YASKAWA Z1000U HVAC MATRIX Drive Programming Manual

Low Harmonic Drive for HVAC Applications

Z1000U HVAC MATRIX Drive

Programming Manual

Type: CIMR-ZU Models:

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

200 V Class: 7.5 to 75 kW (10 to 100 HP ND) 400 V Class: 5.5 to 260 kW (7.5 to 350 HP ND)

MANUAL NO. SIEP C710636 10C

Parameter Details

Periodic Inspection &

Maintenance

Parameter List

MEMOBUS/Modbus

Communications

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

1. PARAMETER DETAILS ................................................................................... 9

1.1 A: Initialization........................................................................................................... 10

A1: Initialization ....................................................................................................................... 10

A2: User Parameters............................................................................................................... 14

1.2 b: Application............................................................................................................. 16

b1: Operation Mode Selection................................................................................................. 16

b2: DC Injection Braking.......................................................................................................... 21

b3: Speed Search.................................................................................................................... 23

b4: Timer Function .................................................................................................................. 30

b5: PID Control........................................................................................................................ 31

b8: Energy Saving ................................................................................................................... 44

1.3 C: Tuning.................................................................................................................... 46

C1: Acceleration and Deceleration Times ............................................................................... 46

C2: S-Curve Characteristics.................................................................................................... 47

C4: Torque Compensation ...................................................................................................... 48

C6: Carrier Frequency............................................................................................................. 49

Rated Current Depending on Carrier Frequency .................................................................... 50

C7: Voltage Adjustment........................................................................................................... 51

1.4 d: Reference Settings ............................................................................................... 52

d1: Frequency Reference........................................................................................................ 52

d2: Frequency Upper/Lower Limits ......................................................................................... 53

d3: Jump Frequency................................................................................................................ 54

d4: Frequency Reference Hold and Up/Down 2 Function....................................................... 55

d6: Field Weakening................................................................................................................ 56

d7: Offset Frequency............................................................................................................... 57

1.5 E: Motor Parameters ................................................................................................. 58

E1: V/f Pattern for Motor 1....................................................................................................... 58

E2: Motor 1 Parameters .......................................................................................................... 62

E5: PM Motor Settings ............................................................................................................ 64

1.6 F: Option Settings ..................................................................................................... 67

F2: Analog Input Card Settings ............................................................................................... 67

F3: Digital Input Card Settings ................................................................................................ 67

F4: Analog Monitor Card Settings ........................................................................................... 68

F5: Digital Output Card Settings.............................................................................................. 69

F6 and F7: Communication Option Card................................................................................. 69

CC-Link Parameters................................................................................................................ 71

MECHATROLINK Parameters ................................................................................................ 71

PROFIBUS-DP Parameters .................................................................................................... 73

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Table of Contents

CANopen Parameters ....................................................................................................................... 73

BACnet Parameters .......................................................................................................................... 74

DeviceNet Parameters

Modbus TCP/IP Parameters ............................................................................................................. 76

PROFINET Parameters..................................................................................................................... 76

EtherNet/IP Parameters ................................................................................................................... 76

...................................................................................................................... 74

1.7 H: Terminal Functions.........................................................................................................78

H1: Multi-Function Digital Inputs ....................................................................................................... 78

H2: Multi-Function Digital Outputs..................................................................................................... 87

H3: Multi-Function Analog Inputs ...................................................................................................... 98

H4: Multi-Function Analog Outputs ................................................................................................. 103

H5: Serial Communication (APOGEE FLN, BACnet, MEMOBUS/Modbus,

and Metasys N2)............................................................................................................................ 105

1.8 L: Protection Functions ....................................................................................................106

L1: Motor Protection ........................................................................................................................ 106

L2: Momentary Power Loss Ride-Thru............................................................................................ 109

L3: Stall Prevention ......................................................................................................................... 111

L4: Speed Detection........................................................................................................................ 116

L5: Fault Restart.............................................................................................................................. 117

L6: Torque Detection....................................................................................................................... 120

L8: Drive Protection......................................................................................................................... 123

L9: Drive Protection 2...................................................................................................................... 128

1.9 n: Special Adjustments.....................................................................................................129

n1: Hunting Prevention.................................................................................................................... 129

n3: High Slip Braking (HSB) and Overexcitation Braking................................................................ 130

n8: PM Motor Control Tuning .......................................................................................................... 130

1.10 o: Operator-Related Settings ...........................................................................................133

o1: HOA Keypad Display Selection................................................................................................. 133

o2: HOA Keypad Functions............................................................................................................. 136

o3: Copy Function ........................................................................................................................... 137

o4: Maintenance Monitor Settings................................................................................................... 138

1.11 S: Special Parameters.......................................................................................................141

S1: Dynamic Audible Noise Control Function ................................................................................. 141

S2: Sequence Timers...................................................................................................................... 142

S3: Secondary PI (PI2) Control ....................................................................................................... 146

S4: Bypass Operation ..................................................................................................................... 150

S5: HOA Keypad Parameters ......................................................................................................... 156

S6: Phase Order Selections ............................................................................................................ 159

1.12 T: Motor Tuning .................................................................................................................160

T1: Parameter Settings during Induction Motor Auto-Tuning .......................................................... 160

T2: Parameter Settings during PM Motor Auto-Tuning ................................................................... 161

1.13 U: Monitor Parameters......................................................................................................164

U1: Operation Status Monitors ........................................................................................................ 164

U2: Fault Trace................................................................................................................................ 164

U3: Fault History.............................................................................................................................. 164

U4: Maintenance Monitors .............................................................................................................. 164

U5: PID Monitors ............................................................................................................................. 164

U6: Operation Status Monitors ........................................................................................................ 164

U9: Power Monitors......................................................................................................................... 164

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Table of Contents

2. PERIODIC INSPECTION & MAINTENANCE ...................................................... 165

2.1 Section Safety

....................................................................................................................166

2.2 Inspection ..........................................................................................................................168

Recommended Daily Inspection...................................................................................................... 168

Recommended Periodic Inspection................................................................................................. 169

Storage Guidelines.......................................................................................................................... 170

2.3 Periodic Maintenance .......................................................................................................171

Replacement Parts.......................................................................................................................... 171

2.4 HOA Keypad Battery Replacement..................................................................................173

Replacing the Battery ...................................................................................................................... 173

2.5 Drive Cooling Fans............................................................................................................174

Number of Cooling Fans ................................................................................................................. 174

Cooling Fan Component Names ..................................................................................................... 175

Drive Cooling Fan Replacement: Models 2o0028 to 2o0130 and 4o0011 to 4o0124 ................ 176

Drive Cooling Fan Replacement: Models 2o0154, 2o0192, 4o0156, and 4o0180 ..................... 178

Drive Cooling Fan Replacement: Models 2o0248 and 4o0216 to 4o0414 .................................. 182

Installing the Cooling Fan................................................................................................................ 183

2.6 Drive Replacement ............................................................................................................188

Serviceable Parts ............................................................................................................................ 188

Terminal Board................................................................................................................................ 188

Replacing the Drive ......................................................................................................................... 188

A. PARAMETER LIST............................................................................................... 191

A.1 Understanding Parameter Descriptions..........................................................................192

Control Modes, Symbols, and Terms .............................................................................................. 192

A.2 Parameter Groups .............................................................................................................193

A.3 A: Initialization Parameters ..............................................................................................194

A1: Initialization ............................................................................................................................... 194

A2: User Parameters....................................................................................................................... 194

A.4 b: Application.....................................................................................................................195

b1: Operation Mode Selection......................................................................................................... 195

b2: DC Injection Braking.................................................................................................................. 196

b3: Speed Search............................................................................................................................ 196

b4: Timer Function .......................................................................................................................... 198

b5: PID Control................................................................................................................................ 198

b8: Energy Saving ........................................................................................................................... 201

A.5 C: Tuning............................................................................................................................202

C1: Acceleration and Deceleration Times ....................................................................................... 202

C2: S-Curve Characteristics............................................................................................................ 202

C4: Torque Compensation .............................................................................................................. 202

C6: Carrier Frequency..................................................................................................................... 203

C7: Voltage Adjustment................................................................................................................... 203

A.6 d: References.....................................................................................................................204

d1: Frequency Reference................................................................................................................ 204

d2: Frequency Upper/Lower Limits ................................................................................................. 204

d3: Jump Frequency........................................................................................................................ 205

d4: Frequency Reference Hold Function......................................................................................... 205

d6: Field Weakening........................................................................................................................ 205

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Table of Contents

d7: Offset Frequency....................................................................................................................... 206

A.7 E: Motor Parameters

E1: V/f Pattern for Motor 1............................................................................................................... 207

E2: Motor 1 Parameters .................................................................................................................. 208

E5: PM Motor Settings .................................................................................................................... 208

.........................................................................................................207

A.8 F: Option Settings .............................................................................................................210

F2: Analog Input Card Settings (AI-A3)........................................................................................... 210

F3: Digital Input Card Settings (DI-A3)............................................................................................ 210

F4: Analog Monitor Card Settings (AO-A3) ..................................................................................... 210

F5: Digital Output Card Settings (DO-A3) ....................................................................................... 211

F6, F7: Communication Option Card Settings................................................................................. 211

A.9 H Parameters: Multi-Function Terminals ........................................................................217

H1: Multi-Function Digital Inputs ..................................................................................................... 217

H2: Multi-Function Digital Outputs................................................................................................... 221

H3: Multi-Function Analog Inputs .................................................................................................... 223

H4: Analog Outputs ......................................................................................................................... 225

H5: MEMOBUS/Modbus Serial Communication ............................................................................. 226

A.10 L: Protection Function ......................................................................................................228

L1: Motor Protection ........................................................................................................................ 228

L2: Momentary Power Loss Ride-Thru............................................................................................ 229

L3: Stall Prevention ......................................................................................................................... 229

L4: Speed Detection........................................................................................................................ 230

L5: Fault Restart.............................................................................................................................. 231

L6: Torque Detection....................................................................................................................... 231

L8: Drive Protection......................................................................................................................... 232

L9: Drive Protection 2...................................................................................................................... 233

A.11 n: Special Adjustment.......................................................................................................234

n1: Hunting Prevention.................................................................................................................... 234

n3: Overexcitation Braking .............................................................................................................. 234

n8: PM Motor Control Tuning .......................................................................................................... 234

A.12 o: Operator-Related Settings ...........................................................................................236

o1: HOA Keypad Display Selection................................................................................................. 236

o2: HOA Keypad Functions............................................................................................................. 237

o3: Copy Function ........................................................................................................................... 238

o4: Maintenance Monitor Settings................................................................................................... 238

A.13 S: Special Application.......................................................................................................239

S1: Dynamic Noise Control Function .............................................................................................. 239

S2: Sequence Timers...................................................................................................................... 239

S3: Secondary PI (PI2) Control ....................................................................................................... 241

S4: Bypass Operation ..................................................................................................................... 243

S5: HOA Keypad Parameters ......................................................................................................... 243

S6: Z1000U Protection .................................................................................................................... 243

A.14 T: Motor Tuning .................................................................................................................245

T1: Induction Motor Auto-Tuning..................................................................................................... 245

T2: PM Motor Auto-Tuning .............................................................................................................. 246

A.15 U: Monitors.........................................................................................................................248

U1: Operation Status Monitors ........................................................................................................ 248

U2: Fault Trace................................................................................................................................ 250

U3: Fault History.............................................................................................................................. 251

U4: Maintenance Monitors .............................................................................................................. 252

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Table of Contents

U5: PID Monitors ............................................................................................................................. 254

U6: Operation Status Monitors ........................................................................................................ 255

U9: Power Monitors

......................................................................................................................... 256

A.16 Control Mode Dependent Parameter Default Values .....................................................257

A1-02 (Control Mode) Dependent Parameters................................................................................ 257

A.17 V/f Pattern Default Values.................................................................................................258

A.18 Defaults by Drive Model....................................................................................................259

A.19 Parameters Changed by Motor Code Selection (for PM Motors)..................................263

Yaskawa SMRA Series SPM Motor ................................................................................................ 263

Yaskawa SSR1 Series IPM Motor (For Derated Torque)................................................................ 264

Yaskawa SST4 Series IPM Motor (For Constant Torque) .............................................................. 270

B. MEMOBUS/MODBUS COMMUNICATIONS........................................................ 279

B.1 MEMOBUS/Modbus Configuration ..................................................................................280

B.2 Communication Specifications........................................................................................281

B.3 Connecting to a Network ..................................................................................................282

Network Cable Connection.............................................................................................................. 282

Wiring Diagram for Multiple Connections ........................................................................................ 283

Network Termination ....................................................................................................................... 284

B.4 MEMOBUS/Modbus Setup Parameters ...........................................................................285

MEMOBUS/Modbus Serial Communication.................................................................................... 285

B.5 Drive Operations by MEMOBUS/Modbus........................................................................289

Observing the Drive Operation........................................................................................................ 289

B.6 Communications Timing...................................................................................................290

Command Messages from Master to Drive..................................................................................... 290

Response Messages from Drive to Master ..................................................................................... 290

B.7 Message Format ................................................................................................................291

Message Content ............................................................................................................................ 291

Slave Address ................................................................................................................................. 291

Function Code ................................................................................................................................. 291

Data................................................................................................................................................. 291

Error Check ..................................................................................................................................... 291

B.8 Message Examples ...........................................................................................................293

Reading Drive MEMOBUS/Modbus Register Contents .................................................................. 293

Loopback Test................................................................................................................................. 293

Writing to Multiple Registers............................................................................................................ 294

B.9 MEMOBUS/Modbus Data Table........................................................................................295

Command Data ............................................................................................................................... 295

Monitor Data.................................................................................................................................... 296

Broadcast Messages....................................................................................................................... 308

Fault Trace Contents....................................................................................................................... 308

Alarm Register Contents ................................................................................................................. 310

B.10 Enter Command.................................................................................................................311

Enter Command Types ................................................................................................................... 311

B.11 Communication Errors .....................................................................................................312

MEMOBUS/Modbus Error Codes.................................................................................................... 312

Slave Not Responding..................................................................................................................... 312

B.12 Self-Diagnostics ................................................................................................................313

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Table of Contents

INDEX ................................................................................................................... 315

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Parameter Details

1.1 A: INITIALIZATION................................................................................................10

1.2 B: APPLICATION

1.3 C: TUNING..............................................................................................................46

1.4 D: REFERENCE SETTINGS..................................................................................52

1.5 E: MOTOR PARAMETERS....................................................................................58

1.6 F: OPTION SETTINGS...........................................................................................67

1.7 H: TERMINAL FUNCTIONS...................................................................................78

1.8 L: PROTECTION FUNCTIONS............................................................................106

1.9 N: SPECIAL ADJUSTMENTS..............................................................................129

1.10 O: OPERATOR-RELATED SETTINGS................................................................133

1.11 S: SPECIAL PARAMETERS................................................................................141

1.12 T: MOTOR TUNING..............................................................................................160

1.13 U: MONITOR PARAMETERS..............................................................................164

...................................................................................................16

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

1.1 A: Initialization

The initialization group contains parameters associated with initial drive setup, including parameters involving the display language, access levels, initialization, and password.

A1: Initialization

A1-00: Language Selection

Selects the display language for the HOA keypad.

Note: This parameter is not reset when the drive is initialized using parameter A1-03.

No. Parameter Name Setting Range Default

A1-00 Language Selection 0, 1, 3, 5, 6 0

Setting 0: English Setting 1: Japanese Setting 3: French Setting 5: Spanish Setting 6: Portuguese

A1-01: Access Level Selection

Allows or restricts access to drive parameters.

No. Parameter Name Setting Range Default

A1-01 Access Level Selection 0 to 2 2

Setting 0: Operation Only

A1-01, A1-04, and Drive Mode can be accessed and set. All U monitor parameters can be accessed. Parameters that are set in A2-01 to A2-32 can be accessed in Setup Mode. Verify Mode, Setup Mode, and Auto-Tuning Mode cannot be accessed.

Setting 1: User Parameters

A1-00, A1-01, A1-04, and Drive Mode can be accessed and set. All U monitor parameters can be accessed. Parameters that are set in A2-01 through A2-32 can be accessed in Setup Mode. Verify Mode and Auto-Tuning Mode cannot be accessed.

Setting 2: Advanced Access Level (A)

All parameters can be viewed and edited.

Notes on Parameter Access

• If the drive parameters are password protected by A1-04 and A1-05, parameters A1-01 through A1-03, A1-07, and A2-01 through A2-32 cannot be modified.

•

If a digital input terminal programmed for “Program lockout” (H1-oo = 1B) is enabled, parameter values cannot be modified, even if A1-01 is set to 1 or 2.

• If parameters are changed via serial communication, it will not be possible to edit or change parameter settings with the HOA keypad until an Enter command is issued to the drive from the serial communication.

A1-02: Control Method Selection

Selects the Control Method (also referred to as the control mode) that the drive uses to operate the motor. Parameter A1-02 determines the control mode for the motor.

Note: When changing control modes, all parameter settings depending upon the setting of A1-02 will be reset to the default.

No. Parameter Name Setting Range Default

A1-02 Control Method Selection 0, 5 0

Setting 0: V/f Control for Induction Motors

Use this mode for simple speed control and for multiple motor applications with low demands to dynamic response or speed accuracy. The speed control range is 1:40.

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

1.1 A: Initialization

Setting 5: Open Loop Vector Control for PM

Use this mode when running a PM motor in variable torque applications that benefit from energy efficiency. The drive can control an SPM or IPM motor with a speed range of 1:20 in this control mode.

A1-03: Initialize Parameters

Resets parameters to default values. After initialization, the setting for A1-03 automatically returns to 0.

No. Parameter Name Setting Range Default

A1-03 Initialize Parameters

Setting 0: No Initialize Setting 1110: User Initialize

0, 1110, 2220,

3330, 3410, 3420

Resets parameters to the values selected by the user as User Settings. User Settings are stored when parameter o2-03 is set to “1: Set defaults”.

Note: User Initialization resets all parameters to a user-defined set of default values previously saved to the drive. Set parameter o2-03 to 2 to

Setting 2220: 2-Wire Initialization

clear the user-defined default values.

Resets parameters except parameters listed in Table 1.1 to default settings with digital inputs S1 and S2 configured as Forward run and Reverse run, respectively. Refer to Setting 40, 41: Forward Run, Reverse Run Command for 2-Wire Sequence on

page 84 for more information on digital input functions.

Setting 3330: 3-Wire Initialization

Resets parameters to default settings with digital inputs S1, S2, and S5 configured as Run, Stop, and Forward/Reverse respectively. Refer to Setting 0: 3-Wire Sequence on page 79 for more information on digital input functions.

Setting 3410: HVAC Initialization

Resets parameters to default settings. The following parameters are not reset:

H1-03: b1 (Customer Safeties)

H1-04: b2 (BAS Interlock)

H1-05: AF (Emergency Override Forward Run)

H2-03: b2 (BAS Interlock Relay Contact)

Note: After performing an HVAC Initialization, H1-03 to H1-05 and H2-03 will be displayed in the Modified Parameters list.

Setting 3420: OEM Bypass Initialization

Resets parameters to default settings. The following parameters are not reset:

H1-03: A7 (BP Customer Safeties)

H1-04: A6 (BP BAS Interlock)

H1-05: A4 (Emergency Override)

H1-06: AE (BP Bypass Run)

H2-01: A4 (BP Drive Relay)

H2-02: A5 (BP Bypass Relay)

H2-03: A6 (BP BAS Interlock)

o1-16: 2 (Drive/Bypass)

Note: After performing an OEM Bypass Initialization, H1-03 to H1-05, H2-01 to H2-03, and o1-16 will be displayed in the Modified Parameters

list.

Notes on Parameter Initialization

The parameters shown in Table 1.1 will not be reset when the drive is initialized by setting A1-03 = 2220 or 3330. Although the control mode in A1-02 is not reset when A1-03 is set to 2220 or 3330, it may change when an application preset is selected.

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Parameter Details

- MODE -

U1-01= 0.00Hz

U1-02= 0.00Hz U1-03= 0.00 A

DRV

Freq Ref (AI)

Rdy

FWD

LSEQ LREF

-PRMSETInitialization

Select Language

PRG

A1-00= 0

← →

FWD

← →

-PRMSETSelect Language

English

PRG

FWD

A1-00= 0 *0*

← →

-PRMSET-

A1- 04 = 0

(0~9999)

“0”

PRG

Enter Password

FWD

OFF

← →

-PRMSET-

A1- 05 = 0

(0~9999)

“0”

PRG

Select Password

FWD

← →

-PRMSET-

A1- 05 = 0000

(0~9999)

“0”

PRG

Select Password

FWD

1.1 A: Initialization

Table 1.1 Parameters Not Changed by Drive Initialization

No. Parameter Name

A1-00 Language Selection

A1-02 Control Method Selection

E1-03 V/f Pattern Selection

F6-08 Communication Parameter Reset

L8-35 Installation Selection

o2-04 Drive Model Selection

A1-04, A1-05: Password and Password Setting

Parameter

A1-04

enters the password when the drive is locked; parameter A1-05 is a hidden parameter that sets the password.

No. Parameter Name Setting Range Default

A1-04 Password

A1-05 Password Setting

0000 to 9999 0000

How to Use the Password

The user can set a password in parameter A1-05 to restrict access to the drive. The password must be entered to A1-04 to unlock parameter access (i.e., parameter setting A1-04 must match the value programmed into A1-05). The following parameters cannot be viewed or edited until the value entered to A1-04 correctly matches the value set to A1-05: A1-01, A1-02, A1-03, A1-06, and A2-01 through A2-33.

The instructions below demonstrate how to set password “1234”. An explanation follows on how to enter that password to unlock the parameters.

Table 1.2 Setting the Password for Parameter Lock

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

- MODE - PRG

Programming

Press

or until the Parameter Setting Mode screen appears.

HELP

FWD

DATA

Press

to enter the parameter menu tree.

Select the flashing digits by pressing

Select A1-04 by pressing .

Press while holding down

Note:

A1-05 is hidden and will not display by pressing only .

Press .

, or

at the same time. A1-05 will appear.

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

← →

-PRMSET-

A1- 05 = 1234

(0~9999)

“0”

PRG

Select Password

FWD

← →

-PRMSET-

A1- 05 = 0

(0~9999)

“0”

PRG

Select Password

FWD

← →

-PRMSET- PRG Control Method

FWD

A1-02= 0

V/f Control

-PRMSETInitialization

Select Language

PRG

A1-00= 0

← →

FWD

← →

-PRMSETSelect Language

English

PRG

FWD

A1-00= 0 *0*

← →

-PRMSET-

A1- 04 = 0

(0~9999)

“0”

PRG

Enter Password

FWD

← →

-PRMSET- PRG

Enter Password

FWD

A1-04= 1234

V/f Control

← →

-PRMSET-

A1- 04 = 0

(0~9999)

“0”

PRG

Enter Password

FWD

1.1 A: Initialization

Step Display/Result

Use

Press to save what was entered.

, and to enter the password.

10. The display automatically returns to the display shown in step 6.

Table 1.3 Check if A1-02 is Locked (continuing from step 10 above)

Step Display/Result

Press to display A1-02.

Press , making sure that the setting values cannot be changed.

Press to return to the first display.

Entry Accepted

- MODE - PRG

Programming

FWD

HELP

DATA

Table 1.4 Enter the Password to Unlock Parameters (continuing from step 3 above)

Press to enter the parameter setup display.

Press

Press to scroll to A1-04 and .

to select the flashing digits as shown.

4. Enter the password “1234”.

Press to save the new password.

Step Display/Result

Entry Accepted

Parameter Details

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

6. Drive returns to the parameter display.

← →

-PRMSET- PRG Control Method

FWD

A1-02= 0

V/f Control

← →

-PRMSET- PRG Control Method

FWD

A1-02=

V/f Control

← →

-PRMSET- PRG Control Method

FWD

A1-02=

PM OpenLoop Vect

-PRMSETInitialization

Select Language

PRG

A1-00= 0

← →

FWD

1.1 A: Initialization

Step Display/Result

Press

Use and to change the value if desired (though changing the control mode at this point is

not typically done).

and scroll to A1-02.

to display the value set to A1-02. If the first “0” blinks, parameter settings are unlocked.

10.

Press to save the setting, or press to return to the previous display without saving changes.

Entry Accepted

11. The display automatically returns to the parameter display.

Note: 1. Parameter settings can be edited after entering the correct password.

2. Performing a 2-Wire or 3-Wire initialization resets the password to “0000”.

A1-06: Application Preset

Several Application Presets are available to facilitate drive setup for commonly used applications. Selecting one of these Application

Presets

automatically assigns functions to the input and output terminals and sets a predefined group of parameters

to values appropriate for the selected application.

In addition, the parameters most likely to be changed are assigned to the group of User Parameters, A2-01 through A2-16. User Parameters are part of the Setup Group, which provides quicker access by eliminating the need to scroll through multiple menus.

A2: User Parameters

A2-01 to A2-32: User Parameters 1 to 32

The user can select up to 32 parameters and assign them to parameters A2-01 through A2-32 to provide quicker access by eliminating the need to scroll through multiple menus. The User Parameter list can also save the most recently edited parameters.

No. Parameter Name Setting Range Default

A2-01 to A2-32 User Parameters 1 to 32 A1-00 to S6-07

<1> This setting is the default setting of the Setup Mode parameters. Refer to TOEPC71063610 User Manual Section 4 for details. <2> A1-06 determines how the setting of user parameters A2-01 through A2-32 are changed.

Determined by

A1-06

Saving User Parameters

To save specific parameters to A2-01 through A2-32, set parameter A1-01 to 2 to allow access to all parameters, then enter the parameter number to one of the A2-oo

parameters to assign it to the list of User Parameters. Finally, set A1-01 to 1 to

restrict access so users can only set and refer to the parameters saved as User Parameters.

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

<1>

<2>

1.1 A: Initialization

A2-33: User Parameter Automatic Selection

Determines whether recently edited parameters are saved to the second half of the User Parameters (A2-17 to A2-32) for quicker access.

No. Parameter Name Setting Range Default

A2-33 User Parameter Automatic Selection 0, 1

Setting 0: Do not save list of recently edited parameters

Determined by

A1-06

Set A2-33 to 0 to manually select the parameters listed in the User Parameter group.

Setting 1: Save list of recently edited parameters

Set A2-33 to 1 to automatically save recently edited parameters to A2-17 through A2-32. A total of 16 parameters are saved with the most recently edited parameter set to A2-17, the second most recently to A2-18, and so on. Access the User Parameters using the Setup Mode of the HOA keypad.

Note: User parameters are listed from A2-27 to A2-32. Parameters A2-01 to A2-26 are already listed as defined by default when in Setup Mode.

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Parameter Details

Drive

A1 Analog Input 1

0 to 10 V

AC Analog input common

2 k

10.5 V, 20 mA power supply

A2 Analog Input 2

A3 Analog Input 3

Drive

A1 Analog Input 1

AC Analog input common

10.5 V, 20 mA power supply

A2 Analog Input 2

A3 Analog Input 3

4 k

-10 to 10 V

Customer +/- 10 V Supply

+10 V

-10 V

Common

1.2 b: Application

b1: Operation Mode Selection

b1-01: Frequency Reference Selection for AUTO Mode

Selects the frequency reference source 1.

Note: If a Run command is input to the drive, but the frequency reference entered is 0 or below the minimum frequency, the AUTO or HAND

Setting 0: HOA Keypad

Using this setting, the frequency reference can be input using the HOA keypad.

Setting 1: Terminals (analog input terminals)

Using

Voltage Input

Voltage input can be used at any of the three analog input terminals. Make the settings as described in Table 1.5 for the input used.

Terminal Signal Level

indicator LED on the HOA keypad will light and the OFF indicator will flash.

No. Parameter Name Setting Range Default

b1-01 Frequency Reference Selection for AUTO Mode 0 to 3 1

this setting, an analog frequency reference can be entered as a voltage or current signal from terminals A1, A2, or A3.

Table 1.5 Analog Input Settings for Frequency Reference Using Voltage Signals

Parameter Settings

Signal Level

Selection

0 to 10 Vdc H3-01 = 0

-10 to +10 Vdc H3-01 = 1

0 to 10 Vdc H3-09 = 0

-10 to +10 Vdc H3-09 = 1

0 to 10 Vdc H3-05 = 0

-10 to +10 Vdc H3-05 = 1

Function Selection Gain Bias

(Frequency Reference Bias)

H3-02 = 0

H3-10 = 0

(Frequency Reference Bias)

H3-06 = 0

(Frequency Reference Bias)

H3-03 H3-04 –

H3-11 H3-12

H3-07 H3-08

Set jumper S1 on the terminal board to

Set DIP switch S4 on the terminal board to “AI”.

Notes

“V” for voltage input.

Figure 1.1 Setting the Frequency Reference as a Voltage Signal at Terminal A1

Current Input

Input terminals, A1, A2, and A3 can accept a current input signal. Refer to Table 1.6 for an example to set terminal A2 for current input.

Terminal

Signal

Level

4 to 20 mA H3-09 = 2

0 to 20 mA H3-09 = 3

Table 1.6 Analog Input Settings for Frequency Reference Using a Current Signal

Signal Level

Selection

Function Selection

H3-10 = 0

(Frequency Bias)

Parameter Settings

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Gain Bias

H3-11 H3-12

Notes

Make sure to set jumper S1 on the terminal board to “I” for current input.

Drive

A1 Analog Input 1

0 or 4 to 20 mA

AC Analog input common

10.5 V, 20 mA power supply

A2 Analog Input 2

A3 Analog Input 3

Jumper S1 A1/A2/A3 Voltage/Current Selection

A1 A2 A3

1.2 b: Application

Figure 1.2 Setting the Frequency Reference as a Current Signal to Terminal A2

Switching between Main/Auxiliary Frequency References

The

frequency

reference input can be switched between the analog terminals A1, A2, and A3 using multi-speed inputs. Refer

to Multi-Step Speed Selection on page 52 for details on using this function.

Setting 2: Serial Communication (APOGEE FLN, BACnet, MEMOBUS/Modbus, Metasys N2)

This setting requires entering the frequency reference via the RS-422/RS-485 serial communications port (control terminals R+, R-, S+, and S-). Refer to MEMOBUS/Modbus Configuration on page 280 for instructions.

Setting 3: Option card

This setting requires entering the frequency reference via an option board plugged into connector CN5-A on the drive control board. Consult the option board manual for instructions on integrating the drive with the communication system.

Note: If the frequency reference source is set for Option PCB (b1-01 = 3), but an option board is not installed, an oPE05 operation error will be

b1-02: Run Command Selection for AUTO Mode

displayed on the digital operator and the drive will not run.

Determines the Run command selection for AUTO mode.

No. Parameter Name Setting Range Default

b1-02 Run Command Selection for AUTO Mode 1 to 3 1

Setting 1: Control Circuit Terminal

This setting requires entering the Run command via the digital input terminals using one of following sequences:

• 2-Wire sequence 1:

Two inputs (FWD/Stop-REV/Stop). Set A1-03 to 2220 to initialize the drive and preset terminals S1 and S2 to these functions. This is the default setting of the drive. Refer to

Setting 40, 41: Forward Run, Reverse Run Command for 2-

Wire Sequence on page 84.

• 2-Wire sequence 2:

Two inputs (Start/Stop-FWD/REV). Refer to Setting 42, 43: Run and Direction Command for 2-Wire Sequence 2 on

page 84.

• 3-Wire sequence:

Three inputs (Start-Stop-FWD/REV). Set A1-03 to 3330 to initialize the drive and preset terminals S1, S2, and S5 to these functions. Refer to Setting 0: 3-Wire Sequence on page 79.

Setting 2: Serial Communication (APOGEE FLN, BACnet, MEMOBUS/Modbus, Metasys N2)

This setting requires entering the Run command via serial communications by connecting the RS-422/RS-485 serial communication cable to control terminals R+, R-, S+, and S- on the terminal block. Refer to MEMOBUS/Modbus

Configuration on page 280 for instructions.

Setting 3: Option Card

This setting requires entering the Run command via the communication option board by plugging a communication option board into the CN5 port on the control PCB. Refer to the option card manual for instructions on integrating the drive into the communication system.

Note: If b1-02 is set to 3, but an option card is not installed in CN5, an oPE05 operation error will be displayed on the HOA keypad and the drive

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

will not run.

Parameter Details

1.2 b: Application

b1-03: Stopping Method Selection

Selects how the drive stops the motor when the Run command is removed or when a Stop command is entered.

No. Parameter Name Setting Range Default

b1-03 Stopping Method Selection 0 to 3 1

Setting 0: Ramp to Stop

When the Run command is removed, the drive will decelerate the motor to stop. The deceleration rate is determined by the active deceleration time. The default deceleration time is set to parameter C1-02.

When the output frequency falls below the level set in parameter b2-01, the drive will start DC injection or Zero Speed Control depending on the selected control mode.

Setting 1: Coast to Stop

When the Run command is removed, the drive will shut off its output and the motor will coast (uncontrolled deceleration) to stop. The stopping time is determined by the inertia and the friction in the driven system.

Run

command

Output

frequency

ON OFF

Drive output is shut off

Motor speed

Figure 1.3 Coast to Stop

Note: After

stop is initiated, any subsequent Run command entered will be ignored until the minimum baseblock time (L2-03) has expired. Do

not enter Run command until it has come to a complete stop. Use DC Injection at Start (Refer to b2-03: DC Injection Braking Time at

Start on page 22) or Speed Search (Refer to b3: Speed Search on page 23) to restart the motor before it has completely stopped.

Setting 2: DC Injection Braking to Stop

When the Run command is removed, the drive will enter baseblock (turn off its output) for the minimum baseblock time (L2-03). When the minimum baseblock time has expired, the drive will inject the amount DC current set in parameter b2-02 into the motor windings to brake the motor. The stopping time in DC Injection Braking to Stop is significantly faster compared to Coast to Stop.

Note: This function is not available in OLV/PM control mode (A1-02 = 5).

Run

command

Output

frequency

Motor speed

ON OFF

DC Injection Braking

with the current set in

Motor coasts

b2-02

Minimum Baseblock

Time (

L2-03)

Figure 1.4 DC Injection Braking to Stop

DC Injection Braking time is determined by the value set to b2-04 and the output frequency at the time the Run command is removed. It can be calculated by:

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

DC Injection brake time

(b2-04) x 10 x Output frequency

Max. output frequency (E1-04)

DC Injection braking time

Min output

frequency

100%

(Max output

frequency)

Output frequency

when Stop command

was entered

Run wait time t

Active deceleration time

Momentary Power Loss Minimum Baseblock Time (L2-03)

b2-04×10

b2-04

1.2 b: Application

10%

Output frequency when

Stop command was entered

100%

(Maximum output

frequency)

Figure 1.5 DC Injection Braking Time Depending on Output Frequency

Note: If an overcurrent (oC) fault occurs during DC Injection Braking to Stop, increase the momentary power loss minimum baseblock time

(L2-03) until the fault no longer occurs.

Setting 3: Coast with Timer

the

When

Run command is removed, the drive will turn off its output and the motor will coast to stop. The drive will not start if a Run command is input before the time t (C1-02) has expired. Cycle the Run command that was activated during time t after t has expired to start the drive.

The wait time t is

Run command

Output

frequency

determined by the output frequency when the Run command is removed and by the active deceleration time.

ON ON ONOFF OFF

Drive output shut off

Run wait time t

Figure 1.6 Coast with Timer

Figure 1.7 Run Wait Time Depending on Output Frequency

b1-04: Reverse Operation Selection

Enables and disables Reverse operation. For some applications, reverse motor rotation is not appropriate and may cause problems (e.g., air handling units, pumps, etc.).

No. Parameter Name Setting Range Default

b1-04 Reverse Operation Selection 0, 1 1

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Parameter Details

1.2 b: Application

Setting 0: Reverse Enabled

Possible to operate the motor in both forward and reverse directions.

Setting 1: Reverse Disabled

Drive disregards a Reverse run command or a negative frequency reference.

b1-06: Digital Input Reading

Defines how the digital inputs are read. The inputs are acted upon every 1 ms or 2 ms depending upon the setting.

No. Name Setting Range Default

b1-06 Digital Input Reading 0, 1 1

Setting 0: Read once (1 ms scan)

The state

of a digital input is read once. If the state has changed, the input command is immediately processed. With this setting

the drive responds more quickly to digital inputs, but a noisy signal could cause erroneous operation.

Setting 1: Read twice (2 ms scan)

The state of a digital input is read twice. The input command is processed only if the state does not change during the double reading. This reading process is slower than the “Read once” process, but it is more resistant to noisy signals.

b1-08: Run Command Selection in Programming Mode

As a safety precaution, the drive will not normally respond to a Run command input when the HOA keypad is being used to adjust parameters in Programming Mode (Verify Menu, Setup Mode, Parameter Settings Mode, and Auto-Tuning Mode). If required by the application, set b1-08 to allow the drive to run while in Programming Mode.

No. Parameter Name Setting Range Default

b1-08 Run Command Selection in Programming Mode 0 to 2 0

Setting 0: Run Command Is Not Accepted in Programming Mode

A Run command is not accepted while the HOA keypad is in Programming Mode.

Setting 1: Run Command Is Accepted in Programming Mode

A Run command is accepted in any HOA keypad mode.

Setting 2: Prohibit Entering Programming Mode during Run

It is not possible to enter the Programming Mode as long as the drive output is active. The Programming Mode cannot be displayed during Run.

b1-11: Drive Delay Time Setting

If a time is set to b1-11, the drive will delay executing a Run command until the set time has expired. During Drive Delay Time execution, the HOA keypad will display “WrUn”. Both Alarm and Run indicators will blink while the drive waits to execute the Run command.

No. Parameter Name Setting Range Default

b1-11 Drive Delay Time Setting 0 to 600 s 0

b1-14: Phase Order Selection

Sets the phase order for drive output terminals U/T1, V/T2, and W/T3.

Switching motor phases will reverse the direction of the motor.

No. Parameter Name Setting Range Default

b1-14 Phase Order Selection 0, 1 0

Setting 0: Standard Setting 1: Switch Phase Order

The direction of the motor is reversed.

b1-17: Run Command at Power Up

Determines whether an external Run command that is active during power up will start the drive.

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

1.2 b: Application

No. Parameter Name Setting Range Default

b1-17 Run Command at Power Up 0, 1 1

Setting 0: Disregarded

A new Run command must be issued after power up. Cycle the Run command to start the drive.

Note: For safety reasons, the drive is initially programmed not to accept a Run command at power up (b1-17 = 0). If a Run command is issued at

Setting 1: Allowed

power up, the RUN indicator LED will flash quickly.

The motor will start immediately after a power up if a Run command is already enabled.

WARNING! Sudden Movement Hazard. If b1-17 is set to 1 and an external Run command is active during power up, the motor will begin rotating as soon as the power is switched on. Proper precautions must be taken to ensure that the area around the motor is safe prior to powering up the drive. Failure to comply may cause serious injury.

b1-24: Commercial Power Operation Switching Selection

When the output frequency matches the power supply frequency (60 Hz), the PWM switching operation stops and switches to operation with a direct commercial power supply connection.

Note: 1. Switching can be enabled when an inductive motor is being driven in V/f or OLV control modes.

2. Current value may change when a switch is made.

3. Verify that the induction motor can be driven with the commercial power supply (e.g., the rated voltage and rated speed) prior to enabling

the commercial power switching selection.

No. Parameter Name Setting Range Default

b1-24 Commercial Power Switching Selection 0, 1 0

Setting 0: Disabled

A voltage will be output with PWM switching operation regardless of the output frequency.

Setting 1: Enabled

When the deviation between the output frequency and the power supply frequency is less than or equal to the commercial power switching output frequency coincidence level (b1-26), the PWM switching operation stops and switches to operation with a direct commercial power supply connection.

Operation with a direct commercial power supply continues until the deviation between the output frequency and the power supply frequency is greater than or equal to the commercial power switching output frequency coincidence/non-coincidence level (b1-25 + b1-26).

b1-25/b1-26: Commercial Power Supply Operation Cancellation Level/Switching Level

These parameters set the value in 0.1 Hz increments at which commercial power supply switching selection is enabled and disabled.

Entering Eco Mode

When the deviation between the output frequency and the power supply frequency becomes equal to or less than the setting values of b1-26, an output frequency coincidence condition exists. The drive will operate in commercial power switching mode. If the drive will not switch to commercial power supply switching mode, set b1-26.

Exiting Eco Mode

When

the deviation between the output frequency and the power supply frequency becomes equal to or greater than the setting value of b1-25 + b1-26, the drive will operate in PWM switching mode. If commercial power switching mode and PWM switching mode are repeated frequently, increase the setting value of b1-25.

Note: The drive will not switch to commercial power switching mode when L3-06, Stall Prevention Level during Run, is exceeded and L3-05,

Stall Prevention Selection during Run, is enabled.

No. Parameter Name Setting Range Default

b1-25 Commercial Power Supply Operation Cancellation Level 0.4 to 6.0 Hz 1.0 Hz

b1-26 Commercial Power Supply Operation Switching Level 0.0 to 3.0 Hz 0.2 Hz

b2: DC Injection Braking

These parameters determine operation of the DC Injection Braking and Zero Speed Control features.

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Parameter Details

1.2 b: Application

b2-01: Zero Speed Level (DC Injection Braking Start Frequency)

Active when “Ramp to Stop” is selected as the stopping method (b1-03 = 0).

No. Name Setting Range Default

b2-01 Zero Speed Level (DC Injection Braking Start Frequency) 0.0 to 10.0 Hz

Determined by

A1-02

The function triggered by parameter b2-01 depends on the control mode that has been selected.

V/f and OLV/PM (A1-02 = 0, 5)

For these control modes, parameter b2-01 sets the starting frequency for DC Injection Braking at Stop. When the output frequency falls below the setting of b2-01, DC Injection Braking is enabled for the time set in parameter b2-04.

DC Injection

Braking

Time

b2-04

Output

frequency

Figure 1.8 DC Injection Braking at Stop for V/f

b2-01

Note: If

b2-02: DC Injection Braking Current

to the E1-09 value.

is set to a smaller value than E1-09 (Minimum Output Frequency), then DC Injection Braking will begin when the frequency falls

E1-09 Min. Frequency b2-01 Zero Speed Level

Sets the DC Injection Braking current as a percentage of the drive rated current.

No. Name Setting Range Default

b2-02 DC Injection Braking Current 0 to 100% 50%

The level of DC Injection Braking current affects the strength of the magnetic field attempting to lock the motor shaft. Increasing the

current level will increase the amount of heat generated by the motor windings. Do not set this parameter higher

than the level necessary to hold the motor shaft.

b2-03: DC Injection Braking Time at Start

Sets the time of DC Injection Braking at start. Used to stop a coasting motor before restarting it or to apply braking torque at start. Disabled when set to 0.00 s.

No. Name Setting Range Default

b2-03 DC Injection Braking Time at Start 0.00 to 10.00 s 0.00 s

Note: Before starting an uncontrolled rotating motor (e.g., a fan motor driven by windmill effect), use DC Injection or Speed Search to stop the

b2-04: DC Injection Braking Time at Stop

Sets

the

motor or detect motor speed before starting it. Otherwise, motor stalling and other faults can occur.

time of DC Injection Braking at stop. Used to completely stop a motor with high inertia load after ramp down. Increase

the value if the motor still coasts by inertia after it should have stopped. Disabled when set to 0.00 s.

No. Name Setting Range Default

b2-04 DC Injection Braking Time at Stop 0.00 to 10.00 s 0.00 s

b2-09: Motor Pre-Heat Current 2

Determines the percentage of motor rated output current that will be used for the motor pre-heat function. This function can be useful in applications where the motor sits for extended periods of time in humid conditions. Motor pre-heating can only be initiated by closing a digital input programmed as a Motor Pre-Heat 2 (H1-oo = 50).

No. Name Setting Range Default

b2-09 Motor Pre-Heat Current 2 0 to 100% 5%

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

AC Power supply

Output frequency

Minimum Baseblock Time (L2-03)

b3-05

Run command

Output frequency

Minimum Baseblock Time (L2-03)

b3-05

1.2 b: Application

b3: Speed Search

The Speed Search function allows the drive to detect the speed of a rotating motor shaft that is driven by external forces and start the motor operation directly from the detected speed without first stopping the machine.

Example: When a momentary loss of power occurs, the drive output shuts off and the motor coasts. When power returns, the drive can find the speed of the coasting motor and restart it directly.

Enabling Speed Search for PM motors only requires setting parameter b3-01 to 1. The drive offers current detection and speed estimation Speed Search for induction motors. Parameter b3-24 selects the speed search method for induction motors. Both methods and relevant parameters are explained below.

Speed Search start timing differs depending on whether operation is after a momentary power loss (L2-01 = 1 or 2) or after the Speed Search at start (b3-01 = 1). The operation timing of the Speed Search after a momentary power loss is shown in

Figure 1.9. The operation timing after the Speed Search at start is shown in Figure 1.10.

After restoring power, the Speed Search operation remains in baseblock status for at least the time set in b3-05. However, Speed Search will not start if the time set in L2-03, Minimum Baseblock Time, does not pass after the power stops. When induced voltage remains in the motor, the Speed Search operation starts after the time set in b3-05 without waiting for the time set in L2-03.

When performing a speed search operation at start, the speed search operation will start after waiting for the longer of the times set Search operation starts after the time set in b3-05 without waiting for the time set in L2-03.

Current Detection Speed Search 2 is for use with IM motors. The current set in b3-31 is applied and the speed is detected based Speed Search. If the output current during the Speed Search operation is larger than the setting value of b3-32, reduce the frequency for the deceleration time set in b3-03. After motor speed estimation is completed, the speed is accelerated or decelerated to the frequency reference.

Figure 1.9 Timing Chart for Speed Search after Recovery from Momentary Power Loss

in b3-05 and L2-03 after the Run command input is received. When induced voltage remains in the motor, the Speed

Figure 1.10 Timing Chart for Speed Search at Start

Current Detection Speed Search 2 (b3-24 = 2)

the current flow to the motor. The speed then accelerates or decelerates to the frequency reference after completing

Parameter Details

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

1.2 b: Application

Speed Estimation Speed Search (b3-24 = 1)

Speed

Estimation Speed Search estimates the motor speed while the motor is coasting and then restarts operation. The speed

then accelerates or decelerates to the frequency reference after completing Speed Search.

This method can be used for a single induction motor connected to a drive. Do not use this method if the motor is one or more frame size smaller than the drive, at motor speeds above 200 Hz, or when using a single drive to operate more than one motor.

Speed Search Activation

Speed Search can be activated using any of the methods 1 through 5 described below. Select the Speed Search type in parameter b3-24 independent of the activation method.

Method 1. Automatically activate Speed Search with every Run command. Set b3-01, Speed Search Selection at Start, to 1 (Enabled). External Speed Search commands are ignored.

Method 2. Activate Speed Search using the digital input terminals. Use the input functions for H1-oo in Table 1.7.

Table 1.7 Speed Search Activation by Digital Inputs

Setting Description b3-24 = 1 b3-24 = 2

External Search Command 1

External Search Command 2

Activate Speed Estimation Speed Search

Closed: Activate Current Detection Speed Search from the maximum output frequency (E1-04).

Closed: Activate Current Detection Speed Search from the frequency reference.

To activate Speed Search by a digital input, the input must be set together with the Run command or the Run command must be entered after giving the Speed Search command.

Method 3. After automatic fault restart.

When the number of maximum fault restarts in parameter L5-01 is set higher than 0, the drive will automatically perform Speed Search as specified by b3-24 following a fault.

Method 4. After momentary power loss.

This mode

requires that the Power Loss Ride-Thru function is enabled during CPU operation (L2-01 = 1 or 2). Refer to L2-01:

Momentary Power Loss Operation Selection on page 109.

Method 5. After external baseblock is released.

The drive will resume the operation starting with Speed Search if the Run command is present and the output frequency is above the minimum frequency when the Baseblock command (H1-oo = 8 or 9) is released.

Rotation Direction Detection Conditions for Backspin

Backspin occurs when the motor rotates in the opposite direction from the rotation direction command. Specify the speed search direction when power is recovered after a momentary power loss in applications in which backspin can occur, such as for an oil pump when backspin may occur due to the weight of the oil after a momentary power loss. The search starts from the rotation direction specified in the direction command when the momentary power loss time is short. The search starts from the opposite direction of the direction specified in the direction command when the momentary power loss time is long. The rotation for the Speed Search is determined as follows:

[t] is the time from the momentary power loss to recovery.

• 0 ≤ t < b3-50: The search is started in the direction specified by the direction command.

• b3-50 ≥ t < b3-51: The motor is not restarted and the baseblock continues.

The search starts from the opposite direction of the direction command when the momentary power loss time exceeds the setting value of b3-51.

• b3-51 ≤ t: The search is started in the direction opposite to the direction command.

Refer to b3-50/b3-51: Backspin Search Direction Judgment Time 1/2 on page 28 for details on the backspin direction

judgment time.

Note: 1. Set b3-50 to the required time to enable rotation direction detection for backspin.

2. When setting b3-50, be sure to also set the following parameters to the values specified. Setting these parameters to any other values

will trigger an oPE08 fault. b3-50 ≤ b3-51 b3-14 = 0 b3-24 = 2

3. Backspin detection is not necessary with a PM motor.

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

1.2 b: Application

b3-01: Speed Search Selection at Start

Determines if Speed Search is automatically performed when a Run command is issued.

No. Parameter Name Setting Range Default

b3-01 Speed Search Selection at Start 0, 1

Setting 0: Disabled

Determined by

A1-02

This setting starts operating the drive at the minimum output frequency when the Run command is entered. If external Speed Search 1 or 2 is already enabled by a digital input, the drive will start operating with Speed Search.

Setting 1: Enabled

This setting performs Speed Search when the Run command is entered. The drive begins running the motor after Speed Search is complete.

b3-03: Speed Search Deceleration Time

Sets the output frequency reduction ramp used by the Current Injection Method of Speed Estimation (b3-24 = 1). The time entered into b3-03 will be the time to decelerate from maximum frequency (E1-04) to minimum frequency (E1-09).

No. Name Setting Range Default

b3-03 Speed Search Deceleration Time 0.1 to 10.0 s 2.0 s

b3-04: V/f Gain during Speed Search (Speed Estimation Type)

During

Speed

Search, the output voltage calculated from the V/f pattern is multiplied with this value. Changing this value can

help reduce the output current during Speed Search.

No. Name Setting Range Default

b3-04 V/f Gain during Speed Search 10 to 100%

b3-05: Speed Search Delay Time

cases

where an output contactor is used between the drive and the motor, the contactor must be closed before Speed Search

Determined by

o2-04

can be performed. This parameter can be used to delay the Speed Search operation, giving the contactor enough time to close completely.

No. Name Setting Range Default

b3-05 Speed Search Delay Time 0.0 to 100.0 s 0.2 s

b3-06: Output Current 1 during Speed Search (Speed Estimation Type)

Sets

the

current injected to the motor at the beginning of Speed Estimation Speed Search as a factor of the motor rated current set in E2-01. If the motor speed is relatively slow when the drive starts to perform Speed Search after a long period of baseblock, it may be helpful to increase the setting value. The output current during Speed Search is automatically limited by the drive rated current.

No. Name Setting Range Default

b3-06 Output Current 1 during Speed Search 0.0 to 2.0

Determined by

o2-04

Note: Use Current Detection Speed Search if Speed Estimation is not working correctly even after adjusting b3-06.

b3-07: Output Current 2 during Speed Search (Speed Estimation Type)

Sets

amount of output current during Speed Estimation Speed Search as a coefficient for the no-load current (output current

the

during Speed Search is automatically limited by the drive rated current).

Increase this setting value in increments of 0.1 if the drive fails to perform Speed Estimation.

No. Name Setting Range Default

b3-07 Output Current 2 during Speed Search (Speed Estimation Type) 0.0 to 5.0 1.0

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Parameter Details

1.2 b: Application

b3-08: Current Control Gain during Speed Search (Speed Estimation Type)

Sets the proportional gain for the current controller during Speed Search.

No. Name Setting Range Default

b3-08 Current Control Gain during Speed Search (Speed Estimation Type) 0.00 to 6.00

b3-09: Current Control Integral Time during Speed Search (Speed Estimation Type)

Determined by

A1-02 and o2-04

Sets the Integral Time for the current controller during Speed Search.

No. Name Setting Range Default

b3-09

b3-10: Speed Search Detection Compensation Gain (Speed Estimation Type)

Current Control Integral Time during Speed Search (Speed

Estimation Type)

0.0 to 1000.0 ms

Determined by

A1-02

Sets the gain for the detected motor speed of the Speed Estimation Speed Search. Increase the setting only if an overvoltage fault occurs when the drive restarts the motor.

No. Name Setting Range Default

b3-10 Speed Search Detection Compensation Gain 1.00 to 1.20 1.05

b3-11: Speed Search Method Switching Level (Speed Estimation Type)

Within the type of the speed measurement, the search method can be switched automatically by the amount of remaining voltage in the motor. This parameter sets the switching level. (200 V class at 100% = 200 V, and 400 V class at 100% = 400 V).

No. Name Setting Range Default

b3-11 Speed Search Method Switching Level (Speed Estimation Type) 0.5 to 100.0% 5.0%

b3-12: Minimum Current Detection Level during Speed Search

Sets the minimum current detection level during Speed Search. Increase this setting value in increments of 0.1 if the drive fails to perform Speed Estimation.

No. Name Setting Range Default

b3-12 Minimum Current Detection Level during Speed Search 2.0 to 10.0

b3-14: Bi-Directional Speed Search Selection (Speed Estimation Type)

Determined by

o2-04

Sets how the drive determines the motor rotation direction when performing Speed Estimation Speed Search.

No. Parameter Name Setting Range Default

b3-14 Bi-Directional Speed Search Selection 0, 1 1

Setting 0: Disabled

The drive uses the frequency reference to determine the direction of motor rotation to restart the motor.

Setting 1: Enabled

The drive detects the motor rotation direction to restart the motor.

b3-17: Speed Search Restart Current Level (Speed Estimation Type)

Sets the current level at which Speed Estimation is restarted as a percentage of drive rated current to avoid overcurrent and overvoltage problems since a large current can flow into the drive if the difference between the estimated frequency and the actual motor speed is too big when performing Speed Estimation.

No. Name Setting Range Default

b3-17 Speed Search Restart Current Level 0 to 200% 150%

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

1.2 b: Application

b3-18: Speed Search Restart Detection Time (Speed Estimation Type)

Sets the time for which the current must be above the level set in b3-17 before restarting Speed Search.

No. Name Setting Range Default

b3-18 Speed Search Restart Detection Time 0.00 to 1.00 s 0.10 s

b3-19: Number of Speed Search Restarts (Speed Estimation Type)

Sets the number of times the drive should attempt to find the speed and restart the motor. If the number of restart attempts exceeds the value set to b3-19, the SEr fault will occur and the drive will stop.

No. Name Setting Range Default

b3-19 Number of Speed Search Restarts 0 to 10 3

b3-24: Speed Search Method Selection

Sets the Speed Search method.

In V/f control mode, set this parameter to 2 (Current Detection Type Speed Search 2) when b3-50 is 0.1 or longer.

No. Parameter Name Setting Range Default

b3-24 Speed Search Method Selection 1, 2

Determined by

A1-02 and o2-04

Setting 1: Speed Estimation Setting 2: Current Detection 2

Note: 1. Enable or disable Speed Search at start with b3-01 and Speed Search after momentary power loss with L2-01.

2. Refer to Current Detection Speed Search 2 (b3-24 = 2) on page 23 and Refer to Speed Estimation Speed Search (b3-24 = 1) on page

24 for details on the Speed Search direction.

b3-25: Speed Search Wait Time

Sets the wait time between Speed Search restarts. Increase the wait time if problems occur with overcurrent, overvoltage, or if an SEr fault occurs.

No. Name Setting Range Default

b3-25 Speed Search Wait Time 0.0 to 30.0 s 0.5 s

b3-27: Start Speed Search Select

Selects a condition to activate Speed Search Selection at Start (b3-01) or External Speed Search Command 1 or 2 from the multi-function input.

No. Name Setting Range Default

b3-27 Start Speed Search Select 0, 1 0

Setting 0: Triggered when a Run Command Is Issued (Normal) Setting 1: Triggered when an External Baseblock Is Released

b3-29: Speed Search Induced Voltage Level

Lower

this value in small increments if changes are necessary. Setting this value too low will prevent the drive from performing

Speed Search. There is normally no need to change this parameter from the default value.

No. Name Setting Range Default

b3-29 Speed Search Induced Voltage Level 0 to 10% 10%

b3-31: Speed Search Operation Current Level 1 (Current Detection Type 2)

Sets

the

current level used to limit the output current during Current Detection Type Speed Search 2 as a ratio to E2-03, Motor

No-Load Current.

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Parameter Details

1.2 b: Application

The current level is determined for a no-load current that is 30% of the rated motor current when the setting value of E2-03 is less than or equal to 30% of the rated motor current.

Note: If the setting value is too large, a stopped inductive motor may accelerate too quickly. In such cases, set this parameter to a value that is

b3-32: Speed Search Operation Current Level 2 (Current Detection 2)

Sets

the

smaller than the rated motor current.

No. Name Setting Range Default

b3-31

Speed Search Operation Current Level 1 (Current Detection Type

1.50 to 3.50 1.50

current level at which to end the Speed Search for Current Detection Type Speed Search 2 as a ratio to E2-03, Motor

No-Load Current.

The current level is determined for a no-load current that is 30% of the rated motor current when the setting value of E2-03 is less than or equal to 30% of the rated motor current.

No. Name Setting Range Default

b3-32 Speed Search Operation Current Level 2 (Current Detection 2) 0.00 to 1.49 1.20

b3-33: Speed Search Selection when Run Command is Given during Uv

Activates

and

deactivates Speed Search at start in accordance with whether a Run command was issued during an undervoltage (Uv) condition. Function is active when a momentary power loss (L2-01 = 1 or 2), Speed Search at start (b3-01 = 1), and coasting to a stop (b1-03 = 1) are enabled.

No. Name Setting Range Default

b3-33 Speed Search Selection when Run Command is Given during Uv 0, 1 0

Setting 0: Disabled Setting 1: Enabled

b3-50/b3-51: Backspin Search Direction Judgment Time 1/2

The direction of the Speed Search is adjusted to allow for backspin.

When

momentary power loss time t is shorter than the time set in b3-50, the search operates according to the direction command. When momentary power loss time t is equal to or longer than the time set in b3-51, the search operates from the opposite direction of the direction command. When momentary power loss time t is equal to or longer than the time set in b3-50 and shorter than b3-15, baseblock continues until momentary power loss time t exceeds the time set in b3-51. The search then operates from the opposite direction of the direction command.

Note: 1. Use these parameters only in applications in which backspin can occur

2. Be sure to set b3-50 > b3-51.

3. Backspin detection is not necessary with a PM motor.

No. Name Setting Range Default

b3-50 Backspin Search Direction Judgment Time 1 0.0 to 10.0

b3-51 Backspin Search Direction Judgment Time 2 0.0 to 10.0 0.0

Determined by

A1-02

Speed Search from the Direction Command (0.0 ≤ Momentary Power Loss Time t < b3-50)

When time t from the momentary power loss to recovery is shorter than the setting value of b3-50, Speed Search is performed in the direction specified by the direction command. The deceleration time set in b3-52 is used for the search frequency and the setting value of the frequency reference is used as the starting search frequency.

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

b3-52

Motor speed

Output frequency

Power supply voltage

Momentary power loss time t

Normal operation

Search in progress

b3-50

b3-51

Forward operation

Motor speed

Output frequency

Power supply voltage

Normal operation

Search in progress

b3-50

b3-51

b3-53

Forward operation

Momentary power loss time t

1.2 b: Application

Figure 1.11 Speed Search from Forward Run Command (0 ≤ t < b3-50)

Continuous Baseblock (b3-50 ≤ t < b3-51)

When time t from the momentary power loss to recovery is between the times set for b3-50 and b3-51, operation will not be

the baseblock will continue. The drive will stay in baseblock for the time set in b3-51 even after restoring power.

restarted

and After the time set in b3-51 passes, Speed Search starts in the opposite direction of the direction command. The deceleration time in b3-53 is used for the search frequency and the setting value of the frequency reference is used as the starting search frequency.

Speed Search in Direction Opposite to Direction Command (b3-51 ≤ t)

When time t from the momentary power loss to recovery exceeds the setting value of b3-51, Speed Search is performed in the opposite direction of the direction command. The deceleration time in b3-53 is used for the search frequency and the setting value of the frequency reference is used as the starting search frequency.

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

Figure 1.12 Continuous Baseblock (b3-50 ≤ t < b3-51)

Parameter Details

Motor speed

Output frequency

Power supply voltage

Normal operation

Search in progress

b3-50

b3-51

Forward operation

Momentary power loss time t

b3-53

1.2 b: Application

Figure 1.13 Speed Search in Direction Opposite to Direction Command (b3-51 ≤ t)

b3-52: Backspin Search Deceleration Time 1

Sets the search frequency deceleration rate when searching from the direction command when momentary power loss time t is shorter than the time set in b3-50.

Set the value lower than the motor deceleration rate during coasting.

No. Name Setting Range Default

b3-52 Backspin Search Deceleration Time 1 0.1 to 10.0 s 2.0 s

b3-53: Backspin Search Deceleration Time 2

Sets the search frequency deceleration rate for a Speed Search from the opposite direction of the direction command when momentary power loss time t is equal to or longer than the time set in b3-51.

No. Name Setting Range Default

b3-53 Backspin Search Deceleration Time 2 0.1 to 10.0 s 2.0 s

b4: Timer Function

The timer

function is independent of drive operation and can delay the switching of a digital output triggered by a digital input

signal and help eliminate chattering switch noise from sensors. An on-delay and off-delay can be set separately. To enable the timer function, set a multi-function input to “Timer Function Input” (H1-oo = 18) and set a multi-function

output to “Timer output” (H2-oo = 12). Only one timer can be used.

b4-01, b4-02: Timer Function On-Delay, Off-Delay Time

b4-01 sets the on-delay time for switching the timer output. b4-02 sets the off-delay time for switching the timer output.

No. Name Setting Range Default

b4-01 Timer Function On-Delay Time 0.0 to 3000.0 s 0.0 s

b4-02 Timer Function Off-Delay Time 0.0 to 3000.0 s 0.0 s

Timer Function Operation

The switches off when the timer function input is open for longer than the value set to b4-02. Figure 1.14 illustrates the timer function operation:

function switches on when the timer function input closes for longer than the value set to b4-01. The timer function

timer

YASKAWA ELECTRIC SIEP C710636 10C Z1000U HVAC MATRIX Drive Programming Manual

+ 293 hidden pages

YASKAWA Z1000U HVAC MATRIX Drive Programming Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Parameter Details

1.1 A: Initialization

A1: Initialization

A2: User Parameters

1.2 b: Application

b1: Operation Mode Selection

b2: DC Injection Braking

b3: Speed Search

b4: Timer Function