Yaskawa Σ-II User Manual

ACサーボパック
Σ-IIシリーズ
取扱説明書
MECHATROLINKインタフェースモジュール
形式:JUSP-NS100 対象サーボパック形式:SGDH-E-
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AC SERVOPACK
Σ-II Series
INSTRUCTIONS
MECHATROLINK Interface Module
Model: JUSP-NS100 Applicable SERVOPACK Model: SGDH-E-
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
MANUAL NO. TOB-C718-4C
Copyright © 2001
本書の内容の一部または全部を,当社の文書による許可なしに,転載または複製する ことは,固くお断りします。
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
株式会社 安川電機 
YASKAWA ELECTRIC CORPORATION
はじめに
■ 本書の構成
この取扱説明書は,日本語編と英語編で構成しています。
日本語編: J-1 ページ ~ J-25 ページに掲載
英語編:  E-1 ページ ~ E-25 ページに掲載
必要に応じて,ご活用ください。
■ 本書の対象読者
本書は下記の方々を対象読者としています。
Σ-II シリーズ サーボパックの到着時の点検を行う方
Σ-II シリーズ サーボパックの盤組み込みや配線を行う方
Σ-II シリーズ サーボパックの操作や運転を行う方
Σ-II シリーズ サーボパックの保守や点検を行う方

INTRODUCTION

Manual Contents
This manual consists of Japanese Version and English Version.
• Japanese Version: Described on pages J-1 to J-25.
• English Version: Described on pages E-1 to E-25.
Use the Japanese Version or English Version as needed.
User Instructions
Use these instructions for the following jobs:
Checking Σ-II Series SERVOPACK on delivery
Installing Σ-II Series SERVOPACK
Wiring Σ-II Series SERVOPACK
Operating Σ-II Series SERVOPACK
Inspecting and maintenance of Σ-II Series SERVOPACK
iii

CONTENTS

Σ-II Series
MECHATROLINK Interface Module - - - - - - - - - - - - - - E-1
SYMBOLS FOR SAFE OPERATION NOTES FOR SAFE OPERATION
- - - - - - - - - - - - - - - - - - - - - - - E-4
- - - - - - - - - - - - - - - - - - - - - - - - - E-4
1
2
3
4
5
6
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-8
PAR TS
CHECKING ON DELIVERY
2.1
Checking Items
2.2
Appearance and Nameplate
2.3
Type Designation
2.4
Mounting NS100 Module
INSTALLATION
3.1
Storage
3.2
Installation Sites
3.3
Orientation
3.4
Installation Precations
WIRING
4.1
MECHATROLINK Connection Example
4.2
Precautions on Wiring
OPERATION
5.1
Precautions at Test Run
5.2
Precautions at Operation
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-14
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-14
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-15
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-17
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-20
- - - - - - - - - - - - - - - - - - - - - - - E-9
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-10
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-11
- - - - - - - - - - - - - - - - - - - - - - - - - E-11
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-15
- - - - - - - - - - - - - - - - - - - - - - - - - - - E-16
- - - - - - - - - - - - - - - - - - - - - - - - - - - E-19
- - - - - - - - - - - - - - - - - - - - - - - - - E-20
- - - - - - - - - - - - - - - - - - - - - - - - E-21
INSPECTION AND MAINTENANCE
- - - - - - - - - - - - - - - - - - - - - - E-10
- - - - - - - - - - - - - - E-18
- - - - - - - - - - - - - - - - E-22
7
MEASURES TO SATISFY THE EMC DIRECTIVE
7.1
MECHATROLINK Communication Cable
7.2
Fully Closed Encoder Cable
7.3
The Core on the Cable
7.4
Cable Clamp
7.5
Wiring Examples
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-24
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-25
v
- - - - - - - - - - - - - - - - - - - - - - E-23
- - - - - - - - - - - - - - - - - - - - - - - - - - E-23
- - - - - - E-23
- - - - - - - - - - - - - E-23
INSTRUCTIONS
Series
Σ-II
MECHATROLINK Interface Module
Σ-II Series MECHATROLINK Interface Module
SYMBOLS FOR SAFE OPERATION NOTES FOR SAFE OPERATION
1
2
3
4
5
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-8
PAR TS
CHECKING ON DELIVERY
2.1
Checking Items
2.2
Appearance and Nameplate
2.3
Type Designation
2.4
Mounting NS100 Module
INSTALLATION
3.1
Storage
3.2
Installation Sites
3.3
Orientation
3.4
Installation Precations
WIRING
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-17
4.1
MECHATROLINK Connection Example
4.2
Precautions on Wiring
OPERATION
5.1
Precautions at Test Run
5.2
Precautions at Operation
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-10
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-11
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-14
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-14
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-15
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-15
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-20
- - - - - - - - - - - - - - - - - - - - - - - E-9
- - - - - - - - - - - - - - - - - - - - - - - - - E-11
- - - - - - - - - - - - - - - - - - - - - - - - - - - E-16
- - - - - - - - - - - - - - - - - - - - - - - - - - - E-19
- - - - - - - - - - - - - - - - - - - - - - - - - E-20
- - - - - - - - - - - - - - - - - - - - - - - - E-21
- - - - - - - - - - - - - - - - - - - - - - - E-4
- - - - - - - - - - - - - - - - - - - - - - - - - E-4
- - - - - - - - - - - - - - - - - - - - - - E-10
- - - - - - - - - - - - - - E-18
- - - - - - - - - - - E-1
6
INSPECTION AND MAINTENANCE
E-1
- - - - - - - - - - - - - - - - E-22
7
MEASURES TO SATISFY THE EMC DIRECTIVE
7.1
MECHATROLINK Communication Cable
7.2
Fully Closed Encoder Cable
7.3
The Core on the Cable
7.4
Cable Clamp
7.5
Wiring Examples
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-24
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-25
- - - - - - - - - - - - - - - - - - - - - - E-23
- - - - - - - - - - - - - - - - - - - - - - - - - - E-23
- - - - - - E-23
- - - - - - - - - - - - - E-23
E-2
This instruction manual covers Σ-II series SGDH MECHATROLINK Interface Module
(hereinafter called NS100 Module), which is an application module to be connected to Σ-II
series SGDH SERVOPACK for MECHATROLINK.
To properly use the application module, read this manual thoroughly and retain for easy ref-
erence for inspections and maintenance etc.
Reference materials are listed below:
Manual Titles manual No.
Σ-II series SGMH/SGDH User’s Manual Servo Selection and Data Sheets
Σ-II series SGMH/SGDH User’s Manual Design and Maintenance
Σ-II series SGDH MECHATROLINK Interface Module User’s Manual SIE-C718-4
AC SERVOMOTOR INSTRUCTIONS TOE-C231-2
Σ-II series SGDH Instruction Manual TOB-S800-32
SIE-S800-32.1
SIE-S800-32.2
E-3

SYMBOLS FOR SAFE OPERATION

In this manual, the NOTES FOR SAFE OPERATION are classified as “WARNING” or
“CAUTION”. The following symbols are used.
WARNING
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious personal injury.
Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate personal injury and/or damage to the equipment.
In some instances, items described in may also result in a serious accident.
In either case, follow these important items.

NOTES FOR SAFE OPERATION

Read this manual thoroughly before installation, operation, maintenance or inspection of the
AC Servo Drives.
CHECKING ON DELIVERY
• Do not apply or use the NS100 Module in conjunction with SGDH SERVOPACK
version 12.
There is a potential for an unintended servomotor brake release with the NS100 Module in connection with the SGDH SERVOPACK version 12 and in connection with Σ-II motors with holding brakes.
AN UNINTENDED RELEASE COULD RESULT IN INJURY TO PERSONS OR EQUIPMENT IN CLOSE PROXIMITY TO ANY MECHINERY CONTROLLED BY THE SERVO SYSTEM. IN CLOSE PROXIMITY TO ANY MACHINERY CONTROLLED BY THE SERVO SYSTEM. In this product combination the motor holding brake will release 3 seconds after power is supplied to the SGDH SERVOPACK even though the SERVOPACK is disabled (SERVO ON signal is OFF).
CAUTION
WARNING
(Ref.No.)
E-9
E-4
CAUTION
• There is a limitation in the combination of the software version of the SGDH SER-
VOPACK and the software version of the NS100 Module.
When the software version of the SGDH SERVOPACK is 11 or lower: Applicable to
all the versions of the NS100
When the software version of the SGDH SERVOPACK is 12 or higher: Applicable
to version 7 or higher of the NS100
When the wrong combination is used, an alarm A.BF SYSTEM ERROR (operation error)
may occur.
• When SGDH SERVOPACK is used with a NS100 Module mounted, the parame-
ters are automatically set so that the NS100 Module can be operated from the first
power ON.
For details of parameter setting methods, refer to Σ-II Series SGM/SGDH User’s Manual Desine and Maintenance (SIE-S800-32.2).
INSTALLATION
CAUTION
• Never use the equipment where it may be exposed to splashes of water, corrosive
or flammable gases, or near flammable materials.
Failure to observe this caution may result in electric shock or fire.
WIRING
WARNING
• SERVOPACK grounding must be in accordance with the national code and consis-
tent with sound local practices.
Failure to observe this warning may result in electric shock or fire.
(Ref.No.)
E-9
E-10
(Ref.No.)
E-14
(Ref.No.)
E-17
CAUTION
• Do not connect three-phase power supply to SERVOPACK output terminals U, V,
and W.
Failure to observe this caution may lead to personal injury or fire.
• Securely tighten screws on the power supply and motor output terminals.
Failure to observe this caution may result in a fire.
E-5
(Ref.No.)
E-17
E-17
OPERATION
CAUTION
• To avoid inadvertent accidents, run the servomotor only in test run (without load).
Failure to observe this caution may result in personal injury.
• Before starting operation with a load connected, set up parameters suitable for the
machine.
Starting operation without setting up parameters may result in machine overrun or failure.
• Before starting operation with a load connected, make sure emergency-stop proce-
dures are in place.
Failure to observe this caution may result in personal injury.
• During operation, do not touch the SERVOPACKS heatsink.
Failure to observe this caution may result in burns.
INSPECTION AND MAINTENANCE
WARNING
• Never touch the inside of the SERVOPACKs.
Failure to observe this warning may result in electric shock.
• Never open the terminal cover while power is ON, and never turn ON power when
the terminal cover is open.
Failure to observe this warning may result in electric shock.
• After turning OFF power, wait at least five minutes before servicing the product.
Otherwise, residual electric charges may result in electric shock.
(Ref.No.)
E-20
E-20
E-20
E-21
(Ref.No.)
E-22
E-22
E-22
CAUTION
• Never change wiring while power is ON.
Failure to observe this caution may result in electric shock or personal injury.
E-6
(Ref.No.)
E-22
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