YASKAWA VS mini CIMRJ7 A23P7 Series, VS mini CIMRJ7 A20P1 Series, VS mini CIMRJ7 A21P5 Series, VS mini CIMRJ7 A22P2 Series, VS mini CIMRJ7 AB0P1 Series Instruction Manual
YASKAWA VS mini CIMRJ7 A23P7 Series, VS mini CIMRJ7 A20P1 Series, VS mini CIMRJ7 A21P5 Series, VS mini CIMRJ7 A22P2 Series, VS mini CIMRJ7 AB0P1 Series, VS mini CIMRJ7 AB0P2 Series, VS mini CIMRJ7 A20P2 Series, VS mini CIMRJ7 A20P4 Series, VS mini CIMRJ7 AB0P7 Series, VS mini CIMRJ7 AB0P4 Series, VS mini CIMRJ7 AB1P5 Series, VS mini CIMRJ7 A40P2 Series, VS mini CIMRJ7 A20P7 Series, VS mini CIMRJ7 A40P4 Series, VS mini CIMRJ7 A41P5 Series, VS mini CIMRJ7 A40P7 Series, VS mini CIMRJ7 A42P2 Series, VS mini CIMRJ7 A43P0 Series, VS mini CIMRJ7 A43P7 Series Instruction Manual
Specifications and Main Features
Frequently Asked Questions
User Manual
YASKAWA
VS mini J7 Series
INSTRUCTION MANUAL
COMPACT GENERAL-PURPOSE INVERTER
Upon receipt of the product and prior to initial operation, read these instructions
thoroughly and retain them for future reference.
YA S K A WA
MANUAL NO. TOE-S606-12.1G
PREFACE
Yaskawa’s VS mini J7 (hereinafter called VS mini) is a small and simple
Inverter; as easy to use as a contactor. This instruction manual describes
installation, maintenance, inspection, troubleshooting, and specifications of
the VS mini. Read this instruction manual thoroughly before operation.
YASKAWA ELECTRIC CORPORATION
General Precautions
• Some drawings in this manual are shown with protective covers or shields
removed in order to show detail with more clarity. Make sure all covers and
shields are replaced before operating the product.
• This manual may be modified when necessary because of improvements to
the product, modifications, or changes in specifications.
Such modifications are indicated by revising the manual number.
• To order a copy of this manual, or if your copy has been damaged or lost,
contact your Yaskawa representative.
• Yaskawa is not responsible for any modification of the product made by the
user, since that will void the guarantee.
1
NOTATION FOR SAFETY PRECAUTIONS
Read this instruction manual thoroughly before installation, operation, maintenance, or inspection of the VS mini. In this manual, safety precautions are classified as either warnings or cautions and are indicated as shown below.
WARNING
Indicates a potentially hazardous situation which, if not avoided, may result in
death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury or damage to equipment.
It may also be used to alert against unsafe practices.
Even items classified as cautions may result in serious accidents in some situations. Always follow these important precautions.
: Indicates information to insure proper operation.
NOTE
2
PRECAUTIONS FOR UL/cUL MARKING
• Do not connect or disconnect wiring, or perform signal checks while the
power supply is turned ON.
• The Inverter internal capacitor is still charged even after the power supply
is turned OFF. To prevent electric shock, disconnect all power before servicing the Inverter, and then wait at least one minute after the power supply is disconnected. Confirm that all indicators are OFF before
proceeding.
• Do not perform a withstand voltage test on any part of the Inverter. The
Inverter is an electronic device that uses semiconductors, and is thus vulnerable to high voltage.
• Do not remove the Digital Operator or the blank cover unless the power
supply is turned OFF. Never touch the printed circuit board (PCB) while
the power supply is turned ON.
• This Inverter is not suitable for use on a circuit capable of delivering more
than 18,000 RMS symmetrical amperes, 250 V maximum (200 V Class
Inverters) or 18,000 RMS symmetrical amperes, 480 V maximum (400 V
Class Inverters).
CAUTION
• Use 75°C copper wire or equivalent.
Low voltage wires must be wired with Class I Wiring.
PRECAUTIONS FOR CE MARKINGS
• Only basic insulation to meet the requirements of protection class 1 and
overvoltage category II is provided with control circuit terminals.
Additional insulation may be necessary in the end product to conform to
CE requirements.
• For 400 V class Inverters, make sure to ground the supply neutral to conform to CE requirements.
• For conformance to EMC directives, refer to the relevant manuals for the
requirements.
Document No. EZZ008389 for Japanese version,
Document No. EZZ008390 for English version
3
RECEIVING THE PRODUCT
CAUTION
• Do not install or operate any Inverter that is
damaged or has missing parts.
Failure to observe this caution may result in injury or
equipment damage.
MOUNTING
CAUTION
• Lift the Inverter by the heatsinks. When moving
the Inverter, never lift it by the plastic case or the
terminal cover.
Otherwise, the main unit may fall and be damaged.
• Mount the Inverter on nonflammable material
(i.e., metal).
Failure to observe this caution may result in a fire.
• When mounting Inverters in an enclosure, install
a fan or other cooling device to keep the intake
air temperature below 50°C.
Overheating may cause a fire or damage the Inverter.
• The VS mini generates heat. For effective cooling, mount it vertically.
Refer to the figure in Mounting Dimensions on
page 22.
(Ref. page)
19
(Ref. page)
21
21
21
22
4
WIRING
WARNING
• Only begin wiring after verifying that the power
supply is turned OFF.
Failure to observe this warning may result in an electric shock or a fire.
• Wiring should be performed only by qualified
personnel.
Failure to observe this warning may result in an electric shock or a fire.
• When wiring the emergency stop circuit, check
the wiring thoroughly before operation.
Failure to observe this warning may result in injury.
• For 400 V class, make sure to ground the supply neutral.
Failure to observe this warning can result in an electric shock or a fire.
• Always ground the ground terminal accord-
ing to the local grounding code.
Failure to observe this warning may result in an electric shock or a fire.
• When the 3-wire sequence is set, do not make
the wiring for the control circuit unless the multifunction input terminal parameter is set.
Failure to observe this warning may result in injury.
(Ref. page)
24
24
24
29
29
70
5
CAUTION
• Verify that the Inverter rated voltage coincides
with the AC power supply voltage.
Failure to observe this caution may result in personal
injury or a fire.
• Do not perform a withstand voltage test on the
Inverter.
Performing withstand voltage tests may damage
semiconductor elements.
• Always tighten terminal screws of the main circuit and the control circuits.
Failure to observe this caution may result in a malfunction, damage, or a fire.
• Never connect the AC main circuit power supply
to output terminals U/T1, V/T2, or W/T3.
The Inverter will be damaged and the guarantee will
be voided.
• Do not connect or disconnect wires or connectors while power is applied to the circuits.
Failure to observe this caution may result in injury.
• Do not perform signal checks during operation.
The machine or the Inverter may be damaged.
(Ref. page)
24
24
6
OPERATION
WARNING
• Only turn ON the input power supply after confirming that the front cover, top cover, and bottom cover are in place. Do not remove the
covers while current is flowing.
Failure to observe this warning may result in an electric shock.
• Never operate the Digital Operator or DIP
switches with wet hands.
Failure to observe this warning may result in an electric shock.
• Never touch the terminals while current is flowing, even if the Inverter is stopping.
Failure to observe this warning may result in an electric shock.
• When the fault retry function is selected, stand
clear of the Inverter or the load. The Inverter
may restart suddenly after stopping.
(Construct the system to ensure safety, even if the
Inverter should restart.) Failure to observe this warning may result in injury.
• When continuous operation after power recovery is selected, stand clear of the Inverter or the
load. The Inverter may restart suddenly after
stopping.
(Construct the system to ensure safety, even if the
Inverter should restart.) Failure to observe this warning may result in injury.
• The Digital Operator stop button can be disabled by a setting in the Inverter. Install a separate emergency stop switch.
Failure to observe this warning may result in injury.
(Ref. page)
60
56
7
WARNING
• If an alarm is reset with the operation signal ON,
the Inverter will restart automatically. Reset an
alarm only after verifying that the operation signal is OFF.
Failure to observe this warning may result in injury.
• When the 3-wire sequence is set, do not make
the wiring for the control circuit unless the multifunction input terminal parameter is set.
Failure to observe this warning may result in injury.
CAUTION
• Never touch the heatsinks, which can be
extremely hot.
Failure to observe this caution may result in harmful
burns to the body.
• It is easy to change operation speed from low to
high. Verify the safe working range of the motor
and machine before operation.
Failure to observe this caution may result in injury
and machine damage.
• Install a holding brake separately if necessary.
Failure to observe this caution may result in injury.
• If using an Inverter with an elevator, take safety
measures on the elevator to prevent the elevator from dropping.
Failure to observe this caution can result in personal
injury.
• Do not perform signal checks during operation.
The machine or the Inverter may be damaged.
(Ref. page)
32
70
(Ref. page)
8
CAUTION
• All the constants set in the Inverter have been
preset at the factory. Do not change the settings
unnecessarily.
The Inverter may be damaged.
MAINTENANCE AND INSPECTION
WARNING
• Never touch high-voltage terminals on the
Inverter.
Failure to observe this warning may result in an electric shock.
• Disconnect all power before performing maintenance or inspection, and then wait at least one
minute after the power supply is disconnected.
Confirm that all indicators are OFF before proceeding.
If the indicators are not OFF, the capacitors are still
charged and can be dangerous.
• Do not perform withstand voltage test on any
part of the VS mini.
The Inverter is an electronic device that uses semiconductors, and is thus vulnerable to high voltage.
• Only authorized personnel should be permitted
to perform maintenance, inspection, or parts
replacement.
(Remove all metal objects (watches, bracelets, etc.)
before starting work.)
(Use tools which are insulated against electric
shock.)
Failure to observe these warnings may result in an
electric shock.
33
(Ref. page)
93
9
CAUTION
• The control PCB employs CMOS ICs.
Do not touch the CMOS elements.
They are easily damaged by static electricity.
• Do not connect or disconnect wires, connectors,
or the cooling fan while power is applied to the
circuit.
Failure to observe this caution may result in injury.
OTHERS
WARNING
• Never modify the product.
Failure to observe this warning may result in an electric shock or
injury and will void the guarantee.
CAUTION
• Do not subject the Inverter to halogen gases, such as fluorine,
chlorine, bromine, and iodine, at any time even during transportation or installation.
Otherwise, the Inverter can be damaged or interior parts burnt.
(Ref. page)
93
10
WARNING LABEL
A warning label is provided on the front cover of the Inverter, as shown below.
Follow the warnings when handling the Inverter.
PlasticCase
QualificationMark
Nameplate
Status
Indicators
WarningDisplay
11
English and French Warning Labels
Warning Labels at End of
Instruction Manual
A Japanese warning label is attached
when the VS mini is shipped.
If a English or French label is required,
attach the warning label at the end of
the Instruction Manual over the Japanese warning label.
Example: 3-phase (200 V Class, 1.5 kW) Inverter
12
WARRANTY INFORMATION
Free Warranty Period and Scope
Warranty Period
This product is warranted for twelve months after being delivered to
Yaskawa’s customer or if applicable eighteen months from the date of
shipment from Yaskawa’s factory, whichever comes first.
Scope of Warranty
Inspections
Periodic inspections must be conducted by the customer. However,
upon request, Yaskawa or one of Yaskawa’s Service Centers can inspect
the product for a fee. In this case, if after conferring with the customer, a
Yaskawa product is found to be defective due to Yaskawa workmanship
or materials and the defect occurs during the warranty period, then this
fee will be waived and the problem remedied free of charge.
Repairs
If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period,
Yaskawa will provide a replacement, repair the defective product, and
provide shipping to and from the site free of charge.
However, if the Yaskawa Authorized Service Center determines that the
problem with a Yaskawa product is not due to defects in Yaskawa’s
workmanship or materials, then the customer will be responsible for the
cost of any necessary repairs. Some problems that are outside the scope
of this warranty are:
• Problems due to improper maintenance or handling, carelessness, or
other reasons where the customer is determined to be responsible.
• Problems due to additions or modifications made to a Yaskawa product without Yaskawa’s understanding.
• Problems due to the use of a Yaskawa product under conditions that
do not meet the recommended specifications.
• Problems caused by natural disaster or fire.
• Or other problems not due to defects in Yaskawa workmanship or
materials.
Warranty service is only applicable within Japan.
However, after-sales service is available for customers outside of Japan
for a reasonable fee. Contact your local Yaskawa representative for
more information.
13
Exceptions
Any inconvenience to the customer or damage to non-Yaskawa products
due to Yaskawa's defective products whether within or outside the warranty period are NOT covered by this warranty.
RESTRICTIONS
• The VS mini was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or health.
• Customers who intend to use the product described in this manual for
devices or systems relating to transportation, health care, space aviation,
atomic or electric power, or underwater use must contact their Yaskawa
representatives or the nearest Yaskawa sales office beforehand.
• This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any location where failure of this product could involve or result in a life-and-death situation or
loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the
likelihood of any accident.
Used for setting or changing constants.
Frequency can be set using potentiometer.
Without Digital Operator
In models without digital operator, only status
can be displayed.
Ground Terminal
Input
Polarity
Switch
Main Circuit Terminal Block
CIMR-J7∗∗20P1, 20P2, 20P4, 20P7
B0P1, B0P2, B0P4
Short Circuit Bar
Status
Indicators
Frequency
Setting
Potentiometer
Voltage/Current
Change Switch
Control Circuit
Terminal Block
Ground
Terminal
20
3. Mounting
Choosing a Location to Mount the Inverter
Be sure the Inverter is protected from the following conditions.
• Extreme cold and heat. Use only within the specified ambient temperature range:
−10 to 50°C
• Rain and moisture
• Oil sprays and splashes
• Salt spray
• Direct sunlight (Avoid using outdoors.)
• Corrosive gases (e.g., sulfurized gas) or liquids
• Dust or metallic particles in the air
• Physical shock or vibration
• Magnetic noise (Examples: Welding machines, power devices, etc.)
• High humidity
• Radioactive substances
• Combustibles, such as thinner or solvents
3. Mounting
21
Mounting Dimensions
To mount the VS mini, the dimensions shown below are required.
30 mm
or more
30 mm
or more
100 mm
or more
100 mm
or more
Air
Air
22
Mounting/Removing Components
Removing and Mounting the Digital Operator and Covers
• Removing the Front Cover
Use a screwdriver to loosen the
screw on the front cover and
then remove it in direction 1.
Then press the right and left
sides in direction 2 and lift the
front cover in direction 3.
• Mounting the Front Cover
Insert the tab of the upper part of
the front cover into the groove
of the Inverter, and press the
lower part of the front cover
onto the plastic case until the
cover snaps shut. Then, tighten
the screws.
• Removing the Option Cover
After removing the front cover,
remove the option cover in
direction 2 with section A as a
supporting point.
• Mounting the Option Cover
Mount the terminal cover by
reversing the order of the above
procedure for removal.
• Removing the Upper/Bottom
Covers
After removing the front cover,
lift the covers in direction 1.
• Mounting the Upper/Bottom
Covers
Mount the front cover by reversing the order of the above procedure for removal.
3. Mounting
23
4. Wiring
Wiring Instructions
1. Always connect the power supply to the power input terminals R/L1,
S/L2, and T/L3 (R/L1, S/L2 for single-phase power) via a moldedcase circuit breaker (MCCB) or a fuse. Never connect the power
supply to terminals U/T1, V/T2, W/T3, −, +1, or +2.
Refer to page 119 for recommended peripheral devices. For singlephase Inverters, always use terminals R/L1 and S/L2. Never connect
terminal T/L3.
Inverter Power Supply Connection Terminals
200-V 3-phase Input
Power Supply Speci-
fication Inverters
CIMR-J72
Connect to R/L1,
S/L2, and T/L3.
2. Connect the motor wiring to terminals U/T1, V/T2 and W/T3 on the
main circuit output side (bottom of the Inverter)
3. If the wiring distance between Inverter and motor is long, reduce the
Inverter carrier frequency. For details, refer to Reducing Motor Noise or Leakage Current Using Carrier Frequency Selection (n46)
on page 64.
4. Control wiring must be less than 50 m in length and must be separated from the power wiring. Use shielded twisted-pair cable when
inputting the frequency signal externally.
5. Tighten the screws on the main circuit and control circuit terminals.
6. Do not connect or disconnect wiring, or perform signal check while
the power supply is turned ON.
7. For 400 V Class Inverters, always ground the supply neutral to conform to CE requirements.
8. Only basic insulation to meet the requirements of protection class 1
and overvoltage category II is provided with control circuit terminals.
Additional insulation may be necessary in the end product to conform to CE requirements.
200-V Single Input
Power Supply Speci-
fication Inverters
CIMR-J7B
Connect to R/L1 and
S/L2.
400-V 3-phase Input
Power Supply Speci-
CIMR-J74
Connect to R/L1,
S/L2, and T/L3.
fication Inverters
24
9. Closed-loop connectors should be used when wiring to the main circuit terminals.
10.Voltage drop should be considered when determining the wire size.
Voltage drop can be calculated using the following equation:
Phase-to-phase voltage drop (V)
= × wire resistance (Ω/km) × wiring distance (m) × current
3
-3
(A) × 10
Select a wire size so that voltage drop will be less than 2% of the
normal rated voltage.
Wire and Terminal Screw Sizes
1. Control Circuits
ModelTerminal
Common
MA, MB, MCM30.5 to 0.6Twisted wires:
to all
models
SC, FS, FR,
FC, AM, AC
Symbols
S1 to S5,
Screws Tightening
Tor qu e
Nxm
M20.22 to 0.25 Twisted wires:
Applicable SizeRecom-
mm
0.5 to 1.25,
Single:
0.5 to 1.25
0.5 to 0.75,
Single:
0.5 to 1.25
Wires
mended Size
2
20 to 16,
20 to 16
20 to 18,
20 to 16
AWG
mm
0.7518Shielded
0.7518
2
4. Wiring
AWG
or equiv-
Type
alent
25
2. Main Circuits
ModelTerminal
CIMR-
J7∗A
20P1
Symbols
R/L1, S/L2, T/L3,
-, +1, +2
200 V Class 3-phase Input Inverters
Screws Tightening
Tor q ue
Nxm
Applicable SizeRecommended
2
mm
M3.50.8 to 1.00.75 to 2 18 to 14214600 V vinyl-
AWG
Wires
mm
Size
2
AWG
Type
sheathed or
equivalent
U/T1, V/T2, W/T31.24
CIMR-
R/L1, S/L2, T/L3,
J7∗A
-, +1, +2
20P2
U/T1, V/T2, W/T31.24
CIMR-
R/L1, S/L2, T/L3,
J7∗A
-, +1, +2
20P4
U/T1, V/T2, W/T31.24
CIMR-
R/L1, S/L2, T/L3,
J7∗A
-, +1, +2
20P7
U/T1, V/T2, W/T31.24
CIMR-
R/L1, S/L2, T/L3,
J7∗A
-, +1, +2, U/T1,
21P5
V/T2, W/T3
CIMR-
R/L1, S/L2, T/L3,
J7∗A
-, +1, +2, U/T1,
22P2
V/T2, W/T3
CIMR-
R/L1, S/L2, T/L3,
J7∗A
-, +1, +2, U/T1,
23P7
V/T2, W/T3
(10.97)
M3.50.8 to 1.00.75 to 2 18 to 14214
(10.97)
M3.50.8 to 1.00.75 to 2 18 to 14214
(10.97)
M3.50.8 to 1.00.75 to 2 18 to 14214
(10.97)
M3.50.8 to 1.02 to 5.5 1 4 to 10214
M3.50.8 to 1.02 to 5.5 1 4 to 103.512
M41.2 to 1.52 to 5.5 14 to 105.510
Note: The wire size is given for copper wire at 75°C.
26
ModelTerminal
Symbols
CIMR-
R/L1, S/L2, T/L3,
J7∗A
-, +1, +2
B0P1
200 V Class Single-phase Input Inverters
Screws Tightening
Tor q ue
Nxm
M3.50.8 to 1.00.75 to 2 18 to 14214600 V vinyl-
Applicable SizeRecommended
2
mm
AWG
Wires
mm
Size
2
AWG
4. Wiring
Type
sheathed or
equivalent
U/T1, V/T2, W/T31.24
CIMR-
R/L1, S/L2, T/L3,
J7∗A
-, +1, +2
B0P2
U/T1, V/T2, W/T31.24
CIMR-
R/L1, S/L2, T/L3,
J7∗A
-, +1, +2
B0P4
U/T1, V/T2, W/T31.24
CIMR-
R/L1, S/L2, T/L3,
J7∗A
-, +1, +2, U/T1,
B0P7
V/T2, W/T3
CIMR-
R/L1, S/L2, T/L3,
J7∗A
-, +1, +2, U/T1,
B1P5
V/T2, W/T3
(10.97)
M3.50.8 to 1.00.75 to 2 18 to 14214
(10.97)
M3.50.8 to 1.00.75 to 2 18 to 14214
(10.97)
M3.50.8 to 1.02 to 5.5 14 to 103.512
M3.50.8 to 1.02 to 5.5 14 to 105.510
Note: 1. The wire size is given for copper wire at 75°C.
2. Do not use terminal T/L3 on Inverters with single-phase input.
214
214
27
ModelTerminal Sym-
CIMR-
J7∗A
40P2
CIMR-
J7∗A
40P4
CIMR-
J7∗A
40P7
CIMR-
J7∗A
41P5
CIMR-
J7∗A
42P2
CIMR-
J7∗A
43P0
CIMR-
J7∗A
43P7
bols
R/L1, S/L2, T/L3,
-, +1, +2, U/T1,
V/T2, W/T3
R/L1, S/L2, T/L3,
-, +1, +2, U/T1,
V/T2, W/T3
R/L1, S/L2, T/L3,
-, +1, +2, U/T1,
V/T2, W/T3
R/L1, S/L2, T/L3,
-, +1, +2, U/T1,
V/T2, W/T3
R/L1, S/L2, T/L3,
-, +1, +2, U/T1,
V/T2, W/T3
R/L1, S/L2, T/L3,
-, +1, +2, U/T1,
V/T2, W/T3
R/L1, S/L2, T/L3,
-, +1, +2, U/T1,
V/T2, W/T3
400 V Class 3-phase Input Inverters
ScrewsTightening
Tor qu e
Nxm
M3.50.8 to 1.02 to 5.5 14 to 10214600 V vinyl-
M3.50.8 to 1.02 to 5.5 14 to 10214
M3.50.8 to 1.02 to 5.5 14 to 10214
M3.50.8 to 1.02 to 5.5 14 to 10214
M41.2 to 1.52 to 5.5 14 to 10214
M41.2 to 1.52 to 5.5 14 to 10214
M41.2 to 1.52 to 5.5 14 to 10214
Applicable SizeRecommended
2
mm
AWG
Wires
Size
2
mm
3.512
3.512
AWG
Type
sheathed or
equivalent
Note: The wire size is given for copper wire at 75°C.
28
4. Wiring
Wiring the Main Circuits
RST
[Example of 3-phase,
MCCB or
Leakage
Breaker
• Main Circuit Input Power Supply
Always connect the power supply line to input terminals R/L1, S/L2, and T/L3 (R/L1, S/
L2 for single-phase Inverters). Never connect them to terminals U/T1, V/T2, W/T3, B1,
B2, −, +1, or +2. The Inverter may be damaged if the wrong terminals are connected.
For single-phase Inverters, always use terminals R/L1 and S/L2. Never connect
NOTE
terminal T/L3.
• Grounding (Use ground terminal.)
Always ground the ground terminal according to local grounding codes.
Never ground the VS mini to the same ground as welding machines, motors, or other elec-
trical equipment.
When several VS mini Inverters are used side by side, ground each as shown in examples.
Do not loop the ground wires.
200 V Class, 1.5 kW Inverters]
Ground
Good
Good
Poor
29
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