Yazoo/Kees ZMKW4817 User Manual
Parts manual
MANUAL NO. 1 12685 REV. 01 (12/16/05)
Models:
ZMKW48171 / 968999297
ZMKW48192 / 968999328
ZMKW52212 / 968999329
ZMKH52232 / 968999330
ZMKH61251 / 968999498
MODEL NUMBER _______________________________
SERIAL NUMBER _______________________________
DA TE PURCHASED _____________________________
DEALER ADDRESS _____________________________
NOTES:
©2005 Yazoo/Kees Power Equipment. All rights reserved.
Beatrice, NE. Printed in U.S.A.
2
CONTENTS
SECTION
P AGE
HYDRAULIC ASSEMBL Y (TL).......................................................................................................... 4
HYDRAULIC ASSEMBL Y (TE) ......................................................................................................... 5
DECK LIFT ASSEMBL Y................................................................................................................... 6
FRAME ASSEMBL Y ........................................................................................................................ 7
SEA T ASSEMBL Y
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329, ZMKH52232 / 968999330,
ZMKH61251 / 968999498............................................................................................................ 8
SEA T ASSEMBL Y
MODEL: ZMKW48171 / 968999297 ............................................................................................ 9
KAWASAKI 125 ENGINE ASSEMBL Y, MODEL: ZMKW48171 / 968999297 .................................... 10
KAWASAKI ENGINE ASSEMBL Y, MODELS: ZMKW48192 / 968999328,
ZMKW52212 / 968999329.......................................................................................................... 11
KOHLER ENGINE ASSEMBL Y, MODEL: ZMKH52232/ 968999330.................................................. 12
KOHLER ENGINE ASSEMBL Y, MODEL - ZMKH61251 / 968999498................................................ 13
MOTION CONTROL ASSEMBL Y...................................................................................................... 14
P ARK BRAKE ASSEMBLY (TL)....................................................................................................... 15
P ARK BRAKE ASSEMBLY (TE) ...................................................................................................... 16
CASTER ARM
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329, ZMKH52232 / 968999330 ....... 17
CASTER ARM
MODEL: ZMKW48171 / 968999297 ............................................................................................. 18
CASTER ARM
MODEL - ZMKH61251 / 968999498 ............................................................................................. 19
48” DECK ASSEMBL Y..................................................................................................................... 20
52” DECK ASSEMBL Y..................................................................................................................... 21
61” DECK ASSEMBL Y..................................................................................................................... 22
WIRING ASSEMBLIES .................................................................................................................... 23
DECAL ASSEMBL Y......................................................................................................................... 24
LIFT PEDAL ..................................................................................................................................... 25
ROPS (ROLL OVER PROTECTION SYSTEM)................................................................................. 26
ACCESSORIES:
COLLECTION SYSTEM:
HOOD ASSEMBLY.................................................................................................................. 27
HITCH ASSEMBLY.................................................................................................................. 28
BLOWER ASSEMBLY ............................................................................................................ 29
WEIGHT KIT............................................................................................................................ 30
MOUNTING KIT ....................................................................................................................... 31
BAG ASSEMBLY .................................................................................................................... 32
DRIVE KIT - 48” DECK ............................................................................................................ 33
DRIVE KIT - 52” DECK ............................................................................................................ 34
DRIVE KIT - 61” DECK ............................................................................................................ 35
MULCHING KIT - 48” DECK ........................................................................................................ 36
MULCHING KIT - 52” DECK ........................................................................................................ 37
MULCHING KIT - 61” DECK ........................................................................................................ 37
PREMIUM SUSPENSION SEA T................................................................................................. 37
WIRING DIAGRAM .......................................................................................................................... 38-39
P ARTS DESCRIPTION..................................................................................................................... 40-44
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
3
HYDRAULIC ASSEMBLY (TL)
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329,
ZMKH52232 / 968999330, ZMKH61251 / 968999498
990072 (x2)
990052 (x8)
103117 (x6)
101238 (x5)
101165
103118 (x8)
990580 (x6)
106933
103117 (x6)
103119 (x8)
102396 (x4)
103115 (x4)
990580 (x6)
990052 (x8)
990598 (x8)
976978 (x8)
103316
103118 (x8)
102606
REF .
103118 (x8)
101202
104722
103117 (x6)
101238 (x5)
101238 (x5)
103117 (x6)
105168
103118 (x8)
112671 (x2)
101238 (x5)
103118 (x8)
105024
111814
106896 (x4)
101237 (x4)
103116 (x4)
110837
103118 (x8)
112671 (x2)
103117 (x6)
990546 (x4)
101177 (x2)
106887
103119 (x8)
103116 (x4)
102717 (x4)
103119 (x8)
101237 (x4)
103117 (x6)
101176
106896 (x4)
102396 (x4)
103118 (x8)
103115 (x4)
101238 (x5)
990582 (x4)
103256
103119 (x8)
REF .
976979
990613
990588
990730
990517
101331
976688
976695
104388
990546
102236
103427
976998
990550
103433
4
103119 (x8)
102396 (x4)
103115 (x4)
HYDRAULIC ASSEMBLY (TE)
MODEL: ZMKW48171 / 968999297
103119 (x8)
101237 (x4)
990580 (x6)
990072 (x2)
990052 (x6)
103117 (x6)
101238 (x5)
101165
104722
103118 (x8)
106933
102606
103117 (x6)
990052 (x6)
990598 (x8)
103316
101238 (x5)
103118 (x8)
990580 (x6)
101202
105024
976978 (x2)
103118 (x8)
103116 (x4)
103117 (x6)
103118 (x8)
111814
101238 (x5)
103117 (x6)
105168
103118 (x8)
103117 (x6)
101238 (x5)
103118 (x8)
103118 (x8)
112671 (x2)
110837
112671 (x2)
990546 (x4)
101177 (x2)
106887
106896 (x4)
101237 (x4)
103116 (x4)
103117 (x6)
102717 (x4)
103119 (x8)
103118 (x8)
102396 (x4)
103115 (x4)
101238 (x5)
990582 (x4)
101176
103256
106896 (x4)
103119 (x8)
976979
990613
990588
990730
990517
101331
976688
976695
104388
990546
102236
103427
976998
990550
103433
5
976979 (x3)
DECK LIFT ASSEMBLY
103543 (x2)
106976
101050
103534
106532
101058
977703 (x2)
101474 (x2)
990761 (x2)
102515
103533
105059
108862
102565 (x2)
990365 (x6)
102526
976989
990637
101802 (x3)
990365 (x6)
101474 (x2)
977703 (x2)
103543 (x2)
101232 (x6)
990580 (x2)
101232 (x6)
991043 (x4)
107032 RIGHT
107031 LEFT (NOT SHOWN)
990637
101232 (x6)
976979 (x3)
990717 (x4)
102642
101802 (x3)
990654 (x4)
991043 (x4)
108349
104808 (x4)
106891 (x2)
104807 (x2)
101721 (x4)
6
MAIN FRAME ASSEMBLY
108575
105530
TO ENGINE
RIGHT
TANK
102502 (x6)
990692 (x31)
102845 (x8)
990692 (x31)
990717 (x14)
990209 (x6)
104199 (x2)
102679
912222 (x6)
990333 (x2)
108350 RIGHT
108351 LEFT (NOT SHOWN)
976934 (x8)
REF . BA TTERY
990692 (x31)
990184 (x9)
105169
LEFT
TANK
102519 (x2)
976998 (x2)
106899
104197
102619 (x2)
990580 (x4)
990052 (x4)
990598 (x4)
110813 (x4)
990692 (x31)
111099
990692 (x31)
990717 (x14)
101202
105024
976934 (x8)
110814
990184 (x9)
976977 (x2)
108603
990692 (x31)
107271 (x2)
106188 (x2)
105451 RIGHT
105452 LEFT (NOT SHOWN)
110815
990717 (x14)
990580 (x10)
105224
103275
990717 (x14)
111148
107541
102733
108601
990692 (x31)
990209 (x6)
102587 (x5)
990209 (x6)
990692 (x31)
105039 (x4)
104525
990365
990598 (x4)
990052 (x4)
101768
990362 (x4)
990411 (x2)
110074
977778 (x3)
108599
109376
990692 (x31)
109376
102650 (x2)
7
976934 (x8)
990187 (x2)
990692 (x31)
105527
912222 (x6)
SEAT ASSEMBLY
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329,
ZMKH52232 / 968999330, ZMKH61251 / 968999498
11 1946 COMPLETE
112036 LEFT
112035 RIGHT
112034 (x2)
TORQUE 49-55 FT ./LBS.
112037
110644
990870 (x2)
110646
NOT SHOWN:
111026 SEAT BEL T
108745 SWITCH/SNAP MOUNT KIT
103424 DECAL, Y/K, BACK OF SEA T
110816
110645
110819 (x2)
990717 (x4)
990365 (x5)
8
108744
SEAT ASSEMBLY
MODEL: ZMKW48171 / 968999297
110644
990870 (x2)
110646
NOT SHOWN:
111026 SEAT BEL T
104392 SEAT HARNESS
976856 WIRE TIE
103424 DECAL, Y/K, BACK OF SEA T
110821
110645
990839 (x2)
107523
100143 (x2)
110819 (x2)
102593 (x4)
990365 (x5)
104411 (x4)
9
107271 (x10)
KAWASAKI 125 ENGINE ASSEMBLY
MODEL: ZMKW48171 / 968999297
107271 (x10)
TO FUEL
FILTER
990692 (x10)
990717 (x22)
990209 (x8)
105281
TO FUEL
VALVE
109867
990717 (x22)
TO BA TTERY
990053 (x2)
990072 (x2)
101714
102335
990692 (x10)
VIOLET
WHITE
GRA Y
990717 (x22)
106961 (x4)
106962
106961 (x4)
990209 (x8)
990717 (x22)
990692 (x10)
104415
106957 (x2)
106819
WHITE
VIOLET
990692 (x10)
912757
106992
105637
GRAY
GRA Y
990247
991120
TO ST ARTER
976978 (x5)
990669 (x4)
CHAMFER SIDE UP
TOW ARD ENGINE
105804
PULLEY SIDE DOWN
TORQUE TO
50 FT./LBS.
NOT SHOWN:
102757 CABLE, POSITIVE
102759 INSULATOR (x2)
105637
10
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329
107271 (x10)
KAWASAKI ENGINE ASSEMBLY
107271 (x10)
105281
990692 (x10)
990717 (x22)
990209 (x7)
TO FUEL
FILTER
TO FUEL
VALVE
109867
TO BA TTERY
990717 (x22)
990072 (x2)
990053 (x2)
101714
106961 (x4)
990692 (x10)
102335
990209 (x7)
VIOLET
WHITE
GRAY
990717 (x22)
106957 (x2)
106961 (x4)
106957 (x2)
106962
104415
990717 (x22)
990692 (x10)
990692 (x10)
990717 (x22)
106819
WHITE
VIOLET
105637
GRAY
GRA Y
990247
912757
106992
991120
TO ST ARTER
976978 (x5)
990669 (x4)
CHAMFER SIDE UP
TOW ARD ENGINE
106880
PULLEY SIDE DOWN
TORQUE TO
50 FT./LBS.
105637
NOT SHOWN:
102757 CABLE, POSITIVE
102759 INSULAT OR (x2)
11
KOHLER ENGINE ASSEMBLY
MODEL ZMKH52232 / 968999330
106961 (x4)
990209 (x6)
990692 (x6)
107271 (x10)
990717 (x20)
106961 (x4)
106957 (x2)
107271 (x10)
990692 (x6)
990717 (x20)
104980
990717 (x20)
990209 (x6)
106819
101364
TO FUEL
FILTER
990717 (x20)
TO FUEL
VALVE
TO ENGINE
990669 (x4)
101362
990717 (x20)
RED
WHITE
VIOLET
RED
990209 (x6)
990692 (x6)
104416
WHITE
VIOLET
12
106992
105637
990247
991120
912757
CHAMFER SIDE UP
TOWARD ENGINE
106880
PULLEY SIDE DOWN
TORQUE TO
50 FT./LBS.
105637
KOHLER ENGINE ASSEMBLY
MODEL ZMKH61251 / 968999498
106961 (x4)
990209 (x6)
990692 (x10)
107271 (x10)
990717 (x20)
106961 (x4)
106957 (x2)
107271 (x10)
990692 (x10)
990717 (x20)
TO FUEL
FILTER
104980
990717 (x20)
990209 (x6)
990692 (x10)
990717 (x20)
106819
101364
TO FUEL
VALVE
TO ENGINE
990669 (x4)
101362
990717 (x20)
RED
WHITE
VIOLET
RED
990209 (x6)
990692 (x10)
104416
WHITE
VIOLET
13
112774
990247
991120
912757
CHAMFER SIDE UP
TOW ARD ENGINE
105406
PULLEY SIDE DOWN
TORQUE TO
50 FT./LBS.
990717 (x4)
976934 (x4)
990184 (x7)
110811 (x2)
110607 (x4)
110606 (x2)
110607 (x4)
110826 RIGHT
990184 (x7)
110943 (x4)
MOTION CONTROL ASSEMBLY
110811 (x2)
990223 (x6)
111030 RIGHT
110603 (x2) RIGHT
REF .
103264 (x2)
990184 (x7)
976998 (x2)
103547 (x2)
104763 (x2)
990196
108394
110607 (x4)
110606 (x2)
110607 (x4)
110943 (x4)
102678 (x2)
990730 (x6)
101080 (x2)
110604 (x2)
991073 (x2)
110943 (x4)
990184 (x7)
102592 (x2)
976952 (x4)
111031 LEFT
110638 (x2)
101949 (x2)
990563 (x4)
108659
976979 (x6)
990692 (x2)
REF . BRAKE
LEVER WLDMT.
110827 LEFT
102593 (x4)
104763 (x2)
111039
103003
14
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