• This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and
DX2000. Check the serial number to conrm that this is the correct service manual for
the instrument to be serviced. Do not use the wrong manual.
•
Before any maintenance and servicing, read all safety precautions carefully.
• Only properly trained personnel may carry out the maintenanc
described in this service manual.
• Do not disassemble the instrument or its parts, unless otherwise clearly permitted by
this service manual.
• Do n
• In principle, Yokogawa Electric Corporation (YOKOGAW
•
• All reasonable efforts have been made to assure the accuracy of the content of
•
ot replace any part or assembly, unless otherwise clearly permitted by this service
manual.
other than those listed in the customer maintenance parts list in this service manual
(mainly modules and assemblies). Therefore if an assembly fails, the user should
replace the whole assembly and not components within the assembly (see “Note”). If
the user attempts to repair the instrument by replacing individual components within
the assembly, YOKOGAWA assumes no responsibility for any consequences such as
defects in instrument accuracy, functionality, reliability, or user safety hazards.
YOKOGAWA does not of
that contained in this service manual.
this service manual. However, there may still be errors such as clerical errors or
omissions.
accuracy or contents of this service manual, nor for the consequences of any errors.
All rights reserved. No part of this service manual may be reproduced in any form
or by any means without the express written prior permission of YOKOGAW
contents of this manual are subject to change without notice.
e and servicing
A) does not supply parts
fer more detailed maintenance and service information than
YOKOGAWA assumes no responsibility of any kind concerning the
A. The
Trademark
Revisions
Note
YOKOGAWA instruments have been designed in a way that the replacement of electronic parts
can be done on an assembly (module) basis by the user. YOKOGAWA instruments have also
been designed in a way that troubleshooting and replacement of any faulty assembly can be
done easily and quickly. Therefore, YOKOGAWA strongly recommends replacing the entire
assembly over replacing parts or components within the assembly. The reasons are as follows:
• The instruments use high-performance microprocessors, large scale CMOS gate arrays,
and surface-mount components to provide state-of-the-art performance and functions.
• Repair of components can only be performed by specially trained and qualified maintenance
personnel with special highly-accurate tools, including costly ones.
• When taking the service life and cost of the instruments into consideration, the replacement
of assemblies offers the user the possibility to use YOKOGAWA instruments more effectively
and economically with a minimum in downtime.
• Adobe, Acrobat, and PostScript are trademarks of Adobe System Incorporated.
• For purposes of this manual, the ™ and ® symbols do not accompany their respective
trademark names or registered trademark names.
• Company and product names that appear in this manual are trademarks or registered
trademarks of their respective holders.
1st Edition: Apr. 2006 2nd Edition: May 2007 3rd Edition: Mar. 2009
4th Edition: Jun. 2010
This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and
DX2000.
This service manual is to be used by properly trained personnel only. To avoid
personal injury, do not perform any servicing unless you are qualified to do
so. Refer to the safety precautions prior to performing any servicing. Even if
servicing is carried out according to this service manual, or by qualified personnel,
YOKOGAWA assumes no responsibility for any result occurring from that servicing.
Safety Standards and EMC Standards
The DX conforms to IEC safety class I (provided with terminal for protective grounding),
Installation Category II, Measurement Category II (CAT II), and EN61326-1 (EMC
standard), class A (use in a commercial, industrial, or business environment).
The DX is designed for indoor use.
Safety Precautions
The general safety precautions described here must be observed during all phases of
operation. If the DX is used in a manner not described in this manual, the protection
provided by the DX may be impaired. Yokogawa Electric Corporation assumes no liability
for the customer’s failure to comply with these requirements.
WARNING
WARNING
• Use the Correct Power Supply
Ensure that the source voltage matches the voltage of the power supply before
turning ON the power. In the case of a desktop type, ensure that it is within the
maximum rated voltage range of the provided power cord before connecting the
power cord.
•
Use the Correct Power Cord and Plug (Desktop Type)
To prevent electric shock or fire, be sure to use the power cord supplied by
YOKOGA
protective ground terminal. Do not disable this protection by using an extension
cord without protective earth grounding.
•
Connect the Protective Grounding Terminal
Make sure to connect the protective grounding to prevent electric shock before
turning ON the power.
The power cord that comes with the desktop type is a three-pr
cord. Connect the power cord to a properly grounded three-prong outlet.
• Do Not Impair the Protective Grounding
Never cut off the internal or external protective grounding wire or disconnect the
wiring of the protective grounding terminal. Doing so invalidates the protective
functions of the instrument and poses a potential shock hazard.
•
Do Not Operate with Defective Protective Grounding
Do not operate the instrument if the protective grounding might be defective.
Also, make sure to check them before operation.
WA. The main power plug must be plugged into an outlet with a
ong type power
• Do Not Operate in an Explosive Atmosphere
“Handle with care.” To avoid injury and damage to the instrument, the
operator must refer to the explanation in the manual.
Protective ground terminal
Functional ground terminal (do not use this terminal as a protective ground
terminal.)
Alternating current
ON (power)
OFF (power)
Direct current
WARNING
Calls attention to actions or conditions that could cause serious
or fatal injury to the user, and precautions that can be taken to
prevent such occurrences.
Calls attentions to actions or conditions that could cause light
injury to the user or damage to the instrument or user’s data,
and precautions that can be taken to prevent such occurrences.
CAUTION
Do not operate the instrument in the presence of flammable liquids or vapors.
Operation in such an environment constitutes a safety hazard.
Prolonged use in a highly dense corrosive gas (H
malfunction.
• Do Not Remove Covers
The cover should be removed by YOKOGAWA
Opening the cover is dangerous, because some areas inside the instrument
have high voltages.
•
Ground the Instrument before Making External Connections
Connect the protective grounding before connecting to the item under
measurement or control unit.
• Damage to the Protection
Operating the instrument in a manner not described in this ma
the instrument’s protection.
• Pull Out the Inner Instrument Correctly
Pull out the inner instrument correctly according the instruction
Out the Inner Instrument (DX1000N)” in this manual.
Safety Symbols Used on Equipment and in Manual
S, SOx, etc.) will cause a
2
’s qualified personnel only.
nual may damage
s given in “Pulling
Conventuins Used in Manual
SM 04L41B01-01E
iii
iv
SM 04L41B01-01E
Overview of This Manual
This manual is meant to be used by qualified personnel only. Make sure to read the
safety precautions at the beginning of this manual as well as the warnings and cautions
contained in the chapters relevant to any servicing you may be carrying out.
This manual contains the following chapters.
Chapter 1
Describes the principles of operation of the instrument.
Chapter 2 Troubleshooting
Lists problems that can occur and gives corrective
Chapter 3 Testing
Gives procedures for testing the characteristics of the instrument.
Chapter 4 Adjustments
Explains how to adjust the instrument.
Chapter 5 Schematic Diagram
Provides a system conguration diagram.
Chapter 6 Customer Maintenance Parts List
Contains exploded views and a list of replaceable parts.
Chapter 7 Replacing Parts
Describes how to replace parts. Also explains how to pull out the Inner
Specifications are not included in this manual. For specifications, refer to the DX1000/
DX1000N User’s Manual (IM 04L41B01-01E) and the DX2000 User’s Manual (IM
04L42B01-01E).
Principles of Operation
actions.
Instrument of the DX1000N.
Revision History
EditionDescription
2Addition and improvements to functionality: 24 VDC/AC power supply (/P1 option)
3Addition and improvements to functionality: PROFIBUS-DP (/CP1 option) and others
Change of parts : LCD for the DX2000, CF assembly
The size of the CF card supplied has been changed to 128 MB.
4Compatible with CMPL04L41B01-01E 11th Edition, CMPL04L42B01-01E 11th Edition,
and CMPL04L43B01-01E 11th Edition.
1
2
3
4
5
6
7
Contents
Important Notice to the User ..............................................................................................................i
Introduction ....................................................................................................................................... ii
Safety Standards and EMC Standards .............................................................................................ii
Safety Precautions ............................................................................................................................ ii
Safety Symbols Used on Equipment and in Manual ........................................................................ iii
Conventuins Used in Manual ........................................................................................................... iii
Overview of This Manual .................................................................................................................iv
Chapter 1 Principles of Operation
1.1 Principles of Operation ........................................................................................................ 1-1
The following explains the principles of operation of the DX.
Block Diagram
Principles of Operation
Input Terminal Section
For connecting the measurement input signal wires. The terminals can be used for DC
voltage, thermocouple, resistance temperature measurement, and contact input.
• The reference junction compensation circuit for thermocouples is built in.
• Proven transistor method for measuring the temperature of the terminals.
•
Metal core construction used in the internal printed circuit boards to equalize
• Input terminals removable.
Scanner Section
Switches the measured input signal (channel). The input signal switching section uses
highly reliable solid state relays (SSR).
A/D Conversion Section
Converts analog signals to digital signals. It is a PWM (pulse width modulation) type
converter. A/D converter calibration data is stored in an EEPROM.
For the correspondence between input channels and A/D converters, see “Measurement
Accuracy” on page 3-6.
SM 04L41B01-01E
temperature.
1-1
1.1 Principles of Operation
Saving Data
The capacity of the internal memory is either 80 MB (standard memory) or 200 MB
(expansion memory).
The CF card can be used as an external memory medium.
Display/Keys/Easy Text Entry
The DX uses an LCD display. You can control the DX with key operations. With Easy
Text Entry (optional), you can control input by the remote control terminal.
Calculation
You can calculate the difference between two measurement inputs, perform linear
scaling, square roots, calibration correction, and other computations.
Alarms
Alarm functions include upper limit alarm and lower limit alarm.
Other Functions
Serial/Ethernet Communication
The DX can communicate with other instruments via the Ethernet interface or the serial
communication interface (optional).
Remote Control/Pulse Input
Record start and other operations can be controlled using external signals (with the
optional remote control function).
Counts the number of pulses for each measruement (with the pulse input option).
Relay Output
The DX can output alarms or FAIL/Status (optional).
Transmitter Power Supply Output
The DX can output 24 VDC for use as a power supply for transmitters (optional).
USB Port
Allows connection with USB keyboard and USB flash memory devices (optional).
1-2
SM 04L41B01-01E
1
2
See No. 5 of the checklist
in section 2.2.
See No. 1 of the checklist in
section 2.2.
Has the backlight gone out due
to the LCD’s backlight saver?
Other than the display,
is the instrument functioning
normally?
Is an appropriate power
supply being input?
Is the power supply wired
correctly?
Is the power switch* ON?
Does the switch operate
normally?
Doesn’t function at all
(nothing is displayed)
Turn the switch ON correctly.
Wire it correctly.
Supply power of voltage and
frequency that conforms to
the specifications.
Restore the original brightness
through key operation.
Try replacing the backlight.
YES
NO
YES
NO
YES
NO
YES
NO
NO
YES
NO
YES
Has the instrument
been operated longer than the
recommended replacement period
for the backlight (5 years)?
Chapter 2 Troubleshooting
2.1 Failure Analysis Flow Chart
When a failure occurs, refer to the flow chart below for corrective actions.
Troubleshooting
SM 04L41B01-01E
2-1
2-2
SM 04L41B01-01E
Is the key lock set?
Have measures against
external noise been taken?
See No. 4 of the checklist.
See No. 2, 3, 7, 9, and 10 of the
checklist in section 2.2.
Release the key lock setting.
Keys do not operate correctly
If there is a problem with a display
screen or other function
NO
YES
YES
NO
• Keep measurement input,
communication, and other
wires and cables away from
noise sources.
• Be sure to ground all
instruments.
• Use shielded cables for
wiring measurement input,
communication, and other
circuits.
• Use isolation transformers
on power supply lines.
• Insert filters on power supply
lines.
• If inductive loads are used
on alarm lines, insert surge
absorbers in the lines.
Is the memory medium
(CF card) working normally?
Is it a recommended
device?
See No. 8 of the checklist
in section 2.2.
Replace the memory medium
(CF card) with a new one.
Malfunction of external medium
(CF card)
YES
NO
2.1 Failure Analysis Flow Chart
Note
If menu items required for screen menus or FUNC key menus are not displayed, check menu
customization settings.
1
2
Is the input wiring correct?
Is a constant ambient
temperature maintained?
Have appropriate measures
against noise been taken?
Are the range, span, and other
input settings appropriate?
Does the input meet the
input specifications?
Problems related to measurement
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
Ensure that the input
specifications are met.
Set them correctly.
• Enter range, span, and other
input settings that are
appropriate.
• When using the calibration
correction function, check the
settings for the calibration
correction.
• Keep input wires and cables
away from noise sources.
• Be sure to ground the recorder.
• Ground the measured object
properly.
• For thermocouple measurement,
insulate points of contact
between the measured object and
thermocouple.
• Use shielded cables for input
wiring.
• Change the integral time setting
of the A/D converter.
• Use moving average on the input.
• Attach input terminal covers.
• To avoid temperature changes in
the vicinity of input terminals,
keep fan ventilation holes clear,
and keep hot objects away.
• Ensure correct polarity when
wiring.
• Check that terminal wires are
securely connected.
• Do not ground RTDs.
• Replace broken thermocouples.
• Do not connect other instruments
with thermocouples in parallel.
If you must connect it in parallel,
consider using a double element
thermocouple, refraining from
using burnout detection, or
implementing other measures.
• Use one earth connection when
connecting the DX to another
instrument.
Are the RJC
settings and TC, RTD type
settings correct?
See No. 6 of the checklist
in section 2.2.
YES
NO
Are other instruments
connected in parallel?
NO
YES
2.1 Failure Analysis Flow Chart
Troubleshooting
SM 04L41B01-01E
2-3
2-4
SM 04L41B01-01E
2.2 Troubleshooting Checklist
The table below describes the most common types of failures and their corrective
actions.
Action
Check
Adjust
Replace
No. Phenomenon
The instrument
doesn’t start
1
even though
the power is
ON
2 FAIL state
Abnormal
functioning of
3
memory
(backup)
Key operation
4
abnormality
LCD display
5
not normal
Large
measurement
error
6
Temperature
measurement
abnormal
Fluctuation
7
in measured
values
*1
Power supply cable connection/wiring -------
MAIN POWER BOARD ASSEMBLYPower PBA6-446-1336-236
MAIN BOARD ASSEMBLYMain PBA6-4126-13146-2318
SUB BOARD ASSEMBLY
MAIN BOARD ASSEMBLYMain PBA6-4126-13146-2318
SUB BOARD ASSEMBLY
OPTION TERMINAL ASSEMBLY
Battery connection
Battery voltage
(must be +3.0 V or more)
MAIN BOARD ASSEMBLYMain PBA6-4126-13146-2318
SUB BOARD ASSEMBLY
Check the FFCs
(whether pulled out or damaged)
SW & Sensor BOARD ASSEMBLY
CONNECTION BOARD ASSEMBLYCONN. PBA6-366-127--
MAIN BOARD ASSEMBLYMain PBA6-4126-13146-2318
Check the FFCs
(whether pulled out or damaged)
MAIN BOARD ASSEMBLYMain PBA6-4126-13146-2318
SUB BOARD ASSEMBLY
CONNECTION BOARD ASSEMBLYCONN. PBA6-366-127--
Back Light Unit of LCD ASSEMBLY
LCD & INVERTER UNITLCD6-336-1246-221
Keep input wires away from noise
sources (through distance and
shielding, etc.)
Check that the input terminals are not
disconnected from the instrument
Check that the input terminal cover is
not loose
Check that the RJC (INT/EXT) setting
is correct
AD SCANNER BOARD ASSEMBLY
Does the integral time setting of the
A/D converter match the power supply
frequency?
Keep input wires away from noise
sources (through distance and
shielding, etc.)
Description
*2
for key wiring
*2
for key wiring
Part Name
Sub PBA
EXP. BOOT
Sub PBA
EXP. BOOT
Option
Terminal
Assembly
Battery
Assembly
-------
Sub PBA
EXP. BOOT
-------
Key Case
Assembly
-------
Sub PBA
EXP. BOOT
Back Light
Unit
-------
-------
-------
-------
AD-STD/
ISO
-------
-------
Refer to Chapter 6
DX1000DX1000NDX2000
Page Item Page Item Page Item
6-4136-13156-2319
6-4136-13156-2319
6-646-1646-26
14, 17
20, 23
6-4146-13166-2320
6-4136-13156-2319
6-3146-12206-224
6-4136-13156-2319
6-336-1246-223
6-4226-13266-23
40, 41
42, 43
1
2
No. Phenomenon
External media
8
functioning
abnormally
Abnormal
9
communication
USB operation
10
abnormal
2.2 Troubleshooting Checklist
Action
Check
Adjust
Replace
Description
*1
Is the memory medium (CF card)
working normally?
Check the FFC
BOARD ASSEMBLY (whether pulled
out or damaged)
MEDIA BOARD ASSEMBLY
SUB BOARD ASSEMBLY
MAIN BOARD ASSEMBLYMain PBA6-4126-13146-2318
Check communication settings------Check communication wiring/cables
(whether pulled out or damaged)
POWER TERM & COMM BOARD
ASSEMBLY
MAIN BOARD ASSEMBLYMain PBA6-4126-13146-2318
Are connected USB devices (USB
memory and USB keyboard)
operating normally?
Check the FFC
BOARD ASSEMBLY (whether pulled
out or damaged)
MEDIA BOARD ASSEMBLY
(front panel)
POWER TERM & COMM BOARD
ASSEMBLY (rear panel)
SUB BOARD ASSEMBLY
MAIN BOARD ASSEMBLYMain PBA6-4126-13146-2318
*1: The table shows only the specific parts that must be replaced. When actually carrying out
replacement, the entire assembly that contains a part may have to be replaced.
*2: Flexible Flat Cable
*2
for the MEDIA
*2
for the MEDIA
Part Name
-------
-------
CF
Assembly
Sub PBA
EXP. BOOT
-------
S/I-PWR
Terminal
-------
-------
CF
Assembly
S/I-PWR
Terminal
Sub PBA
EXP. BOOT
Refer to Chapter 6
DX1000DX1000NDX2000
Page Item Page I tem Page Item
6-426--6-23 45
6-4136-13156-2319
6-6 8, 17 6-1686-26
6-426--6-23 45
6-6 8, 17 6-1686-26
6-4136-13156-2319
Troubleshooting
27, 38
27, 38
SM 04L41B01-01E
2-5
1
2
3
Chapter 3 Testing
3.1 Acceptance Test
This section describes the procedure to perform the acceptance test.
Read the preface to the user’s manual, “Checking the Contents of the Package”
1.
and verify that you have all of the contents.
Make sure to understand the operating procedures as described in the user’s
2.
manual.
Check each function using the user’s manual.
3.
Read and implement section 3.2, “Self Diagnostic Test.”
4.
Read and implement section 3.3, “Performance Test.”
5.
Testing
SM 04L41B01-01E
3-1
3-2
SM 04L41B01-01E
3.2 Self Diagnostic Test
The DX is provided with complete self diagnostic functions to enhance reliability in
measurement and serviceability.
When you turn ON* the power, the DX will automatically execute the following types
of diagnoses alternately and display the results. After these tests are completed, the
recorder is ready for use.
* The DX1000N power supply switch is located inside the bezel. Disconnect then reconnect
the power supply, or open the bezel and operate the power supply switch (see section 7.3).
Main program (Flash ROM) test
1.
Main RAM write/read test
2.
A/D and A/D EEPROM test
3.
Memory acquisition test (write test from Flash)
4.
Ethernet module test
5.
The table below shows the results of the self diagnostic tests when a problem is
detected.
Display upon ErrorLikely Cause
Connection between MAIN BOARD
ASSEMBLY and SUB BOARD
901
ROM failure.
902
RAM failure.
910
A/D memory failure for
all input channels.
921
A/D calibration value
error.
930 Memory acquisition
failure.
940 The Ethernet module
is down.
ASSEMBLY
Replace the SUB BOARD ASSEMBLY
or MAIN BOARD ASSEMBLY
Connection between AD SCANNER
BOARD ASSEMBLY and MAIN BOARD
ASSEMBLY
Replace the AD SCANNER BOARD
ASSEMBLY or
MAIN BOARD ASSEMBLY
Connection between MAIN BOARD
ASSEMBLY and SUB BOARD
ASSEMBLY
Replace the SUB BOARD ASSEMBLY
or MAIN BOARD ASSEMBLY
Replace the internal CF card
Check communication settings–––––––
Connection between POWER TERM &
COMM BOARD ASSEMBLY and MAIN
BOARD ASSEMBLY
Check the communication cables and
LINK LED illumination
Replace the MAIN BOARD ASSEMBLY
or POWER TERM & COMM BOARD
ASSEMBLY
Refer to Chapter 6
Part Name
Sub PBA
EXP.BOOT
Main PBA6-4126-13 146-23 18
–––––––
AD-STD/
ISO
Main PBA6-4126-13 146-23 18
–––––––
Sub PBA
EXP.BOOT
Main PBA6-4126-13 146-23 18
CF
Assembly
–––––––
–––––––
Main PBA6-4126-13 146-23 18
S/I-PWR
Terminal
DX1000DX1000NDX2000
Page Item Page Item Page Item
––––––
6-413 6-1315 6-23 19
6-4226-13 266-23
6-4136-13 156-23 19
6-426––6-23 47
6-6 8,17 6-1686-26
40, 41,
42, 43
27,38
1
2
3
3.3 Performance Test
Read the warning and cautions below before beginning tests.
Power supply frequency Nominal frequency ±1%
Power supply waveformDistortion factor of 5% or less
DC power supply rippleContent ratio of 0.1% or less
VibrationA value having negligible effects on the instrument
PositionWithin ±3% of the specified position
Interference
Electrical fieldA value that does not affect the measured results
Magnetic fieldA value that does not affect the measured results
Atmospheric pollutants
Other external effects
*1 Interference refers to common mode noise, series mode noise, power supply noise, and
*2 Other external effects include luminance, draft, ultrasonic waves, and radiation.
*1
*2
other phenomena in the signal line.
AC power supply90 to 132 VAC, 180 to 250 VAC
24 V power supply21.6 to 26.4 VAC/DC (/P1 option)
A value that does not affect the measured results
Levels of corrosive gasses, vapors, salts, and dust that do not affect
the measured results.
A value that does not affect the measured results
Testing
Test Instruments
InstrumentSpecifications
DC voltage generatorAccuracy: ±0.005% of setting + 1 µV
DMMAccuracy: ±0.005% of rdg + 1 µV
Variable resistorsAccuracy: 0.01% + 2 mΩ or better
Insulation tester500 VDC
Withstand voltage tester500 to 2300 VAC, 1000 VDC
Function generatorAccuracy: ±20ppm of setting for 100 Hz
0°C standard temperature deviceAccuracy: ±0.05°C
Thermocouple (Type T)Calibrated
Instrument Operation
For operating procedures in setting mode and basic setting mode, see the following
manuals.
Perform a measurement with an insulation resistance meter and check whether the
results satisfy the reference values. Perform the measurement with the power switch
turned ON.
Reference V
Protective Grounding
● TestProcedures
Perform a resistance measurement with a DMM (digital multimeter), and check
Reference Value
alue
Terminals MeasuredReference ValueCondition
Between the power and protective ground
terminal
Between the input and protective ground
terminal
Between the Ethernet and protective
ground terminal
Between RS-422/485 SG and
RS-422/485 FG terminals
100 MΩ or moreShort the L and N terminals.
100 MΩ or moreShort all input terminals.
100 MΩ or more
Short all pins of the Ethernet
terminal.
100 MΩ or moreWith the /C3 option.
whether the results satisfy the reference values.
Measured LocationReference Value
Between the protective ground terminal
and bezel attachment screw (left side)
0.2 Ω or less
1
2
3
Withstand Voltage
3.4 Test Procedures
● TestProcedures
Perform the test with a withstanding voltage tester, and check whether the results
satisfy the reference values. Perform the measurement with the power switch turned
ON.
T
est time: 1 minute
Tested Terminals
Between the power and
protective ground terminals
Between the input and
protective ground terminals
Between input terminals1.0 kVAC1 mA
Between relay contact
output and protective
ground terminals
Between the remote control
input and protective ground
terminals
Between pulse input and
protective ground terminals
Between 24 V transmitter
power supply output and
protective ground terminals
*
The b terminals on the following models are independent on all channels. Short the odd
and even channels of the A/+, B/-, and b terminals, and measure between odd and even
When /P1 not installed (100–240
VAC). Short the L and N terminals.
With /P1 (24 VAC/DC).
Short the L (+) and N (–) terminals.
Short the odd and even channels
of the A/+, B/- terminals*, and
measure between odd and even
channels.
With the /A1, /A2, /A3, /A4, /A5
/F1, or /F2 option. Short all relay
contact output terminals.
With the /R1 option. Short all
remote control input terminals.
With the /PM1 option. Short all
pulse input terminals.
With the /TPS2, /TPS4, or /TPS8
option. Short all 24 V transmitter
power supply output terminals.
Testing
SM 04L41B01-01E
3-5
3-6
SM 04L41B01-01E
DC voltage generator
To the input
terminals
+
−
Variable resistors
The resistance of three
lead wires must be equal.
3.4 Test Procedures
Measurement Accuracy
● Overview
The measurement accuracy is tested using two different* integral times.
The measurement accuracy test is performed in one of the following ways.
● A/DConverterConfiguration
* But only one integral time is used when using the DX2000 with the /MC1 option.
• One representative channel for each A/D converter is tested, and the channel-tochannel error between the representative channel and other channels is tested (see
next page).
* Choose any channel number for each A/D from those listed in the A/D converter
configuration table.
Ex.: With the DX1004, set channels 1 and 3 as representative channels.
• The measuring accuracy of all channels is tested separately.
DC voltage generatorAccuracy: ±0.005% of setting + 1 µV
DMMAccuracy: ±0.005% of rdg + 1 µV
Variable resistorsAccuracy: 0.01% + 2 mΩ or better
● Setup
Set the input range of the channels under test, and the test range.
● TestProcedures
Warm up the instrument for thirty minutes before performing the test.
Enter the input value determined for each range. Check whether the displayed
measured values satisfy the reference values.
1
2
3
3.4 Test Procedures
Reference Value (Integral Time: 20 ms (50 Hz)/16.7 ms (60 Hz))
RangeInput Value
+20.000 mV±18 digits
20 mV
–20.000 mV±18 digits
+60.00 mV±5 digits
60 mV
–60.00 mV±5 digits
+200.00 mV±10 digits
200 mV
–200.00 mV±10 digits
+2.0000 V±18 digits
2 V
–2.0000 V ±18 digits
+6.000 V±5 digits
6 V
–6.000 V±5 digits
+20.000 V±10 digits
20 V
–20.000 V±10 digits
+50.00 V±4 digits
50 V
–50.00 V±4 digits
–200°C: 18.52 Ω±0.4°C
Pt100
600°C: 313.71 Ω±0.9°C
TC-T0°C: 0.000 mV±0.4°C(0.15% of rdg + 0.5°C)EXT RJC mode
TC-K0°C: 0.000 mV±0.5°C(0.15% of rdg + 0.7°C)EXT RJC mode
Cu10
(GE)
Pt50
–200°C: 1.326 Ω±1.4°C
0°C: 9.036 Ω±0.8°C
300°C: 20.601 Ω±1.7°C
–200°C: 8.57 Ω±0.8°C
0°C: 50.00 Ω±0.4°C
550°C: 150.40 Ω±1.8°C
Range Allowed
by Test
Accuracy Specification Note
(0.05% of rdg + 12 digits)0.000 mV±10 digits
(0.05% of rdg + 3 digits)0.00 mV±2 digits
(0.05% of rdg + 3 digits)0.00 mV±2 digits
(0.05% of rdg + 12 digits)0.0000 V±10 digits
(0.05% of rdg + 3 digits)0.000 V±2 digits
(0.05% of rdg + 3 digits)0.000 V±2 digits
(0.05% of rdg + 3 digits)0.00 V±2 digits
(0.15% of rdg + 0.3°C)0°C: 100.00 Ω±0.2°C
Performed when
(0.4% of rdg + 1.0°C)
(0.3% of rdg + 0.6°C)
the /N1 option is
specified.
Performed when
the /N3 option is
specified.
Testing
Reference Value (Integral Time: 1.67 ms (600 Hz))
RangeInput Value
+2.0000 V±57 digits
2 V
–2.0000 V ±57 digits
*
Not tested for the DX2000 with the /MC1 option.
Range Allowed
by Test
Accuracy Specification
(0.1% of rdg + 40 digits)0.0000 V±32 digits
SM 04L41B01-01E
3-7
3-8
SM 04L41B01-01E
3.4 Test Procedures
Calibrated thermocouple wires
0°C standard temperature device
(Model: ZC114 from Coper Electronics Co., Ltd.
or equivalent)
+/A
–/B
Input terminals
Stand
20 mm or more
Nothing under the terminal block
Reference Junction Compensation Accuracy
● TestProcedures
Measure 0°C on all channels, and check that the display is within the reference values
below.
Set all channels to thermocouple type T.
Reference value: ±0.5
°C
• Use a calibrated thermocouple, and wires of 0.5 diameter or less without terminal
tips. Also, be sure to take the level of thermocouple error into consideration during
testing.
•
Monitor the 0°C standard temperature device at all times, and conrm that it is
within 0°C ±0.05°C.
• When using a 0°C standard temperature device, ensure that the tip of the
thermocouple oats about 10 mm off the bottom.
• Perform the test in a stable environment. If drafts are present
and may inuence
the results, position the equipment to avoid them.
• After connecting the thermocouple, allow a warm-up time of 30 minutes or more
before begging measurement.
• Always use terminal covers.
• If the quality is found to be sufciently stable, perform a test on one representative
channel for each AD converter*.
* Choose any channel number for each A/D from those listed in the “A/D Converter
Configuration” in section 3.4, “Measurement Accuracy.”
Ex.: With the DX1004, set channels 1 and 3 as representative channels.
• Raise the DX at least 20 mm off the surface (stand) where it is positioned, and
place nothing under the terminal block.
Battery Backup
● TestProcedures
Set the date and time. Also, set an arbitrary channel to the 20 mV range.
1.
Turn OFF* the power switch.
2.
* The DX1000N power supply switch is located inside the bezel. Disconnect then
reconnect the power supply, or open the bezel and operate the power supply switch (see
section 7.3).
Turn ON the power after approximately one minute, then check that the set date,
3.
time, and range are not initialized.
1
2
3
Pulse Input Function
● Overview
This test performed when the /PM1 option is specied. Enter calculation settings, input
● TestInstruments
3.4 Test Procedures
a pulse signal, and perform the test.
InstrumentSpecifications
Function generatorAccuracy: ±20ppm of setting for 100 Hz
● Setup
Press the MENU key, then choose Math channel > Calculation expression
1.
(Expression).
Enter the following expressions. Press the ESC key to return to the setting menu.
2.
• 101CH: Q06 (span: 0-100)
• 102CH: Q07 (span: 0-100)
• 103CH: Q08 (span: 0-100)
Select Group set, then set CH set to 101-103.
3.
Press the ESC key twice to return to operation mode.
4.
● TestProcedures
Input a pulse signal of 100 Hz and 0-5 V to input pulse terminals 6, 7, and 8, then
perform the test.
Reference value: 100 ±1
Testing
SM 04L41B01-01E
3-9
1
2
3
4
Chapter 4 Adjustments
4.1 Before Making Adjustments
This chapter explains how to perform adjustments to the DX1000/DX1000N/DX2000.
Environment
See section 3.3, “Test Environment.”
Instrument Operation
For operating procedures in setting mode and basic setting mode, see the following
manuals.
Note:
Parts marked with a symbol are Customer Maintenance Parts (CMP).
The contents of this CMPL are subject to change without prior notice as a result
of continuing improvements to the instrument's performance and functions.
331111B9900FWScrew
341111B8705DPInside Assembly (128 MB, not /USB1) *1
351111B8705GLInside Case Assembly
361111B8705JAFrame Assembly
372222B8705JYLever Boss 1
381111B8705JWLever
392222B8705JZLever Boss 2
402222Y9410LEScrew (M4x10)
411111B9900RMSpring
Note:
Parts marked with a symbol are Customer Maintenance Parts (CMP).
The contents of this CMPL are subject to change without prior notice as a result
of continuing improvements to the instrument's performance and functions.
R
2007-01-22
1
2
3
4
5
6
Note: *1 /H5 : /H5 /H5D /H5F /H5H /H5J /H5M /H5R
(CMP)
Item
Part No.Qty
Description
1
2
-
-
B8706BA
3
B8705AH
1
4
B8706AE
1
5
6
7
8
9
B8706AF
1
1
1
B8706AG
B9900BP
B8706AH
1
-
1
Tag Plate (DX2004, DX2008)
Tag Plate (DX2010, DX2020, DX2030)
Tag Plate (DX2040, DX2048)
Name Plate
B8705AC
1
Name Plate
Y9414LB
3
Screw (M4x14)
Key Case Assembly
(see Page 3)
Bezel Assembly
Tag Plate (Customer Option) (not /H5 ) *1
Name Plate (not /H5 ) *1
Sheet
1
Name Plate (not /P1 /H5 ) *11
B8706AD
Name Plate ( /P1 not /H5 ) *11
B8706GW
10
Sheet4
B9968AT
11
Sheet4
B9968AK
12
Name Plate (WEEE & China-RoHS)
-
-
13
(select)
1
2
5
3
4
POWER
2Complete Set
6
7
8
9
10
13
11
12
11
Apr. 2010
CMPL 04L42B01-01E
TAG NO.
TAG NO.
TAG NO.
R
C
US
172608
N200
SUFFIX
SUPPLY
FREQUENCY
NO.
Made in China
STYLE
H
S
MODEL
R
100-240V AC
50/60Hz 100VA MAX
N
L
Do not remove the cover.
Repair by trained personnel only.
12V636821 926
NO.
2007-01-22
6.3 Customer Maintenance Parts List (DX2000)
Customer Maintenance Parts List
SM 04L41B01-01E
6-21
6-22
SM 04L41B01-01E
Item
Part No.Qty
Description
1
2
B8706BA
B8706BB
3
B9968PA
4
B8706BM
1
5
B8706BY
1
1
1
1
Key Case Assembly (for Japanese)
B8706BR
1
Key Plate
Key Case Assembly (for English)
Back Light Unit (NEC)
A1048VZ
1
Back Light Unit (KYOCERA)
Sub Bezel Assembly
Bezel Assembly
(select)
(select)
Apr. 2010
CMPL 04L42B01-01E
3Bezel and Key Case Assembly
6.3 Customer Maintenance Parts List (DX2000)
1
2
3
4
5
6
4
Apr. 2010
CMPL 04L42B01-01E
46
16
45
3
2
1
5
4
12
11
6
12
7
12
10
8129
13
16 1416 15
18
17
26
25
24
20
19
22
21
27
23
30
30
32
32
2829
36
36
37
38
39
40
42
41
43
35
33
44
34
31
12
39
32
46
35
35
32
32
32
Main Assembly (1/3)
6.3 Customer Maintenance Parts List (DX2000)
Customer Maintenance Parts List
SM 04L41B01-01E
6-23
6-24
SM 04L41B01-01E
5
Apr.2010
CMPL 04L42B01-01E
Main Assembly (2/3)
Qty
Model
DX2004
DX2008
DX2010
DX2020
DX2030
DX2040
DX2048
ItemPart No.
11111111
1111111
1111111
1111111
1111111
1111111
3333333
2222222
1111111
1111111
1111111
1111111
1111111
1111111
1111111
1111111
1111111
Case Assembly
Packing
Power Assembly (not /P1)
Power Cover (not /P1)
Power PBA (not /P1)
Power Base
Heat Sink (not /P1)
Clamp (not /P1)
Thermal Sheet
ACS Heat Sink (not /P1)
Main PBA
Sub PBA EXP. Boot (not /USB)
Sub PBA EXP. Boot ( /USB)
Battery Assembly
CPU Bracket
CD-ROM for Manuals
Manuals
B.H.Screw (M4x6)
Door Lock Key
Bracket Assembly (not /H5 /H5 )
CF Card 128 MB (The size and model may change.)
Remote Controller ( /KB1)
Battery ( /KB1)
Name Plate ( /KB1)
Name Plate ( /KB1)
Power Supply Code (UL /CSA standard) *1,*2
Power Supply Code (VDE standard) *3
Power Supply Code (BS standard) *4
Power Supply Code (AS standard) *5
Power Supply Code (GB standard) *6
1
1
5
2
2
1
1
2
1
1
1
1
1
1
1
6
7
8
9
10
11
12
13
14
15
16
(not /P1) (select)
6-30
SM 04L41B01-01E
1
2
3
4
5
6
7
Chapter 7 Replacing Parts
7.1 Introduction
This section describes replacing parts necessary for maintenance and repair.
Replaceable Parts
When it becomes necessary to replace parts, it is recommended to replace entire
assemblies rather than specific parts within assemblies.
If you plan on replacing parts yourself, please refer to the Customer Maintenance Parts
List (CMPL) in chapter 6 for a list of parts supplied by Yokogawa. Parts not on this list are
not available through Yokogawa. The CMPL uses the following column titles.
•
Number
• Part No.
• Q’ty
• Description
If Servicing is Required
If servicing is required, contact your nearest Yokogawa dealer with the following
information.
• Address
• Contact name and phone number
• Product model name, sufx code, and option codes
• Description of the problem, measured results, displayed error
other pertinent information.
messages, and any
Replacing Parts
SM 04L41B01-01E
7-1
7-2
SM 04L41B01-01E
7.2 Recommended Replacement Periods for Worn
Parts
To preserve the reliability of the DX and to use the DX in a good condition for an
extended time, it is recommended that periodic replacements be made on parts. The
replacement parts may change to accommodate preventive maintenance over extended
time. Be sure to check with your nearest YOKOGAWA dealer.
The following table shows the recommended replacement period for expendable parts.
The replacement period shown here applies when the DX is used under standard
operating conditions. For the actual replacement period, consider the actual conditions
of use. Replacement of parts will be carried out by a YOKOGAWA engineer or an
engineer certified by YOKOGAWA. Contact your nearest YOKOGAWA dealer when such
replacement is necessary.
Replacement Period at the Upper Limit of the Normal Operating Temperature (50°C)
The replacement period varies depending on the temperature in which the instrument
Replacement
period
5 yearsPackingB8705FY1
5 yearsKey Case AssemblyB8705BM1Without /KB1 or /KB2
5 yearsKey Case AssemblyB8705BY1With /KB1 or /KB2
5 years*Power supply Assembly–1
5 years*AD AssemblyDepends on the model
is operated, and the instrument’
environment, it may be operational for 10 years or more.
NamePart No.
s specifications. If the instrument is used in a 30°C
Quantity
Used
Notes
DX2000
Item
LCD5 yearsBack Light Unit
Battery10 yearsBattery AssemblyB9900BR1
Dust and
water proof
rubber strip
Aluminum
electrolytic
capacitor
* Replacement Period at the Upper Limit of the Normal Operating Temperature (50°C)
The replacement period varies depending on the temperature in which the instrument
Replacement
period
5 yearsPackingB8706FY1
5 yearsKey Case AssemblyB8706BM1English specifications
5 yearsKey Case AssemblyB8706BY1
5 years*Power supply Assembly–1
5 years*AD AssemblyDepends on the model
is operated, and the instrument’
environment, it may be operational for 10 years or more.
NamePart No.
B9968PA1
A1048VZ1
s specifications. If the instrument is used in a 30°C
Quantity
Used
Notes
Before instrument
number S5J402213
2009.
Instrument number
S5J402213 2009 and
later.
Japanese specifications
Note
• The LCD should be replaced when the brightness of the LCD is reduced by half its original
brightness. The brighter the display, the shorter the “half-life” of the LCD. Reductions in
brightness vary depending on operating conditions, and is a subjective determination. The
actual replacement period should be determined based on these considerations.
• The LCD screen may start to yellow over time. The brighter the screen, the faster such
changes may progress.
1
2
3
4
5
6
7
7.3 Pulling Out the Inner Instrument (DX1000N)
Incorrect
Bezel
Correct
Notes
This section explains how to pull out the inner instrument. Refer to these instructions as
well when reinstalling.
WARNING
• When reinstalling the inner instrument, check that no foreign objects are inside
the case, that the connector pins are not bent, and that no other abnormalities
exist. These can be causes of fire, electric shock, and damage to instruments.
•
Always turn OFF the power switch when pulling out the inner instrument.
•
Certain locations inside the instrument carry high voltages, and are dangerous.
• Pulling out PCBs while the power is ON can damage electronic components.
• Circuit patterns of the printed circuit board are exposed. Be careful when
handling so that hands or fingers are not injured by the protruding pins.
CAUTION
• Do not disassemble the inner instrument. When replacing components such
as the power supply assembly, or when any structural changes are made, you
must perform tests of the insulation resistance, withstand voltage, and protective
grounding function (see chapter 3).
•
Tighten the screw to a torque within the specified range.
• If the bezel screw is tightened to less than the specified torque, the protective
grounding function may not function normally
• Tightening the screw to a torque above the specified range can damage the
screw.
•
When releasing the bezel latches, the bezel can break if the bottom is pulled out
forcefully. Do not forcefully pull towards you until the latches are released.
• Circuit patterns of the printed circuit board are exposed. If othe
materials touch these patterns, electrical shorting will occur, causing the circuit
to be damaged or burnt.
• The internal circuitry is vulnerable to damage from static electr
appropriate measures to ensure that static electricity is not applied to the internal
circuits.
• When securing the bezel, note the following points:
• Make sure the packing is properly and completely affixed around the bezel. If
not properly af
capability may be impaired.
fixed, screws can be damaged, and the water and dust proof
.
r metalic
icity. T
ake
Replacing Parts
SM 04L41B01-01E
• Push in the bezel so that it is vertical before tightening the screws. If the bezel
is at an angle when the screws are tightened, screws can be damaged.
7-3
7-4
SM 04L41B01-01E
MODEL
FREQUENCY
NO.
SUFFIX
SUPPLY
STYLE
H
S
Hardware style number
Screw
Key Case Assembly
Screw
Release the latchPull out the bezel
7.3 Pulling Out the Inner Instrument (DX1000N)
Testing
If the DX hardware style number is 1, perform the tests below (see chapter 3) after
reinstalling the inner instrument.
The hardware style number is printed on the name plate. The name plate is on the top of
the case (outer side).
When the hardware style number is 1
• Insulation resistance test
• Withstand voltage test
• Check of the protective grounding function
When the hardware style number is 2 or later
No test is required, but check whether the bezel attachment screws are tightened to
within the specified torque range.
Procedures
Open the Key Case Assembly. If any USB devices are connected, remove them.
1.
Loosen the 2 screws (screw tightening torque: 0.6 to 0.7 N·m).
2.
Close the Key Case Assembly.
3.
Release the latches, then pull out the bezel.
4.
There are latches that connect with the case on the top of the bezel. Open the bezel slightly
at the bottom, then release the latches at the top as you lift the entire bezel upwards. Be
sure to read the cautions on the previous page.
1
2
3
4
5
6
7
5.
Stay
1
0.4
N
.
m
Fastening
Torque
3
2
4
Power switch
1
0.4
N
.
m
Fastening
Torque
Screw
USB
CF CARD
3
4
5
Handle 2
Handle 3
Handle 4
USBCF CARD
2
3
4
5
1
0.4
N
.
m
Fastening
Torque
Lock release lever
USB
CF CARD
1
0.4
N
.
m
Fastening
Torque
3
4
5
6.
7.3 Pulling Out the Inner Instrument (DX1000N)
Open the bezel upward, then fix in the upright position with the side stay.
Turn OFF the power switch. Turn ON when reinstalling the inner instrument.
Loosen the screw. (Screw tightening torque: 0.4 to 0.5 N·m).
7.
Replacing Parts
Pull out the handles in the order handle 2, handle 3, then handle 4. The handles
8.
pull out approximately 8 mm.
Pull on handle 2 while pushing the lock release lever to the left, then pull out the
9.
inner instrument.
SM 04L41B01-01E
7-5
7.3 Pulling Out the Inner Instrument (DX1000N)
7-6
SM 04L41B01-01E
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