System Type-must

be set to 8-2 Heat/2 Cool

Multistage Conventional

Part Number:

S1-2HU16700124

Thermostat Chart -

4 Unitary Products Group

External Humidistat

(Optional)

Open on Humidity Rise

HUM

Dehumidification-

Open on Humidity Rise

Move HUMIDISTAT

jumper to “YES”

if humidistat is to be used.

Part Numbers:

SAP = Legacy

171334 = 031-09153

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AC 26B Two Stage Air Conditioner – Variable Speed Modulating Furnace

ID MODELS

PC9

FC9C

THERMOSTAT

FL9C

246813-YTG-D-0108

*DN22C00124

24 – Volt Common

First Stage Compressor

24 – Volt Hot

Fan

First Stage Heat

Second Stage Heat

Second Stage

Compressor

*DP22U70124

24 – Volt Common

First Stage Compressor

24 – Volt Hot

Fan

E/W1

First Stage Heat

Second Stage Heat

Second Stage

Compressor

VARIABLE SPEED

MODULATING

FURNACE

VARIABLE SPEED

MODULATING

FURNACE CONTROL

24 – Volt Common

Single Stage Compressor

24 – Volt Hot

Fan

Modulating Heat

Y/Y2

Second or Full

Stage Compressor

TWO STAGE

AIR

CONDITIONER

24 – Volt Common

First Stage Compressor

24 – Volt Hot

Second Stage

Compressor

Connection of the “C”

terminal, 24-Volt common

is optional when used with

batteries

External Humidistat

(Optional)

Open on Humidity Rise

24VAC Humidifier

(Optional)

Step 1 of Thermostat User

Configuration Menu must

be set to MS 2

Connection of the “C”

terminal, 24-Volt common

is optional when used with

batteries

Part Number:

S1-2HU16700124

External Humidistat

(Optional)

Open on Humidity Rise

HUM

Dehumidification-

Open on Humidity Rise

Move HUMIDISTAT

jumper to “YES”

if humidistat is to be used.

Part Numbers:

SAP = Legacy

171334 = 031-09153

Thermostat Chart -

Unitary Products Group 5

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246813-YTG-D-0108

AC 26C Two Stage Air Conditioner – Variable Speed Modulating Furnace

ID MODELS

PC9

FC9C

THERMOSTAT

FL9C

*PP32U71124 *PP32U72124

24 – Volt Common

First Stage Compressor

24 – Volt Hot

Fan

E/W1

First Stage Heat

Second Stage Heat

Malfunction Light

Second Stage

Compressor

VARIABLE SPEED

MODULATING

FURNACE

VARIABLE SPEED

MODULATING

FURNACE CONTROL

24 – Volt Common

Single Stage Compressor

24 – Volt Hot

Fan

Modulating Heat

Y/Y2

Second or Full

Stage Compressor

TWO STAGE

AIR

CONDITIONER

24 – Volt Common

First Stage Compressor

24 – Volt Hot

Comfort Alert Interface

(two pin connector)

Second Stage

Compressor

Dehumidification

Humidistat

Step 1 of Thermostat User

Configuration Menu must

be set to MLTISTG

Step 16 of Thermostat

Installer Table Menu

must be set to ON to use

Comfort Alert Features

Only applies to

*PP32U72124

E2/P Switch must be in the

E2 position

Thermostat Chart -

DHM

24VAC Humidifer

(Optional)

if humidistat is to be used.

Optional Harness

HUM

Dehumidification-

Open on Humidity Rise

Move HUMIDISTAT

jumper to “YES”

Part Numbers:

SAP = Legacy

171334 = 031-09153

6 Unitary Products Group

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246813-YTG-D-0108

HP 28A Two Stage Heat Pump – Variable Speed Modulating Furnace (With Hot Heat Pump Operation)

THERMOSTAT

*PP32U71124 *PP32U72124

24 – Volt Common

First Stage Compressor

24 – Volt Hot

Fan

Second Stage Aux. Heat

Reversing Valve

Energized in Cool

Malfunction Light

Second Stage Compressor

E/W1

First Stage Aux. Heat

DHM

Dehumidistat

Humidistat

24VAC Humidifier

(Optional)

ID MODELS

PC9 FC9C FL9C

VARIABLE SPEED

MODULATING

FURNACE

VARIABLE SPEED

MODULATING

FURNACE CONTROL

24 – Volt Common

Single Stage Compressor

24 – Volt Hot

Fan

Modulating Heat

Y/Y2

Second or Full

Stage Compressor

HUM

Dehumidification-

Open on Humidity Rise

Bonnet Sensor

(Optional)

OD MODELS

YZE

YZH

H*5

H*8

TWO STAGE

HEAT PUMP

YORKGUARD VI

CONTROL

24 – Volt Common

Single Stage Compressor

Second Stage Compressor

24 – Volt Hot

W1 OUT

First Stage Heat

W2 OUT

Second Stage Heat

Y2 OUT

Reversing Valve

Energized in Cool

X/L

Malfunction Light

Auxiliary Heat

BSG

Bonnet Sensor

Step 1 of the Thermostat

Installer Table must be

set to Heat Pump

Step 2 of the Thermostat

Installer Table must be

set to 2

Step 5 of Thermostat User

Configuration Menu must

be set to “ON” for

Dehumidification

E2/P Switch must be in the

E2 position

Thermostat Chart -

Unitary Products Group 7

Move HUMIDISTAT

jumper to “YES”

if humidistat is to be used.

Part Numbers:

SAP = Legacy

171334 = 031-09153

Change FFuel jumper

on the heat pump control

to “ON”

Change Hot Heat Pump

jumper on the heat pump

control to “ON”

Part Numbers:

SAP = Legacy

126768 = 031-09137 18395 = 031-01996 340512 = 031-09178

Page 8

246813-YTG-D-0108

HP 28C Two Stage Heat Pump – Variable Speed Modulating Furnace (With Hot Heat Pump Operation)

THERMOSTAT

*PP32U70124

24 – Volt Common

First Stage Compressor

R 24 – Volt Hot (Heat XFMR)

Fan

Emergency Heat

RC 24 – Volt Hot (Cool XFMR)

O/B

Reversing Valve

Malfunction Light

Second Stage Compressor

AUX

Auxiliary Heat

THERMOSTAT

*DN22H00124

*DP22U70124

24 – Volt Common

First Stage Compressor

24 – Volt Hot

Fan

Second Stage Aux. Heat

Reversing Valve

Energized in Cool

Malfunction Light

Second Stage Compressor

E/W1

First Stage Aux. Heat

External Humidistat

(Optional)

Open on Humidity Rise

ID MODELS

PC9 FC9C FL9C

VARIABLE SPEED

MODULATING

FURNACE

VARIABLE SPEED

MODULATING

FURNACE CONTROL

24 – Volt Common

Single Stage Compressor

24 – Volt Hot

Fan

Modulating Heat

Y/Y2

Second or Full

Stage Compressor

HUM

Dehumidification-

Open on Humidity Rise

Bonnet Sensor

(Optional)

OD MODELS

YZE YZH

H*5 H*8

TWO STAGE

HEAT PUMP

YORKGUARD VI

CONTROL

24 – Volt Common

Single Stage Compressor

24 – Volt Hot

W1 OUT

First Stage Heat

W2 OUT

Second Stage Heat

Y2 OUT

Second Stage Compressor

Reversing Valve

Energized in Cool

X/L

Malfunction Light

Second Stage Compressor

Auxiliary Heat

BSG

Bonnet Sensor

Thermostat Installer Setup

0170-System Type-

must be set to 12

3 Heat/2 Heat Pump

Thermostat Installer Setup

0190-Changeover Valve-

must be set to 0

O/B terminal

Energized in Cooling

Thermostat Installer Setup

0200-Backup Heat Source-

must be set to 1

Heat Pump Backup Heat

Source is Fossil Fuel

Thermostat Installer Setup

0210-External Fossil Fuel

Kit- must be set to 1

Heat Pump Control

is Controlling Heat Pump

Backup Heat

Step 1 of Thermostat

Installer/Configuration

Menu must be set to “HP2”

Selection of GAS/ELEC

switch on thermostat

not necessary

Thermostat Chart -

8 Unitary Products Group

Move HUMIDISTAT

jumper to “YES”

if humidistat is to be used.

Part Numbers:

SAP = Legacy

171334 = 031-09153

Change FFuel jumper

on the heat pump control

to “ON”

Change Hot Heat Pump

jumper on the heat pump

control to “ON”

Part Numbers:

SAP = Legacy

126768 = 031-09137 18395 = 031-01996 340512 = 031-09178

Page 9

246813-YTG-D-0108

AIR FLOW DATA

HIGH / LOW SPEED COOLING AND HEAT PUMP CFM

PC9B12N060UP11 PC9B12N080UP11

CFM CFM

High Low High Low COOL Tap ADJ Tap

1330 900 1310 890 A B

1130 800 1100 740 B B 1220 850 1220 830 A A 1040 730 1000 670 B A

1120 770 1090 720 A C

920 650 900 610 C B 950 660 880 610 B C 740 540 680 510 D B 860 610 810 580 C A 690 540 630 500 D A 790 570 730 530 C C 630 530 590 500 D C

PC9C16N080UP11 PC9C16N100UP11

PC9C20N100UP11

CFM CFM

High Low High Low COOL Tap ADJ Tap 1660 1110 2210 1480 A B 1550 1050 1780 1180 B B 1610 1070 2040 1350 A A 1440 960 1620 1050 B A 1470 990 1840 1250 A C 1370 920 1560 1010 C B 1290 850 1470 940 B C

1130 790 1370 890 D B 1230 850 1460 930 C A 1050 720 1250 790 D A

1110 760 1310 810 C C

950 660 1090 690 D C

PC9D20N120UP11

CFM

High Low COOL Tap ADJ Tap 2280 1510 A B 1860 1190 B B 2090 1370 A A 1630 1060 B A 1880 1250 A C 1620 1030 C B 1500 960 B C 1410 880 D B 1490 920 C A 1290 790 D A 1360 840 C C

1140 690 D C

All CFM’s are shown at 0.5” w.c. external static pressure.These unit s have variable speed motors that automatically adjust to provide constant CFM from 0.0” to

0.6” w.c. static pressure. From 0.6” to 1.0” static pressure, CFM is reduced by 2% per 0.1” increase in static. Operation on duct systems with greater than 1.0” w.c. external static pressure is not recommended.

NOTE: At some settings, LOW COOL airflow may be lower that what is required to operate an airflow switch on certain models of electronic air cleaners. Con-

sult the instructions for the electronic air cleaner for further details.

JUMPER SETTINGS

NOTES:

1. Airflow expressed in standard cubic feet per minute (CFM).

2. Return air is through side opposite motor (left side).

3. In order to stay within the velocity rating the filters, airflows above 1800 CFM require either return from two sides or one side plus bottom.

4. Motor voltage at 115V.

Unitary Products Group 9

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246813-YTG-D-0108

FILTER PERFORMANCE

The airflow capacity data published in the “Blower Performance” table listed above represents blower performance WITHOUT filters. To determine the approximate blower performance of the system, apply the filter drop value for the fil-

NOTE: The filter pressure drop values in the “Filter Performance” table shown are typical values for the type of filter listed and should only be used as a guideline. Actual pressure drop ratings for each filter type vary between filter manufacturer.

ter being used or select an appropriate value from the “Filter Performance” table shown.

FILTER PERFORMANCE - PRESSURE DROP INCHES W.C. AND (KPA)

Minimum Opening Size

Airflow Range

0 - 750 230

751 - 1000 330 0.04 0.03 0.20 1001 - 1250 330 0.08 0.07 0.20 1251 - 1500 330 0.08 0.07 0.25 1501 - 1750 380 658 0.14 0.08 0.13 0.06 0.30 0.17 1751 - 2000 380 658 0.17 0.09 0.15 0.07 0.30 0.17

2001 & Above 463 658 0.17 0.09 0.15 0.07 0.30 0.17

1 Opening 2 Openings 1 Opening 2 Opening 1 Opening 2 Opening 1 Opening 2 Opening

Sq. in. Sq. in. In w.c. In w.c. In w.c. In w.c. In w.c. In w.c.

Disposable Washable Fiber Pleated

0.01 0.01 0.15

Filter Type

APPLYING FILTER PRESSURE DROP TO DETERMINE SYSTEM AIRFLOW

To determine the approximate airflow of the unit with a filter in place, follow the steps below:

1. Select the filter type.

2. Select the number of return air openings or calculate the return opening size in square inches to determine the proper filter pressure drop.

4. Select a filter pressure drop from the table based upon the number of return air openings or return air opening size and add to the ESP from Step 3 to determine the total system static.

5. If total system static matches a ESP value in the airflow table (i.e. 0.20, 0.60, etc,) the system airflow corresponds to the intersection of the ESP column and Model/ Blower Speed row.

3. Determine the External System Static Pressure (ESP) without the filter.

UNIT CLEARANCES TO COMBUSTIBLES

Application

Upflow 1 3 0 0 0 0 Combustible Yes Yes

ACCESSORIES

PROPANE (LP) CONVERSION KIT 1NP0680 - All units

This accessory conversion kit must be used to convert natural gas (N) units for propane (LP) operation. Conversions must be made by qualified distributor or dealer personnel.

CONCENTRIC VENT TERMINATION - 1CT0302 (2") 1CT0303 (3") For use through rooftop, sidewall. Allows combustion air to

enter and exhaust to exit through single common hole.

CONDENSATE NEUTRALIZER KIT - 1NK0301

Neutralizer cartidge has a 1/2" plastic tube fittings for installation in the drain line. Calcium carbonate refill media is also avaiable from the Source 1 Parts (p/n 026-30228-000).

SIDEWALL VENT TERMINATION - 1HT0901 (3")

1HT0902 (2") For use on sidewall, two-pipe installations only. Provide a

more attractive termination for locations where the terminal is visable on the side of the home.

Top Front Rear Left Side Right Side Flue

In. In. In. In. In. In.

SIDE RETURN FILTER -

1SR0302 - All Models 1SR0200 - All Models 1SR0101 - All Models

BOTTOM RETURN FILTER -

1BR0114 or 1BR0214 - For 14-1/2” cabinets 1BR0117 or 1BR0217 - For 17-1/2” cabinets 1BR0121 or 1BR0221 - For 21” cabinets 1BR0124 or 1BR0224 - For 24-1/2” cabinets

ROOM THERMOSTATS - A wide selection of compatible thermosets are available to provide optimum performance and features for any installation.

1 Heat Stage only, manual, mechanical thermostat. Add subbase for 1H/1C.

1H/1C, manual change-over electronic non-programmable thermostat.

1H/1C, auto/manual changeover, electronic programmable, deluxe 7-day, thermostat.

1H/1C, auto/manual changeover, electronic programmable. * For the most current accessory information, refer to the

price book or consult factory.

Floor/

Bottom

Closet

Alcove

Attic

10 Unitary Products Group

Page 11

NOTES

246813-YTG-D-0108

Unitary Products Group 11

Page 12

Unitary 5005 Norman Products York OK Group Drive 73069