Yetter 6150 User Manual

6150 SERIES MARKERS
OPERATOR & SET-UP MANUAL
2565-376_REV_E  03/2014
YETTER MANUFACTURING CO. FOUNDED 1930
Colchester, IL 62326-0358 Toll free: 800/447-5777 309/776-3222 (Fax) Website: www.yetterco.com E-mail: info@yetterco.com
FOREWORD
You’ve just joined an exclusive but rapidly growing club.
For our part, we want to welcome you to the group and thank you for buying a Yetter product.
We hope your new Yetter products will help you achieve both goals-increase your productivity and increase your efficiency so that you may generate more profit.
This operator’s manual has been designed into four major sections: Foreword, Safety Precautions, Installation Instructions and Parts Breakdown.
This SAFETY ALERT SYMBOL indicates important safety messages in the manual.
When you see this symbol, be alert to the possibility of PERSONAL INJURY and carefully read the message that follows.
The word NOTE is used to convey information that is out of context with the manual text. It contains special information such as specifications, techniques and reference information of a supplementary nature.
The word IMPORTANT is used in the text when immediate damage will occur to the machine due to improper technique or operation. Important will
apply to the same information as specified by note only of an immediate and urgent nature.
It is the responsibility of the user to read the operator’s manual and comply with the safe and correct operating procedure and to lubricate and maintain the product according to the maintenance schedule in the operator’s manual.
The user is responsible for inspecting his machine and for having parts repaired or replaced when continued use of the product would cause damage or excessive wear to the other parts.
It is the user’s responsibility to deliver his machine to the Yetter dealer who sold him the product for service or replacement of defective parts, which are covered by the warranty policy.
If you are unable to understand or follow the instructions provided in this publication, consult your local Yetter dealer or contact:
YETTER MANUFACTURING CO.
309/776-4111 800/447-5777
309/776-3222 (FAX) Website: www.yetterco.com E-mail: info@yetterco.com
WARRANTY
Yetter Manufacturing warrants all products manufactured and sold by it against defects in material. This warranty being expressly limited to replacement at the factory of such parts or products as shall appear to be defective after inspection. This warranty does not obligate the Company to bear cost of labor in replacement of parts. It is the policy of the Company to make improvements without incurring obligations to add them to any unit already sold. No warranty is made or authorized to be made, other than herein set forth. This warranty is in effect for one year after purchase.
Dealer ___________________________________________________
Yetter Manufacturing warrants its own products only and cannot be responsible for damages to equipment on which mounted.
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SAFETY
A brief description of signal words that may be used in this manual:
CAUTION: Used as a general reminder of good safety practices or to direct attention to unsafe practices.
WARNING: Denotes a specific potential hazard.
DANGER: Denotes the most serious specific potential hazard.
SAFETY PRECAUTIONS
You can make your farm a safer place to live and work if you observe the safety precautions given. Study these precautions carefully and insist that those working with you and for you follow them.
Finally, remember this: someone’s carelessness, neglect or oversight usually causes an accident.
WARNING
Never clean, lubricate or adjust a machine that is in motion. Always lower or block the implement before performing service
If machine must be serviced in the raised position, jack or block it up to prevent it from accidentally falling and injuring someone.
Check clearance of markers from tractor cab or operator when not equipped with cab.
Do not allow riders on the tractor or implement.
Use speeds and caution dictated by the terrain being traversed. Do not operate on any slope steep enough to cause tipping or loss of control.
Read and understand the operator’s manual and require all other persons who will operate the equipment to do the same.
Be familiar with all tractor and implement controls and be prepared to stop engine and implements quickly in an emergency.
Consult your implement and tractor operator’s manual for correct and safe operating practices.
Beware of towed implement width and allow safe clearance.
FAILURE TO HEED MAY RESULT IN PERSONAL INJURY OR DEATH.
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MARKER APPLICATION CHART
Yetter Part No. Description Marker Reach 6150-115 Bi-Fold Marker, 15-20 ft. for 15-20 ft. Drills, 4rN & 6rN Planters etc. 87”-132” 6150-124 Tri-Fold Marker, 24 ft. for 24 ft. Drills 141”-171” 6150-130 Tri-Fold Marker, 30 ft. for 30 ft. Drills, 8rW & 12rN Planters etc. 163”-193” 6150-135 Tri-Fold Marker, 35 ft. for 35 ft. Implements 193”-223”
MOUNTING KITS
PAGE PAGE
16. 6001-016 JD 1520
17. 6001-018 JD 455
18. 6001-022 Tye Series V
19. 6001-026 7x7 Cultivator
20. 6001-028 JD 750/1560/1590, Bi-Fold
21. 6001-031 JD 1850/1860/1890 w/o CCS
22. 6001-033 7x7/8x8 BAR
23. 6001-042 IH 5500
24. 6001-118 M & W, Marliss & Tye 6001-120 Great Plains (Won’t fit GP 3 sect. 30’)
Various u-bolts and brackets are available for row crop planter applications.
25,26. 6001-191 JD 515 & 520
27. 6001-195 IH 5200 & 5400
28. 6001-198 JD 750/1560/1590, 30 ft.
29. 6100-108 GP 1500 & 2000 Series
30. 6100-110 Planter
31. 6150-090 MARKER MOUNT KIT
32. 6150-091 White 6000/8000
33. 6150-101 DMI 4x6
34. 6150-162 J.D. 1690/1890
35. 6150-165 6” Extension Kit
36. Extension Kits 6001-179, 6001-199
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GENERAL INFORMATION
Yetter Drill Markers were designed to operate on grain drills and planters from 14 feet to 35 feet wide. For non-folding grain drills from 14 to 22 feet wide, bi-fold markers are used.
All Yetter Markers are hydraulically actuated. A sequence valve is provided to alternate automatically from left to right marker. After each raise cycle the valve switches hydraulic oil flow to the opposite marker.
Yetter markers were designed for hydraulic systems providing up to 2500 psi hydraulic pressure. For hydraulic systems that have variable flow control, this control may be used to adjust marker speed. It may be necessary to provide restrictors in the lines to reduce marker speed with some tractors.
MOUNTING KIT INSTALLATION
On Great Plains, M & W, Marliss, Tye, IH5200/5400 and JD 750/1560, assemble mounting brackets to front of drill frame as shown using hardware provided in the mounting kit for your particular type of drill. See
appropriate drawing and parts list.
MARKER INSTALLATION
Mount marker base to mounting brackets using 1/2 x 1-3/4” cap screws, lock washers and nuts. Two sets of holes are provided in the marker base toward the outer end of the drill. Use the hole set that allows clearance of obstruction on the frame for your particular implement.
NOTE: If drill is equipped with a grass seeder attachment, it may be necessary to install a marker extension kit.
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INSTALLATION
HYDRAULIC SET-UP
FOR MARKERS
HYDRAULIC INSTALLATION
HYDRAULIC HOOK UP
DANGER:
Inspect and replace worn or frayed hydraulic hose. Keep all connections tight, escaping hydraulic fluid under pressure can have sufficient force to penetrate the skin and cause serious injury. Fluid escaping from a small hole can almost be invisible. Use a piece of cardboard or wood rather
than hands to search for suspected leaks. Failure to heed may result in personal injury or death.
WARNING:
hydraulic lines to install the marker hoses.
1.
Connect the port on the front of the sequence valve marked “LOWER” to the tractor or the return side of the drill lift system. If the markers are to lower with a Yetter Coulter Cart, connect this LOWER port to the return side of the cart hydraulic system. This is the bottom port of the right-hand (slave) cart cylinder.
2.
IMPORTANT – Be VERY careful when first actuating markers with hydraulic pressure. Cycle hydraulics several times only slightly lifting marker off stops. Apply pressure for several seconds in raise position to purge air from hydraulic cylinders. After several cycles, the marker should be completely lowered. When lowering the first time proceed VERY slowly.
NOTE: Air left in the system will compress when pressurized, this may cause erratic and violent damaging motion of the marker arms.
3.
Measure the time required for each marker to fold and unfold. If the markers are operating too fast, they must be slowed down to provide adequate life. Bi-fold markers should take more than 4 seconds to fold and more than 4 seconds to unfold. Tri-fold markers should take more than 8 seconds to fold and more than 8 seconds to unfold.
4.
Some tractors have a provision to control remote cylinder speed with an adjustment near the remote cylinder ports. If the markers are actuated with a separate tractor valve this adjustment is available.
5.
Restricted fittings are provided in all tri-fold markers to prevent damage from folding and unfolding too fast. If markers are too slow drill out the restrictor fitting using a 1/16” drill bit.
6.
Adjustable restrictors are also provided in the sequence valve. These are adjusted with the bolts and jam nuts on each side of the sequence valve. Adjustments of the raise speed are made with the bolt on the left side of the valve with “RAISE” stamped vertically above it. Adjustments of the lowering speed are made with the bolt on the right side of the valve with “LOWER” stamped vertically beneath it.
7.
Adjustments are made with these bolts by screwing them clockwise into the valve to reduce operating speed or by screwing them counterclockwise to increase operating speed. Adjustments should be made in small increments, 1/6 of turn or less at a time, being sure to retighten the jam nut.
WARNING:
hydraulic valve should be installed to operate the markers. If the markers are plumbed with an existing switch operated valve they may extend or retract unexpectedly when you press the switch, resulting in
damage to equipment or property or possible injury to yourself or others in the vicinity.
Lower the cart to the ground, and remove any pressure in the lines before opening the
On drills and planters with switch operated hydraulic valves, a new switch operated
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SERVICE
MARKER SEQUENCE VALVE
SERVICE REPAIR KIT – 2515-349
DISASSEMBLY and ASSEMBLY
If markers do not sequence, clean dirt from valve spool bore (6). If markers tend to creep downward, check for dirt, nicks/scratches in ball check valve areas (16). Note: Be sure the hoses are connected to the correct ports before disassembling the valve for cleaning or repair. (See schematics.)
Disassembly:
1. Remove hex head plugs (1), springs (2), and
steel balls (16 & 17).
2. Remove plug (3), spring (2), steel ball (17).
3. Remove plugs (7) from each end of body.
Important! Be sure plugs, springs and balls (Step 1 and 2) are removed before attempting to remove spool.
4. Carefully remove spool (6) from valve body.
5. Remove flow restrictor assembly (15) from
valve body.
Marker Operation
Markers fail to sequence
Raised marker slowly lowers
Valve spool stuck in sequence valve
Check ball not seated in
Inspection:
1. Clean spool and restrictors in solvent. Note: Restrictor disassembly is not required for cleaning.
2. Clean valve body after checking exterior for signs of o-ring leakage.
3. If spool is nicked or scratched, remove with crocus cloth. Spool must slide freely in bore.
1. If ball seats are nicked or scratched, install larger ball against seat, tap ball with brass rod to “seat” ball.
Note: Remove spool for this procedure.
2. Inspect o-rings. Replace if necessary.
Assembly:
1. Apply clean hydraulic fluid to threads, o­rings, spool, valve bore. Reassemble in reverse order of disassembly.
2. Open restrictors one turn minimum.
3. Install valve on planter and readjust marker operating speed with restrictors.
Disassemble valve and clean spool
Disassemble valve and re­seat ball
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MARKER DISC ASSEMBLY
1. Assemble the marker disc assembly to the hub and bearing assembly, using a 5/16 x 1-1/4” carriage bolts and locknuts then tighten.
2. Assemble hub and bearing assembly to the marker disc bracket using D-Bolt, 5/8” nut and lock washer then tighten. Torque 150 ft./lbs.
3. Loosen the two 1/2” bolts on the outer end of the marker slide tube and adjust the marker disc brackets to desired angle and retighten.
4. Fill hub and bearing assembly with general-purpose grease.
OPTIONAL
6100-334 – MARKER WEIGHT
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MAINTENANCE
MARKER
There are three grease zerks on the bi-fold marker and eight grease zerks on the tri-fold marker. (See drawing). Grease every 50 hours. Grease the hub on each marker disc assembly every 50 hours.
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MAINTENANCE
BEARING ASSEMBLY AND LUBRICATION
Practice Safety
Understand and practice safe service procedures before doing work. Follow ALL the operating, maintenance and safety information in the equipment operator manual. Clear the area of bystanders, especially small children, when performing any maintenance or adjustments. Keep work area clean and dry. Use adequate lighting for the job. Use only tools, jacks and hoists of sufficient capacity for the job.
Never lubricate, service, or adjust machine while it is moving. Keep hands, feet, and clothing from power-driven moving and rotating parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground and stop the engine. Remove the key. Wait for all moving parts to stop before servicing, adjusting, repairing or unplugging.
Securely support any machine elements with blocks or safety stands that must be raised for service work.
Keep all parts in good condition and properly installed. Fix damaged equipment immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris.
Make sure all guards are in place and properly secured when maintenance work is completed.
Assembly
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MAINTENANCE
NOTE: Be certain to align the grease fitting with the slot in the wheel and the hubcap so
that the grease can flow freely.
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MAINTENANCE
Hubcap cavity.
Grease must fill this
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MAINTENANCE
DESCRIPTION
OUNCES OF GREASE
Lubrication
CAUTION: To help prevent serious injury or death to you or others caused by unexpected movement, service machine on a level surface. Lower machine to ground or sufficiently lock or block raised machine before servicing. If machine is connected to tractor, engage parking brake and place transmission in "PARK", shut off engine and remove key. If machine is detached from tractor, block wheels and use shop stands to prevent movement.
CAUTION: Do not clean, lubricate, or adjust machine while in motion.
Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval. Use a multi-purpose lithium, water resistant, moderate speed, and NLGI grade #2 grease. Other greases may be used if they meet the following NLGI Performance Classification: GC-LB IMPORTANT: Some types of grease thickener are not compatible with others. Consult your grease supplier before mixing different types of grease.
Alternative Lubricants
Conditions in certain geographical areas may require special lubricants and lubrication practices which do not appear in the operator's manual. If there are any questions, consult Yetter Manufacturing Co. to obtain latest information and recommendation.
PART #
2967-404 13” TAPER TOOTH R.M. WHEEL 1.12 OZ 2967-602 13” SHARK TOOTH R.M. WHEEL 1.12 OZ 2967-186 FLOATER WHEEL KIT W/R.M. WHEEL 2.08 OZ 2967-596 HEAVY DUTY OR BEVEL R.M. WHEEL W/
FLOATER WHEEL KIT
2.40 OZ
Storing Lubricants
Your machine can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. Store them in an area protected from dust, moisture and other contaminants.
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MAINTENANCE
Lubrication Symbols
Lubricate with grease at hourly interval indicated on symbol.
Lubrication Intervals
IMPORTANT: The recommended service intervals are based on normal conditions; severe or unusual conditions may require more frequent lubrication.
Perform each lubrication and service procedure at the beginning and end of each season. Clean grease fittings before using grease gun, to avoid injecting dirt and grit into the bearing. Replace any lost or broken fittings immediately. If a fitting fails to take grease, remove and clean thoroughly, replace fitting if necessary. Also check for failure of adjoining parts.
BEARING REPLACEMENT INSTALLATION
1. When assembling the spoke wheels, bearing assembly and hubcap, be sure to align the grease transfer hole in the spoke wheel with the groove in the hubcap and hole in the hub to allow grease passage.
2. Install/assemble the wheels, hubs and caps.
3. Grease the wheel/hub/bearing assembly.
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MAINTENANCE
Storing the Equipment Store the machine in an area away from human activity Store machine in RAISED position.
Install service locks on all wheel cylinders. At the end of the season, the machine should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components to prevent down time at the start of the next season. Store machine under cover with all parts in operating condition.
Clean machine thoroughly to remove all dirt, debris and crop residue, which would hold moisture and cause rusting.
Inspect machine for worn or broken parts. See your Yetter Farm Equipment dealer during the off-season so that parts or service can be acquired when machine is not needed in the field.
Lubricate bearings as outlined in the Lubrication section
Paint all parts which are chipped or worn and require repainting.
Store machine in a clean, dry place with the planting unit out of the sun.
If the machine cannot be stored inside, cover with a waterproof tarpaulin and tie securely
in place.
Do not allow children to play on or around the machine
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PARTS IDENTIFICATION
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