YORK Sunline 2000™ units are convertible single package
air conditioners with a common cabinet and a common roof
curb for the 3, 4, 5 and 6 ton sizes. The units were designed
for light commercial and commercial applications. They can
easily be installed on a roof curb, slab, roof jack or frame.
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE
AIR CONDITIONERS
D(CE, CG) 036, 048, 060 & 072
3, 4, 5 & 6 NOMINAL TONS
10.0 SEER (3, 4, & 5 Ton), 9.0 EER (6 Ton)
All units include:
•Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
•Permanently lubricated motors
•Bottom or side air discharge configuration capability
(field convertible)
•Manufactured under the quality standards of ISO9001
•Copper tube/aluminum fin coils
•Easy access to all components
•Rigging holes in base rails for lifting
•Fork lift slots on three sides
•Single point power connection
•Complete factory package - tested, charged and wired
•CSA agency listing on all units
WARRANTY
•Factory Limited Parts Warranty
•One-year parts warranty
•A Five-year parts warranty on the compressor and
electric heat elements.
•Ten-year parts warranty on the gas-fired heat
exchangers.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
All units are self-contained and assembled on full perimeter
base rails with forklift holes on three sides and holes for overhead rigging. Every unit is completely piped, wired, charged
and tested at the factory to simplify the field installation and to
provide years of dependable operation.
All models (including those with an economizer) are suitable for
either bottom or horizontal duct connections. For bottom duct,
remove the sheet metal panels from the supply and return air
openings through the base of the unit. For horizontal duct,
remove the supply and return air panels on the rear of the unit.
All models are available with the “factory mounted” outdoor
air damper option:
•Single enthalpy economizer
Supply air blowers are equipped with either a direct drive or a
belt drive that can be adjusted to meet the exact requirements of the job.
All compressors are equipped with internal pressure relief.
Every refrigerant circuit includes a liquid line filter-drier, a high
pressure switch and a suction line with a freezestat and low
pressure/loss of charge switch to protect all system components.
•Control boards have standardized a number of features
previously available only as options or by utilizing additional controls.
•Low Ambient - An integrated low-ambient control
allows all units to operate in the cooling mode down
to 0ºF outdoor ambient without additional assistance. Optionally , the control board can be programmed to lockout the compressors when the
outdoor air temperature is low or when free cooling
is available.
•Anti-Short Cycle Protection - To aid compressor
life, an anti-short cycle delay is incorporated into the
standard controls. Compressor reliability is further
ensured by programmable minimum run times. For
testing, the anti short cycle delay can be temporarily
overridden with the push of a button.
•Fan Delays - Fan on and fan off delays are fully pro-
grammable and are independent of one another. All
units are programmed with default values based
upon their configuration of cooling and heat.
•Safety Monitoring - The control board monitors the
high and low-pressure switches, the freezestats, the
gas valve, if applicable, and the temperature limit
switch on gas heat units. The unit control board will
alarm on ignition failures, compressor lockouts and
repeated limit switch trips.
•Nuisance Trip Protection- To prevent nuisance
trouble calls, the control board uses a “three strikes,
you’re out” philosophy. The high and low-pressure
switches and the freezestats must trip three times
within two hours before the unit control board will
lock out the compressor.
•On Board Diagnostics - Each alarm will energize a
trouble light on the thermostat, if so equipped, and
flash an alarm code on the control board LED. Each
high and low-pressure switch alarm as well as each
freezestat alarm has its own flash code. The control
board saves the five most recent alarms in memory,
and these alarms can be reviewed at any time.
Alarms and programmed values are retained
through the loss of power.
All units have long lasting powder paint cabinets with 1000
hour salt spray test approval under ASTM-B117 procedures.
All models are CSA listed.
•Warranty - All models include a one-year limited parts
warranty on the complete unit. Compressors and electric
heater elements carry a five-year warranty. Gas heat
exchangers carry a 10-year parts warranty.
•Gas Heat Operation - All single phase models with gas
heat have minimum annual fuel utilizati on efficiency
(AFUE) of 80%. All three phase models with gas heat
have minimum steady state efficiency of 80%. Each section includes a durable heat exchanger with aluminized
steel, a redundant gas valve, spark ignition, power venting, an ignition module for 100% shut-off and all of the
safety controls required to meet the latest ANSI standards.
The gas supply piping can be routed into the heating
compartment through a hole in the base pan of the unit
or through a knockout in the piping panel on the front of
the unit.
•Electric Heat Operation - All electric heat models are
wired for a single power source and include a bank of
nickel chromium elements mounted at the discharge of
the supply air blower to provide a high velocity and uniform distribution of air across the heating elements.
Every element is fully protected against excessive temperature by thermal limit switches.
The power supply wiring can be routed into the control
box through a threaded pipe connection (field supplied)
in the base pan of the unit or through a knockout in the
wiring panel on the side of the unit.
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255040-YTG-A-0506
ECONOMIZER
HOOD
SLIDE-IN
ECONOMIZER
SIDE RETURN
AIR DUCT OPENING
BOTTOM
RETURN
AIR DUCT
OPENING
DIRECT OR
BELT DRIVE
BLOWER
3/4” PVC FEMALE
CONDENSATE DRAIN
KNOCKOUTS FOR
SIDE POWER AND
CONTROL ENTRY
20 GAUGE ALUMINIZED
STEEL TUBULAR HEAT
EXCHANGER
LOW VOLTAGE CONTROL
BOARD
POWER VENTOR MOTOR
WITH POST PURGE CYCLE
HIGH EFFICIENCY
COMPRESSOR
COPPER TUBE/
ALUMINUM FIN
CONDENSING
COIL
FULL PERIMETER
BASE RAILS WITH
FORKLIFT SLOTS
AND LIFTING HOLES
KNOCKOUT FOR SIDE
GAS SUPPLY ENTRY
FIGURE 1 - UNIT CUTAW AY
FACTORY-INSTALLED OPTIONS
•SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly
with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal
1% leakage type dampers.
The enthalpy system contains one sensor that monitors
the outdoor air and determines when the air is cool
enough and dry enough to provide free cooling.
The rainhood is painted to match the basic unit and must
be field-assembled before installing.
•PHENOLIC COA TED CONDENS ER COILS - Special
coating process that utilizes Technicoat 10-1
cesses. Coating is applied by total immersion of the complete coil for maximum protection.
•BELT DRIVE INDOOR FAN - Includes belt drive indoor
fan and motor with unit access for belt adjustment and
service.
TM
pro-
FIELD-INSTALLED ACCESSORIES
•SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly
with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal
1% leakage type dampers.
The enthalpy system contains one sensor that monitors
the outdoor air and determines when the air is cool
enough and dry enough to provide free cooling.
The rainhood is painted to match the basic unit and must
be field-assembled before installing.
•MOTORIZED OUTDOOR AIR INTAKE DAMPER -
Includes a slide-in / plug-in damper assembly with a 2position, spring return motor actuator which opens to
some pre-set position whenever the supply air blower is
operating and will drive fully closed when the blower unit
shuts down.
The rain hood is painted to match the basic unit and
must be field assembled before installing.
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255040-YTG-A-0506
•ELECTRIC HEA T ERS wired for single point power supply. These nickel chromium heater elements are provided with limit and automatic reset capability to prevent
operation at excessive temperatures.
•ROOF CURBS - Eight and fourteen-inch high roof curbs
provide a water-tight seal between the unit and the finished
roof. These full perimeter curbs meet the requirements of
the National Roofing Contractors Association (NRCA) and
are shipped knocked-down for field assembly .
Roof curbs are designed to fit inside the base rails of the
unit and include both a wood nailing strip and duct
hanger supports.
•HIGH ALTITUDE NATURAL GAS - Burner orifices and
pilot orifices are provided for proper furnace operation at
altitudes up to 6,000 feet.
•PROPANE - Burner orifices, pilot orifices and gas valve
parts are provided to convert a natural gas furnace to
propane.
•HIGH ALTITUDE PROPANE - Burner orifices and pilot
orifices are provided for proper furnace operation at altitudes up to 6,000 feet. This accessory supplements the
basic propane conversion kit.
•LOW NOX KIT- Required to reduce the emission of
nitrogen oxides below 40 nanograms per joule.
•POWER EXHAUST - Our single input economizer
options are available with power exhaust. Whenever the
outdoor air intake dampers are opened for free cooling,
the exhaust fan will be energized to prevent the conditioned space from being over-pressurized during economizer operation.
The power exhaust option can only be used on bottom duct configurations.
•BAROMETRIC RELIEF DAMPER - This damper accessory can be used to relieve internal building air pressure
on units with an economizer without power exhaust. This
accessory includes a rain hood, a bird screen and a fully
assembled damper. With bottom duct connections, the
damper should be mounted over the opening in the
return air panel. With horizontal ductwork, the accessory
should be mounted on the return air duct.
•ENTHALPY ACCESSORY CONTROL KIT - This kit
contains the required components to convert a single
enthalpy economizer to dual enthalpy.
•BURGLAR BARS - Mount in the supply and return
openings to prevent entry into the duct work.
•FLUE EXHAUST EXTENSION KIT - In locations with
wind or weather conditions which may interfere with
proper exhausting of furnace combustion products, this
kit can be installed to prevent the flue exhaust from
entering nearby fresh air intakes.
•COIL GUARD - Customers can purchase a coil guard kit
to protect the condenser coil from damage. This is not a
hail guard kit.
•HAIL GUARD -Hail Guard Kit is available to prevent unit
from hail damage. This is a sloped hood that fits above
the condenser coil.
•GAS PIPING KIT - This kit supplies all necessary fittings
and shut off valve.
1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The
dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan
manufacture has no way of knowing the details of each system. This constitutes and expectation to any specification or guarantee requiring a dBA value or sound data in any other form than sound power level ratings.
2. EER = Energy Efficiency Ratio at full load - the cooling
capacity in Btu’s per hour (Btuh) divided by the power
input in watts, expressed in Btuh per watt (Btuh/watt).
1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE
Table, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
2. These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan motor power input
is 0.36kW. Refer to the SUPPLY AIR BLOWER PERFORMANCE Table for the kW of the supply air blower motor.
1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE
Table, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
2. These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan motor power input
is 0.36kW. Refer to the SUPPLY AIR BLOWER PERFORMANCE Table for the kW of the supply air blower motor.
1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE
Table, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
2. These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan motor power input
is 0.36kW. Refer to the SUPPLY AIR BLOWER PERFORMANCE Table for the kW of the supply air blower motor.
1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE
Table, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
2. These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan motor power input
is 0.36kW. Refer to the SUPPLY AIR BLOWER PERFORMANCE Table for the kW of the supply air blower motor.
TABLE 7: D(CE, CG)072 COOLING CAPACITIES (6 TON)
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T ABLE 8: SUPPLY AIR BLOWER PERFORMANCE (3 TON BELT DRIVE) - SIDE DUCT APPLICATION
3. Includes allowances for a wet evaporator coil, 1” filters, and the heat exchangers. Refer to STATIC RESISTANCE Table for
resistance values on applications other than gas / electric units with side duct airflows.
T ABLE 9: SUPPLY AIR BLOWER PERFORMANCE (4 TON BELT DRIVE) - SIDE DUCT APPLICATION
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TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLICATION
3. Includes allowances for a wet evaporator coil, 1” filters, and the heat exchangers. Refer to STATIC RESISTANCE Table for
resistance values on applications other than gas / electric units with side duct airflows.
3. Includes allowances for a wet evaporator coil, 1” filters, and the heat exchangers. Refer to STATIC RESISTANCE Table for
resistance values on applications other than gas / electric units with side duct airflows.
T ABLE 11: SUPPLY AIR BLOWER PERFORMANCE (6 TON BELT DRIVE) - SIDE DUCT APPLICATION
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TABLE 12: SUPPLY AIR BLOWER PERFORMANCE (3 - 6 TON DIRECT DRIVE) - SIDE DUCT APPLICATION
UNIT
TONNAGE
1
3
1
4
1
5
1
6
UNIT
TONNAGE)
1
3
1
4
1
5
1
6
MOTOR SPEED
HI
MED
LOW
HI
MED
LOW
HI
MED
LOW
HI
MOTOR SPEED
HI
MED
LOW
HI
MED
LOW
HI
MED
LOW
HI
CFMWATTSCFMWATTSCFMWATTSCFMWATTSCFMWATTS
----169982516507851570755
16848001631780158275015247201410690
14877101464690142167013676501315620
19969601933936186891017958801722845
18048381765810171478516507651589735
16817601640738160471515416951490670
2400115523381125227410952167104520961010
22901105221410652145103020719901990950
215010202100990202995019659101905880
2461148024021440236113952260135021781305
AVAILABLE EXTERNAL STATIC PRESSURE-IWG
0.70
CFMWATTSCFMWATTSCFMWATTSCFMWATTS
1430725136070012806801180655
1324650126063011856101100590
1246605118559011105701020545
1635820154479014197651300740
1508705140767513066451195625
1416645133762012305951120575
1990980188794517719051629855
1911920182888517248351604798
1816838172480016447701531710
21011260200012051914115518301110
AVAILABLE EXTERNAL STATIC PRESSURE-IWG
2
0.900.801.00
1. Side Duct application (230/460/575 Volts)
2. Includes allowances for a wet evaporator coil, 1” filters, and the heat exchangers. Refer to STATIC RESISTANCES Table for resistance
values.
1. All motors have solid bases and are inheren tly p rotecte d. thes e motor s ca n be selected t o operat e into t heir service facto r be ca use t hey are locat ed
in the moving air, upstrea m of any heat ing device.
1. Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE Tables.
3. The pressure through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air
duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation.
2. Add these resistance values to the available static resistance values on SUPPLY AIR BLOWER PERFORMANCE Tables.
TABLE 16: ELECTRICAL DATA - D(CE, CG)036-072 DIRECT DRIVE (CONT.)
MODEL
TONNAGE
VOLTAGE
COMPRESSORS
RLA
EACH
LRA
EACH
OD FAN
MOTOR
FLA
208-3-6016.0125.01.36.6
230-3-6016.0125.01.36.6
D(CE, CG)
060
(5.0)
460-3-608.066.50.83.3
575-3-606.450.00.83.3
208-3-6018.9146.01.36.8
230-3-6018.9146.01.36.8
D(CE, CG)
072
(6.0)
460-3-609.573.00.83.6
575-3-607.658.40.83.6
1. HACR T ype per NEC.
2. These electric heaters do not include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block
accessories 2FB04700825 and 2FB04700846 are available for field installation.
TABLE 17: ELECTRICAL DATA - D(CE, CG)036-072 BELT DRIVE (CONT.)
MODEL
TONNAGE
VOLTAGE
COMPRESSORS
RLA
EACH
LRA
EACH
OD FAN
MOTOR
FLA
208-3-6016.0125.01.35.2
230-3-6016.0125.01.35.2
D(CE, CG)
060
(5.0)
460-3-608.066.50.82.6
575-3-606.450.00.82.0
208-3-6018.9146.01.35.0
230-3-6018.9146.01.35.0
D(CE, CG)
072
(6.0)
460-3-609.573.00.82.5
575-3-607.658.40.82.0
1. HACR T ype per NEC.
2. These electric heaters do not include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block
accessories 2FB04700825 and 2FB04700846 are available for field installation.
SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LESS ECONOMIZER.
3
SECOND STAGE HEATING IS ONLY REQUIRED ON UNITS WITH A TWO STAGE
ELECTRIC HEATER.
4
REMOVE JUMPER J2 FROM TERMINALS 4 AND 9 ON JUMPER PLUG CONNECTOR
P6 ON UNITS WITH ECONOMIZER. TERMINALS A1 AND A2 PROVIDE A RELAY
OUT-PUT TO CLOSE THE OUTDOOR ECONOMIZER DAMPERS WHEN THE
THERMOSTAT SWITCHES TO THE SET-BACK POSITION.
RC
RH
W1
4
W2
LED 1
LED 2
COM
1
UNIT TERMINAL
STRIP TB1
Y1
Y2
2
3
G
B
NOT
USED
A1
A2
T
T
4
TO REMOTE SENSOR
2TH040702224 IF USED
R
Y1
Y2
W1
W2
G
C
X
OCC
24 VOLT
TRANSFORMER
COOLING / HEATING (24 VOLT THERMOSTAT)
THERMOSTAT
TERMINALS
ADD
JUMPER
1
24 VOLT THERMOSTAT 2ET07701024. TO CONTROL THE ECONOMIZER ON THE SECOND
STAGE COOLING OR TO HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF
HEAT, USE THERMOSTAT 2TH0471024.
1
RH
RC
Y
W
G
UNIT TERMINAL
STRIP TB1
R
Y1
Y2
W1
W2
G
C
24 VOLT
TRANSFORMER
COOLING / HEATING (ELECTRONIC THERMOSTAT)
SINGLE STAGE
RH
RC
1
UNIT TERMINAL
STRIP TB1
R
Y
W
G
Y1
W1
G
C
24 VOLT
TRANSFORMER
THERMOSTAT
TERMINALS
ADD
JUMPER
1
ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET07701024 (INCLUDES SUBBASE).
TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THERMOSTAT
2TH04700224.
FIGURE 2 -TYPICAL FIELD POWER & CONTROL WIRING
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FIGURE 3 -UNIT DIMENSIONS (3 - 6 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW
FIGURE 4 -UNIT DIMENSIONS (3 - 6 TON COOLING/GAS HEAT) FRONT VIEW
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FIGURE 5 -UNIT WITH ECONOMIZER RAINHOOD
DETAIL “A”
DETAIL “B”
FIGURE 6 -UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD
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FIGURE 7 -UNIT DIMENSIONS (REAR VIEW)
FILTER
ACCESS
BLOWER MOTOR
ACCESS
DOT PLUGS
FIELD-SUPPLIED
DISCONNECT SWITCH
LOCATION
MOUNTING BRACKET
FOR DICONNECT SWITCH
(Shipped attached to the
blower housing inside
the blower compartment)
DISCONNECT SWITCH LOCATION
AND MOTOR ACCESS PANEL FOR
UNIT WITH “BELT-DRIVE” OPTION
A,B
WIRING ENTRY
(See Detail “B”)
CONTROL BOX
ACCESS
FIGURE 8 -DISCONNECT/BLOWER ACCESS LOCA-
TION
255040-YTG-A-0506
TABLE 22: MINIMUM CLEARANCES
LOCATION
Front
Rear
Left Side (Filter Access)
Right Side (Cond. Coil)
Below Unit
Above Unit
1
2
1. Units may be installed on combustible floors made
from wood or class A, B, or C roof covering material.
2. Units must be installed outdoors. Overhanging structures or shrubs should not obstruct condenser air discharge outlet.
CLEARANCE
24” (Cooling/Electric Heat)
32” (Gas Heat)
12” (Less Economizer)
36” (With Economizer or Fixed
Air/Motorized Damper)
24” (Less Economizer)
36” (With Economizer)
72” (For
Condenser Air Discharge)
24”
0”
TABLE 21: UTILITIES ENTRY
HOLEOPENING SIZE (DIA.)USED FOR
A
B
C
D
1
7/8” KO
2” KO
1
Control Wiring
Power Wiring
1-5/8” KOGas Piping (Front)
1-1/2” KO
Gas Piping (Bottom)
1. Opening in the bottom to the unit can be located by the
side in the insulation.
2. Do not remove the 2” knockout ring.
26Unitary Products Group
Side
2
Bottom
Side
Bottom
Page 27
255040-YTG-A-0506
FIGURE 9 -TYPICAL APPLICATIONS
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447/
8
D
X
APPROXIMATE
CENTER OF GRAVITY
A
FRONT OF UNIT
BACK OF UNIT
821/
4
C
447/
F
X
B
CONDENSER COIL
Y
END OF UNIT
APPROXIMATE
CENTER OF GRAVITY
FIGURE 10 -FOUR AND SIX POINT LOADING
T ABLE 23: D(CE, CG) 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION
FIGURE 12 - COOLING UNIT WITH GAS HEAT CONTROL CIRCUIT 208/230V AND 460V DIAGRAM
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FIGURE 13 - COOLING UNIT WITH GAS HEAT CONTROL CIRCUIT 575 VOLT DIAGRAM
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FIGURE 14 - COOLING UNIT WITH ELECTRIC HEAT CONTROL CIRCUIT 208/230V, 460V AND 575V
DIAGRAM
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FIGURE 15 - COOLING UNIT POWER CIRCUIT 208/230-3-60 DIRECT DRIVE INDOOR BLOWER DIAGRAM
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FIGURE 16 - COOLING UNIT POWER CIRCUIT 208/230-3-60 BELT DRIVE INDOOR BLOWER DIAGRAM
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FIGURE 17 - COOLING UNIT POWER CIRCUIT 460-3-60 DIRECT DRIVE INDOOR BLOWER DIAGRAM
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FIGURE 18 - COOLING UNIT POWER CIRCUIT 460-3-60 BELT DRIVE INDOOR BLOWER DIAGRAM
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FIGURE 19 - COOLING UNIT POWER CIRCUIT 575-3-60 DIRECT DRIVE INDOOR BLOWER DIAGRAM
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FIGURE 20 - COOLING UNIT POWER CIRCUIT 575-3-60 BELT DRIVE INDOOR BLOWER DIAGRAM
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GUIDE SPECIFICATIONS
GENERAL
Units shall be manufactured by York International Unitary
Products Group in an ISO 9001 certified facility.
York's Sunline 2000
units. Although the units are primarily designed for curb
mounting on a roof, they can also be slab-mounted at ground
level or set on steel beams above a finished roof. Cooling
only and cooling with gas heat models are available with a
wide variety of factory-mounted opti o ns and field-installed
accessories to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead
rigging. Every unit is completely piped, wired, charged and
tested at the factory to simplify the field installation and to
provide years of dependable operation. All models (including
those with an economizer) are suitable for either bottom or
horizontal duct connections. Models with power exhaust are
suitable for bottom duct connections only. For bottom duct,
remove the sheet metal panels from the supply and return air
openings through the base of the unit. For horizontal duct,
remove the supply and return air panels on the rear of the
unit.
All non-Scroll compressors include crankcase heaters and all
compressors have internal pressure relief. Every refrigerant
circuit includes a liquid line filter-drier, a discharge line high
pressure switch and a suction line with a freezestat and low
pressure/loss of charge switch.The unit control circuit
includes a 75 VA transformer, a 24-volt circuit breaker and a
relay board with a compressor lockout circuit, a terminal strip
for thermostat wiring, plus an additional set of pin connectors
to simplify the interface of additional field controls. All units
have long lasting powder paint cabinets with 1000 hour salt
spray test approval under ASTMB117 procedures. All models
are CSA listed. All models include a 1-year limited warranty
on the complete unit. Compressors and electric heater elements carry a 5-year warranty. Aluminized steel tubular heat
exchangers carry a 10-year warranty.
DESCRIPTION
Units shall be factory-assembled, single packaged, Electric
Cooling/Gas Heat, Electric Cooling/Optional Electric Heat
and designed for outdoor mounted installation.
The 3 thru 5 ton units shall have SEER ratings of 10.0 and
the 6 ton unit shall have minimum EER ratings of 9.0. They
shall have built-in field convertible duct connections for down
discharge supply/return or horizontal discharge supply/return,
and be available with factory installed options or field installed
accessories. The units shall be factory wired, piped, charged
with R-22 refrigerant and factory tested prior to shipment. All
unit wiring shall be both numbered and color coded. All units
the cooling performance shall be rated in accordance with
DOE and ARI test procedures. Units shall be CSA listed,
classified to ANSI Z21.47, UL 1995/CSA No. 236 standards.
TM
units are convertible single package-
UNIT CABINET
Unit cabinet shall be constructed of G90 galvanized steel,
with exterior surfaces coated with a non-chalking, powdered
paint finish, certified at 1000 hours salt spray test per
ASTMB117 standards. Indoor blower section shall be insulated with a minimum 1/2” thick insulation, coated on the airside. Aluminum foil faced insulation shall be used in the
furnace compartment and be fastened with ridged fasteners
to prevent insulation from entering the air stream. Cabinet
panels shall be “large” size, easily removable for servicing
and maintenance. Full perimeter base rails shall be provided
to assure reliable transit of equipment, overhead rigging and
proper sealing on roof curb applications. Disposable 1" filters
shall be furnished and be accessible through a removable
access door, sealed airtight. Units filter track shall be
designed to accommodate either 1” or 2” filters. Fan performance measuring ports shall be provided on the outside of
the cabinet to allow accurate air measurements of evaporator
fan performance without removing panels or creating air bypass of the coils. Condensate pan shall be internally sloped
and conform to ASHRAE 62-89 self-draining standards. Condensate connection shall be a minimum of 3/4” I.D. female
and be a ridged mount connection.
INDOOR (EVAPORATOR) FAN ASSEMBLY
The indoor fan shall be direct drive, multi-speed, or a factory
installed belt drive assembly that includes an adjustable pitch
motor pulley . Job site selected brake horsepower (B.H.P.) shall
not exceed the motors nameplate horsepower rating, plus the
service factor. Unit s shall be de sig ned not to op era te above
service factor. Fan whee l shall be do uble -inlet type with forward-curved blades, dynamically balanced to operate
smoothly throughout the entire range of operation. Airflow
design shall be constant air volume. Bearings shall be sealed
and permanently lubricated for longer life and no maintenance.
OUTDOOR (CONDENSER) FAN ASSEMBLY
The outdoor fan shall be of the direct-driven propeller type,
discharge air vertically, have aluminum blades riveted to a
corrosion resistant steel spider bracket and shall be dynamically balanced for smooth operation. The outdoor fan motor
shall be totally enclosed with permanently lubricated bearings, internally protected against overload conditions and
staged independently.
REFRIGERANT COMPONENTS
Compressor:
a.Shall be internally protected with internal high-pres-
sure relief and over temperature protection.
b.Shall have internal spring isolation and sound muf-
fling to minimize vibration and noise, and be externally isolated on a dedicated, independent
mounting.
Coils:
a.Evaporator and condenser coils shall have alumi-
num plate fins mechanically bonded to seamless
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255040-YTG-A-0506
internally enhanced copper tubes with all joints
brazed. Special Phenolic coating shall be available
as a factory option.
b.Evaporator and Condenser coils shall be of the
direct expansion, draw-thru, design.
Refrigerant Circuit and Refrigerant Safety Components shall
include:
a.Independent fixed-orifice expansion devices.
b.Filter drier/strainer to eliminat e a ny mo isture or for-
eign matter.
c.Accessible service gage connections on both suc-
tion and liquid lines to charge, evacuate, and measure refrigerant pressure during any necessary
servicing or troubleshooting without losing charge.
d.The refrigeration system shall provide at least 15°F
of sub-cooling at design conditions.
UNIT CONTROLS
a.Unit shall be complete with self-contained low-volt-
age control circuit protected by a resetable circuit
breaker on the 24-volt transformer side.
b.Unit shall incorporate a lockout circuit which pro-
vides reset capability at the space thermostat or
base unit, should any of the following standard
safety devices trip and shut off compressor.
c.Loss-of-charge/Low-pressure switch.
d.High-pressure switch.
e.Freeze-protection thermostat, evaporator coil.
f.If any of the above safety devices trip, a LED (light-
emitting diode) indicator shall flash a diagnostic
code that indicates which safety switch has tripped.
g.Unit shall incorporate “AUTO RESET” compressor
over temperature, over current protection.
h.Unit shall operate with conventional thermostat
designs and have a low voltage terminal strip for
easy hook-up.
i.Unit control board shall have on-board diagnostics
and fault code display.
j.Standard controls shall include anti-short cycle and
low voltage protection, and permit cooling operation
down to 0°F.
k.Control board shall monitor each refrigerant safety
switch independently.
l.Control board shall retain last 5 fault codes in non
volatile memory, which will not be lost in the event of
a power loss.
GAS HEA TING SECTION
Shall be designed with induced draft combustion with post
purge logic, energy saving direct spark ignition, and redundant main gas valve. Venter wheel shall be constructed of
stainless steel for corrosion resistance. The heat exchanger
shall be of the tubular type, constructed of T1-40 aluminized
steel for corrosion resistance and allowing minimum mixed
air entering temperature of 25°F. Burners shall be of the
inshot type, constructed of aluminum coated steel and contain air mixture adjustments. All gas piping shall enter the unit
cabinet at a single location through either the side or curb,
without any field modifications. Integrated control boards
shall provide timed control of evaporator fan functioning and
burner ignition. Heating section shall be provided with the following minimum protection:
a.Primary and auxiliary high-temperature limit
switches.
b.Induced draft motor speed sensor.
c.Flame roll ou t switch (manual reset).
d.Flame proving controls.
e.If any of the above safety devices trip, a LED (light-
emitting diode) indicator shall flash a diagnostic
code that indicates which safety switch has tripped.
ELECTRIC HEATING SECTION
An electric heating section, with nickel chromium elements,
shall be provided in a range of 5 thru 30 KW, offering two
stages of capacity - 16 KW and above on 208/230 volt heaters and 20 KW and above on 460 and 575 volt heaters. The
heating section shall have a primary limit control(s) and automatic reset to prevent the heating element system from operating at an excessive temperature. The heating section
assembly shall slide out of the unit for easy maintenance and
service. Units with Electric Heating shall be wired for a single
point power supply with branch circuit fusing (where
required).
UNIT OPERATING CHARACTERISTICS
a.Unit shall be capable of starting and running at
125°F outdoor temperature, exceeding maximum
load criteria of ARI Standard 210/240.
b.The compressor, with standard controls, shall be
capable of operation down to 0°F outdoor temperature.
c.Unit shall be provided with fan time delay to prevent
cold air delivery before heat exchanger warms up
(Gas heat only).
ELECTRICAL REQUIREMENTS
All unit power wiring shall enter unit cabinet at a single factory
provided location and be capable of side or bottom entry, to
minimize roof penetrations and avoid unit field modifications.
Separate side and bottom openings shall be provided for the
control wiring.
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255040-YTG-A-0506
STANDARD LIMITED WARRANTIES
•Compressor 5 Years
•Heat Exchanger 10 Years
•Electric Heat Element 5 Years
•Other Parts 1 Year
OPTIONAL OUTDOOR AIR (Shall be made available by
either/or):
•ELECTRONIC ENTHALPY AUTOMATIC ECONO-MIZER- Outdoor and return air dampers that are interlocked and positioned by a fully-modulating, spring
return damper actuator. The maximum leakage rate for
the outdoor air intake dampers shall not exceed 2%
when dampers are fully closed and operating against a
pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return
air damper assembly to take in CFM of outdoor air to
meet the minimum ventilation requirement of the conditioned space during normal operation. During economizer operation, a mixed-air temperature control shall
modulate the outdoor and return air damper assembly to
prevent the supply air temperature from dropping below
55°F. Changeover from compressor to economizer operation shall be provided by an integral electronic enthalpy
control that feeds input into the basic module. The outdoor intake opening shall be covered with a rain hood
that matches the exterior of the unit. Water eliminator/filters shall be provided. Simultaneous economizer/compressor operation is also possible. Dampers shall fully
close on power loss.
OTHER PRE-ENGINEERED ACCESSORIES AVAILABLE
•ROOF CURB - 14"and 8” high, full perimeter curb with
wood nailer (shipped knocked-down).
•BAROMETRIC RELIEF DAMPER - Contains a rain
hood, air inlet screen, exhaust damper and mounting
hardware. Used to relieve internal air pressure through
the unit.
•PROPANE CONVERSION KIT - Contains new orifices
and gas valve parts to convert from natural to L.P. gas.
One per unit required.
•HIGH ALTITUDE - NATURAL GAS - Contains orifices
required for applications between 2000 and 6000 feet
altitude.
•HIGH ALTITUDE - PROPANE GAS - Contains orifices
required for applications between 2000 and 6000 feet
altitude. Must be used with propane conversion kit.
•LOW NOX - Required to reduce the emission of nitrogen
oxides below 40 nanograms per joule.
•GAS PIPING - Contains 1/2” pipe nipples, fittings and
gas cock (including panel assess gaskets) required for
bottom gas supply connection with external shut off.
•POWER EXHAUST OPTION - To work in conjunction
with economizers.
•ELECTRIC HEATERS
•ECONOMIZER/MOTORIZED DAMPER RAIN HOOD Contains all hood panels and the hardware for assembling.
•MANUAL OUTDOOR AIR DAMPER
•COIL GUARD KIT - Guard for condenser coil.
•HAIL GUARD
•FLUE EXHAUST EXTENSION
•TECHNICOAT PHENOLIC COATED CONDENSER
COIL
•ELECTRONIC SINGLE ENTHALPY ECONOMIZER
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Subject to change without notice. Printed in U.S.A.255040-YTG-A-0506