York 1-1-2, D1EB018, 060 User Manual



INSTALLATION INSTRUCTION

CHAMPION® SERIES

SINGLE PACKAGE AIR CONDITIONERS

ELECTRIC/ELECTRIC, AIR-COOLED

Supersedes: 035-16703-000-A-0701

MODELS D1EB018 THRU 060

1-1/2 THRU 5 TON

(10 SEER)

035-16703-001-A-0202

GENERAL

Model D1EB units are factory assembled cooling only air conditioners designed for outdoor installation on a rooftop or a slab. Field-installedelectricheateraccessories are available to provide electric heat combined with electric cooling. All units andheaters are certified by AGA and CGA.

Theunits are completelyassembledon rigid, buteasily removablebaserails. All piping, refrigerantcharge,andelectricalwiringisfactoryinstalledandtested.Theunitsrequireonlyelectric power and duct connections at the point of installation.

The electric heaters have nickel-chrome resistance wire ele ments and utilize single point power connection.

INSPECTION

Assoonasaunitisreceived,itshouldbeinspectedforpossible damage during transit. If damage is evident, the extent of the damageshould be notedon the carrier'sfreight bill. Aseparate request for inspection by thecarrier's agentshould bemade in writing. Refer to Form 50.15-NM for additional information.

Installer should pay particular attention to the words: NOTE, CAUTION and WARNING. Notes are intended to clarify or make theinstallationeasier.Cautions and/or equipment damage may result if installation procedure is not handled properly.

aregiventopreventequipmentdamage.Warningsaregiventoalertinstallerthatpersonalinjury

REFERENCE

Additional information on the design, installation, operation andservice of this equipmentisavailable in the followingreference forms:

• 55.70-N1 -General Installation

• 55.70-N2 -Pre-start & Post-start Check List

• 511.26-N1.1V -Electric Heater Accessory

REPLACEMENT PARTS

•

RefertoReplacementPartsManual for complete listingof

replacement parts on this equipment.

All forms referenced in this instruction may be ordered from:

Standard Register Norman, OK 73069 Toll Free: Tel. 877-318-9675/Fax. 877-379-7920

CAUTION

THIS PRODUCT MUST BE INSTALLED IN STRIC T COMPLIANCE WITH THE ENCL OSED I NSTAL L ATION INSTRUCTIONS AND ANY APPL I CABL E

LOCAL, STATE , AND NATIONAL CODES I NCLUDING, BUT NOT LIMITE D

TO, BUILDING, ELECTRICAL, AND MECHANICAL CODES.

WARNING

INCORRECT I NSTALLATION MAY CREATE A CONDITION WHERE THE OPERATION OF THE PRODUCT COULD CAUSE PERSONAL INJURY OR PROPERTY DAM AGE.

035-16703-001-A-0202

PRODUCT CATEGORY

D = Single Package Air Conditioner

(Air Cooled)

PRODUCT GENERATION

1 = NEW or Current Design

PRODUCT IDENTIFIER

EB = 10 SEER Cooling Models

LIMITATIONS

PRODUCT NOMENCLATURE

1 E B A

NOMINAL COOLING

CAPACITY(MBH)

018 = 18,000 BTUH 024 = 24,000 BTUH 030 = 30,000 BTUH 036 = 36,000 BTUH 042 = 42,000 BTUH 048 = 48,000 BTUH 060 = 60,000 BTUH

INSTALLATION

20 4 0 6

VOLTAGE CODE

06 = 208/230-1-60 25 = 208/230-3-60 46 = 460-3-60

58 = 575-3-60

FACTORY

INSTALLED ELECTRIC HEAT

A = No Electric Heat Installed

These unitsmust be installed in accordance with the following national and local safety codes.

1. National Electrical Code ANSI/NFPS No. 70 or Canadian Electrical Code Part 1, C22.1 (latest editions).

2. Local plumbing and waste water codes and other applica ble local codes.

Referto Table1 for unitapplicationdata and to Table 5 for electric heat application data.

If components are to be added to a unit to meet local codes, they aretobeinstalled at the dealer'sand/orthecustomer'sexpense.

Size of unit for proposed installation should be based on heat loss/heat gain calculations made in accordance with industry recognized procedures identified by the Air Conditioning Contractors of America.

TABLE 1 - UNIT APPLICATION DATA

/ Max.

208/230V

Voltage Variation

Min. / Max

Wet Bulb Temperature (°F) of Air on Evaporator Coil, Min. / Max.

Dry Bulb Temperature (°F) of Air on Condenser Coil, Min.

Rated in accordance with ARI Standard 110, utilization range “A”.

A low ambient accessory is available for operation down to 0°F

“T1" transformer primary tap must be moved from the 230 volt connection to the 208 volt

connection for low voltage applications of 208 volt and below.

460V 414 / 504 575V 518 / 630

187 / 253

57 / 72

45 / 120

LOCATION

Use the following guidelines to select a suitable location for these units.

1. Unit is designed for outdoor installation only.

2. Condenser must have an unlimited supply of air. Where a choiceoflocationispossible,positionunitoneithernorthor east side of building.

3. For ground level installation, a level pad or slab should be used.Thethicknessandsizeofthepadorslabusedshould meet local codes and unit weight. Donot tie the slab to the building foundation.

4. For roof top installation, be sure the structure will support the weight of the unit plus any field installed components. Unitmustbeinstalledonalevelroofcurborappropriatean

gle iron frame providing adequate support under the compressor/condenser section.

5. Maintain level tolerance of unit to 1/8" maximum.

RIGGING OR HANDLING

Care must be exercisedwhen moving the unit. Do not remove anypackaginguntil the unitisnearthe place ofinstallation.Rig unit with slings placed under the unit. Spreader bars of sufficient length should be used across the top of the unit.

BEFORE LIFTING A UNIT, MAKE SURE THAT ITS WEIGHT IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT EVENLY.

Units may also be moved or lifted with a fork-lift. Slotted openings in the skid are provided for this purpose. Forksmust pass completely through the base.

RefertoTable2forunitweightsandtoFigure1for approximate center of gravity.

TABLE 2 - UNITS WEIGHTS

ING

(lbs.)

CORNER WEIGHTS

(location, lbs.)

“A” “B” “C” “D”

“D”

“B”

CENTER OF GRAVITY

“C”

OPERAT

WEIGHT

“A”

SHIPPING

UNIT

WEIGHT

SIZE

018 318 313 86 76 73 83 024 324 319 88 77 75 85 030 333 328 85 81 82 86 036 338 333 91 80 78 88 042 347 342 94 83 80 91 048 368 363 92 88 92 97 060 376 371 105 100 84 87

FRONT

UNIT

FIG. 1 - CENTER OF GRAVITY

(lbs.)

2 Unitary Products Group

CLEARANCES

035-16703-001-A-0202

FILTERS

All units require certain clearances for proper operation and service. Refer to Figure 3 for the clearances required for com bustion, construction, servicing and proper unit operation.

WARNING:Do not permit overhanging structures or shrubs to

obstruct the condenser air discharge outlet.

DUCT WORK

Theseunitsare adaptable todownflowuse as well asrearsup ply and return air duct openings. To convert to downflow, use the following steps:

1. Remove the duct covers found in the bottom return and supply air duct openings. There are four (4) screws secur ing each duct cover (save these screws to use later).

2. Installtheductcovers, removed in step one, to the rear sup ply and return air duct openings. Secure with the four (4) screws used in step one.

3. Seal the duct covers with silicone caulking.

Downflow units must have an L-shaped supply duct without any outlets or registers located directly below the supply outlet of the unit.

Duct work should be designed and sized according to the methods of the Air Conditioning Contractors of America (ACCA), as set forth in their Manual D.

A closed return duct system shall be used. This shall not preclude use of economizers or ventilation air intake. Flexible joints may be used in the supply and return duct work to minimize the transmission of noise.

CAUTION: When fastening duct work to the side duct flanges on

theunit,insertthescrews through the duct flanges only . DONOTinsertthe screws through the casing.Outdoor duct work must be insulated and waterproofed.

NOTE: Be sure to note supply and return openings.

Refer to Figure 3 for information concerning rear and bottom supply and return air duct openings.

Singlephaseunitsareshipped without a filter andis theresponsi bilityofthe installer to secureafilterin the returnairductwork or

install a Filter/Frame Kit (1FF0114).

A filter rack and a filters are standard on three phase units. Filters must always be used andmust be kept clean. When fil

ters become dirt laden, insufficient air will be delivered by the blower,decreasing your units efficiency andincreasingoperat

ing costs and wear-and-tear on the unit and controls.

Filters should be checked monthly especially since this unit may be used for both heating and cooling.

CONDENSATE DRAIN

Acondensatetrap is requiredto beinstalledin thecondensate

drain. The plumbing must conform to local codes. Use a seal ing compound on male pipe threads. Install the condensate drain line (

“ NPTF) to spill into an open drain.

SERVICE ACCESS

Accesstoallserviceablecomponentsis provided by the follow ing removable panels:

• Blower service access

• Electrical/filter access

• Compressor service access

Refer to Figure 3 for location of these access panelsand minimum clearance.

THERMOSTAT

The room thermostat should be located on an inside wall approximately 56" above the floor where it will not be subject to drafts, sun exposure or heat from electrical fixtures or appli ances. Follow manufacturer's instructions enclosed with the thermostatforgeneral installation procedure.Fouror five color coded insulated wires (minimum#18 AWG)should be used to connect thermostat to unit. See Figure 2.

TABLE 3 - PHYSICAL DATA

DEB

EVAPORATOR

BLOWER

EVAPORATOR

COIL

CONDENSER

FAN

CONDENSER

COIL

MODELS

CENTRIFUGAL BLOWER (Dia. x Wd. in.) 9 X 6 10 X 8 10 X 8 10 x 8 11 X 10 11 x 10 11 x 10 FAN MOTOR HP(Three Speed) ROWS DEEP 2222223 FINS PER INCH 13 15 15 15 15 13 16 FACE AREA(Sq. Ft.) 2.19 2.81 4.38 4.38 4.38 5.62 5.26 PROPELLER DIA. (in.) 22 22 22 22 22 22 22 FAN MOTOR HP NOM. CFM TOTAL 1,800 2,200 2,400 2,400 2,400 2,800 2,800 ROWS DEEP 1111111 FINS PER INCH 18 16 20 18 16 13 20 FACE AREA(Sq. Ft.) 8.3 8.3 8.3 8.3 11.7 16.4 16.4

018 024 030 036 042 048 060

CHARGE REFRIGERANT 22 (lbs./oz.) 3 / 4 3 / 5 3 / 13 3 / 10 4 / 7 5 / 15 5 / 15

FILTER FACE AREA (Sq. Ft. / Qty. / Size) 2.14 / 2 / 14" x 22"

COMPRESSOR HERMETIC Type, (Qty. = 1) Recip Recip Recip Recip Recip Scroll Scroll

Unitary Products Group 3

035-16703-001-A-0202

POWER AND CONTROL WIRING

Fieldwiringtotheunitmustconform to provisions of the current N.E.C. ANSI/NFPANo. 70 or C.E.C. and/or local ordinances. Theunit must be electricallygroundedin accordance with local codesor,intheirabsence,withtheN.E.C./C.E.C.Voltagetoler ances which must be maintained at the compressor terminals during starting and running conditions areindicated on theunit Rating Plate and Table 3.

The wiring entering the cabinet must be provided with me chanical strain relief.

A fused or HACR breaker disconnect switch should be field pro vided for theunit. If any of thewire suppliedwith the unit must be replaced,replacement wire mustbe of thetypeshown on thewir ing diagram.

CONTROL WIRING

** = Minimum wire size of 18 AWG

wire should be used for all field installed 24 volt wire.

THERMOSTAT

UNIT TERMINAL STRIP

Electrical line must be sized properly to carry the load. Each unit must be wired with a separate branch circuit fed directly from the meter panel and properly fused.

Referto Figure 2for typical fieldwiringand to theappropriate unit wiring diagram for control circuit and power wiring information.

COMPRESSORS

Unitsare shipped with compressor mountings factory-adjusted

for shipping. CAUTION: Loosen compressor mounting bolts half turn before operating unit.

NOTE:

HEATANTICIPATOR SHOULD BE SET AT 0.25 AMPS FOR ALL MODELS.

PROGRAMMABLE

THERMOSTAT ONLY

* = Only required on units with

supplemental electric heat.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can

causeimproperanddangerous operation. Verifyproperoperationafterservicing.

REFER TO ELECTRICAL DATA

TABLES TO SIZE THE DISCON

NECT SWITCH, WIRING &

OVERCURRENT PROTECTION.

FIG. 2 - TYPICALFIELD WIRING DIAGRAM

POWER WIRING

24 VOLTTRANSFORMER

REFER TO ELECTRICAL DATA

TABLES TO SIZE THE DISCON

NECT SWITCH, WIRING &

OVERCURRENT PROTECTION.

4 Unitary Products Group

TABLE 4 - ELECTRICAL DATA(BASIC UNIT)

035-16703-001-A-0202

MAX. FUSE SIZE,

AMPS

MAX.

HACR

BREAKER

SIZE,

AMPS

UNIT

POWER

FACTOR

TRANSFORMER

MODEL

DEB

POWER SUP

PLY

VOLTAGE

LIMITATIONS

COMPRESSOR

MIN. MAX. RLA LRA

COND.

FAN

MOTOR,

FLA

SUPPLY

AIR

BLOWER

MOTOR,

FLA

MINIMUM

CIRCUIT

AMPACITY

018 208/230-1-60 187 253 9.0 48.0 1.1 2.6 14.9 20 20 .96 40 024 208/230-1-60 187 253 11.5 60.0 1.1 2.6 18.1 25 25 .96 40 030 208/230-1-60 187 253 14.7 73.0 1.1 2.6 22.1 30 30 .96 40 036 208/230-1-60 187 253 17.3 94.0 1.1 3.5 26.2 35 35 .96 40 042 208/230-1-60 187 253 20.5 120.0 1.1 3.5 30.2 40 40 .96 40 048 208/230-1-60 187 253 24.4 140.0 1.3 4.0 35.8 45 45 .96 40 060 208/230-1-60 187 253 28.9 165.0 1.3 4.0 44.4 60 60 .96 40 036 208/230-3-60 187 253 10.9 78.0 1.1 3.5 18.2 25 25 .96 75 042 208/230-3-60 187 253 14.1 110.0 1.1 3.5 22.2 30 30 .96 75 048 208/230-3-60 187 253 14.1 105.0 0.7 4.0 22.3 30 30 .96 75 060 208/230-3-60 187 253 16.0 125.0 1.3 7.0 28.3 40 40 .96 75 036 460-3-60 414 504 5.8 40.0 0.6 1.8 9.6 15 15 .96 75 042 460-3-60 414 504 7.1 54.0 0.6 1.8 11.2 15 15 .96 75 048 460-3-60 414 504 7.1 55.0 0.6 2.0 11.5 15 15 .96 75 060 460-3-60 414 504 8.0 67.0 0.7 3.5 14.2 20 20 .96 75 036 575-3-60 518 630 4.5 32.0 0.4 1.5 7.6 15 15 .96 75 042 575-3-60 518 630 5.8 44.0 0.4 1.5 9.1 15 15 .96 75 048 575-3-60 518 630 5.6 44.0 0.6 1.6 9.3 15 15 .96 75 060 575-3-60 518 630 6.4 50.0 0.6 2.8 11.4 15 15 .96 75

= Rated in accordance with ARI Standard 110, utilization range “A”.2= Dual element, time delay type.

*= KW listed is for 240 volts, use this table for 208 or 230 volts.

ELECTRIC HEAT

CORRECTION

FACTORS

NOMINAL VOLTAGE VOLTAGE

240 480 460 .92

600 575 .92

208 230

SIZE (VA)

KW CAP. MULTI

PLIER

.75 .92

Unitary Products Group 5

035-16703-001-A-0202

TABLE 5 - ELECTRICAL DATA (COOLING / ELECTRIC HEAT)

DEB

POWER SUPPLY

COMPRESSOR

COND.

MOTOR

RLA LRA MODEL NO.

FAN FLA

SUPPLY

AIR

BLOWER

MOTOR,

FLA

MODEL

018 208/230-1-60 9.0 48.0 1.1 2.6

024 208/230-1-60 11.2 60.0 1.1 2.6

030 208/230-1-60 12.0 73.0 1.1 2.6

036 208/230-1-60 17.3 94.0 1.1 3.5

042 208/230-1-60 20.5 120.0 1.1 3.5

048 208/230-1-60 24.4 140.0 1.3 4.0

060 208/230-1-60 28.9 165.0 1.3 7.0

036 208/230-3-60 10.9 78.0 1.1 3.5 042 208/230-3-60 14.1 110.0 1.1 3.5

048 208/230-3-60 14.1 105.0 0.7 4.0

060 208/230-3-60 16.0 125.0 1.3 7.0

036 460-3-60 5.8 40.0 0.6 1.8 042 460-3-60 7.1 54.0 0.6 1.8

048 460-3-60 7.1 55.0 0.6 2.0

060 460-3-60 8.0 67.0 0.7 3.5

036 575-3-60 4.5 32.0 0.4 1.5 042 575-3-60 5.8 44.0 0.4 1.5

048 575-3-60 5.6 44.0 0.6 1.6

060 575-3-60 6.4 50.0 0.6 2.8

= Dual element, time delay type. * = KW listed is for 240 volts, use table on previous page for 208 or 230 volts.

= Standard circuit breakers may be used in Canada and on applications ** = KW listed is for 480 volts, use table on previous page for 460 volts.

over 60 amps where the heaters are separately fused. *** = KW listed is for 600 volts, use table on previous page for 575 volts.

ELECTRIC HEATACCESSORY

STAGE

2NH04500506 2NH0450070612

2NH04500506 2NH04500706 2NH04501006

2NH04500506 2NH04500706 2NH04501006 2NH04501506

1 2 2

1 2 2 2

2NH04501006 2NH0450150622

2NH04500506 2NH04500706 2NH04501006 2NH04501506

2NH04501006 2NH04501506 2NH04502006 2NH04502506

1 2 2 2

2 2 2 2

2NH04501025 2NH0450152511

2NH04501025 2NH04501525 2NH04502025 2NH04502525

1 1 2 2

2NH04501046 2NH0450154611

2NH04501046 2NH04501546 2NH04502046 2NH04502546

1 1 2 2

2NH04501058 2NH0450155811

2NH04501058 2NH04501558 2NH04502058 2NH04502558

1 1 2 2

3.8/5.0 *

5.6/7.5 *

3.8/5.0 *

5.6/7.5 *

7.5/10.0 *

3.8/5.0 *

5.6/7.5 *

7.5/10.0 *

11.3/15.0 *

7.5/10.0 *

11.3/15.0 *

3.8/5.0 *

5.6/7.5 *

7.5/10.0 *

11.3/15.0 *

7.5/10.0 *

11.3/15.0 *

15.0/20.0 *

18.8/25.0 *

7.5/10.0 *

11.3/15.0 *

15.0/20.0 *

18.8/25.0 *

7.5/10.0 *

11.3/15.0 *

7.5/10.0 *

11.3/15.0 *

7.5/10.0 *

11.3/15.0 *

15.0/20.0 *

18.8/25.0 *

7.5/10.0 *

11.3/15.0 *

15.0/20.0 *

18.8/25.0 *

10.0 **

15.0 **

10.0 **

15.0 **

10.0 **

15.0 **

20.0 **

25.0 **

10.0 **

15.0 **

20.0 **

25.0 **

10.0 ***

15.0 ***

10.0 ***

15.0 ***

10.0 ***

15.0 ***

20.0 ***

25.0 ***

10.0 ***

15.0 ***

20.0 ***

25.0 ***

TOTAL

AMPS

18.1/20.8

27.1/31.3

18.1/20.8

27.1/31.3

36.1/41.7

18.1/20.8

27.3/31.3

36.1/41.7

54.2/62.5

36.1/41.7

54.2/62.5

18.1/20.8

27.1/31.3

36.1/41.7

54.2/62.5

36.1/41.7

54.2/62.5

72.2/83.3

90.3/104.2

36.1/41.7

54.2/62.5

72.2/83.3

90.3/104.2

20.8/24.1

31.3/36.1

20.8/24.1

31.3/36.1

20.8/24.1

31.3/36.1

41.7/48.1

52.1/60.1

20.8/24.1

31.3/36.1

41.7/48.1

52.1/60.1

12.0

18.0

12.0

18.0

12.0

18.0

24.1

30.1

12.0

18.0

24.1

30.1

9.6

14.4

9.6

14.4

9.6

14.4

19.2

24.1

9.6

14.4

19.2

24.1

MINIMUM

CIRCUIT

AMPACITY

25.8/29.3

37.1/42.3

25.8/29.3

37.1/42.3

48.4/55.3

25.8/29.3

37.1/42.3

48.4/55.3

71.0/81.4

49.5/56.5

72.1/82.5

30.2/30.4

38.2/43.4

49.5/56.5

72.1/82.5

50.1/57.1

72.1/83.1

95.3/109.2

117.8/135.2

53.9/60.8

76.5/86.9

99.0/112.9

121.6/139.0

30.4/34.4

43.5/49.5

30.4/34.4

43.5/49.5

31.1/35.1

44.1/50.1

57.1/65.1

70.2/80.2

34.8/38.8

47.8/53.9

60.9/68.9

73.9/83.9

17.3

24.8

17.3

24.8

17.5

25.1

32.6

40.1

19.4

26.9

34.4

42.0

13.9

19.9

13.9

19.9

14.0

20.0

26.1

32.1

15.5

21.5

27.6

33.6

MAX.

FUSE SIZE, AMPS

30/30

40/45

30/30

40/45

50/60

30/30

40/45

50/60

80/90

50/60

80/90

40/40

50/50

50/60

80/90

60/60

80/90

100/110 125/150

70/70

80/90

100/125 125/150

35/35

45/50

35/35

45/50

35/40

45/60

60/70

80/90

40/40

50/60

70/70

80/90

20 25

20 30 35 45

15 20

15 25 30 35

20 25 30 35

BREAKER

100/110 125/150

100/125 125/150

MAX.

HACR

SIZE

30/30 40/45

30/30 40/45 50/60

30/30 40/45 50/60 80/90

50/60 80/90

40/40 50/50 50/60 80/90

60/60 80/90

70/70 80/90

35/35 45/50

35/40 45/60 60/70 80/90

40/40 50/60 70/70 80/90

20 25

20 30 35 45

15 20

15 25 30 35

20 25 30 35

6 Unitary Products Group

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