650.74-O1Y (297)
035-14229
®
DIAMOND 80
HIGH EFFICIENCY
GAS-FIRED FURNACES
IAMON
D
D
80
USER’S
IAMON
D
D
80
MODEL: P3HU
UPFLOW/
HORIZONTAL
INFORMATION
MODEL P3DN
DOWNFLOW
W ARNING: If the information in this manual is not followed exactly , a fire or explosion may result causing property
damage, personal injury or loss of life.
– Do not store or use g asoline or oth er flamm able
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
–
• Do not try to light any appliance.
• Do not to uch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor’s
phone. Follow the gas su pplier’s instructions.
• If you cannot reach your gas suppli er, call the fire
department.
– Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
MANUAL
Congratulations . . .
On your purchase of one of the mos t versatile furnaces available in the industry toda y. This compact, energy-ef ficient furnace
has been precision designed, manufactured of high-quality ma terials and has passed many rigorous inspections and tes ts to
ensure many years of satisfactory service.
This booklet is meant to increas e your und erstanding of your unit, tell you how to operate it efficiently and how to obtain
the greatest measure of comfort at the lowest operating expense. Please read this booklet thoroughly. We appreciate your
interest in our product and your decision to purchase our furnace. Enjoy your comfort.
HOW YOUR GAS
FURNACE WORKS
Your furnace is a very easy appliance to
take for granted. Season after season, it
sits there in your home, keeping you
warm and comfortable. For this reason,
you may never have given much thought
to the way your furnace operates. In
order to get the safest and most efficient
operation from your furnace, though,
you should understand how your furnace does its job.
When you set your thermostat to provide
more heat in your home, you are starting
the heating cycle of the furnace. First,
the inducer motor starts to purge the
heat exchanger of any remaining gasses. Next, the hot surface ignitor glows
and after a warm-up period the gas valve
opens and ignition occurs. A short time
later the blower starts and distributes the
warm air throughout the home. When
the temperature set on your thermostat
is reached, the gas valve closes, the
main burners are turned off, and the
blower continues to run until the remaining warm air in the system is distributed.
When the blower stops, the heating cycle has ended.
KEEP THE FURNACE
AREA CLEAR
NEVER
furnace as a storage area for items
which could block the normal flow of air.
This flow of air is required for ventilation
of the various furnace components.
NEVER
any kind near your furnace. Gasoline, solvents, and other volatile liquids should be
stored only in approved containers outside
your home. These materials vaporize easily and are extremely dangerous.
NEVER
near your furnace. Materials such as
bleaches, detergents, powdered cleansers, etc., can cause corrosion of the heat
exchangers.
. . . use the area around your
WARNING: Do not block or obstruct air openings:
1. On the furnace.
2. Air openings communicating
with the air in which the
furnace is installed.
3. The spacings around the
furnace.
. . store flammable materials of
. . . store cleaning materials
WARNING: Insulating materials
may be flammable.
CAUTION: When a furnace is
installed in an attic or other insulated space, or if insulation is
added, examine the furnace area
to ensure that the furnace is kept
clear and free of insulation.
ST ART -UP AND
SHUTDOWN GENERAL
INSTRUCTIONS
Read and follow these procedures
CAREFULLY and COMPLETELY.
Before attempting to start your furnace,
always do the following things FIRST:
• Turn the thermostat OFF.
• Open windows or make other provi-
sions to ventilate the area around the
furnace.
• If the blower is running, wait until it
shuts off automatically.
• Turn off all electrical power to the
furnace.
• Make sure all metal surfaces of the
furnace have cooled to room temperature before beginning.
FOR YOUR SAFETY,
READ BEFORE
OPERATING:
WARNING:
not follow these instructions ex actly , a fire
or explosion may result, causing property
damage, personal injury or loss of life.
A. This appliance does not have a pilot.
It is equipped with an ignition device
which automatically lights the burners. Do not try to light the burners by
hand.
B. BEFORE OPERATING, smell all
around the appliance area for gas.
Be sure to smell next to the floor
because some gas is heavier than
air and will settle on the floor.
If you do
2
WHAT TO DO
IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Extinguish any open flame
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the fire department.
C. Use only your hand to turn the gas
control knob. Never use tools. If the
knob will not turn by hand, don’t try
to repair it. Call a qualified service
technician. Force or attempted repair may result in a fire or explosion.
WARNING: Do not use this furnace if any part has been under
water. Immediately call a qualified service technician to inspect
the furnace and to replace any
part of the control system and
any gas control which has been
underwater.
LIGHTING
INSTRUCTIONS
1. STOP! Read all preceding safety information.
2. Set the thermostat to lowest setting.
3. Turn off all electrical power to the
appliance.
4. This furnace is equipped with an ignition device which automatically
lights the burners. Do not try to light
the burners by hand.
5. Remove the control access panel.
6. Turn gas control switch to "OFF".
7. Wait five (5) minutes to clear out any
gas. If you then smell gas, STOP!
Follow step B in the preceding safety
information. If you don’t smell gas,
go to the next step.
8. Turn gas control switch to "ON". Do
not force.
9. Replace control access panel.
10. Turn on all electrical power to the
appliance.
11. Set thermostat to the desired setting.
12. The unit will go through a 17-second
igniter warm-up period. Then if the
unit does not light within 7 seconds,
the unit will go through two additional
cycles before locking out.
13. If the furnace will not operate, follow
UPFLOW FURNACE WITH
EXTERIOR FILTER RACK
DOWNFLOW FURNACE
TYPICAL FILTER LOCATION
the instructions "T o Turn OFF Gas T o
Furnace" and call your service technician or gas supplier.
SHUTDOWN
INSTRUCTIONS TO TURN OFF GAS
TO FURNACE
CAUTION: Should overheating
occur, or the gas supply fail to
shut off, shut off the main manual
gas valve to the furnace before
shutting off the electrical supply.
1. Set thermostat to the lowest setting.
TYPICAL GAS PIPING
HONEYWELL
VR8205 GAS VALVE
Wiring
Wrench
Boss
Inlet
ON - OFF Switch
WHITE-RODGERS
36E24 GAS VALVE
Terminals
Main
Regulator
Adjust
Outlet
Outlet
Pressure
Tap
2. Turn off all electrical power to the
furnace if service is to be performed.
3. Remove the control access panel.
4. Turn the knob on the gas control
clockwise to OFF.
5. Replace the control acess panel.
YOUR FURNACE’S
FILTER WHAT IT DOES
The filter in your furnace takes the
lint and dust out of the air that passes
through it. This keeps dirt particles
from getting into the moving parts of
the furnace, where they could cause
serious damage. It also keeps the
dirt from circulating through your
home.
As the filter continues to collect these
particles, it becomes clogged and no
longer allows enough air to circulate
through the furnace. If this happens, the
heat exchangers and blower motor
could overheat; a potentially dangerous
situation. It is very important to keep the
air filter clean! Never operate your furnace without a suitable air filter.
WARNING:
When replacing filters DO NOT use a type with
excessively high pressure drop.
Some high efficiency filters available will cause the furnace to
operate improperly and could result in a safety hazard.
FREQUENCY OF
CHECKING FILTERS
Clean your furnace’s filter at least every
three months. If you need to replace a
filter, check the filter chart to be sure you
install the right size and type of filter for
your furnace.
If your home is new, you should check
the filter every week for the first four
weeks after you begin to use the furnace, and then at least every three
weeks after that, e specially if the system
runs constantly .
NOTE: Some installations may
have more than one filter.
LOCATING/REMOVING
FILTERS
UPFLOW FURNACES
Most upflow furnaces have their filters
located on the side or bottom of the
furnace in a filter frame.
If your furnace has this type return filter
frame, remove the door by pulling on it.
Slide the filter out of its channel. T o re place
after cleaning, slide filter into place and
snap the door on the end of the filter rack.
Some installations may have filters located in the blower compartment. Check
with the installer for your filter location.
3
UPFLOW FURNACE
BOTTOM MOUNT
FILTER RET AINER
To check filters located in the blower
compartment, remove the upper furance
door by lifting up. Pull out bottom of door
and lower from furnace. Remove the
blower compartment panel by lifting up.
NOTE: The spring-loaded safety
cutoff switch, mounted under the
blower deck will automatically cut
off the electrical power supply to
the furnace when the blower panel
is removed.
To remove bottom mounted filter(s) on
all furnaces, push the looped end of the
filter retainer to the side and then lift up.
Reverse the procedure to reinstall filters.
DOWNFLOW FURNACES
The filters in your downflow furnace are
located in the plenum or ductwork above
the furnace.To check the filters, turn off
the electrical supply to the furnace.
ACCESS
PANEL
RETURN
AIR
DUCT
FURNACE
VENT PIPE
Remove the access cover in the return
Code: EBY, EGY
air duct above furnace and slide the
filter(s) out of the filter channel. You may
need to tilt the filter in order to clear the
vent pipe .
NOTE: The spring-loaded safety
cutoff switch, mounted to the
blower deck will automatically
cut off the electrical supply to the
furnace when the blower access
door is removed.
FURNACE
RETURN AIR DUCT
HORIZONTAL FURNACE
TYPICAL FILTER LOCATION
HORIZONT AL FURNACES
Most horizontal furnaces have their filters located in a filter grille(s) so that it
may be easily changed without gaining
access to the attic or crawlspace.
Some installations may have a filter rack
near the furnace. With this type of accessory , unsnap the filter rack door and pull.
The filter is attached to the door and will
slide out. If you are unsure where the
furnace filter is installed, check with the
installer.
HOW TO CLEAN YOUR
FURNACE’S FILTER
High-velocity filters may be cleaned with
a vacuum cleaner or washed with a garden hose. Be sure to shake off excess
water before re-installing the filter.
MOTO R L U B R ICA T IO N
The motors in these furnaces are permanently lubricated, and require no periodic oiling.
INST ALLA TION AND
MAINTENANCE
INSTRUCTIONS
YORK strongly recommends regular periodic preventative maintenance on this
equipment.
In order to ensure safe, reliable operation and long product life, it is recommended that the entire heating system
be inspected annually by a qualified
service person.
The person most familiar with the equipment in your system is a YORK dealer.
The YORK dealer can ensure your maintenance program meets the conditions
of the "YORK Warranty", maximize the
efficiency of the equipment, and service
your unit within the mandated guidelines
with regard to unlawful discharge of refrigerants.
The inspection should include heating
element, vent piping, to see that they are
clear and free of obstructions and without holes or corrosion. Make sure the
horizontal run of the vent system slopes
upward and all of the connections are
secure. Make sure the return air duct
connections are physically sound and
sealed to the furnace casing. Make sure
no sagging, cracks, gaps, etc. exist
around the base of the furnace.
Routine periodic maintenance checks
should be done on your furnace at least
every time you check the filters. Proper
burner flame appearance is shown below .
BLUE CONE PORTION OF
FLAME SHOULD ENTER HEAT
EXCHANGER TUBE
PROPER BURNER FLAME
APPEARANCE
CAUTION: Before proceeding,
be sure the area is well ventilated. T urn the thermostat OFF. If
the blower is running, wait until it
stops automatically. Turn OFF
the gas and electrical power supplies to the furnace. Check all
metal parts and surfaces to be
sure they have cooled to room
temperature before you begin.
Remove the front panels and turn the
knob on the gas control to the OFF position. Check the following items:
• Check for dust and lint on the sensor
and main burners.
• Check the vent pipe and chimney for
blockage, corrosion or leakage or
any obstructions.
SUGGESTED HIGH VELOCITY
FILTER SIZES
UPFLOW
MODELS
P3HUA08N03201 16 x 26 14 x 26
P3HUA12N03201 16 x 26 14 x 26
P3HUA08N04801 16 x 26 14 x 26
P3HUA12N04801 16 x 26 14 x 26
P3HUA12N06401 16 x 26 14 x 26
P3HUB16N06401 16 x 26 16 x 26
P3HUC20N06401 (2) 16 x 26 20 x 26
P3HUB12N08001 16 x 26 16 x 26
P3HUB16N08001 16 x 26 16 x 26
P3HUC20N08001 (2) 16 x 26 20 x 26
P3HUC16N09201 16 x 26 20 x 26
P3HUC20N09201 (2) 16 x 26 20 x 26
P3HUD20N10401 (2) 16 x 26 24 x 26
DOWNFLOW
FILTER SIZE
Side Bottom
FILTER SIZE
MODELS
P3DNA08N03201 (2) 14 x 20
P3DNA08N04801 (2) 14 x 20
P3DNA12N04801 (2) 14 x 20
P3DNA12N06401 (2) 14 x 20
P3DNB16N06401 (2) 14 x 20
P3DNB12N08001 (2) 14 x 20
P3DNC20N08001 (2) 14 x 20
P3DNC16N09201 (2) 14 x 20
P3DNC20N09201 (2) 14 x 20
P3DND20N10401 (2) 14 x 20
* Eighth place model designator may be "N"
for standard units or "L" for factory built
Lo NOx units.
• Check all components to be sure they
are in good condition and that there
are no obvious signs of deterioration.
If all components appear to be in good
operating condition, turn the gas control
to the ON position. Replace the front
panels. Restore gas and power supplies
to the furnace, and set thermostat to the
desired temperature.
If, during your inspection of your furnace,
you find any of the following conditions, do
not operate the furnace:
• Excessive amounts of dust and lint
on components.
• Damaged or deteriorated compo-
nents or surfaces.
• Leaks or blockage in the vent pipe
passages.
Call a certified servicing contractor to
check your furnace, or for more information if you have questions about the operation of your furnace.
Unitary Products Group
P.O. Box 1592, York, Pennsylvania USA 17405-1592
Subject to change without notice. Printed in U.S.A.
Copyright by York International Corporation 1997. All Rights Reserved.
650.74-O1Y (297)
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