Yazoo/Kees ZMB142180, ZMBI42180, ZMB148180, ZMKW48170, ZMKW48190 User Manual

Operators manual

Please read these instructions carefully and make
sure you understand them before using the machine.

MANUAL NO. 108999 REV. IR (09/01/03)

Models:

ZMBI42180
ZMBI48180
ZMKW48170
ZMKW48190
ZMKW48210
ZMKW52230
ZMKH52230
ZMKW61230

For Serial No. 033600000 & Higher

©2003 Yazoo/Kees Power Equipment. All right reserved.

Beatrice, NE. Printed U.S.A.

2

CONTENTS

INTRODUCTION .................................. 4

SYMBOLS & DECALS ......................... 6

SAFETY INSTRUCTIONS .................... 7

General use and saftey rules ...... 7-8

Driving on slopes ........................ 9

Children safety............................ 10

Maintenance safety ..................... 10-11

Transportation Safety ................. 12

PRESENTATION................................... 13

SETUP AND ADJUSTMENTS .............. 14

Setup .......................................... 14

Cutting height ............................. 14

Air filter........................................ 21

Hydraulic system ........................ 21

Deck belt .................................... 21

Pump belt ................................... 21

Lubrication .................................. 21

Tire pressure .............................. 21

Caster wheels ............................ 21

Fuel filter ..................................... 21

Winter storage ............................ 21

TORQUE SPECIFICATIONS ............... 22

MAINTENANCE SCHEDULE ............... 23

Mower deck leveling ................... 15

Throttle lever tension .................. 15

Reverse spring detent adj........... 15

Park brake adj............................. 16

Motion control lever adj. .............. 16

OPERATING INSTRUCTIONS ............ 17

Starting and operation................. 17

Controls ...................................... 17-18

MAINTENANCE .................................... 19

Engine oil .................................... 19

Mower blades ............................. 19

TROUBLE SHOOTING ........................ 24

WIRING DIAGRAMS ............................. 25-28

Safety interlock system .............. 19

Cutter housings .......................... 19

Hardware .................................... 20

3

INTRODUCTION

Introduction

Congratulations

Thank you for purchasing a Yazoo/Kees ride-on mower. This machine is built for the greatest effi­ciency and rapid mowing of large areas. Convenient controls and a hydrostatic transmission regu­lated by steering levers also contribute to the machine’s performance.

This manual is a valuable document. Following the instructions (use, service, maintenance, etc.)
can considerably increase the life-span of your machine and even increase its resale value.

If you sell your machine, be sure to give the operator’s manual to the new owner.

The final chapter of this operator’s manual comprises a Service Journal. Ensure that service and
repair work is documented. A well kept service journal reduces service costs of the season-based
maintenance and affects the machine’s resale value. Take the operator’s manual along when the
machine is left at the service center for service.

General

In this operator’s manual, left and right, backward and forward are used in relation to the machine’s
normal driving direction.

Driving and Transport on Public Roads

Check applicable road traffic regulations before driving and transporting on public roads. If the
machine is transported, you should always use approved fastening equipment and ensure that the
machine is well anchored.

Operating

This machine is constructed only for mowing grass on lawns and other free and even ground with­out obstacles such as stones, tree stubs, etc. The machine can also be used for other tasks when
equipped with special accessories provided by the manufacturer, for which the operating instruc­tions are provided in conjunction with delivery. All other types of use are incorrect. The
manufacturer’s directions concerning operation, maintenance, and repairs must be carefully fol­lowed.

The machine must only be operated, maintained, and repaired by persons that are familiar with the
machine’s special characteristics and who are well versed in the safety instructions.

Accident prevention regulations, other general safety regulations, occupational safety rules, and
traffic regulations must be followed without fail.

Unauthorized modifications to the design of the machine may absolve the manufacturer from liability
for any resulting personal injury or property damage.

4

INTRODUCTION

Good Service

Yazoo/Kees products are sold all over the world and only in specialized retail stores with complete
service. This ensures that you as a customer receive only the best support and service. Before the
product is delivered, the machine has, for example, been inspected and adjusted by your retailer,
see the certificate in the Service Journal in this operator’s manual.

When you need spare parts or support in service questions, warranty issues, etc., please consult
the following professional:

This Operator’s Manual belongs to the
machine with manufacturing number:

Engine

Transmission

Manufacturing Number

The machine’s manufacturing number can be found on the printed decal affixed to the left side of the
frame under the seat.

• The machine’s type designation (I.D.).

• The manufacturer’s type number (Model).

• The machine’s serial number (Serial no.)

Please state the type designation and serial number when ordering spare parts.

The engine’s manufacturing number is stated on a decal. This is placed on the right side on the top
of the engine.

• The engine’s serial number (E/NO).

• The engine’s type designation (Code).

Please state these when ordering spare parts.

The hydraulic pump’s manufacturing number is stated on a barcode decal affixed to the left side of
the pump housing. The plate states:

• The pump’s type designation.

• The pump’s serial number.

The hydraulic motor’s manufacturing number is stated on a round metal plate. This is placed on the
gable inside the motor. The plate states:

• The hydraulic motor’s type designation and design version.

• The hydraulic motor’s serial number.

5

SYMBOLS AND DECALS

R

Symbols and Decals

These symbols are found on the machine and in the operator’s manual.
Study them carefully so that you know what they mean.

WARNING!
Xxxxxxx xxxx xxxxxxxx xxx x

Xxxxx xxxxxx xx .
xx xxxxxxxx x xx xx xx x xx.

Used in this publication to notify the reader of a risk of personal injury, particularly if the reader
should neglect to follow instructions given in the manual.

IMPORTANT INFORMATION
Xxxxxxx xxxx xxxxxxxx xxx xxx

xxxx xxxxxx xx.

Used in this publication to notify the reader of a risk of material damage, particularly if the reader
should neglect to follow instructions given in the manual. Used also when there is a potential for
misuse or misassembly.

N

Reverse

Neutral

Use on a slope no greater
than 10°.

Careful backing
up, watch for
other people.

Do not stand here

Battery acid is corrosive,
explosive, and flammable

Fast

Careful going
forward, watch
for other people.

Slow

No
passengers

Whole body
exposure to
thrown objects.

Fuel

Warning! Rotating
blades, keep away from
the discharge deck

Shut off engine and remove key before
performing any maintenace or repair work.

Read
Operators
Manual.

Ignition

Stop Run

Severing of fingers and toes.

Start

Do not touch rotating parts

Warning
Danger
Caution

Parking brake

Keep a safe
distance from
the machine.

Do not open
or remove
safety shields
while engine
is running.

6

SAFETY INSTRUCTIONS

Safety Instructions

These instructions are for your safety. Read them carefully.

WARNING!

This symbol means that important safety instructions need to be emphasized. It
concerns your safety.

General Use

• Read all instructions in this operator’s manual

and on the machine before starting it. Ensure
that you understand them and then abide by
them.

• Learn how to use the machine and its con-

trols safely and learn how to stop quickly. Also
learn to recognize the safety decals.

• Only allow the machine to be used by adults

who are familiar with its use.

• Make sure nobody else is in the vicinity of the

machine when you start the engine, engage
the drive, or run the machine.

Read the operator’s manual before starting the machine.

8011-512

• Make sure animals and people maintain a safe

distance from the machine.

• Stop the machine if someone enters the work

area.

• Clear the area of objects such as stones, toys,

steel wire, etc. that may become caught in
the blades and thrown out.

• Beware of the discharge deck and do not point

it at any one. Do not use the machine without
the discharge deck in place.

• Stop the engine and prevent it from starting

before you clean the discharge deck.

• Remember that the operator is responsible

for dangers or accidents.

• Never take passengers. The machine is only

intended for use by one person.

• Always look down and behind before and dur-

ing reversing maneuvers. Keep a look out for
both large and small obstacles.

Clear the area of objects before mowing.

8011-513

• Slow down before turning.

• Shut down the blades when not mowing.

Never take passengers.

7

8011-520

SAFETY INSTRUCTIONS

• Be careful when rounding fixed objects, so that

the blades do not hit them. Never drive over
foreign objects.

• Only use the machine in daylight or in other

well-lit conditions. Keep the machine a safe
distance from holes or other irregularities in
the ground. Pay attention to other possible
risks.

• Never use the machine if you are tired, if you

have consumed alcohol, or if you are taking
other drugs or medication that can affect your
vision, judgement, or coordination.

• Beware of traffic when working near or cross-

ing a road.

• Never leave the machine unsupervised with

the engine running. Always shut down the
blades, pull back the parking brake, stop the
engine, and remove the ignition key before
leaving the machine.

WARNING!

Engine exhaust and certain vehicle
components contain or emit chemi­cals considered to cause cancer,
birth defects, or other reproductive
system damage. The engine ex­haust contains carbon monoxide,
which is colorless, poisonous gas.
Do not use the machine in en­closed spaces.

• Never allow children or other persons not

trained in the use of the machine to use or
service it. Local laws may regulate the age of
the user.

WARNING!

When using the machine, approved personal protective equipment shall be used.
Personal protective equipment cannot eliminate the risk of injury but it will reduce
the degree of injury if an accident does happen. Ask your retailer for help in choosing
the right equipment.

• Make sure that you have first aid equipment

close at hand when using the machine.

• Never use the machine when barefoot. Always

wear protective shoes or boots, preferably with
steel toecaps.

• Always wear approved protective glasses or

a full visor when assembling or driving.

Keep children away from the work area.

8011-518

• Never wear loose clothing that can get caught

in moving parts.

Personal protective equipment.

8011-292

8

SAFETY INSTRUCTIONS

Driving on Slopes

Driving on slopes is one of the operations where
the risk is greatest that the driver will lose control
or the machine will tip over, which can result in
serious injury or death. All slopes require extra
caution. If you cannot reverse up a slope or if feel
unsure, do not mow the slope.

Do as follows:

• Remove obstacles such as stones, tree

branches, etc.

• Mow up and down, not side-to-side.

• Never drive the rider on terrain that slopes

more than 10°.

• Avoid starting or stopping on a slope, If the

tires begin to slip, shut down the blades and
drive slowly down the slope.

• Always drive evenly and slowly on slopes.

6003-004

Mow up and down, not side-to-side.

• Make no sudden changes in speed or direc-

tion.

• Avoid unnecessary turns on slopes, and if it

proves necessary, turn slowly and gradually
downward, if possible.

• Watch out for and avoid driving over furrows,

holes, and bumps. On uneven terrain, the
machine can tip more easily. Long grass can
hide obstacles.

• Drive slowly. Use small movements of the

steering controls.

• Be extra cautious with any additional equip-

ment, which can alter the machine’s stability.

• Do not mow near verges, ditches, or banks.

The machine can suddenly spin around if a
wheel goes over the edge of a drop or ditch,
or if an edge gives way.

• Do not mow wet grass. It is slippery, and the

tires can lose their grip, so that the machine
slides.

8011-519

Be extra cautious when driving on slopes.

• Try not to stabilize the machine by putting a

foot on the ground.

• When cleaning the chassis, the machine may

never be driven near verges or ditches.

9