THE ENCLOSED INSTAL L ATI ON INSTRUCT I ONS AND ANY APPL I CABL E
LOCAL, STAT E , AND NATIONAL CODES INCLUDING, BUT NOT LIMI T E D
TO, BUILDING, ELECTRICAL, AND MECHANICAL CODES.
THIS PRODUCT MUST B E INSTALLED IN STRICT COMPLIANCE WITH
WARNING
OPERATION OF THE PRODUCT COULD CAUSE PERSONAL INJURY
OR PROPERTY DAM AGE.
I NCORRECT INSTALLATI ON MAY CREATE A CONDITI ON WHERE THE
SUNLINE™ SPLIT-SYSTEM
EVAPORATOR BLOWER
(AIR COOLED)
INSTALLATION INSTRUCTION
GENERAL
This completely assembled blower unit is manufactured under
ISO 9002 Quality System Certification and includes a wellinsulated cabinet, a DX cooling coil with copper tubes and aluminum fins, an expansion valve, a distributor, throwaway filters, a centrifugal blower, a blower motor, a blower motor
contactor, an adjustable belt drive and a small holding charge
of Refrigerant-22.
The unit is shipped in the vertical position with a vertical air discharge.Theblowersection canbe repositionedas shownin Figure1 for horizontal applications.
REFERENCE
This instruction covers the installation of the evaporator blower
unit. For information on the installation and operation of the
matching condensing unit refer to Form 035-17263-000.
Additional information for the accessories on this equipment is
available in the following instructions:
Assoonas aunit isreceived, itshouldbe inspectedfor possible
damage during transit. If damage is evident, the extent of the
damage should be noted on the carrier's delivery receipt. A
separate request for inspection by the carrier's agent should
be made in writing. See Local Distributor for additional information.
Product Category
K = Split-System Evaporator Blower
Product Generation
1,2,3 = Design Level
Product Identifier
EU = Evaporator Blower Unit
NominalCooling Capacity
180 = 180Mbh (52.7kW)
NOMENCLATURE
EU
K
3
180
50
A
•
Electric Heater - 550.13-N10.1V
•
Supply Air Plenum - 550.13-N10.2V
•
Return Air Grille - 550.13-N10.3V
•
Base - 550.13-N10.4V
•
Hot Water & Steam Coil - 550.13-N10.7V
•
Suspension Mounting - 550.13-N7.1
Renewal Parts:
•
Refer to Parts Manual for complete listing of replacement
parts on this equipment.
areintended toclarify ormake theinstallation easier. Cautionsare givento preventequipment dam
aregivento alertinstallerthat personalinjury and/or equipmentdamage may resultif installationprocedureis not
Refrigerant Line Connections
A = Cooling Only
Voltage Code
50 = 380/415-3-50
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-
035-12124-000 Rev. A(0501)I
INSTALLATION
LIMITATIONS
Theseunits mustbeinstalled inaccordancewithapplicablena
tional, local and municipal safety codes.
If components are to be added to a unit to meet local codes,
theyare tobe installedatthedealer'sand/or thecustomer's ex
pense. Refer to Table 2 for Unit Application Data.
LOCATION
This blowerunit is notdesigned for outdoorinstallation. Itmust
be locatedwithin the buildingstructure, either insideor outside
the conditioned space.
The unit should be located as close to the condensing unit as
practical and positioned to minimize bends in the refrigerant
piping.
Unitsbeing installedverticallyorhorizontallycan besetdirectly
on a floor or platform, or they can be supported by metal or
wooden beams.
Units being installed horizontally can also be suspended from
above. Refer to the suspension accessory instruction installa
tion procedures.
CLEARANCES
The clearanceslisted on theunit dimension drawing(Figure 7)
are required for the proper service and operation of the unit.
RIGGING AND HANDLING
Becareful whenmovingtheunit.Do notremove anypackaging
until the unit is near its final location.
The packaging consists of a bottom wooden skid that can be
lifted witha fork truck from anydirection, a clear heavy milbag
that coversthe entire unit,and strapping thatsecures the clear
bag to the bottom of the skid.
Refer to data in Table 7 for complete motor specifications.
2
Filters are throwaway type. Twoinch (50mm)filters may be used, if required by
removing the 1" (25mm) filter retaining angles provided in the filter rack.
All ducts should be designed and installed in accordance with
applicable national and/or local codes.
Ducts should be sized no smaller than the duct flanges on the
unit or the accessory electric heater(ifused).Refer to the unit
dimensions(Figure7) andthe heaterdetail (Figure2) forthese
sizes.
The field installed air plenum and return air grille accessories
shouldbeused inplace of ductworkonly whenafree blow/free
return application is practical.
(25)
(489)
(565)
FIG. 2 - ELECTRIC HEATER ACCESSORY
REFRIGERANT MAINS
-
Many service problems can be avoided by taking adequate pre
-
cautionsto providean internallycleananddrysystem,andbyus
ing procedures and materials that conform with established
standards.
Hard drawncoppertubing should be usedwhere no appreciable amount of bending around pipes or other obstructions in
necessary.Use long radius ells whereverpossible.If soft copper is used, care should be taken to avoid sharp bends which
may cause a restriction.
Pack fiberglass insulation and asealing material such asPermagum aroundrefrigerant lines wherethey penetrate awallto
reduce vibration and to retain some flexibility.
Support all refrigerant lines at minimumintervalswithsuitable
hangers, brackets or clamps.
Braze all copper to copper joints witH Sil-Fos 5 or equivalent
brazing material. Do not use soft solder.
Never braze or solder liquid and suction lines together. The
complete suction line should be insulated with no less the
(12mm) ARMAFLEX or equivalent.
If it is desirable to tape or wire the liquid and suction lines to
gether for support purposes, they must be completely insu
lated from each other.
INSTALLING REFRIGERANTMAINS
The units are evacuated and dehydrated at the factory and
shipped with a holding charge of Refrigerant-22. The suction
and liquid connections are sealed with copper disks.
WARNING: Provisions for recovering refrigerant releases
If the unit has already lost itsholdingcharge, it should be leak
tested and the necessary repairs should be made. If the unit
has maintaineditsholding charge, you can assume that ithas
no leaks and proceed with the installation.
Make sure the refrigerant in the lines has been recovered,
then drill a small hole through the discs to prevent any inter
nal pressure from blowing them off and to allow the flow of
dry nitrogen through the connections when unbrazing the
closures.
must be available during all phases of installation,
leak testing and charging. Do NOT release refrig
erantinto theatmosphere. ASchradervalveispro
vided on the coil header for recovering refrigerant
holding charge.
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1
"
2
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Unitary Products Group3
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