YASKAWA ZHZ-GA50Vx Installation Manual

YASKAWA AC Drive Option
Shield Clamp Kit
Installation Manual
Model ZHZ-GA50Vx
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
MANUAL NO. TOEP C720600 15A
2 YASKAWA TOEP C720600 15A Shield Clamp Kit Installation Manual

Table of Contents

1. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Drive Model and Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Option Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6. Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Necessary Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Kit Models and Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Install the Attachment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
External Heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
YASKAWA TOEP C720600 15A Shield Clamp Kit Installation Manual 3

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Applicable Documentation

Document Description
YASKAWA AC Drive Option
Shield Clamp Kit
Installation Manual
YASKAWA AC Drive
Manuals

Glossary

Read this manual before you install this option to the drive.
This manual gives information about how to safety the wiring for the drive through the shield clamps.
For information about drive settings, refer to the manuals for the drive with which you will use this option.
The manuals provide information about basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance.
The manuals also include important information about parameter settings and tuning the drive.
You can download drive manuals from the Yaskawa product and technical information website shown on the back cover of this manual.
Terminology Used in this
Document
Drive YASKAWA AC Drive GA500
Attachment, Option Yaskawa Drive Option Shield Clamp Kit
Description

2 General Safety

Supplemental Safety Information

DANGER
prevent it.
WARNING
prevent it.
CAUTION
NOTICE
injury.
This signal word identifies a hazard that will cause serious injury or death if you do not
This signal word identifies a hazard that can cause death or serious injuries if you do not
Identifies a hazardous situation, which, if not avoided, can cause minor or moderate injury.
This signal word identifies a property damage message that is not related to personal

Section Safety

General Precautions
Some figures in the instructions include options and drives without covers or safety shields to more clearly show the
inside of the drive. Replace covers and shields before operation. Use options and drives only as specified by the instructions.
The figures in this manual are examples only. All figures do not apply to all products included in this manual.
Yaskawa can change the products, specifications, and content of the instructions without notice to make the product
and/or the instructions better.
If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the
rear cover of the manual, and tell them the document number on the front cover to order new copies.
4 YASKAWA TOEP C720600 15A Shield Clamp Kit Installation Manual

3 Overview

DANGER
drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, measure for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.
CAUTION
of 15 minutes, then make sure that the heatsink is cool before you replace the cooling fans. If you touch a hot drive heatsink, it can burn you.
WARNING
replace parts, and repair the drive. If personnel are not approved, it can cause serious injury or death.
WARNING
Incorrect tightening torques can cause damage to equipment and cause serious injury or death from falling equipment.
NOTICE
observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD damage to the drive circuitry.
Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized
Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait for a minimum
Electrical Shock Hazard. Only let approved personnel install, wire, maintain, examine,
Sudden Movement Hazard. Tighten the screws to the specified tightening torque.
Damage to Equipment. When you touch the drive and circuit boards, make sure that you
3 Overview
This option is a shield clamp to safety the wiring for the drive.
Use this option and clamp tools to easily safety the wiring for the drive.
You can use this option when the installation environment of the drive meets the specifications shown in Installation Environment on page 5.

Compatible Products

This installation kit is compatible with these drives:
GA500

Installation Environment

The installation environment is important for the lifespan of the product and to make sure that the drive performance is correct. Make sure that the installation environment agrees with these specifications.
Environment
Area of Use
Power Supply
Ambient
Temperature
Setting
Humidity
Storage
Temperature
Surrounding Area
YASKAWA TOEP C720600 15A Shield Clamp Kit Installation Manual 5
Indoors
Overvoltage Category III (IEC60664)
IP20/UL Open Type: -10 °C to +50 °C (14 °F to 122 °F)
Drive reliability is better in environments where the temperature does not increase or decrease
quickly.
When you install the drive in an enclosure, use a cooling fan or air conditioner to keep the internal
air temperature in the permitted range.
Do not let the drive freeze.
95%RH or less
Do not let condensation form on the drive.
-20 °C to +70 °C (-4 °F to +158 °F) (short-term temperature during transportation)
Pollution degree 2 or less (IEC 60664-1)
Conditions

4 Receiving

2
, 19.36 ft/s2)
2
, 6.56 ft/s2)
Conditions
Environment
Install the drive in an area without:
Oil mist, corrosive or flammable gas, or dust
Metal powder, oil, water, or other unwanted materials
Radioactive or flammable materials.
Harmful gas or fluids
Salt
Direct sunlight
Keep wood and other flammable materials away from the drive.
1000 m (3281 ft) Maximum
Note:
Derate the output current by 1% for each 100 m (328 ft) to install the drive in altitudes between
Altitude
Vibration
Installation Orientation
NOTICE
Shield the drive from electrical interference if components must be near the drive. Components near the drive can cause incorrect drive operation from electrical interference.
NOTICE
drive during drive installation. Put a temporary cover over the drive during installation. Remove the temporary cover before start-up. Unwanted objects inside of the drive can cause damage to the drive.
1000 m to 4000 m (3281 ft to 13123 ft).
It is not necessary to derate the rated voltage in these conditions:
Installing the drive at 2000 m (6562 ft) or lower
Installing the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and grounding the neutral
point on the power supply. Contact Yaskawa or your nearest sales representative if you will not ground the neutral point.
10 Hz to 20 Hz: 0.6 G (5.9 m/s
20 Hz to 55 Hz: 0.2 G (2.0 m/s
Install the drive vertically for sufficient airflow to cool the drive.
Do not put drive peripheral devices, transformers, or other electronics near the drive.
Do not let unwanted objects, for example metal shavings or wire clippings, fall into the
4 Receiving
1. Examine the products for damage. If there is damage to the products, contact the shipping company immediately. The Yaskawa warranty does not include damage from shipping.
2. Verify the product model number to make sure that you received the correct model. If you have problems with the products, contact the distributor where you purchased the products or the Yaskawa sales office immediately.
6 YASKAWA TOEP C720600 15A Shield Clamp Kit Installation Manual

Drive Model and Kit

Table 4.1 Drive Model and Kit
Drive Model
Single-Phase 200 V
Class
B001, B002, B004 2001, 2002, 2004, 2006 - GA50V1
B006, B010 2008, 2010, 2012
B012 2018, 2021 4012 GA50V3
B018 - - GA50V4
-
Three-Phase 200 V Class Three-Phase 400 V Class
4001, 4002, 4004, 4005, 4007, 4009
2030, 2042 4018, 4023 GA50V5
2056 4031, 4038 GA50V6
2070, 2082 - GA50V7
- 4044, 4060 GA50V8
Kit Model
ZHZ-xxxxxx
GA50V2

Option Package Contents

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Model
ZHZ-xxxxxx
GA50V1
GA50V2
GA50V3
GA50V4
Kit Screw and Washer
M4 pan head screw: #2
M4 ground terminal screw: #2
C-Washer: #2
M4 pan head screw: #2
M4 ground terminal screw: #2
C-Washer: #2
M4 pan head screw: #2
M4 ground terminal screw: #2
C-Washer: #2
M4 pan head screw: #2
M5 ground terminal screw: #2
YASKAWA TOEP C720600 15A Shield Clamp Kit Installation Manual 7
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