Yetter 3000 User Manual

3000 SERIES
VIPER II FERTILIZER COULTER
OPERATOR’S MANUAL
PART IDENTIFICATION
2565-690_REV_H 10/2013
Colchester, IL 62326-0358 Toll free: 800/447-5777 309/776-3222 (Fax) Website: www.yetterco.com E-mail: info@yetterco.com
FOREWORD
You’ve just joined an exclusive but rapidly growing club.
For our part, we want to welcome you to the group and thank you for buying a Yetter product.
We hope your new Yetter products will help you achieve both goals-increase your productivity and increase your efficiency so that you may generate more profit.
This operator’s manual has been designed into four major sections: Foreword, Safety Precautions, Installation Instructions and Parts Breakdown.
This SAFETY ALERT SYMBOL
indicates important safety messages in
the manual. When you see this
symbol, be alert to the possibility of
PERSONAL INJURY and carefully
read the message that follows.
The word NOTE is used to convey information that is out of context with the manual text. It contains special information such as specifications, techniques and reference information of a supplementary nature.
The word IMPORTANT is used in the text when immediate damage will occur to the machine due
to improper technique or operation. Important will apply to the same information as specified by note only of an immediate and urgent nature.
It is the responsibility of the user to read the operator’s manual and comply with the safe and correct operating procedure and to lubricate and maintain the product according to the maintenance schedule in the operator’s manual.
The user is responsible for inspecting his machine and for having parts repaired or replaced when continued use of the product would cause damage or excessive wear to the other parts.
It is the user’s responsibility to deliver his machine to the Yetter dealer who sold him the product for service or replacement of defective parts, which are covered by the warranty policy.
If you are unable to understand or follow the instructions provided in this publication, consult your local Yetter dealer or contact:
YETTER MANUFACTURING CO.
309/776-4111 800/447-5777
309/776-3222 (FAX)
Website: www.yetterco.com
E-mail: info@yetterco.com
WARRANTY
Yetter Manufacturing warrants all products manufactured and sold by it against defects in material. This warranty being expressly limited to replacement at the factory of such parts or products as shall appear to be defective after inspection. This warranty does not obligate the Company to bear cost of labor in replacement of parts. It is the policy of the Company to make improvements without incurring obligations to add them to any unit already sold. No warranty is made or authorized to be made, other than herein set forth. This warranty is in effect for one year after purchase.
Dealer ___________________________________________________
Yetter Manufacturing warrants its own products only and cannot be responsible for damages to equipment on which mounted.
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SAFETY PRECAUTIONS
You can make your farm a safer place to live and work if you observe the safety precautions given. Study these precautions carefully and insist those working with you and for you follow the precautions.
Finally, remember this an accident is usually caused by someone’s carelessness, neglect or oversight.
A brief description of signal words that may be used in this manual: CAUTION: Used as a general reminder of good safety practices or to direct attention to unsafe practices. WARNING: Denotes a specific potential hazard. DANGER: Denotes the most serious specific potential hazard.
CAUTION
Consult your implement and tractor operator’s manual for correct and safe operating practices. Be aware of towed implement width and allow safe clearance.
CAUTION: SAFETY SIGNS
Safety decals are placed on the implement to alert the operator and others to the risk of personal injury or unsafe operation during normal operations and servicing.
1. The safety decals must be kept clean and in good condition to ensure that they are legible.
2. Safety decals must be replaced if they are missing or illegible.
3. When components are replaced during repair or servicing, check that the new components include the necessary safety signs.
4. Replacement safety decals may be obtained from your local dealer.
WARNING
Read these instructions carefully to acquaint yourself with the Equipment. Working with unfamiliar equipment can lead to accidents.
Never park the equipment on a steep incline or leave the equipment running unattended.
Never clean, lubricate or adjust a machine that is in motion.
Always check that straps are secure.
Make sure latches are in pinned position when moving equipment.
Do not allow children to operate this equipment.
Do not allow riders on the equipment, trailer and/or pick-up.
Use speed and caution dictated by the terrain being traversed. Do not operate on any slope steep enough to cause tipping or loss of control.
Read and understand the operator’s manual and require all other persons who will operate the equipment to do the same.
If operating on public roadways, where legal, be certain all lighting is operating properly and observe all traffic laws.
Beware of increased stopping distances and control effort when operating with implements attached.
Be familiar with all controls and be prepared to stop equipment quickly in an emergency.
FAILURE TO HEED MAY RESULT IN PERSONAL INJURY OR DEATH.
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TABLE OF CONTENTS
WARRANTY………………………………………………………PG. 2 SAFETY INFORMATION………………………………………..PG. 3 GENERAL INFORAMATION……………………………………PG. 5 TORQUE SPECIFICATIONS……………………………………PG. 6
INSTALLATION/ASSEMBLY INSTRUCTIONS…………….PG. 7-9
OPERATION INSTRUCTIONS COULTER GUIDELINES – FRAME HEIGHT – LEVELNESS…….PG. 10-11
FIELD ADJUSTMENTS – DEPTH………………………………..PG. 12
MAINTENANCE – LUBRICATION…………………………….PG. 13
PARTS IDENTIFICATION
3000-035-L/R – 16” BLADE……………………………………………….PG. 14 3000-053-L/R – 18” BLADE……………………………………………….PG. 15 3000-040-L/R – 16” BLADE……………………………………………….PG. 16 3000-041-L/R – 18” BLADE……………………………………………….PG. 16 3000-042-L/R – GAUGE WHEEL…………………………………………PG. 17 3000-043-L/R – DRY SIDE KNIFE………………………………………..PG. 18 3000-044-L/R – LIQUID SIDE KNIFE…………………………………….PG. 18 3000-045-L/R – SPRING LOADED SCRAPER………….……………...PG. 19 3000-048-L/R – 16” SPRING LOADED KNIFE –LIQUID……………...PG. 20 3000-049-L/R – 16” SPRING LOADED KNIFE - DRY…………………PG. 20 3000-050-L/R – 18” SPRING LOADED KNIFE - LIQUID……………...PG. 20 3000-051-L/R – 18” SPRING LOADED KNIFE - DRY…………………PG. 20 3000-075-R – 16” SPRING LOADED DRY S KNIFE ASS’Y RH……..PG. 21 CLAMP KITS – MEASURED WIDTH X HEIGHT……………………PG. 22-30
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GENERAL INFORMATION
NOTE: Right hand and left hand designations are based on sitting in the tractor and facing
forward.
NOTE: When you are behind the coulter looking forward, the right hand coulter is assembled with the blade to the right hand of the arm assembly. The left hand coulter is assembled with the blade to the left hand of the arm assembly.
Coulter travel 5.75” max.
Coulter down pressure range with min. pre-load, @2” of travel = 285#
Gauge Wheel depth adjustments:
16” Blade = ½”, 2-1/2”, & 3-1/2” 18” Blade = 1-1/2”, 3-1/2”, & 4-1/2”
Gauge wheel 2.4 x 16”, 40 mm bearing
Shank – 1-1/2” sq. x 21-1/2”, 5160 spring steel
Arm pivots on heavy duty bearings, providing greater stability & longer operating life.
OPTIONAL
Self-adjusting spring loaded side knife is made of heat-treated C1060 steel.
3000-035-L 16" VIPERII CLTR ASSY, LH 3000-135 2-1/2" SQ. CLAMP KIT 3000-035-R 16" VIPERII CLTR ASSY, RH 3000-136 3" SQ. CLAMP KIT 3000-040-L 16" VIPERII COULTER ASSY, LH 3000-137 7" SQ. CLAMP KIT 3000-040-R 16" VIPERII COULTER ASSY, RH 3000-138 4" SQ. CLAMP KIT 3000-041-L 18" VIPERII COULTER ASSY, LH 3000-139 3" X 6" BAR CLAMP KIT 3000-041-R 18" VIPERII COULTER ASSY, RH 3000-140 2" X 6" BAR CLAMP KIT 3000-053-L 18” VIPER II COULTER ASSEMBLY LH 3000-141 3" X 7" BAR CLAMP KIT 3000-053-R 18” VIPER II COULTER ASSEMBLY RH 3000-142 5" X 7" BAR CLAMP KIT
3000-042-L VIPERII GAUGE WHEEL ASSY, LH 3000-042-R VIPERII GAUGE WHEEL ASSY, RH 3000-264 6" OFFSET SHANK W.A., R.H.
3000-043-L LH 5-1/2 DRY SIDE KNIFE ASSY 3000-315 21-1/2” SQ. SHANK 3000-043-R RH 5-1/2 DRY SIDE KNIFE ASSY 3000-044-L LH 5-1/2 LIQ SIDE KNIFE ASSY 3000-044-R RH 5-1/2 LIQ SIDE KNIFE ASSY 3000-045-L SPRING LOADED SCRAPER, LH 3000-045-R SPRING LOADED SCRAPER, RH 3000-046 DRY FERTILIZER KIT 3000-047 LIQUID FERTILIZER KIT 3000-048-L 16 SPG LD LIQ S KNIFE ASSY, LH 3000-048-R 16 SPG LD LIQ S KNIFE ASSY, RH 3000-049-L 16 SPG LD DRY S KNIFE ASSY, LH 3000-049-R 16 SPG LD DRY S KNIFE ASSY, RH 3000-050-L 18 SPG LD LIQ S KNIFE ASSY, LH 3000-050-R 18 SPG LD LIQ S KNIFE ASSY, RH 3000-051-L 18 SPG LD DRY S KNIFE ASSY, LH 3000-051-R 18 SPG LD DRY S KNIFE ASSY, RH
COULTER ASSEMBLIES
GUAGE WHEEL KITS
KNIFE OPTIONS
@4” of travel = 460# @5.75” of travel = 580#
3000-143 3" X 3" DIAMOND BAR CLAMP KIT
3000-265 6" OFFSET SHANK W.A., L.H.
CLAMP KITS WIDTH x HEIGHT
SHANK
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BOLT TORQUE
Mounting bolts and hardware
Before operating the Viper opener for the first time, check to be sure that all hardware is tight. Check all hardware again after approximately 50 hours of operation and at the beginning of each planting season.
All hardware used on the Viper opener is Grade 5 unless otherwise noted. Grade 5 cap screws are marked with three radial lines on the head. If hardware must be replaced, be sure to replace it with hardware of equal size, strength and thread type. Refer to the torque values chart when tightening hardware.
Important: Over tightening hardware can cause as much damage as when under
tightening. Tightening hardware beyond the recommended range can reduce its shock load capacity.
The chart below is a guide for proper torque. Use it unless a specified torque is called out elsewhere in the manual. Torque is the force you apply to the wrench handle or the cheater bar, times the length of the handle or bar. Use a torque wrench whenever possible.
The following table shows torque in ft. lbs. for coarse thread hardware.
Lubricate all bearings and moving parts as assembled and make certain that they work freely.
WARNING: Never work around the toolbar/implement while in a raised position without using safety
lockups.
CAUTION: The Viper opener and its attachments are very heavy. Pay extra attention to lifting techniques
while handling and or maneuvering the opener during assembly. Failure to do so may lead to personal injury.
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INSTALLATION INSTRUCTIONS
STEP 1. Attach the shank to the coulter assembly using two ½” x 3” bolts and lock
washer.
STEP 2. Assemble the 5/8” jam nuts to the 5/8” set screws, and then insert the setscrew into the 3000-300 clamp castings. Next, insert the ½” bolts into the 3000-300 clamp castings and assemble to a clamp plate.
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INSTALLATION INSTRUCTIONS
STEP 3. Install the clamp assembly onto the shank; slightly tighten a 5/8” set screw to
temporarily hold the clamp to the shank. Insert the 3/8” x 2” bolt through the top hole of the shank; secure it with the 3/8” lock nut.
STEP 4. Attach the coulter/shank/clamp assembly to the fertilizer toolbar using the 3000­301 wedge, clamp plate and ½” lock nuts.
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INSTALLATION INSTRUCTIONS
STEP 5. Move the coulter assembly to the desired distance away from the seed furrow
2”-4”. Then fully tighten the ½” clamp bolts. Torque the bolts to 90 ft. lbs. NOTE: During the season, check the tightness of the clamp bolts daily.
IMPORTANT: Never locate the opener to place fertilizer closer than 2” to the row.
STEP 6. Setting the height of the coulter assembly, loosen the 5/8” setscrew and raise or
lower the coulter/shank assembly to the desired height. Tighten the setscrews to hold the coulter/shank assembly in place. NOTE: Field adjustment of the shank position will be required to accurately place the fertilizer at the desired depth. Factors affecting fertilizer depth: toolbar height, shank adjustment, gauge wheel adjustment, spring pressure adjustment, and soil tilth. When the coulter shank is adjusted to the desired height, triple tighten (tighten, loosen, tighten, loosen, tighten) the 5/8” setscrews so that the cup point is properly seated into the coulter shank. NOTE: Regularly check the tightness of the setscrews.
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OPERATION
VIPER FERTILIZER OPENER
The Viper II single disc fertilizer is designed for use in conventional, minimum and no-till field conditions. Placement of fertilizer with the single disc fertilizer opener is recommended at 2”-4” from the row. The opener is designed to hold the blade at a set angle so the knife and fertilizer tube operate in the shadow of the blade. NEVER locate the opener to place fertilizer closer than 2”. Maximum operating depth (16” blade - 3­1/2”)(18” blade – 4-1/2”). Check the fertilizer hose clearance after adjusting opener depth. Torque the setscrews and jam nuts to 100 ft. lbs.
WARNING: Operating the Viper opener in soils containing many large rocks is not
recommended. The opener’s upper movement limit stop is incapable of supporting the planter
frame weight as the opener rides up over large rocks.
ADJUST KNIFE TO BLADE CONTACT on each opener so the blade will turn by hand with slight resistance, but will not coast or freewheel. In loose soil the knife adjustment is critical. If adjustment is not maintained, soil or residue may wedge between knife and blade, resulting in the blade not turning. Because of blade run out, rotate the blade one full revolution after adjustment. Re-adjust knife as needed. Never strike the knife with a heavy object or damage may occur.
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OPERATION
STEP 1. Check/Set the planter frame height to the manufacturer’s recommendations.
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