INSTALLATION
OUTDOOR SPLIT-SYSTEM
HEAT PUMP
INSTRUCTION
TABLE OF CONTENTS
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . 2
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
OUTDOOR UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DISCHARGE LINE FILTER-DRIER . . . . . . . . . . . . . 4
OUTDOOR THERMOSTATS . . . . . . . . . . . . . . . . . . 4
INDOOR UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
REFRIGERANT LINE (SWEAT FIT) . . . . . . . . . . . . 4
INSULATION OF VAPOR LINE . . . . . . . . . . . . . . . . 5
RE-ASSEMBLING, BRAZING AND
CLEANING OF JOINT CONNECTIONS . . . . . . . . . 5
REFRIGERANT LINE SUPPORT . . . . . . . . . . . . . . 5
CHARGING AND LEAK TESTING . . . . . . . . . . . . . . 5
TOTAL LINE LENGTH . . . . . . . . . . . . . . . . . . . . . . . 5
ORIFICE SELECTION (ON SWEAT FIT COILS) . . . 6
REFRIGERANT VALVE OPERATION
(ON SWEAT FIT UNITS) . . . . . . . . . . . . . . . . . . . . . 6
OIL TRAPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
REFRIGERANT LINES
(QUICK CONNECT UNITS) . . . . . . . . . . . . . . . . . . . 7
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . 12
COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
HEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
EMERGENCY HEAT . . . . . . . . . . . . . . . . . . . . . . . 12
10 & 12 SEER WITH TIME/TEMP. DEFROST . . . 12
14 SEER WITH DEMAND DEFROST . . . . . . . . . . 12
INSTALLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
COMPENSATOR TANK FUNCTION . . . . . . . . . . . 15
OPTIONAL OUTDOOR THERMOSTAT . . . . . . . . 15
MODELS: 10, 12 AND 14 SEER
1.5 TO 5 TONS
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
START TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
035-15713-003 REV. A (0500)
035-15713-003 REV. A (0500)
GENERAL INFORMATION
These outdoor heat pump units are designed to be connected to a matching UPG indoor coil. They are equipped
with a solid core filter-drier located in the discharge line and a
high pressure switch. 14 SEER models are also equipped
with a high temperature switch. One of two types of connection lines are required, depending on the model:
•
Units with sweat-fit base valve connections are factory
charged with refrigerant for a matching UPG indoor coil,
plus 15 feet of field supplied line.
•
Units with quick-connect coupling connections are factory charged with refrigerant to be matched with the
appropriate pre-charged line set, and UPG indoor coil.
The outdoor unit is designed to be placed near the perimeter
of the home, typically alongside or at the back of the home,
remote from the indoor coil. The outdoor unit has been factory run-tested and all components of the system are ready
for easy, immediate installation.
INSPECTION
Check the unit thoroughly for shipping damage, Unusually
rough handling during shipment may loosen fan motors, compressors, or other components. Be sure that the unit is ready
to operate before installing it. If there is damage, file a claim
with the shipper.
REFERENCE
Use this instruction in conjunction with the instructions for the
appropriate indoor unit, air moving system and accessories.
Installer should pay particular attention to the words NOTE,
CAUTION and WARNING.
NOTES are intended to clarify or make the installation easier.
CAUTIONS identify procedures which, if not followed care-
fully, could result in personal injury, property damage or
equipment damage.
WARNINGS are given to alert the installer that severe personal injury, death or equipment damage may result if installation procedures are not followed properly.
LIMITATIONS
The unit should be installed in accordance with all national
and local codes and regulations which govern the installation
of this type of equipment. In lieu of local codes, the equipment should be installed in accordance with National Electric
Code, and in accordance with the recommendations made by
the National Board of Fire Underwriters.
Limitations for the indoor unit, coil and appropriate accessories must also be observed.
The outdoor unit must not be installed with any duct work in
the air stream. The outdoor fan is the propeller type and is not
designed to operate against any additional external static
pressure.
The maximum and minimum conditions for operation must be
observed to assure a system that will give maximum perfor-
mance with minimum service.
The manufacturer is not responsible for the performance of a mismatched system. The outdoor unit
must be installed with a compatible indoor unit as
designated in the specification data or in the Directory of Certified Unitary Heat Pumps published by
the Air Conditioning and Refrigeration Institute.
Using unmatched components may not only affect
the performance of the system, but may also void
the warranty of the equipment.
Do not install any coil in a furnace which is to be
operated during the heating season without attaching the refrigerant lines to the coil. Allowing the coil
charge to enter the refrigerant lines prevents excessive refrigerant pressure build-up and possible coil
damage.
Table 1: APPLICATION LIMITATIONS
Ambient Air Temperature
on Outdoor Coil
Min. °DB Max. °DB Min. Max.
Cool Heat Cool Heat
50 -10 120 70 57 50** 72 80
** Operation below this temperature is permissible for a
short period of time when required to bring the heating
area up to 50° F.
Check Electrical Power Supply
The electrical power should be checked to determine if adequate power is available, and near constant voltage can be
maintained. If there is any question concerning the power
supply, contact the local power company for corrections; otherwise, unsatisfactory performance may result.
Selecting the Best Heat Pump Location
Several important factors must be considered before selecting the site for the outdoor unit:
•
Distance to indoor coil
•
Proximity to the structure
•
Proximity to vents and exhaust systems
•
Ability to service
•
Sound transmission
•
Air circulation
•
Wind direction
•
Relationship between structure, sun, and unit
•
Distance from power source
•
Defrost drainage
•
Water drainage
•
Average winter snow depth
•
Local codes
Air Temperature on
Indoor Coil
WB
Cool
DB
Heat
WB
Cool
DB
Heat
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Locate the outdoor unit near enough to the indoor coil vicinity
to eliminate lengthy refrigerant line runs. Do not locate the
outdoor unit so it discharges air under eaves or gutters. Rain
or snow melt-off should not be able to run off a roof and down
upon the unit. Be sure vents are not located upwind from the
outdoor unit.
A minimum clearance of 18 inches is required for service at
the control panel and compressor compartments access. A
10 inch clearance is required for the air inlet to the outdoor
coil around the perimeter of the unit. The air discharge of the
unit requires a 60 inch clearance between the top of the unit
and any obstruction. See Figure 1.
The length of the refrigerant tubing, between the outdoor unit
and indoor coil, should be as short as possible to avoid
capacity and efficiency loss. Excessive spacing of the outdoor unit from the home can lead to the refrigerant lines
being restricted by trampling or by being punctured by lawn
mowers. Locate the outdoor unit away from bedroom windows or other rooms where sound might be objectionable.
Adverse effects of prevailing winds, blowing snow or sleet
onto the outdoor coil can be eliminated by placing the outdoor
unit where the wind does not blow across the unit. Trees,
shrubs, corners of buildings and fences standing off from the
coil can reduce capacity loss due to wind chill effect.
Provide ample clearance from shrubs to allow adequate air to
pass across the outdoor coil without leaves or branches
being pulled into the coil. The outdoor unit may never go into
the defrost cycle, even with minor frost build up, during the
daytime in some areas of the United States if it is placed on
the south side of the residence with no shade. However, the
heat pump may lose some efficiency at the south side location with no shade during the summer while trying to cool the
residence.
Consideration should be given to the distance and routing of
electrical service that would have to be run to connect the
outdoor unit.
It is recommended the outdoor unit be mounted upon a solid
base that will not shift or settle. Top of base should be two
inches above grade. This allows enough height for normal
defrost ice build up below the unit in freezing weather.
Thought should be given to water drainage away from the
outdoor unit in summer and when the defrost ice melts on
warmer winter days. Drain holes in the base pan must be
kept clear.
In areas where snowfall is significant, the height of the unit
base above grade should be two to three inches higher than
the anticipated snowfall. This clearance is required to provide
ample drainage during the defrosting of the outdoor coil. Soil
grading around the heat pump should provide drainage away
from the unit to prevent slippery conditions that may cause
personal injury. See Figure 2.
FIGURE 1 : TYPICAL RESIDENTIAL OUTDOOR UNIT LOCATION
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INSTALLATION
OUTDOOR UNIT
After the site has been selected, a solid base pad that will not
shift or settle should be provided. The base pad should not
come in contact with the foundation or side of the structure
because sound may be transmitted to the residence. The top
of the pad should be at least two inches above grade to give
sufficient height for defrost ice build up during freezing winter
temperatures. See Figure 2. The pad should be located far
enough away from the structure so the outdoor unit is not
closer than its minimum distances. See Figure 1. set the outdoor unit upon the pad with care to avoid damage.
FIGURE 2 : SNOW AND ICE CONSIDERATIONS
Do not remove the protective caps or plugs from the
unit refrigerant connections until the refrigerant lines
are run and ready for final connection. If this procedure is not observed, dirt and other particles will get
into the system and plug various orifices and small
tubes.
DISCHARGE LINE FILTER-DRIER
The 10, 12, and 14 SEER heat pumps have a solid core filterdrier located in the discharge line. Due to its location in the
refrigerant circuit it uses a unique oversized capacity drier
with a high temperature binder.
NOTE:
Replacement of the discharge line drier must be the
exact same as marked on the original factory drier.
See Source 1 for O.E.M. replacement drier.
Failure to do so or using a substitute drier or a granular type may result in damage to the equipment.
OUTDOOR THERMOSTATS
An outdoor thermostat may be used with this heat pump sys-
(All installations of this heat pump in Manufac-
tem.
tured Homes built per HUD standards SHALL have
an outdoor thermostat installed at the time of
installation by the installer. In accordance with
HUD std. 3280.714 (a) (1) (ii). Outdoor thermostat,
Part number 3024-6881/D shall be used and should
be ordered at your nearest UPG Parts Source).
last page of these instructions. Select the proper location for
mounting the outdoor thermostat (see instructions packed
with outdoor thermostat).
See
INDOOR UNITS
Install the indoor coil in the furnace or air handler according
to the installation instructions packed with each component.
REFRIGERANT LINE (SWEAT FIT)
The following steps are very important when setting up a
refrigeration system and need to be followed completely to
insure that a strong, flexible and leak tight system is obtained.
The installation of the copper refrigerant tubing must be done
with care to obtain reliable, trouble-free operation.
1. Selection of proper refrigerant tubing grade and size.
2. Refrigerant line routing, cutting and fitting.
3. Insulating the vapor line.
4. Connecting the refrigerant lines to the indoor coil and
outdoor unit.
5. Proper preparation of joint connections.
6. Reassembling, cleaning and brazing the joint connections.
7. Pressure leak test all joints.
8. Evacuate refrigerant lines and indoor coil.
9. Charging refrigeration system (See Tabular Data Sheet if
the line length is other than 15 feet).
Use only ACR grade copper tubing and keep ends sealed
until joints are made.
The correct diameters of the refrigerant lines are listed in the
Tabular Data Sheet.
For best performance, select routing of refrigerant lines for
minimum distance and fewest number of bends.
Determine the path that the refrigerant lines will follow.
Starting at either the indoor coil or the outdoor unit refrigerant
line connections, carefully measure, cut, de-burr and fit copper refrigerant lines along the path previously determined.
NOTE:
Cut ends of the copper tubing square.
Remove all burrs from tubing with a reamer, file or de-burring
tool.
Whether the indoor coil is above or below the outdoor unit,
the vapor line should not be sloped for heat pump installations.
If it is necessary for bends to be formed in the vapor
line, the radius should not be less than 12 inches.
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INSULATION OF VAPOR LINE
Insulate vapor line with 3/8" (or that required by local code)
closed cell insulation.
Slide tubing insulation onto the vapor line so that it is covered
completely from the indoor coil to the outdoor unit. Be sure
that the tubing is capped before sliding on insulation.
It is not necessary to insulate the liquid line.
NOTE:
Do not insulate liquid line and vapor line together. Liquid line
should not be in contact with the vapor line. See Figure 3.
In areas of extreme temperatures and humidity,
additional insulation may be required to prevent
excessive condensation and loss of capacity.
Reassemble groups of tubing and fittings, brazing several
joints instead of one joint at a time. This reduces the chance
for error in the alignment of the assembly. Replace Schrader
Valve cores. DO NOT OPEN SERVICE VALVES AT THIS
TIME.
Clean joint connection immediately after brazing with wet rag.
REFRIGERANT LINE SUPPORT
Refrigerant lines should be supported in a way that no dips or
sags occur. We recommend four feet between supports. If
refrigerant lines are to be attached to the home structure,
care should be taken to eliminate the transmission of vibrations. Attach the refrigerant lines to the indoor coil first.
Remove plugs from the indoor coil, then clean joints to be
brazed. Braze refrigerant lines to the indoor coil. Attach
refrigerant lines to the outdoor unit.
CHARGING AND LEAK TESTING
On systems with or without service valves the refrigerant
should be recovered or recycled in accordance with EPA regulations. In some cases this may require putting piercing
valves on both the high and low sides of the system.
FIGURE 3 : INSULATION OF VAPOR LINE
RE-ASSEMBLING, BRAZING AND CLEANING OF
JOINT CONNECTIONS
When using hard solder, an inert gas such as dry
nitrogen must be introduced and permitted to flow
through tubing during brazing to displace air and
prevent oxidation.
Remove the Schrader Valve cores from the service valves.
Remove the plugs from the service valve field tubing connections. Clean the joints to be brazed.
NOTE:
When brazing copper tubing it is very important to preheat
the entire joint before applying the solder. This is done by
sweeping the flame steadily and evenly around the fitting, to
bring both fitting and tubing up to equal temperature before
applying the solder.
Do not overheat the connection to be brazed as this
can cause improper flow of solder, resulting in a
weak and leaking joint. Never apply heat directly to
face of fitting. Do not heat solder by direct contact
with flame of the torch.
DO NOT vent refrigerant to the outdoors.
When recovering refrigerant from a system, with a burnout,
follow a safe procedure due to possible contamination.
Avoid getting the refrigerant in the eyes or on the
skin.
Contaminated refrigerant must be recovered and returned to
the local refrigeration supply house for proper disposition.
TOTAL LINE LENGTH
For systems with total line length exceeding 50 feet, see
APPLICATION DATA, 690.01-AD1V(1296) and worksheet
690.01-AD1.1V(791) General Piping Recommendations and
“Refrigerant Line Length” for vapor and liquid line sizing, calibration of liquid line pressure loss or gain, determination of
vapor line velocity, elevation limitations, orifice connections,
system charging, traps, etc.
Total line lengths are limited to 75 feet due to the storage
capacity of the accumulator. Systems with total line lengths
over 50 feet must be provided with:
•
Low Voltage Start Kit.
Elevation differences are limited to:
Indoor above outdoor. . . . 50 ft.
Outdoor above indoor . . . 50 ft.
Systems with liquid line pressure loss or gain greater than 11
psi must be provided with corrected orifice size.
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ORIFICE SELECTION (ON SWEAT FIT COILS)
NOTE:
The orifice shipped with the outdoor unit is based on the
“most sold” combination, but it may be changed, depending
on the capacity and efficiency of the outdoor unit, elevation
differences, and/or long total line lengths. An additional orifice(s) is shipped with most outdoor units for the most commonly required replacement combinations. Other sizes must
be ordered from Source 1 Parts if required.
See the appropriate Tabular Data Sheet for the correct orifice
size and charge adder. If the orifice size matches, nothing further is required and the refrigerant lines may be connected
per the outdoor unit instruction. However, if another orifice
should be used, see the coil instruction for details to change
the orifice in the coil.
The proper orifice must be installed in the indoor coil
liquid line connection prior to the connection of the
refrigerant lines.
Coil is under 30 to 35 psig (inert gas) pressure.
Each coil has an orifice installed in the fitting
between the liquid line connection and distributor.
The orifice is identified on a label next to the liquid
line connection.
REFRIGERANT VALVE OPERATION (ON SWEAT
FIT UNITS)
Replace valve cap finger tight, then tighten an additional 1/6
of a turn with a wrench, using a back-up wrench on the valve
body.
If the valve stem is backed out beyond the retaining
ring, system pressure could force the stem out of the
valve body and possibly cause personal injury. In
the event that the retaining ring is missing do not
attempt to open the valve.
Do not under any circumstance connect refrigeration
gauges or refrigerant cylinders to the vapor line service valve (large) gauge port. Personal injury could
result if the system is operating in the heating mode.
When checking pressures use the gauge port
located on the liquid service valve and the gauge
port located to the right of the vapor line service
valve, marked low pressure port.
OIL TRAPPING
When the outdoor unit is above the indoor coil oil trapping is
necessary. An oil trap should be provided for every 20 feet of
rise.
All outdoor units are shipped with the service valves
in the closed position. After installation of the refrigerant and proper evacuation, make sure that all
valves are in the open position and that the caps are
securely tightened before turning ON the electrical
power to the outdoor unit.
All models in this series have brass service valves. These
valves are not back seating. Opening or closing valve does
not close service port. Service ports have Schrader Valves for
gauge connections. Use back-up wrench on valve body when
removing cap to open or close the valve. To open, insert hex
wrench into stem and back out counter clockwise until stem
just touches retaining ring.
Some units may have factory installed 1-1/8" ball valves. To
open the valve, remove the brass valve stem cap, located on
the side of the valve, with an adjustable wrench. Next, turn
the valve stem 1/4 turn CCW (away from unit).
All caps must be replaced to prevent leaks.
FIGURE 4 : OIL TRAP
Check the system for correct charge after all components of
the system have been installed, connected and wired correctly.
Connect service gauges to low pressure port and discharge
service ports.
Allow unit to operate until system pressures and temperatures have stabilized, making sure that the pressure and temperature align with unit service data. If not, check system
charge and adjust if necessary.
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REFRIGERANT LINES (QUICK CONNECT UNITS)
IMPORTANT -
plings until pre-charged lines are routed and ready for final
connection. Protective caps prevent dirt from entering couplings and contaminating system when connected together.
1. Check size and length of pre-charged refrigerant lines
before installing.
a. Check the size of the pre-charged refrigerant lines
to insure that they are correct for the model being
installed.
b. Check the final routing of the tubing, and insure tub-
ing will be of adequate length, with allowance for
connection at the coil and outdoor unit.
The line set part number, size, and length are shown in the
tabular data sheet. Do not use any line sets other than those
shown.
2. Copper tubing will work-harden.
a. The pre-charged tubing should be handled carefully.
b. Do not bend or work the tubing any more than nec-
essary. (The larger size tubing 3/4" for example, will
work-harden rapidly as it is formed. As the tubing
becomes harder, it is more susceptible to kinking
and damage).
Do not remove protective caps from cou-
3. Forming Copper.
a. No attempt should be made to bend the suction line
in a shorter radius than 12". See Figure 5.
FIGURE 5 : MINIMUM SUCTION LINE FORM
4. How to dispose of excess tubing.
a. Tubing may be longer than required. Coil excess
tubing nearer the indoor coil rather than the outdoor
unit.
b. Excess tubing must be coiled horizontally so the
flow of refrigerant is from top to bottom of the coil
and toward the outdoor unit. Another method is to
form a horizontal “U” large enough to take care of
excess. See Figure 7.
FIGURE 6 : TYPICAL MANUFACTURED HOME APPLICATION
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7. Install refrigerant lines to indoor coil first. (The couplings
without Schrader Valves are to be connected to the
indoor coil. See Figure 9).
a. Form the tubing so it is properly aligned with the
connections on the coil.
b. Remove plugs and caps from connections.
c. Check that the rubber seals in connection ends are
intact.
d. Be sure surfaces are clean.
e. Lubricate the rubber seals with clean refrigerant oil
and make connections.
FIGURE 7 : EXCESS TUBING
5. Slope tubing toward outdoor unit
a. When the coil is above the outdoor unit, the suction
line should be sloped with a fall of a least 1/4" per
foot toward the outdoor unit.
b. When the outdoor unit is above the coil, the tubing
should be sloped downward along lateral distance
to the bottom, or from the vertical riser.
6. Insulation of suction line.
a. Standard suction lines come pre-insulated from the
factory with 3/8" closed cell insulation, adequate for
average installations.
NOTE:
In regions of extreme temperatures and humidity,
additional insulation may be required to prevent
excessive condensation and serious loss of capacity.
b. Do not insulate liquid and suction lines together.
c. Liquid lines should not be insulated.
d. Liquid lines should not be in bare contact with suc-
tion line. See Figure 3.
Liquid refrigerant under pressure. Liquid refrigerant
can cause severe frostbite. To avoid possible loss of
sight and/or frostbite use eye protection (safety
glasses or safety face shield). Wearing leather
gloves will offer protection to hands.
f. Thread couplings together by hand to be sure they
are not cross threaded. Tighten coupling so diaphragms are touching. (Do not puncture diaphragms
at this time).
FIGURE 8 : TYPICAL QUICK CONNECT
REFRIGERANT LINE SET
8. Install refrigerant line to outdoor unit. (The couplings with
Schrader Valves are to be connected to the outdoor unit.
a. Form the tubing so it is properly aligned with the
connections on the outdoor unit. Insure the
Schrader Valves are accessible.
b. Check that the rubber seals in connection ends are
intact.
c. Be sure surfaces are clean.
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d. Lubricate the rubber seals with clean refrigerant oil
and make connections.
e. Thread couplings together by hand to be sure they
are not cross threaded. Tighten coupling so diaphragms are touching. (Do not puncture diaphragms
at this time).
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9. Tightening couplings.
a. Tighten indoor coil couplings with wrenches; using
wrench on stationary fitting of coupling and liquid
line fitting at coil while nut is being tightened. See
Figure 9. Tighten the nut until the coupling bottoms
out.
b. Then tighten an additional 1/6 turn to complete the
knife edge seal.
c. Tighten outdoor unit couplings, with wrenches using
a wrench on the stationary fitting of the coupling
while nut is being tightened. Tighten the nut until the
coupling bottoms out.
d. Then tighten an additional 1/6 turn to complete the
knife edge seal.
FIGURE 9 : QUICK CONNECT COUPLING
CONNECTION
10. Check for leaks.
a. After the line set connections have been made they
should be checked for leaks.
b. If the valves were kept clean and lubricated per
instruction no leaks should be found.
ELECTRICAL WIRING
To prevent electrical shock, open remote disconnect
so electrical supply to outdoor unit is shut off. Contactor does not open both sides of the 208/230 volt
electrical circuit.
POWER SUPPLY
All wiring must comply with N.E.C. and local codes. See rating plate and product data sheet for volts, frequency, phase,
maximum fuse size and minimum branch circuit ampacity.
Refer to the wiring diagram inside the unit control box cover
before connecting to power supply.
1. The 208/230 volt single phase line voltage service wiring
for the outdoor unit must include a disconnect switch
located within sight of the outdoor unit.
2. Use the correct size fuse or circuit breaker as listed on
the unit rating plate and data sheet. If using nonmetallicsheathed cable (NM or NM-B) ampacities shall be that of
60° C conductors per N.E.C 336-26.
3. Wiring connections. - Two are provided in the control
box:
a. One for low voltage wiring.
b. One entrance for high voltage L1 and L2.
The adjustable High Voltage Conduit Plate is factory installed
for 1/2" conduit connections. For 3/4" conduit, remove the
screw holding the plate in place and adjust the location of the
holes. For 1" conduit, remove the conduit plate and discard.
Re-install screw to maintain the integrity of the unit structure,
regardless of the conduit being used. See Figures 10, 11 &
12.
4. Power connection to the unit is facilitated by screw terminals, L1 and L2 on the outdoor unit contactor. See Figures 10, 11 & 12.
5. Ground the outdoor unit using the ground lug provided.
Unless the outdoor unit is grounded through proper wiring to the service entrance ground, a suitable separate
ground should be provided at the outdoor unit.
6. Use copper conductors only.
c. Use leak detect solution or soap solution for leak
testing. An electronic leak detector is recommended.
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Casing or cabinet must be permanently grounded in
accordance with National Electric Code or other
applicable local codes.
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LOW V O LTA G E
Pig-tail connector wires are provided from the defrost control
board to the low voltage section of the control box. A “fingered" bushing is provided in the low voltage knockout hole.
If 1/2" conduit is used for the low voltage wiring, the bushing
is to be removed.
1. Route the low voltage cable through the fingered bushing in the low voltage junction box. See Figures 10, 11 &
12.
2. Using wire nuts, connect the low voltage wiring within the
low voltage box.
3. A minimum of 19 AWG wire must be used in connecting
the low voltage control wiring between the outdoor unit,
air handler thermostat, and outdoor thermostat (if
required by HUD).
Connect thermostat and control package wiring as shown in
Figures 15 or 16 and per the instructions packed with those
pieces.
FIGURE 11 : OUTDOOR UNIT CONTROL BOX
(12 SEER 048, 060)
FIGURE 10 : OUTDOOR UNIT CONTROL BOX
(10 SEER 018-060 & 12 SEER 018-042)
FIGURE 12 : OUTDOOR UNIT CONTROL BOX
(14 SEER)
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FIGURE 13 : DEMAND DEFROST BOARD (14 SEER)
FIGURE 14 : TIME/TEMPERATURE DEFROST BOARD (10 & 12 SEER)
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FIGURE 15 : TYPICAL RESIDENTIAL AIR HANDLER
FIGURE 16 : TYPICAL MANUFACTURED HOUSING INSTALLATION
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SEQUENCE OF OPERATION
COOLING
On call for cooling, the thermostat makes 24V circuits: R to
O, R to Y, and R to G. Circuit R to O energizes the Reversing
Valve, switching it to cooling position. Circuit R to Y energizes
the contactor, starting outdoor fan motor and compressor
(after the anti-short cycle period). Circuit R to G energizes the
indoor unit blower relay, starting the indoor blower motor.
HEATING
On call for heating, thermostat makes circuits R to Y and R to
G. Circuit R to Y energizes contactor, starting outdoor fan
motor and compressor (after the anti-short cycle period). Circuit R to G energizes the indoor blower relay, starting the
blower motor.
Should the temperature continue to fall, R to W is made
through the second stage of the thermostat. Circuit R to W
energizes the supplement electric heat. The field-installed
outdoor thermostat option can be used to turn on only the first
stage of electric heat if the temperature is above the setting
temperature. The outdoor thermostat is a requirement for
manufactured housing installations. If gas/propane furnace is
used as the supplement heat, add-on control kit 3024-7481
must be used. See the add-on control installation instruction
for the system operation.
EMERGENCY HEAT
When the switch on the thermostat is placed in emergency
heat position:
1. Emergency light is energized.
2. Compressor circuit is locked out. (No “R” to “Y”).
3. Supplemental and standby heaters (if installed) will be
controlled by first stage of heating thermostat.
4. Indoor blower will operate on demand for heat and cycle
off with the last heater element when in “AUTO” position.
10 & 12 SEER WITH TIME/TEMP. DEFROST
SAFETY LOCKOUT MODE:
The lock out control opens the circuits to the compressor contactor, stopping the compressor in response to the high pressure (#400) limit switch opening for more than one second.
the compressor will remain off until the high pressure switch
recloses. During the period the switch is open, the control will
provide a pulsed output at the "X" terminal to indicate the
lock-out condition. After the high pressure switch recloses,
the compressor can restart after a 5 minute anti-short cycle
period. If the unit experiences a second high pressure switch
opening within a six hour period, the control will go into a
lockout condition and will not allow the compressor to restart
unless reset. To reset the lockout, turn the indoor thermostat's system switch to "OFF" then, back to the selected
mode OR disconnect the power to the transformer for at least
two seconds.
TIME/TEMPERATURE DEFROST:
The defrost control is a time/temp. control which includes a
field-selectable (white tap located at board edge) time period
between defrost cycle (30, 60, and 90 minutes). Factory set
at 60 minutes. See Figure 14.
The electronic timer and the defrost cycle will start only when
the contactor is energized and the defrost thermostat is
closed. The defrost thermostat is closed when the liquid temperature falls below approximately 31° F.
The defrost mode is identical to the cooling mode except that
the outdoor fan motor stops and the first stage of heat (5KW if
electric heat) is turned on through W1 / 66 to continue warming the conditioned space.
The defrost cycle will be terminated when the defrost thermostat is opened at 55° F or 10 minutes of compressor accumulated run time, whichever comes first.
NOTE:
TEST PIN ON TIME/TEMPERATURE DEFROST:
The “test” terminals are designed for two uses:
1. Anti-Short Cycle By-Pass - To by-pass the anti-short
NOTE:
2.
The defrost thermostat delay will make the coil temperature about 75-80° F. Please note that the timer
will stop the circuit when R to Y is disconnected.
cycle feature in the control, jumper the two "test" terminals for at least 2 seconds. If there is a "Y" signal to the
control, jumpering the test terminal will allow the control
to pull in the unit contactor immediately.
Do not hold the jumper on the test terminal for more
than 5 seconds as the control will go into the defrost
mode.
Forced Defrost -
(24V to Reversing Valve and no fan operation) while the
unit is operating, jumper the test terminals for 2 seconds
if the unit was running (if the unit was not running and
step 1 above was used to start the unit, then the "test"
terminals must be held for at least 10 seconds). When
the short is removed, the heat pump will remain in
defrost until the defrost thermostat opens or 10 minutes
expires. If the thermostat is open when the short is
removed, the heat pump will exit defrost immediately.
To force the unit into the defrost mode
14 SEER WITH DEMAND DEFROST
SAFETY LOCKOUT MODE:
The lock out control opens the circuits to the compressor contactor, stopping the compressor in response to the high pressure (#400) limit switch or the high discharge temperature
switch. The control goes into a lockout condition and will not
allow the compressor to restart unless reset. To reset the
lockout, turn the indoor thermostat's system switch to “OFF”
then, back to the selected mode OR disconnect the power to
the transformer for at least 2 seconds. Please note that thermostats with anti-short cycle timers will only be able to reset
by disconnecting the power to the transformer for at least 2
seconds.
Unitary Products Group 13
035-15713-003 REV. A (0500)
DEMAND DEFROST:
The defrost control is a demand defrost control. See Figure
13. Due to the arrangement of the refrigerant circuit within the
outdoor coil of these units, frost may accumulate unevenly in
different sections of the coil. However, a normal defrost may
occur even though the coil is not completely covered with
frost. The defrost cycle will start only under the following conditions:
1. Contactor is energized.
2. A minimum of 39 minutes have elapsed since the last
defrost.
3. The liquid temperature measured by defrost coil sensor
must be less than 40° F.
4. The liquid temperature measured by the defrost coil sensor must be below the defrost initiation temperature for
4.5 minutes continuously.
The defrost mode is identical to the cooling mode except that
the outdoor fan motor stops and the first stage of heat is
turned on through “66" to continue warming the conditioned
space.
The defrost cycle will terminate when the defrost coil sensor
reaches 75° F or after 14 minutes defrost time.
NOTE:
Under certain low ambient conditions normal initiation of a normal defrost cycle may not occur. Therefore as a precautionary measure a forced “defrost”
is initiated every six hours to ensure compressor
longevity by returning oil back to the sump of the
compressor.
TEST PINS ON DEMAND DEFROST:
The test pins labeled "speed-up" and "defrost" are provided
to aid in field servicing of the heat pump. See Figure 14. The
pins are designed to be temporarily shorted together either
by a screwdriver or with a 1/4" female spade connector.
When the "speed-up" pins are shorted together. ALL timings
are speeded up by a factor of 64. This reduces the anti-recycle compressor timer from 5 minutes to about 5 seconds and
the defrost terminate time from 14 minutes to 13 seconds:
additionally, the 39 minute minimum run time would be
shorted to about 40 seconds or less if the system has operated for some period of time since last defrost.
When the "defrost" pins are shorted together, the control will
allow the unit to go into a defrost cycle if the compressor is
operating. When the short is removed, the heat pump will
remain in defrost until the coil temperature reaches 75° F or
14 minutes expires.
If the liquid (coil) temperature happens to be above 75° F, the
short must be maintained to keep the unit in a defrost cycle. It
should be used since the unit WILL REMAIN in defrost until
the short is removed regardless of coil temperature. This
could cause a lockout due to high discharge pressure!
NOTE:
Anytime the “defrost” shorting pins are jumpered, it
automatically resets all timing cycles. After a power
failure, all timing cycles would also reset except one
that is the 5 minute delay for compressor restart. It
can be reduced, however by jumpering the “speedup” pins on the control board.
FIGURE 17 : FLOW DIAGRAM - 018 THRU 048 (10 & 12 SEER)
14 Unitary Products Group
035-15713-003 REV. A (0500)
FIGURE 18 : FLOW DIAGRAM - 060 (10 SEER)
FIGURE 19 : FLOW DIAGRAM - 024 THRU 048 (14 SEER)
Unitary Products Group 15
INSTALLER
After installation is complete, place unit data sheet and installation instructions in customer packet and give to home
owner.
COMPENSATOR TANK FUNCTION
COOLING MODE:
In the cooling mode the state of the R-22 flowing through the
center tube (7/8") is hot superheated discharge gas. The R22 liquid in the tank is at a lower temperature than the superheated gas as it has been through the condensing coil and
has had heat removed. The higher temperature of the discharge gas drives the liquid out of the cavity and into circulation in the system.
HEATING MODE:
In the heating mode the state of the R-22 flowing through the
center tube (7/8") is cool superheated suction gas. The R-22
liquid in the tank is at a higher temperature than the suction
gas passing through the center tube. This cooler temperature
pulls the liquid into the tank cavity and out of circulation within
the system. (All R-22 likes a nice cool place to rest.)
The net effect is that in cooling mode, the system is using the
whole R-22 charge as marked on the rating plate. In heating
mode, the system is using 1.5 to 3 lbs. less charge depending upon the size of the tank. Giving optimized system performance for both cooling and heating.
OPTIONAL OUTDOOR THERMOSTAT
The function of the outdoor thermostat kit is to prevent unnecessary use of auxiliary electric heat. At temperature above
the setting of the outdoor thermostat, the electric heat is
locked out and all of the heat is provided by the heat pump.
The setting or the outdoor thermostat is important and is ideally selected at the home “balance point”, when the heat
pump capacity is equal to the heat loss of the home. See
instructions packed with these kits.
NOTE: All installations of this heat pump in Manu-
factured Homes built per HUD standards
SHALL have an outdoor thermostat
installed at the time of installation by the
installer. In accordance with HUD std.
3280.714 (a) (1) (ii). Outdoor thermostat,
Part number 3024-6881/D shall be used and
should be ordered at your nearest UPG
Parts Source.
Subject to change without notice. Printed in U.S.A. 035-15713-003 REV. A (0500)
Copyright © by York International Corp. 2000. All rights reserved. Supersedes:035-15713-402 REV. C (0400)
Unitary 5005 Norman
Product York OK
Group Drive 73069
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