Yazoo/Kees ZVKW52253, ZVHO61243, ZVKH61273, ZVKH72303, 968999334 User Manual
...
Operators manual
Please read these instructions carefully and make
sure you understand them before using the machine.
MANUAL NO. 1 12689 REV. IR (10/01/05)
Models:
ZVKH61303 / 968999312
ZVKW52253 / 968999334
ZVHO61243 / 968999335
ZVKH61273 / 968999337
ZVKH72303 / 968999339
©2004 Y azoo/Kees Power Equipment. All Rights Reserved.
Beatrice, NE. Printed in U.S.A.
2
CONTENTS
INTRODUCTION .................................. 4-5
SYMBOLS & DECALS ......................... 6
SAFETY INSTRUCTIONS .................... 7
General use and safety rules...... 7-8
Driving on slopes........................ 9
Children safety............................ 10
Maintenance safety..................... 10-12
Transportation ............................ 12
ROPS safety .............................. 13
Customer responsibilities........... 13
PRESENTATION................................... 14
OPERATING INSTRUCTIONS ............ 19
Roll bar and seat belt.................. 19
St arting and operation................. 19
Controls...................................... 19-20
MAINTENANCE .................................... 21
Engine oil.................................... 21
Mower blades ............................. 21
Safety interlock system .............. 21
Cutter housings .......................... 21
Hardware.................................... 22
Air filter........................................ 22
SETUP AND ADJUSTMENTS.............. 15
Setup .......................................... 15
ROPS assembly ........................ 15
Tires ........................................... 15
Control arms .............................. 16
Seat install.................................. 16
Engine oil.................................... 16
Cutting height ............................. 16
Mower deck leveling ................... 17
Throttle lever tension .................. 17
Motion control lever adjustment .. 17
Hydraulic system........................ 22
Deck belt .................................... 22
Pump belt ................................... 23
Lubrication.................................. 23
Tire pressure .............................. 23
Caster wheels ............................ 23
Fuel filter..................................... 23
Winter storage............................ 23
TORQUE SPECIFICATIONS ............... 24
MAINTENANCE SCHEDULE ............... 25
TROUBLE SHOOTING ........................ 26
Park brake adjustment ............... 18
WIRING DIAGRAMS ............................. 28-29
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INTRODUCTION
Introduction
Congratulations
Thank you for purchasing a Y azoo/Kees ride-on mower . This machine is built for the greatest efficiency
and rapid mowing of large areas. Convenient controls and a hydrostatic transmission regulated by
steering levers also contribute to the machine’s performance.
This manual is a valuable document. Following the instructions (use, service, maintenance, etc.) can
considerably increase the life-span of your machine and even increase its resale value.
If you sell your machine, be sure to give the operator’s manual to the new owner.
The final chapter of this operator’s manual comprises a Service Journal. Ensure that service and
repair work is documented. A well kept service journal reduces service costs of the season-based
maintenance and affects the machine’s resale value. Take the operator ’s manual along when the
machine is left at the service center for service.
General
In this operator’s manual, left and right, backward and forward are used in relation to the machine’s
normal driving direction.
Driving and Transport on Public Roads
Check applicable road traffic regulations before driving and transporting on public roads. If the machine
is transported, you should always use approved fastening equipment and ensure that the machine is
well anchored.
Operating
This machine is constructed only for mowing grass on lawns and other free and even ground without
obstacles such as stones, tree stubs, etc. The machine can also be used for other tasks when equipped
with special accessories provided by the manufacturer, for which the operating instructions are provided in conjunction with delivery. All other types of use are incorrect. The manufacturer’s directions
concerning operation, maintenance, and repairs must be carefully followed.
The machine must only be operated, maintained, and repaired by persons that are familiar with the
machine’s special characteristics and who are well versed in the safety instructions.
Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic
regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer from liability
for any resulting personal injury or property damage.
4
INTRODUCTION
Good Service
Yazoo/Kees products are sold all over the world and only in specialized retail stores with complete
service. This ensures that you as a customer receive only the best support and service. Before the
product is delivered, the machine has, for example, been inspected and adjusted by your retailer , see
the certificate in the Service Journal in this operator’s manual.
When you need spare parts or support in service questions, warranty issues, etc., please consult the
following professional:
This Operator’s Manual belongs to the
machine with manufacturing number:
Engine
Transmission
Manufacturing Number
The machine’s manufacturing number can be found on the printed decal affixed to the left side of the
frame under the seat.
• The machine’s type designation (I.D.).
• The manufacturer’s type number (Model).
• The machine’s serial number (Serial no.)
Please state the type designation and serial number when ordering spare parts.
The engine’s manufacturing number is stated on a decal. This is placed on the right side on the top
of the engine.
• The engine’s serial number (E/NO).
• The engine’s type designation (Code).
Please state these when ordering spare parts.
The hydraulic pump’s manufacturing number is stated on a barcode decal affixed to the left side of
the pump housing. The plate states:
• The pump’s type designation.
• The pump’s serial number.
The hydraulic motor’s manufacturing number is stated on a round metal plate. This is placed on the
gable inside the motor. The plate states:
• The hydraulic motor’s type designation and design version.
• The hydraulic motor’s serial number.
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SYMBOLS AND DECALS
R
Symbols and Decals
These symbols are found on the machine and in the operator’s manual.
Study them carefully so that you know what they mean.
WARNING!
Xxxxxxxxxx xxx xxxxx xxxxxxxx.
Xxxxxx xxxxx xxxxxxxxx
xxxxx xxxxx xxx x xxxxx.
Used in this publication to notify the reader of a risk of personal injury, particularly if the reader should
neglect to follow instructions given in the manual.
IMPORTANT INFORMATION
Xxxxxxx xxxx xxxxxxxx xxx xxx
xxxx xxxxxx xx.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader
should neglect to follow instructions given in the manual. Used also when there is a potential for misuse or misassembly.
N
Reverse
Neutral
Use on a slope no greater
than 10°.
Careful backing
up, watch for
other people.
Do not stand here
Battery acid is corrosive,
explosive, and flammable
Fast
Careful going
forward, watch
for other people.
Slow
No
passengers
Fuel
Warning! Rotating
blades, keep away from
the discharge deck
Do not open
or remove
safety shields
while engine
is running.
Read
Operators
Manual.
Whole body
exposure to
thrown objects.
Stop Ru n
Ignition
Start
Warning
Danger
Caution
Do not touch rotating parts
Parking brake
Keep a safe
distance from
the machine.
Shut off engine
and remove key
before performing
any maintenace
or repair work.
Severing of
fingers and toes.
6
SAFETY INSTRUCTIONS
Safety Instructions
These instructions are for your safety. Read them carefully.
W ARNING!
This symbol means that important safety instructions need to be emphasized. It
concerns your safety.
General Use
• Read all instructions in this operator’s manual
and on the machine before starting it. Ensure
that you understand them and then abide by
them.
• Learn how to use the machine and its con-
trols safely and learn how to stop quickly . Also
learn to recognize the safety decals.
• Only allow the machine to be used by adults
who are familiar with its use.
• Make sure nobody else is in the vicinity of the
machine when you start the engine, engage
the drive, or run the machine.
Read the operator’s manual before starting the machine.
8011-512
• Make sure animals and people maintain a safe
distance from the machine.
• Stop the machine if someone enters the work
area.
• Clear the area of objects such as stones, toys,
steel wire, etc. that may become caught in
the blades and thrown out.
• Beware of the discharge deck and do not point
it at any one. Do not use the machine without
the discharge deck in place.
• Stop the engine and prevent it from starting
before you clean the discharge deck.
• Remember that the operator is responsible
for dangers or accidents.
• Never take passengers. The machine is only
intended for use by one person.
• Always look down and behind before and dur-
ing reversing maneuvers. Keep a look out for
both large and small obstacles.
Clear the area of objects before mowing.
8011-513
• Slow down before turning.
• Shut down the blades when not mowing.
Never take passengers.
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8011-520
SAFETY INSTRUCTIONS
• Be careful when rounding fixed objects, so that
the blades do not hit them. Never drive over
foreign objects.
• Only use the machine in daylight or in other
well-lit conditions. Keep the machine a safe
distance from holes or other irregularities in
the ground. Pay attention to other possible
risks.
• Never use the machine if you are tired, if you
have consumed alcohol, or if you are taking
other drugs or medication that can affect your
vision, judgement, or coordination.
• Beware of traffic when working near or cross-
ing a road.
• Never leave the machine unsupervised with
the engine running. Always shut down the
blades, pull back the parking brake, stop the
engine, and remove the ignition key before
leaving the machine.
WARNING!
Engine exhaust and certain vehicle
components contain or emit chemicals considered to cause cancer,
birth defects, or other reproductive
system damage. The engine exhaust contains carbon monoxide,
which is colorless, poisonous gas.
Do not use the machine in enclosed spaces.
• Never allow children or other persons not
trained in the use of the machine to use or
service it. Local laws may regulate the age of
the user .
W ARNING!
When using the machine, approved personal protective equipment shall be used.
Personal protective equipment cannot eliminate the risk of injury but it will reduce
the degree of injury if an accident does happen. Ask your ret ailer for help in choosing
the right equipment.
• Make sure that you have first aid equipment
close at hand when using the machine.
• Never use the machine when barefoot. Always
wear protective shoes or boots, preferably with
steel toecaps.
• Always wear approved protective glasses or
a full visor when assembling or driving.
Keep children away from the work area.
8011-518
• Never wear loose clothing that can get caught
in moving parts.
Personal protective equipment.
8011-292
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SAFETY INSTRUCTIONS
Driving on Slopes
Driving on slopes is one of the operations where
the risk is greatest that the driver will lose control
or the machine will tip over, which can result in
serious injury or death. All slopes require extra
caution. If you cannot reverse up a slope or if feel
unsure, do not mow the slope.
Do as follows:
• Remove obstacles such as stones, tree
branches, etc.
• Mow up and down, not side-to-side.
• Never drive the rider on terrain that slopes
more than 10°.
• Avoid starting or stopping on a slope, If the
tires begin to slip, shut down the blades and
drive slowly down the slope.
• Always drive evenly and slowly on slopes.
6003-004
Mow up and down, not side-to-side.
• Make no sudden changes in speed or direc-
tion.
• Avoid unnecessary turns on slopes, and if it
proves necessary, turn slowly and gradually
downward, if possible.
• Watch out for and avoid driving over furrows,
holes, and bumps. On uneven terrain, the
machine can tip more easily. Long grass can
hide obstacles.
• Drive slowly. Use small movements of the
steering controls.
• Be extra cautious with any additional equip-
ment, which can alter the machine’s stability.
• Do not mow near verges, ditches, or banks.
The machine can suddenly spin around if a
wheel goes over the edge of a drop or ditch,
or if an edge gives way .
• Do not mow wet grass. It is slippery, and the
tires can lose their grip, so that the machine
slides.
• Try not to stabilize the machine by putting a
foot on the ground.
• When cleaning the chassis, the machine may
never be driven near verges or ditches.
8011-519
Be extra cautious when driving on slopes.
• Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage
blades and back down slowly .
• Do not turn on slopes unless necessary, and
then, turn slowly and gradually downhill, if possible.
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