Yokogawa DX1002N, DX1004, DX1004N, DX1012N, DX1006N User Manual
...
User’s
Manual
Models DX1002/DX1004/DX1006/DX1012/
DX1002N/DX1004N/DX1006N/DX1012N
Daqstation DX1000/DX1000N
Operation Guide
IM 04L41B01-02E
6th Edition
PRS 108-02E
User Registration
Thank you for purchasing YOKOGAWA products.
We invite you to register your products in order to receive the most up to date product
information. To register, visit the following URL.
http://www.yokogawa.com/ns/reg/
1
IM 04L41B01-02E
Contents
Safety Precautions .....................................................................................................................................................4
Handling Precautions of the DX .................................................................................................................................5
Handling Precautions of the External Storage Medium (CF Card) ............................................................................5
Checking the Contents of the Package ......................................................................................................
...............5
Style number, release number
, and rmware version number of the DX ..................................................................6
Protection of Environment ......................................................................................................
...................................7
Conventions Used in This Manual ......................................................................................................
.......................7
Opening the Electronic Manuals ................................................................................................................................7
Revision History .........................................................................................................................................................7
Introduction to Functions .............................................................................................................................................8
Measured Items
......................................................................................................
...................................................8
Data Storage Function .......................................................................................................
........................................8
Display Function ........................................................................................................................................................8
Other Functions
......................................................................................................
...................................................8
DAQSTANDARD
........................................................................................................................................................8
DX System Conguration ..........................................................................................................................................9
T
erminology ......................................................................................................
.........................................................9
Names of Parts ............................................................................................................................................................10
DX1000/DX1000N Workow
........................................................................................................................................12
Turning the Power ON/OFF (DX1002, DX1004, DX1006, and DX1012 Only) ...........................................................13
Turning the Power ON ......................................................................................................
.......................................13
Turning the Power OFF
...........................................................................................................................................13
Basic Operation ...........................................................................................................................................................14
Panel Keys .......................................................................................................
........................................................14
Display ......................................................................................................
...............................................................14
Display on the Status Display Section .....................................................................................................................15
Run Modes ..............................................................................................................................................................16
Entering V
alues and Characters ......................................................................................................
........................17
Changing the Date/Time
..........................................................................................................................................18
Operation Example in the Setting Mode: Changing the Input Range ......................................................................19
Operation Example in the Basic Setting Mode: Changing the Scan Interval ...........................................................
22
Inserting/Removing a CF Card ......................................................................................................
..........................24
Saving the Setup Data .............................................................................................................................................26
Loading the Setup Data ...........................................................................................................................................27
Setting the Input Range and
Alarm ............................................................................................................................
28
Setup Example 1: Temperature Measurement Channel ..........................................................................................28
Setup Example 2: Flow Rate Measurement Channel and Alarm .............................................................................29
Setting the Display ......................................................................................................................................................30
Setup Example 3: Assigning Channels to Groups ...................................................................................................30
Setup Example 4: Setting the Time Scale ......................................................................................................
.........31
Setting the Data Storage .............................................................................................................................................32
Setup Example 5: Continuously Record Measured Data and
Automatically Save ..................................................32
Setup Example 6: Saving Measured Data at the Specied Time ............................................................................35
Customizing the Operation .........................................................................................................................................36
Setup Example 7: Assigning the Screen Image Data Storage Function to the USER Key .....................................36
Setup Example 8: Registering Frequently Used Screens to the Favorite Key ........................................................37
2
IM 04L41B01-02E
Contents
Daqstation DX1000/DX1000N User’s Manual (Electronic Manual Provided on the Accompanying CD)
Chapter 1 Overview of Functions
Chapter 2 Common Operations
Chapter 3 Measurement Channels and
Alarms
Chapter 4 Switching Operation Screens
Chapter 5 Operations for Changing the Displayed Contents
Chapter 6 Saving and Loading Data
Chapter 7 Customizing the Action
Using the Event Action and Remote Control Functions (/R1 and /PM1 Options)
Chapter 8 Using the Security Function
Chapter 9 Computation and Report Functions (/M1 and /PM1 Options)
Chapter 10
Troubleshooting
Chapter 11 Maintenance
Chapter 12 Specications
Daqstation DX1000/DX1000N/DX2000 Communication Interface User’s Manual
(Electronic Manual Provided on the Accompanying CD)
Chapter 1
Using the Ethernet Interface
Chapter 2 Using the Serial Interface
Chapter 3 Commands
Chapter 4
Responses
Chapter 5 Status Reports
Chapter 6 Specications
Operation ......................................................................................................................................................................39
Starting the Memory Sample ...................................................................................................................................39
Stopping the Memory Sample .................................................................................................................................39
Switching the
T
rend Display, Digital Display, and Bar Graph Display ......................................................................40
Writing the Message “START” ......................................................................................................
...........................41
Connecting to an Ethernet Network ..........................................................................................................................43
Setup Example 9: Monitoring the DX on a PC Browser ..........................................................................................
43
Setup Example 10: Automatically Transferring the Measured Data File to an FTP Server .....................................46
Using DAQSTANDARD ................................................................................................................................................48
Displaying the Measured Data on DAQSTANDARD ...............................................................................................48
Installation and Wiring ................................................................................................................................................49
Installation Location ......................................................................................................
...........................................49
Installation Procedure ..............................................................................................................................................50
Input Signal Wiring ...................................................................................................................................................52
Optional
Terminal Wiring ..........................................................................................................................................55
Alarm Output T
erminal, FAIL Output Terminal, and Status Output Terminal (/A1, /A2, /A3, and /F1) ................58
Remote Control Input Terminal (/R1) ......................................................................................................
...........58
Pulse Input T
erminal (/PM1) ...............................................................................................................................58
24 VDC T
ransmitter Power Supply Output Terminal (/TPS2 and /TPS4) ...........................................................58
Serial Interface .......................................................................................................
..................................................58
Connecting to the USB Port (/USB1) .......................................................................................................................59
Connecting to the Ethernet Port ..............................................................................................................................59
Power Supply Wiring ...............................................................................................................................................60
Recommended Replacement Periods for W
orn Parts
.............................................................................................62
Setup Items and Default Values .................................................................................................................................63
Setup Items in Setting Mode and Their Default Values ...........................................................................................65
Setup Items in Basic Setting Mode and Their Default Values ..................................................................................77
3
IM 04L41B01-02E
Thank you for purchasing the Daqstation DX1000/DX1000N
(DX).This manual describes the basic functions and operating
procedures of the DX1000/DX1000N.To ensure correct use,
please read this manual thoroughly before operation.The following
manuals are provided as DX1000/DX1000N manuals.
Paper Manual
Manual Title Manual No.
DX1000/DX1000N Operation Guide IM 04L41B01-02E
This manual. It is also provided in the CD.
Control of Pollution Caused by the Product IM 04L41B01-91C
Gives a description of pollution control.
Electronic Manuals Provided on the Accompanying CD
Manual Title Manual No.
DX1000/DX1000N Operation Guide IM 04L41B01-02E
This is the electronic version of the paper manual.
DX1000/DX1000N User’s Manual IM 04L41B01-01E
Describes how to use the convenient functions of the
DX1000.The communication and network functions, custom
display functions, and some of the options are excluded.
DX1000/DX1000N/DX2000 IM 04L41B01-03E
Multi Batch (/BT2) User’s Manual
Describes how to use the multi batch function (/BT2 option
).
DX1000/DX1000N/DX2000 Custom IM 04L41B01-04E
Display User’s Manual
Describes how to use the custom display function.
DX1000/DX1000N/DX2000 Advanced
Security (/AS1) User’s Manual
IM 04L41B01-05EN
Describes how to use the advanced security function
(/AS1 option).
DX1000/DX1000N/DX2000 IM 04L41B01-17E
Communication Interface User’s Manual
Describes how to use the communication functions using the
Ethernet and serial interfaces.
DX1000/DX1000N/DX2000 IM 04L41B01-18E
EtherNet/IP Communication Interface User’s Manual
Describes how to use communication functions through the
EtherNet/IP interface.
DX1000/DX1000N/DX2000 IM 04L41B01-19E
PROFIBUS-DP (/CP1) Communication Interface User’s Manual
Describes how to use communication functions through the
PROFIBUS-DP interface (/CP1 option).
DAQST
ANDARD Manuals
All manuals other than IM 04L41B01-66EN are contained in the
DAQSTANDARD CD.
Manual Title Manual No.
DAQSTANDARD Viewer User’s Manual IM 04L41B01-63EN
DAQSTANDARD Hardware Configurator
User’s Manual
IM 04L41B01-64EN
DAQSTANDARD DX-P Hardware
Configurator User’s Manual
IM 04L41B01-65EN
Installing DAQSTANDARD IM 04L41B01-66EN
Notes
• The contents of this manual are subject to change without prior
notice as a result of continuing improvements to the instrument’s
performance and functions.
•
Every effort has been made in the preparation of this manual to
ensure the accuracy of its contents. However, should you have
any questions or find any errors, please contact your nearest
YOKOGA
WA dealer.
•
Copying or reproducing all or any part of the contents of this
manual without YOKOGAW
A’s permission is strictly prohibited.
• The TCP/IP software of this product and the document
concerning the
TCP/IP software have been developed/created
by YOKOGAWA based on the BSD Networking Software,
Release 1 that has been licensed from the Regents of the
University of California.
Revisions
1st Edition: December 2005
2nd Edition: October 2006
3rd Edition: April 2007
4th Edition: December 2007
5th Edition: November 2008
6th Edition: March 2010
Trademarks
• vigilantplant, DAQSTATION, Daqstation, and DXAdvanced are
registered trademarks of Yokogawa Electric Corporation.
• Microsoft and Windows are registered trademarks or trademarks
of Microsoft Corporation in the United States and/or other
countries.
• Adobe and
Acrobat are registered trademarks or trademarks of
Adobe Systems Incorporated.
• Kerberos is a trademark of the Massachusetts Institute of
Technology (MIT).
• Company and product names that appear in this manual are
registered trademarks or trademarks of their respective holders.
• The company and product names used in this manual are not
accompanied by the registered trademark or trademark symbols
(® and ™).
6th Edition: March 2010 (YK)
All Rights Reserved, Copyright © 2005, Yokogawa Electric Corporation
4
IM 04L41B01-02E
Safety Precautions
This instrument conforms to IEC safety class I (provided with
terminal for protective grounding), Installation Category II, and
EN61326-1 (EMC standard), Measurement Category II (CAT II)*.
*
Measurement category II (CAT II) applies to measuring circuits
connected to low voltage installation, and electrical instruments
supplied with power from fixed equipment such as electric
switchboards.
This instrument is an EN61326-1 (EMC standard) class
A
instrument (for use in commercial, industrial, or business
environments).
The general safety precautions described here must be observed
during all phases of operation. If the DX is used in a manner not
described in this manual, the DX safety features may be impaired.
Yokogawa Electric Corporation assumes no liability for the
customer’s failure to comply with these requirements.
The DX is designed for indoor use.
•
About This Manual
• Please pass this manual to the end user. W
e also ask you to
store this manual in a safe place.
• Read this manual thoroughly and have a clear understanding of
the product before operation.
• This manual explains the functions of the product. It does not
guarantee that the product will suit a particular purpose of the
user.
• Precautions Related
to the Protection, Safety, and Alteration of
the Product
The following safety symbols are used on the product and in this
manual.
“Handle with care.” To avoid injury and damage to
the instrument, the operator must refer to the
explanation in the manual.
Protective ground terminal
Functional ground terminal (do not use this terminal
as a protective ground terminal.)
Alternating current
Direct current
ON (power)
OFF (power)
• For the protection and safe use of the product and the system in
which this product is incorporated, be sure to follow the instructions
and precautions on safety that are stated in this manual whenever
you handle the product. Take special note that if you handle the
product in a manner that violates these instructions, the protection
functionality of the product may be damaged or impaired. In such
cases, YOKOGAWA does not guarantee the quality, performance,
function, and safety of product.
•
When installing protection and/or safety circuits such as lightning
protection devices and equipment for the product and control
system or designing or installing separate protection and/or
safety circuits for fool-proof design and fail-safe design of the
processes and lines that use the product and the control system,
the user should implement these using additional devices and
equipment.
•
If you are replacing parts or consumable items of the product,
make sure to use parts specified by YOKOGAWA.
• This product is not designed or manufactured to be used in
critical applications that directly affect or threaten human lives.
Such applications include nuclear power equipment, devices
using radioactivity, railway facilities, aviation equipment, air
navigation facilities, aviation facilities, and medical equipment.
If so used, it is the user
’s responsibility to include in the system
additional equipment and devices that ensure personnel safety.
•
Do not modify this product.
WARNING
• Use the Correct Power Supply
Ensure that the source voltage matches the voltage of the
power supply before turning ON the power. In the case of a
desktop type, ensure that it is within the maximum rated voltage
range of the provided power cord before connecting the power
cord.
•
Use the Correct Power Cord and Plug (Desktop Type)
To prevent electric shock or fire, be sure to use the power
cord supplied by
YOKOGAWA. The main power plug must
be plugged into an outlet with a protective earth terminal. Do
not disable this protection by using an extension cord without
protective earth grounding.
•
Connect the Protective Grounding Terminal
Make sure to connect the protective grounding to prevent
electric shock before turning ON the power.
The power cord that comes with the desktop type is a three-
prong type power cord. Connect the power cord to a properly
grounded three-prong outlet.
•
Do Not Impair the Protective Grounding
Never cut off the internal or external protective grounding wire
or disconnect the wiring of the protective grounding terminal.
Doing so invalidates the protective functions of the instrument
and poses a potential shock hazard.
•
Do Not Operate with Defective Protective Grounding
Do not operate the instrument if the protective grounding might
be defective. Also, make sure to check them before operation.
•
Do Not Operate in an Explosive Atmosphere
Do not operate the instrument in the presence of flammable
liquids or vapors. Operation in such an environment constitutes
a safety hazard.
Prolonged use in a highly dense corrosive gas (H
2
S, SOx, etc.)
will cause a malfunction.
• Do Not Remove Covers
The cover should be removed by YOKOGAW
A’s qualified
personnel only. Opening the cover is dangerous, because some
areas inside the instrument have high voltages.
•
Gro
und the Instrument before Making External Connections
Connect the protective grounding before connecting to the item
under measurement or control unit.
• Damage to the Protection
Operating the instrument in a manner not described in this
manual may damage the instrument’s protection.
CAUTION
This instrument is a Class A product. Operation of this
instrument in a residential area may cause radio interference, in
which case the user is required to take appropriate measures to
correct the interference.
•
Exemption from Responsibility
• YOKOGAW
A makes no warranties regarding the product except
those stated in the WARRANTY that is provided separately.
• YOKOGAWA
assumes no liability to any party for any loss
or damage, direct or indirect, caused by the user or any
unpredictable defect of the product.
• Handling Precautions of the Software
• YOKOGAW
A makes no warranties regarding the software
accompanying this product except those stated in the
WARRANTY that is provided separately.
•
Use the software on a single PC.
• You must purchase another copy of the software, if you are to
use the software on another PC.
•
Copying the software for any purposes other than backup is
strictly prohibited.
5
IM 04L41B01-02E
• Please store the original media containing the software in a safe
place.
• Reverse engineering, such as decompiling of the software, is
strictly prohibited.
• No portion of the software supplied by YOKOGAW
A may be
transferred, exchanged, or sublet or leased for use by any third
party without prior permission by YOKOGAWA.
Handling Precautions of the DX
• Use care when cleaning this instrument, especially its plastic
parts. Use a soft dry cloth. Do not use organic solvents, such
as benzene or thinner, or other cleansers. They may cause
discoloring and deformation.
•
Kee
p electrically charged objects away from the signal terminals.
If you do, the DX may malfunction.
• Do not apply volatile chemicals to the display, panel keys, etc.
Do not allow rubber and vinyl products to remain in contact
with the DX for long periods of time. If you do, the DX may
malfunction.
•
When not in use, make sure to turn OFF the power switch.
• If there are any symptoms of trouble such as strange odors or
smoke coming from the DX, immediately turn OFF the power
switch and the power supply source. Then, contact your nearest
YOKOGA
WA dealer.
Handling Precautions of the External Storage Medium (CF Card)
• Use caution in the handling of the external storage medium as it
is a delicate product.
• Write operation to storage media may fail under hightemperature or low-temperature environments. If you are using
the DX in a low-temperature environment (around 10 °C or
less), use the DX after the warm-up time (at least 30 minutes)
has elapsed. If you are using the DX under a high-temperature
environment (around 40 °C or more), it is recommended that the
external storage medium be inserted into the drive when saving
the data and be removed after the data storage operation is
finished.
•
Remove the
storage medium from the drive when turning the DX
ON/OFF.
• Touching the compact flash section when static electricity is built
up on the human body can lead to erroneous operation.
• For the general handling precautions of the external storage
medium, see the instruction manual that came with the external
storage medium.
CAUTION
• Do not eject the external storage medium while the access
indicator is illuminated. This can damage the data.
• Do not access the storage medium in a place with vibrations or
shock. The storage medium or drive may malfunction.
Checking the Contents of the Package
Unpack the box and check the contents before operating the
instrument. If some of the contents are not correct or missing or
if there is physical damage, contact the dealer from which you
purchased them.
DX
A name plate is located on the top panel of the DX (side panel on
models with the /H5[ ] option). Check that the model name and
suffix code given on the name plate match those on your order.
name plate
DISP/
ENTER
6
9
7
8
10
11
12
1
2
3
4
5
100-240V AC
50/60Hz 100VA MAX
N
L
MODEL
FREQUENCY
NO.
SUFFIX
SUPPLY
STYLE
H
S
NO. (Instrument Number)
When contacting the dealer from which you purchased the
instrument, please give them the instrument number.
MODEL
and SUFFIX Cod
-3
-4
-1
-2
Model code Suffix code
Optional
code
Description
Daqstation DX1000 2ch, 125ms (25ms
*12
)
Daqstation DX1000 4ch, 125ms (25ms
*12
)
Daqstation DX1000 6ch, 1s (125ms
*12
)
Daqstation DX1000 12ch, 1s (125ms
*12
)
Daqstation DX1000N 2ch, 125ms (25ms
*12
)
Daqstation DX1000N 4ch, 125ms (25ms
*12
)
Daqstation DX1000N 6ch, 1s (125ms
*12
)
Daqstation DX1000N 12ch, 1s (125ms
*12
)
Standard Memory (400 MB)
CF card (with medium)
English/German/French, deg F, and DST
(English version of DAQSTANDARD included)
DX1002
DX1004
DX1006
DX1012
DX1002N
*11
DX1004N
*11
DX1006N
*11
DX1012N
*11
Internal memory
size
External storage medium
Language
Options
/A1 Alarm output 2 points
*1
/A2 Alarm output 4 points
*1
/A3 Alarm output 6 points
*1*2
/C2 RS-232 interface
*3
/C3 RS-422/485 interface
*3
/F1 FAIL/Status output
*2
/H2 Clamped input terminal (detachable)
/H5[ ] Desktop type
*4
/M1 Mathmatical functions
/N1 Cu10, Cu25 RTD input/3 leg isolated RTD
/N2 3 leg isolated RTD
*5
/N3 Extended input type (PR40-20, JPt50, etc.)
/P1 24 VDC/AC power supply
*4
/R1 Remote control
/TPS2 24VDC transmitter power supply (2 loops)
*6
/TPS4 24VDC transmitter power supply (4 loops)
*7
/KB1 Easy text entry (with input terminal)
*8*9
/KB2 Easy text entry (without input terminal)
*8
/USB1 USB interface
/PM1
Pulse input (including remote control and mathmatical functions)
*10
/CC1 Calibration correction function
/BT2 Multi batch function
*12
/CP1 PROFIBUS-DP
*3
/AS1 Advanced security function
*1 /A1, /A2, /A3 cannot be specified together.
*2 /A3 and /F1 cannot be specified together.
*3 /C2, /C3, and /CP1 cannot be specified together.
*4 /H5[ ] can be specified for only DX1002, DX1004, DX1006, and DX1012.
D: Power cord UL, CSA st’d
F: Power cord VDE st’d
R: Power cord AS st’d
J: Power cord BS st’d
H: Power cord GB st’d
Null (/H5): Only for /P1 model (without power cord)
*5 /N2 can be specified for only DX1006, DX1006N, DX1012, and DX1012N.
*6 In case that /TPS2 is specified, /TPS4, /A2, /A3, or /F1 cannot be specified
together.
*7 In case that /TPS4 is specified, /TPS2, /A1, /A2, /A3, or /F1 cannot be
specified together.
*8 /KB1 and /KB2 cannot be specified together.
*9 In case that /KB1 is specified, remote input terminal (438227) is included.
*10 In case that /PM1 is specified, /A3, /M1, /R1, /TPS2, or /TPS4 cannot be
specified. And combination of /A2, /F1 cannot be specified together.
*11 DX1002N, DX1004N, DX1006N, and DX1012N are Pull Out Models.
*12 /BT2 can only be specified for the DX1006, DX1006N, DX1012, and DX1012N.
6
IM 04L41B01-02E
Standard Accessories
The standard accessories below are supplied with the instrument.
Check that all contents are present and undamaged.
9
ID No.
1 2 43
6
7
5
32
MB
8. One of these power cord types is supplied according
/H5F
/H5D
/H5R
/H5H/H5J
to the instrument’s suffix code
No. Name Part Number/
Model
Qty. Notes
1 Terminal screws E9655FX 5 M4 (spares)
2 Mounting brackets B9900BX 2 For panel mounting
Except for the /H5[ ]
models.
3 Door lock key B8706FX 2 –
4 DAQSTANDARD DXA120 1 CD. Contains the
software and user’s
manuals.
5 DX1000/DX1000N
Operation Guide (this
manual)
IM 04L41B01-02E
1 A4 size
DXA120 Installing
DAQSTANDARD
IM 04L41B01066EN
1
Control of Pollution
Caused by the
Product
IM 04L41B01-91C
1
6 User’s Manuals
for the DX1000/
DX1000N/DX2000
B8706ZZ 1 CD. Contains the
PDF file of the user’s
manual.
7 CF card B8706NQ 1 128 MB (The size and
model may change.)
8 Power cord A1006WD 1 Supplied only for
models with the /H5D
option. Maximum
rated voltage: 125 V
A1009WD 1 Supplied only for
models with the /H5F
option. Maximum
rated voltage: 250 V
A1024WD 1 Supplied only for
models with the /H5R
option. Maximum
rated voltage: 250 V
A1054WD 1 Supplied only for
models with the /H5J
option. Maximum
rated voltage: 250 V
A1064WD 1 Supplied only for
models with the /H5H
option. Maximum
rated voltage: 250 V
No. Name Part Number/
Model
Qty. Notes
9 Remote control
terminal
438227 1 Remote controller.
Supplied only for
models with the /KB1
option. With two AA
alkaline batteries and
labels for the remote
control terminal.
Optional Accessories (Sold Separately)
The following optional accessories are available for purchase
separately. If you make an order, make sure that all contents
are present and undamaged. For information about ordering
accessories, contact the dealer from which you purchased the DX.
No. Name Model Minimum Notes
Q’ty
1 CF card 772091 1 128 MB
772092 1 256 MB
772093 1 512 MB
772094 1 1 GB
2 CF card adapter 772090 1 –
3 Shunt resistor 415920 1 250 Ω ± 0.1%
(for screw input terminal)
415921 1 100 Ω ± 0.1%
415922 1 10 Ω ± 0.1%
4 Shunt resistor
(for clamped input
terminal)
438920 1 250 Ω ± 0.1%
438921 1 100 Ω ± 0.1%
438922 1 10 Ω ± 0.1%
5 Mounting brackets B9900BX 2 –
6 Door lock key B8706FX 1 –
7 Remote control terminal 438227 1 Remote
controller.
8 Validation document – 1 Electronic file
Style number, release number, and firmware
version number of the DX
Style number: This is the DX hardware number that is indicated
on the name plate.
Release number: This is the DX firmware number that is indicated
on the name plate. The number corresponds to
the integer part of the firmware version number.
Example:
If the firmware version number is 2.01, the release
number is 2.
Firmware version number: This number is displayed on the DX
system information screen. For the procedure,
see section 2.5, “Viewing the DX Information”
in the DX1000/DX1000N User
’s Manual (IM
04L41B01-01E).
MODEL
FREQUENCY
NO.
SUFFIX
SUPPLY
STYLE
H
2 2
S
Style number
Release number
7
IM 04L41B01-02E
Protection of Environment
Control of Pollution Caused by the Product
For details, see the Control of Pollution Caused by the Product
(IM04L41B01-91C).
Proper Disposal of This Product
This is an explanation of how to dispose of this product based
on Waste Electrical and Electronic Equipment (WEEE), Directive
2002/96/EC. This directive is only valid in the EU.
•
Marking
This product complies with the WEEE Directive (2002/96/EC)
marking requirement.
The affixed product label (see below) indicates that you must not
discard this electrical/electronic product in domestic household
waste.
• Product Category
With reference to the equipment types in the WEEE directive
Annex 1, this product is classified as a “Monitoring and Control
instrumentation” product.
Do not dispose in domestic household waste.
To return unwanted products, contact your local Yokogawa
Europe B. V
. office.
Conventions Used in This Manual
• This manual covers information regarding DX1000/DX1000Ns
that have a suffix code for language “-2” (English).
• For details on how to set the language, see section 2.6,
“Changing the Language” in the DX1000/DX1000N User’s
Manual (IM 04L41B01-01E).
Unit
K:
Denotes 1024. Example: 768 KB (file size)
k: Denotes 1000.
The following markings are used in this manual.
Improper handling or use can lead to injury to the user or damage
to the instrument. This symbol appears on the instrument to
indicate that the user must refer to the user’s manual for special
instructions. The same symbol appears in the corresponding place
in the user’s manual to identify those instructions. In the manual,
the symbol is used in conjunction with the word “WARNING” or
“CAUTION.”
WARNING
Calls attention to actions or conditions that could cause serious or
fatal injury to the user, and precautions that can be taken to prevent
such occurrences.
CAUTION
Calls attentions to actions or conditions that could cause light
injury to the user or damage to the instrument or user’s data, and
precautions that can be taken to prevent such occurrences.
Note
Calls attention to information that is important for proper operation
of the instrument.
Indicates after this mark reference to related procedure or
explanation.
Bold characters
Indicates character strings that appear on the screen and the
operation keys.
Opening the Electronic Manuals
The accompanying CD contains PDF files of the manuals. When
you load the CD into the CD-ROM drive on your PC, a startup
screen appears. Click the manual title to open the respective
manual.
If the startup screen does not appear, double-click DX_manual in
My Computer, and open the manuals in the English directory.
Revision History
The contents of this manual corresponds to the DX with release
number 4 and style number 3. For details on the functions that
have been added or changed, see “DX’s Version and Functions
Described in This Manual” in the DX1000/DX1000N User’s Manual
IM04L41B01-01E.
Edition DX Description
2
Version 1.11
Additions and improvements to
functionality.
Version 1.21
3
Release number 2
(Version 2.0x)
Additions and improvements to
functionality.
Style number 2
NEMA4 compliance.
4
Same as edition 3
Additions and improvements to
functionality.
Changed the direction of the
clamp input terminal (/H2 option).
5
Release number 3
(Version 3.0x)
Additions and improvements to
functionality.
Style number 3
Changed the boot ROM.
6
Release number 4
(version 4.0x)
Additions and improvements to
functionality. Internal memory
suffix code -3 has been added,
and -1 and -2 have been removed.
Style number 3
8
IM 04L41B01-02E
Introduction to Functions
Measured Items
You can connect DC voltage, thermocouple, RTD, and ON/OFF input and measure
various values such as temperature and flow rate. The DX samples the input signals at
the scan interval to obtain the measured values. The fastest scan interval is 25 ms on
the DX1002, DX1002N, DX1004, and DX1004N and 125 ms on the DX1006, DX1006N,
DX1012, and DX1012N.
Up to four alarm conditions can be set for each measurement channel.
Data Storage Function
There are two methods of recording measured data. One is to record the measured data
continuously, and the other is to record only when certain events occur such as alarms.
The measured data is recorded to the internal memory at a specified interval. The data in
the internal memory can be stored to a CF card automatically or manually. By connecting
to a network via the Ethernet interface, the measured data can also be automatically
transferred to an FTP server on a network.
DX
Measurement input
Ethernet
Automatic data transfer to an FTP server
CF card
FTP server
Internal memory
Display Function
Measured data can be displayed as trends, numeric values, and bar graphs for each
group. In addition, the overview display can be used to display and monitor all channels
on a single screen.
Trend display
Numeric (digital) display
Overview display Bar graph display
Other Functions
Computation Function (option) Various types of computation can be performed by
assigning equations to computation channels.
FAIL/status output function (option) Outputs an alarm when the DX fails. The function
also monitors the DX status such as the remaining
amount of internal memory and outputs alarms.
Remote control function (option) A specified action is executed when a remote input
signal is applied to the terminal on the rear panel.
Security function Enables only registered users can operate the
DX. The function can also be used to prohibit key
operation.
Communication function The Ethernet interface can be used to monitor the
DX using a Web browser and transmit e-mail when
an event occurs such as an alarm. In addition,
data of devices on the network can be loaded and
displayed using the Modbus protocol.
DAQSTANDARD
The accompanying software program, DAQSTANDARD, can be used to display the
measured data, convert the measured data format, and create DX setup data.
9
IM 04L41B01-02E
DX System Configuration
The DX can be used to configure a system as shown below.
Referenced sections are of the DX1000/DX1000N User’s Manual.
Referenced pages are of this manual.
Ethernet
Sec. 3.5–3.8
Serial
communication*
RS-232, RS-422/485, or PROFIBUS-DP
*
†
Transmitter power supply
*
Page 58
PC
PLC
PC
DX
RecorderTemperature
controller
FAIL/status output
*
Sec. 2.9
Sec. 2.11
Signal input
Sec. 3.3
Pulse input
*
Sec. 3.10
Sec. 7.1
Sec. 2.10
Page 24
Keys
Sec. 2.11
Sec. 2.12
*: Option
†: Release number 3 or later
PLC (programmable
logic controller)
EtherNet/IP
†
Communication Interface User’s Manual
EtherNet/IP Communication Interface User’s Manual
PROFIBUS-DP Communication Interface User’s Manual
USB port*
Alarm output
*
CF card
USB flash memory
Keyboard
Remote Terminal
*
Barcode reader
*
†
Remote input
*
Terminology
• Memory sample
The operation of recording measured data.
• Memory start
The operation of starting the memory sample.
• Memory stop
The operation of stopping the memory sample.
• Display data
The waveform data shown on the DX display. The data recorded at the sampling
interval for the displayed data.
• Event data
Measured data recorded at a sampling interval separate from that of the display data.
Introduction to Functions
10
IM 04L41B01-02E
Names of Parts
Front View
USB CF CARD
NO.
Do not remove the cover.
Repair by trained personnel only.
START USER FUNC ESC MENU
STOP
Key panel opened
Front cover opened
LCD
Display various operation displays
such as the trend display as well as
setup displays.
Power indicator
Illuminates in red when the
power is turned ON. Illuminates
in green when recording to the
memory.
Power switch
Not available on the DX1002N,
DX1004N, DX1006N, and
DX1012N.
USB port
A USB port conforming to Rev.
1.1.
Remote control sensor
(/KB1 and /KB2 options)
Receives infrared light from the
remote control terminal.
Label (front of the key panel cover)
Write arbitrary labels for your
convenience.
Front cover (key panel)
Open the front cover by pulling the
cover while holding down the tab at
the center of the upper section of the
cover.
When closing the front cover, press
the front cover in until the tab at the
center of the upper section of the
cover is all the way up. If the front
cover is not closed completely, the
water and dust proof capability may
be impaired.
CF card slot
Lock key
CF card access indicator
CF card eject button
Used when ejecting the CF card.
Key panel cover
Open the cover by pinching the
left tab and pulling forward.
Door lock key (included)
Insert the pin in the left hole to lock.
Insert the pin in the right hole to unlock.
DISP/
ENTER
6
9
7
8
10
11
12
1
2
3
4
5
CAUTION
11
IM 04L41B01-02E
Rear Panel
Ethernet port
A 10Base-T port.
USB port (/USB1 option)
A USB Rev. 1.1 compliant port.
Optional terminals (/A[ ], /F1, /R1,
/TPS[ ], and /PM1 options)
Used to connect optional
input/output signal wires.
Power supply terminals
Serial port
(/C3 option)
RS-422/485 port.
Serial port
(/C2 option)
RS-232 port.
Input terminals (screw
terminals or clamped
terminals; /H2 option)
Used to connect input signal
PROFIBUS-DP port
(/CP1 option)
PROFIBUS connector.
Desktop Type (/H5[ ] Option)
Power
connector
Handle
Feet and Stand
Functional ground
terminal
Names of Parts
12
IM 04L41B01-02E
DX1000/DX1000N Workflow
When using the DX for the first time, carry out the following procedure.
Installation
Wiring
Power ON
Environmental
Settings
Functional
Settings
Measurement
Data
Management
Install the DX.
Page 49 and subsequent pages
Connect input/output wires to the terminals and connectors on the
rear panel, and connect the power cord.
Page 52 and subsequent pages
Turn the power ON. (DX1002, DX1004, DX1006, and DX1012 Only)
Page 13
Set the date/time, load the CF card, and so on.
Page 18 and 24
Set measurement functions.
Page 19 and subsequent page, page 28 and subsequent pages
Start the measurement. Perform operations such as switching the
screen and writing messages. Save the measured data.
Page 39 and subsequent pages
Check and manage the measured data.
Use the accompanying software program, DAQSTANDARD, to display
the measured data and convert the measured data to Excel, Lotus, and
ASCII formats.
Page 48
DAQSTANDARD Viewer User's manual (IM 04L41B01-63EN)
On a DX with advanced security (/AS1 option; release number 4 or later), carry out the
following procedure after turning the DX on.
User
Registration
Environmental
Settings
Functional
Settings
Measurement
Data
Management
CF Card
Insertion
Register the users who will operate the DX.
Advanced Security Function (/AS1 option) User’s Manual
(IM04L41B01-05EN)
Check the measured data, and attach approval information
to the measured data file.
Advanced Security Function (/AS1 option) User’s Manual
(IM04L41B01-05EN)
You can also attach approval information to the measured data file
by using the accompanying software program, DAQSTANDARD.
DAQSTANDARD Viewer User’s Manual (IM 04L41B01-63EN)
Set the date/time.
Page 18
Insert a CF card into the DX.
Page 24
Set measurement functions.
Page 19 and subsequent pages, page 28 and subsequent pages
Start the measurement. Perform operations such as switching
the screen and writing messages. Save the measured data.
Page 39 and subsequent pages
13
IM 04L41B01-02E
Turning the Power ON/OFF
(DX1002, DX1004, DX1006, and DX1012 Only)
Turning the Power ON
CAUTION
Before turning ON the power switch, check that
• The power cord/wires are connected correctly to the DX.
• The DX is connected to the correct power supply (see page 60).
If the input wires are connected in parallel with other devices, do not turn ON/OFF
the power switch of the DX or another device during operation. This can have
adverse effects on the measured values.
1.
Open the operation cover.
2.
Turn ON the power switch.
After performing a self-test for a few seconds, the operation screen appears.
3.
Close the operation cover.
CAUTION
• If nothing is displayed when the power switch is turned ON, turn OFF the
power switch and check the points listed above one more time. After checking
the points, turn ON the power switch again. If the DX still does not work, it is
probably a malfunction. Contact your nearest YOKOGAWA dealer for repairs.
• If an error message is displayed on the screen, take measures according to the
description in chapter 10, “T
roubleshooting” in the DX1000/DX1000N User’s
Manual.
• Turn ON the power switch, let the DX warm up for at least 30
minutes, and then
start the measurements.
Turning the Power OFF
CAUTION
Before turning OFF the power switch, check that the external storage medium is
not being accessed.
1.
Open the operation cover.
2.
Turn OFF the power switch.
3.
Close the operation cover.
14
IM 04L41B01-02E
Basic Operation
Panel Keys
START USER FUNC ESC MENU
STOP
START USER FUNC ESC MENU
STOP
LCD
Key panel
Soft keys
Selects the menu that is displayed
at the bottom of the screen
START/STOP key
Memory start/stop
ESC key
Cancels an
operation
USER key
Executes the assigned
operation
Favorite key
Displays the operation screen (up to eight
screens) that are registered to the key
MENU key
Switches between the operation
mode and setting mode
FUNC key
• Displays the soft key menu in operation mode
• Hold down this key at least 3 s in the setting mode to switch from the
setting mode to the basic setting mode
DISP/ENTER key and four arrow
keys (up, down, left, and right)
Switches the operation screen.
Selects and enters setup items.
DISP/ENTER key
Up arrow key
Right arrow key
Down arrow key
Left arrow key
Display
Status display section
Shows the display name, date/time, data recording, alarm icon, etc.
Data display section
Shows the measured data and the functional setup
15
IM 04L41B01-02E
Display on the Status Display Section
The following information is displayed in the status display section.
Memory sampling status
Error in internal memory.
Contact your nearest YOKOGAWA dealer for repairs.
Memory sampling icon
Data type
DISP: Display data
EVENT: Event data
Memory sampling progress
Displays the progress using a green bar graph. The frame indicates the file
save interval (display data) or the data length (event data).
Displays the remaining memory sampling time for the left bar graph.
Memory sampling
stopped
Memory sampling
in progress
If the “batch number-lot number” exceeds 20 characters,
the “date and time” position is used to display the “batch
number-lot number.”
Batch name and the display
name are shown alternately.
Name of the user logged in
Batch name, the display
name, and date and time are
shown alternately.
Date and time
Displayed in yellow while the time is being corrected.
Display name or group name
For all channel display on the trend display, “All” is
displayed.
When using the login function
When using the batch function
Date and time
Name of the user logged in
When using the login and batch functions
Date and time and the
display name are shown
alternately.
Displayed when any alarm is activated.
Blinks when there are alarms that are
occurring but have not been acknowledged.
All alarms have been released after they
have occurred, but there are alarms that
have not been acknowledged.
The status assigned to the status output
relay (/F1 option) is occurring.
CF card icon
Keys are locked.
E-mail transmission is enabled.
White icon: Computation started
Yellow icon: Computation data dropout occurred
CF card is being accessed.
Waiting.
Light blue icon: CF card in the slot is not
recognized. Remove and reset it.
CF card error.
Carry out the procedure below to reset the CF
card icon to normal.
• Remove the CF card, and then reinsert it.
• Replace the CF card with a normal one.
• Format the CF card on the DX (the data on
the CF card will be erased).
The green level display indicates the amount
of CF card used. If Media FIFO* is not enabled
and the free space on the CF card falls below
10%, the level indicator changes to red.
* See section 1.4, in the DX1000/DX1000N User’s
Manual. Media FIFO is a function available on
release number 2 or later.
Alarm icon
status icon
Computation icon (/M1 or /PM1 option)
(Red)
(Green)
Displayed when the user is locked.
User Locked Icon (/AS1 option)
Basic Operation
16
IM 04L41B01-02E
Run Modes
Hold down FUNC
for 3 s or
Basic Setting Mode
> DISP/ENTER
(release number 3
or later)
End menu > DISP/ENTER or
ESC > DISP/ENTER
(release number 3 or later)
Power ON
Operation mode
Mode Transition Diagram
Basic setting mode
Setting mode
Operation display
MENU key
MENU key
or ESC key
Setting menu
display
Setup display
MENU key
or ESC key
DISP/ENTER
key
Basic setting
menu display
Setup display
DISP/ENTER
key
ESC key
On a DX with advanced security
(/AS1 option; release number 4 or later):
MENU key or ESC key > DISP/ENTER
or
End menu > DISP/ENTER
The DX has three modes.
Mode Description
Operation mode A mode for performing measurements.
Setting mode A mode in which input range, measurement method, and so on
are configured. Settings can be changed when memory sample is
in progress excluding some items.
Basic setting mode A mode used to set basic items such as the scan interval and
storage format of measured data. On a DX with advanced
security (/AS1 option; release number 4 or later), the login
settings can be changed during memory sampling.
* For further details on the basic setting mode and setting mode, see page 63.
Carry out the steps given in the following pages. It will help you to understand the DX
operation.
Basic Operation
17
IM 04L41B01-02E
Entering Values and Characters
The character/number input window and DISP/ENTER key are used to set the date/time,
set the display span of the input range, set the tag, set the message string, enter the
password, etc.
Number input window
Press the left and right arrow keys to move the cursor
to the appropriate input position
Press the up arrow key to increase the number
Press the down arrow key to decrease the number
Character/number input window
DISP/ENTER key and four arrow
keys (up, down, left, and right)
Cursor
Text box for entering
the character string
Select the character
(keypad)
Input status of the Ins soft key
Input status of the A/a/1 soft key
Left and right
arrow soft keys
Entering Character Strings
When a window for entering a character string appears, enter it by performing the
following key operation.
• Left and right arrow soft keys: Moves the cursor in the text box to select the input
position.
• Keypad: Use the four arrow keys (up, down, left, and right) to move the
cursor on the keypad to select the desired character
.
Ins: Switches between insert and overwrite.
Del: Deletes the character at the cursor position in the text box.
ENT: Enters the character string in the text box.
•
DISP/ENTER key: Enter the character that you selected with the keypad in the te
xt
box or execute Ins, Del, or ENT.
• Bs soft key: Backspace. Deletes the character before the cursor
.
• A/a/1 soft key: Selects uppercase alphabet (A), lowercase alphabet (a), or value
(1).
The character type that you can enter changes each time
you press the A/a/1 soft key
. The selected character type is
displayed at the bottom section of the character/number input
window.
Basic Operation
18
IM 04L41B01-02E
The contents of the screens in the operation examples below may change depending on
which options are installed and how the settings are configured.
Changing the Date/Time
In this example, we will change the date from the 1st to the 6th. After carrying out this
step, reset the time to the correct date/time.
1.
Display the operation mode screen.
2.
Press MENU once to display the setting menu.
3.
Press the down arrow key once.
The cursor moves to
Date/Time
.
4.
Press the right arrow key once.
Select Date & Time
5.
Press DISP/ENTER once to open the Time set window.
6.
Change the date from 01 to 06.
Select the input position: Press the
right arrow key
five times to move the cursor in
the text box.
Enter the value:
Pre
ss the
up or down arrow key
several times to display 6.
Enter the input: Press
DISP/ENTER
once.
Cancel the setting: Press
ESC
before pressing
DISP/ENTER
(entering the
input).
Display the Time set window
(Display after entering 6)
Basic Operation
19
IM 04L41B01-02E
7.
Press ESC twice or MENU once to return to the operation mode screen.
On a DX with advanced security (/AS1 option; release number 4 or later):
Press ESC twice or MENU once to display a confirmation screen. To return to the
operation mode screen, select Yes, and press DISP/ENTER once.
Operation complete.
Operation Example in the Setting Mode: Changing the Input Range
Set the input range of channel 2 to thermocouple type T and 0.0 to 400.0°C.
Type T
thermocouple
Channel 2
DX
1.
Display the operation mode screen.
2.
Press MENU once to display the setting menu.
3.
Press the down arrow key twice to select Meas channel.
4.
Press the right arrow key once.
Select the Range, Alarm
Basic Operation
20
IM 04L41B01-02E
5.
Press DISP/ENTER once.
Select First-CH
6.
Press the +1 soft key once to set First-CH and Last-CH to 2.
7.
Press the down arrow key once to move the cursor to Mode.
8.
Press the TC soft key once. The cursor moves to Range, and the changed item is
displayed in yellow.
Select TC
9.
Press the Next soft key.
10.
Press the T soft key once. The cursor moves to Span_L.
11.
Press the Input soft key once.
Display the Span_L setting window
12.
Enter 0.0 in the Span Lower box.
Select the input position: Press the
right arrow key
once to move the cursor in the
text box to the right.
Delete the minus sign: Press the
up arrow key
once to delete the minus sign.
Delete the 2 and 0 in the same way.
Enter the input:
Press
DISP/ENTER
once.
Span_L
is set, and the cursor
moves to
Span_U
.
Cancel the setting: Press
ESC
before pressing
DISP/ENTER
(entering the
input).
13.
Enter 400.0 in the Span Upper box.
See step 12 for the procedure.
Basic Operation
21
IM 04L41B01-02E
14.
Press DISP/ENTER once. The changed items are entered, and the cursor returns
to First-CH. The changed items change from yellow to white.
15.
Press ESC three times or MENU twice to return to the operation mode screen.
On a DX with advanced security (/AS1 option; release number 4 or later):
Press ESC three times or MENU twice to display a confirmation screen. To return
to the operation mode screen, select Yes, and press DISP/ENTER once.
Operation complete.
Basic Operation
22
IM 04L41B01-02E
Operation Example in the Basic Setting Mode: Changing the Scan Interval
In this example, we will change the scan interval. Here, the scan interval on the DX1012
is changed to 2 s. The selectable scan intervals are different on the model, but the
procedure is the same.
Type T
thermocouple
Channel 2
Measures every 2 s
DX
1.
Display the operation mode screen.
2.
Press MENU once to display the setting menu.
3.
Hold down FUNC for at least 3 s.
Alternatively, you can execute the following procedure to switch to Basic Setting mode.
Use the
up or down arrow key
to select
Basic setting mode
on the
Menu
tab, and
press
DISP/ENTER
.
A confirmation window will appear. Select
Yes
, and press
DISP/ENTER
.
Display the Basic Setting Mode menu
Basic Operation
23
IM 04L41B01-02E
4.
Press the down arrow key twice to select A/D, Memory.
5.
Press DISP/ENTER once.
6.
Press the down arrow key once to move the cursor to Scan interval.
7.
Press the 2s soft key once. The cursor moves to A/D integrate, and the changed
item is displayed in yellow.
Cancel the setting: Press
ESC
before pressing
DISP/ENTER
.
8.
Press DISP/ENTER once. The changed items are entered, and the cursor returns
to Scan mode.
Set the scan interval to 2 s
9.
Press ESC once to return to the basic setting mode menu.
10.
Press ESC once more.
Alternatively, use the
up or down arrow key
to select
End
, and press
DISP/ENTER
.
Display the confirmation window
11.
Press DISP/ENTER once. The settings are saved, and the DX returns to the
operation mode screen.
Discard the changes: Select No and press
DISP/ENTER
.
Do not end the basic setting mode: Select
Cancel
and press
DISP/ENTER
.
Operation complete.
Basic Operation
24
IM 04L41B01-02E
Inserting/Removing a CF Card
Inserting a CF Card
1.
Open the operation cover.
CF card
With the label “This side up”
facing up
This side up
CAUTION
Forcing the CF card into the slot with
the upside down may cause damage.
2.
Insert the CF card into the slot.
Displays the CF card icon
If the DX does not recognize the CF card,
try reinserting it.
3.
Close the operation cover.
Operation complete.
Removing a CF Card
<Operations in the Operation Mode>
1.
Press FUNC once.
2.
Press the Media eject soft key once.
CF card icon
Media eject
3.
Press the CF soft key once. The message “Media can be removed safely”
appears. Displays the CF card icon in blue.
4.
Open the operation cover.
Basic Operation
25
IM 04L41B01-02E
5.
Press the CF card eject button. When you eject the CF card, the CF card icon
disappears.
Eject button
Press the eject button in until it clicks.
The eject button stops at depressed position.
Pinch the left and right sides of the CF card
and remove it.
6.
Close the operation cover.
Operation complete.
<Operation in the Basic Setting Mode>
1.
Press MENU (to switch to setting mode), hold down FUNC for 3 s (to switch to
basic setting mode), select the File/Initialize tab > Media eject > CF *, and press
DISP/ENTER.
* Select CF if you have a choice between CF and
USB
.
The message “Media can be removed safely” appears.
2.
Open the operation cover.
3.
Press the CF card eject button. Remove the CF card.
4.
Close the operation cover.
Operation complete.
Note
If you remove the CF card without carrying out the media eject procedure, the message “Media
was removed compulsorily” appears. Remove the CF card by carrying out the procedure above
to prevent damaging the data that is stored.
Basic Operation
26
IM 04L41B01-02E
Saving the Setup Data
In this example, we will save the setup data to a file named “SF2” on the CF card.
1.
Display the operation mode screen.
2.
Press MENU once to display the setting menu.
3.
Press the right arrow key once to select the File tab.
4.
Press the down arrow key four times.
Select Save settings
5.
Press DISP/ENTER once.
6.
Press the Input soft key once.
7.
Enter “SF2” for the file name.
For the input procedure, see “Entering Values and Characters” on page 17.
8.
Press DISP/ENTER once. The message “Data are being saved to media”
appears, and the setup data is saved.
9.
Press ESC or MENU twice to return to the operation mode screen.
Operation complete.
Basic Operation
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