YASKAWA VS mini CIMR-J7AU20P1, VS mini CIMR-J720P7, VS mini CIMR-J720P2, VS mini CIMR-J720P4, VS mini CIMR-J721P5 Instruction Manual

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VS mini J7 Series Instruction Manual
COMPACT GENERAL-PURPOSE INVERTER (VOLTAGE VECTOR CONTROL)
PREFACE
YASKAWA’s VS mini J7 is a compact and simple inverter that is as easy to use as a contactor. This instruction manual describes installation, maintenance, inspection, troubleshooting, and specifications of the VS mini J7. Read this instruction manual thoroughly before operation.
YASKAWA ELECTRIC CORPORATION
General Precautions
Some drawings in this manual are shown with the protective covers and shields removed, in order to illustrate detail with more clarity. Make sure all covers and shields are replaced before operating this product.
This manual may be modified when necessary to reflect improvements to the product, or changes in specifications. Such modifications are denoted by a revised manual No.
To order a copy of this manual, contact your YASKAWA representative.
YASKAWA is not responsible for any modification of the product made by the user. Any modifications will void the warranty.
2
CONTENTS
NOTES FOR SAFE OPERATION. . . . . . . . . . . . . . . . . . . . . 5
1. RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Checking the Name Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2. IDENTIFYING THE PARTS . . . . . . . . . . . . . . . . . . . . . . 13
3. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Standard Specifications (200V Class) . . . . . . . . . . . . . . . . . . 15
Standard Specifications (400V Class) . . . . . . . . . . . . . . . . . . 18
Standard Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Parameters List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4. MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Choosing a Location to Mount the Inverter . . . . . . . . . . . . . . 35
Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Mounting/Removing Components . . . . . . . . . . . . . . . . . . . . . 37
5. WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . . . . . .39
Wiring the Main Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Recommended Peripheral Devices . . . . . . . . . . . . . . . . . . . . 43
Wiring the Control Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Wiring Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6. OPERATING THE INVERTER . . . . . . . . . . . . . . . . . . . . 47
Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Operating the Digital Operator. . . . . . . . . . . . . . . . . . . . . . . . 49
LED Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Simple Data Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3
7. PROGRAMMING FEATURES . . . . . . . . . . . . . . . . . . . . 57
Parameter Set-up and Initialization . . . . . . . . . . . . . . . . . . . . 57
Setting V/f pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Switching LOCAL/REMOTE Modes . . . . . . . . . . . . . . . . . . . 61
Selecting Run/Stop Commands. . . . . . . . . . . . . . . . . . . . . . .62
Selecting Frequency Reference . . . . . . . . . . . . . . . . . . . . . .63
Setting Operation Condition . . . . . . . . . . . . . . . . . . . . . . . . . 65
Selecting Stopping Method . . . . . . . . . . . . . . . . . . . . . . . . . .82
Building Interface Circuits with External Devices. . . . . . . . . . 84
Setting Frequency by Current Reference Input . . . . . . . . . . . 89
Decreasing Motor Speed Fluctuation . . . . . . . . . . . . . . . . . . 93
Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Selecting Cooling Fan Operation. . . . . . . . . . . . . . . . . . . . . .96
Using MEMOBUS (MODBUS) Communications
(when option card is installed). . . . . . . . . . . . . . . . . . . . . . .96
8. MAINTENANCE AND INSPECTION . . . . . . . . . . . . . . . 99
Periodical Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Part Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
9. FAULT DIAGNOSIS AND CORRECTIVE ACTIONS. . 103
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
CE Conformance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
4
NOTES FOR SAFE OPERATION
Read this instruction manual thoroughly before installation, operation, maintenance or inspection of the VS mini. In this manual, NOTES FOR SAFE OPERATION are classified as “WARNING” or “CAUTION”.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to personnel.
CAUTION
Indicates a potentially hazardous situation which, may result in minor or moderate injury to personnel, and possible damage to equipment if not avoided. It may also be used to alert against unsafe practices.
Items described in may also result in a vital accident in some situations. In either case, follow these important notes.
These are steps to be taken to ensure proper operation.
CAUTION
RECEIVING
CAUTION
(Ref. page)
Do not install or operate any inverter which is damaged or has missing parts.
Failure to observe this caution may result in personal injury or
equipment damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5
MOUNTING
CAUTION
(Ref. page)
Lift the inverter by the cooling fin. When moving the unit, never lift by the plastic case or the terminal covers.
Failure to observe this caution may cause the unit to be dropped resulting in
damage to the unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mount the inverter on nonflammable material (i.e., metal).
Failure to observe this caution can result in a fire. . . . . . . . . . . . . . . . . . . . . . . 13
When mounting open chassis in an enclosure, install a fan or other cooling device to keep the intake air temperature
below 122°F (50°C).
Overheating may cause a fire or damage to the unit. . . . . . . . . . . . . . . . . . . . . 35
The VS mini J7 generates heat. For effective cooling, mount it vertically. Refer to the figure in “Mounting Dimensions” on page 16.
WIRING
WARNING
(Ref. page)
Start wiring only after verifying that the power supply is turned OFF for at least one minute, and all LED’s and change LED’s are extinguished.
Failure to observe this warning can result in electric shock
or fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Wiring should be performed only by qualified personnel.
Failure to observe this warning can result in electric shock
or fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
When wiring the emergency stop circuit, check the wiring thoroughly before operation.
Failure to observe this warning can result in personal injury. . . . . . . . . . . . . . 39
6
WARNING
(Ref. page)
For 400V class, make sure to ground the supply neutral.
Make sure to ground the ground terminal according to the local ground code.
Failure to observe this warning can result in electric shock
or fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
CAUTION
(Ref. page)
Verify that the inverter rated voltage coincides with the AC power supply voltage.
Failure to observe this caution can result in personal injury or fire.
Do not perform a withstand voltage test of the inverter.
It may cause semi-conductor elements to be damaged.
Make sure to tighten terminal screws of the main circuit and the control circuit.
Failure to observe this caution can result in a malfunction,
damage or a fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Never connect the AC main circuit power supply to output terminals U, V and W.
The inverter will be damaged and void the warranty. . . . . . . . . . . . . . . . . . . . 42
Do not connect or disconnect wires or connectors while power is applied to the circuit.
Failure to observe this caution can result in personal injury.
Do not change signal/control wiring during operation.
The machine or the inverter may be damaged.
7
OPERATION
WARNING
Only turn ON the input power supply after replacing the digital operator or optional blank cover. Do not remove the digital operator or the covers while current is flowing.
Failure to observe this warning can result in electric shock.
Never operate the digital operator or dip switches when your hand is wet.
Failure to observe this warning can result in electric shock.
Never touch the terminals while current is flowing, even when the inverter is stopped.
Failure to observe this warning can result in electric shock.
When the fault retry function is selected, stand clear of the inverter or the load. It may restart unexpectedly after being stopped.
(Construct machine system, so as to assure safety for personnel, even if the inverter should restart.) Failure to observe this
warning can result in personal injury.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
When continuous operation after power recovery is selected, stand clear of the inverter or the load. It may restart unexpectedly after being stopped.
(Construct machine system, so as to assure safety for personnel, even if the inverter should restart.) Failure to observe this
warning can result in personal injury.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Since the digital operator stop button can be disabled by a parameter setting, install a separate external emergency stop switch.
Failure to observe this warning can result in personal injury.
If an alarm is reset with the operation signal ON, the inverter restarts automatically. Only reset the alarm after verifying that the operation signal is OFF.
Failure to observe this warning can result in personal injury. . . . . . . . . . . . . . 46
(Ref. page)
8
CAUTION
(Ref. page)
Never touch the heatsink or braking resistor, the temperature is very high.
Failure to observe this caution can result in harmful burns to the body.
Since it is easy to change operation speed from low to high speed, verify the safe working range of the motor and machine before operation.
Failure to observe this caution can result in personal injury and machine damage.
Install a holding brake separately if necessary.
Failure to observe this caution can result in personal injury.
Do not change signals during operation.
The machine or the inverter may be damaged.
All the parameters of the inverter have been preset at the factory. Do not change the settings unnecessarily.
The inverter may be damaged. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MAINTENANCE AND INSPECTION
WARNING
Never touch high-voltage terminals in the inverter.
Failure to observe this warning can result in an electrical shock. . . . . . . . . . . 99
Disconnect all power before performing maintenance or inspection. Then wait at least one minute after the power supply is disconnected and all LEDs and CHARGE LED are extinguished.
The capacitors discharge slowly, and may be dangerous. . . . . . . . . . . . . . . . . 99
(Ref. page)
9
WARNING
(Ref. page)
Do not perform a voltage withstand test on any part of the VS mini J7.
This electronic equipment uses semiconductors and it is vulnerable
to high voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Only authorized personnel should perform maintenance, inspections or parts replacement.
[Remove all metal objects (watches, bracelets, etc.) before operation.] (Use tools which are insulated against electrical shock.)
Failure to observe this warning can result in an electrical shock. . . . . . . . . . . 99
CAUTION
(Ref. page)
The control PC board employs CMOS ICs. Do not touch the CMOS elements.
They are easily damaged by static electricity.
Do not connect or disconnect wires, digital operator, connectors, or cooling fan while power is applied to the circuit.
Failure to observe this caution can result in personal injury. . . . . . . . . . . . . . . 99
Others
WARNING
Never modify the product.
Failure to observe this warning can result in an electrical shock or personal injury and will void the warranty.
10
(Ref. page)
WARNING LABEL
A warning label is displayed on the front cover of the inverter, as shown below. Follow these instructions when handling the inverter.
PLASTIC ENCLOSURE
NAME­PLATE
STATUS INDICATOR LAMP
WARNING
LABEL
Warning Label
Read manual before installing.
Wait 1 minute for capacitor discharge after disconnecting power supply.
To conform to CE requirements make sure to ground the supply neutral for 400V class.
.
11
1. RECEIVING
After unpacking the VS mini J7, check the following:
Verify that the part numbers match your purchase order or packing slip.
Check the unit for physical damage that may have occurred during shipping.
If any part of VS mini J7 is missing or damaged, call for service immediately.
Checking the Nameplate
U.S. and Canadian Safety Standards for Types of 3-phase, 200VAC,
0.13HP (0.1kW)
Example of 3-phase, 220VAC, 0.13 (0.1kW)
12
2. IDENTIFYING THE PARTS
13
Notes
14
3. Specifications
Standard Specifications (200V Class)
Voltage Class 200V single- / 3-phase
Model
CIMR-J7AU!!!!
Max. Applicable Motor Output HP (kW)
Inverter Capacity (kVA) 0.3 0.6 1.1 1.9 3.0 4.2 6.7
Rated Output Current (A) 0.8 1.6 3 5 8 11 17.5
Output
Characteristics
Power
Supply
Control Characteristics
Based on a standard 4-pole motor for max. applicable motor output.
Shows deceleration torque for uncoupled motor decelerating from 60Hz with the shortest possible
Max. Output Voltage (V)
(3-phase output only)
Max. Output Frequency (Hz) 400 Hz (Programmable)
Rated Input Voltage and
Allowable Voltage Fluctuation -15 to +10%
Allowable Frequency Fluctuation ±5%
Frequency Control Range 0.1 to 400Hz
Frequency Accuracy
(Temperature Change)
Frequency Setting Resolution
Output Frequency Resolution 0.01Hz
Overload Capacity 150% rated output current for one minute
Frequency Reference Signal
Accel/Decel Time
V/f Characteristics Possible to program any V/f pattern
deceleration time.
3-phase 20P1 20P2 20P4 20P7 21P5 22P2 23P7
Single-phase B0P1 B0P2 B0P4 B0P7 B1P5 - -
0.13 (0.1)
3-phase models, 200 to 230V (proportional to input voltage) Single-phase models, 200 to 240V (proportional to input voltage)
3-phase, 200 to 230V, 50/60Hz
Frequency
Control Method Sine wave PWM (V/f control)
Braking Torque
Single-phase, 200 to 240V, 50/60Hz
Digital reference: ±0.01% (-10 to +50°C) Analog reference: ±0.5% (25±10°C)
Digital reference: 0.1Hz (less than 100Hz) / 1Hz (100Hz or more) Analog reference: 1 / 1000 of max. output frequency
0 to 10VDC (20k), 4 to 20mA (250), 0 to 20mA (250)
Frequency setting volume (Selectable)
0.1 to 999sec. (accel/decel time are independently programmed)
Short-term average deceleration torque‡
0.13HP, 0.25HP (0.1, 0.25kW): 150%
0.5HP, 1HP (0.55, 1.1kW): 100% 2HP (1.5kW): 50% 3HP (2.2kW) or more: 20% Continuous regenerative torque: Approx. 20%
0.25
(0.2)
0.5
(0.4)1(0.75)2(1.5)3(2.2)
5
(3.7)
15
Voltage Class 200V single- / 3-phase
Model
CIMR-J7AU!!!!
Motor Overload Protection Electronic thermal overload relay
Instantaneous Overcurrent
Protective Functions
Power Charge Indication
Input Signals
Other Functions
Output Signals
3-phase 20P1 20P2 20P4 20P7 21P5 22P2 23P7
Single-phase B0P1 B0P2 B0P4 B0P7 B1P5 - -
Motor coasts to a stop at approx. 200% of inverter rated current
Overload
Overvoltage Motor coasts to a stop if DC bus voltage exceed 410V
Undervoltage
Momentary Power Loss
Cooling Fin Overheat Protected by electronic circuit
Stall Prevention Level
Cooling Fan Fault Protected by electronic circuit (fan stalling detection)
Ground Fault Protected by electronic circuit (rated output current level)
Multi-function Input
Multi-function Output
Standard Functions
Motor coasts to a stop after 1 minute at 150% of inverter rated output current
Stops when DC bus voltage is approx. 200V or less (approx. 160V or less for single-phase series)
Following items are selectable: Not provided (stops if power loss is 15ms or longer), continuous operation if power loss is approx. 0.5s or shorter, continuous operation
Individual levels during accel/running, enable/disable provided during deceleration
RUN lamp stays ON or digital operator LED stays ON. (Charge LED is provided for 400V) ON until the DC bus voltage becomes 50V or less.
Four of the following input signals are selectable: Reverse run (3-wire sequence), fault reset, external fault (NO/NC contact input), multi-step speed operation, Jog command, accel/decel time select, external baseblock (NO/NC contact input), speed search command, accel/decel hold command, LOCAL/ REMOTE selection, communication/control circuit terminal selection, emergency stop fault emergency stop alarm
Following output signals are selectable (1 NO/NC contact output): Fault, running, zero speed, at frequency, frequency detection
(output frequency ≤ or ≥ set value), during over torque
detection, minor error, during baseblock, operation mode, inverter run ready, during fault retry, during UV, during speed search, during speed search, data output through communication
Full-range automatic torque boost, slip compensation, DC injection braking current/time at start/stop frequency reference bias/gain, [MEMOBUS communications (RS-485/422, max.
19.2K bps).]
16
Voltage Class 200V single- / 3-phase
Model
CIMR-J7AU!!!!
Display
Other Functions
Conditions
Environmental
Wiring Distance between
Cooling Method
Inverter and Motor
Enclosure Open chassis
Ambient Temperature
Storage Temperature† -4 to 140°F (-20 to +60°C)
3-phase 20P1 20P2 20P4 20P7 21P5 22P2 23P7
Single-phase B0P1 B0P2 B0P4 B0P7 B1P5 - -
Status Indicator LED RUN and ALARM provided as standard LED’s
Digital Operator
(JVOP-140)
Terminals
Humidity 95% RH or less (non-condensing)
Location Indoor (free from corrosive gases or dust)
Elevation 3280ft (1000m) or less
Vibration
Available to monitor frequency reference, output frequency, output current. 3 character, 7 segment LED Display.
Main circuit: screw terminals Control circuit: plug-in screw terminal
328ft (100m) or less‡
Cooling fan is provided for 200V, 0.75kW (3-phase), 400V,
1.5kW (single-phase), others are self-cooling
Open chassis: -10 to +50°C (14 to 122°F)
(not frozen)
2
Up to 9.8m / S less than 20 to 50Hz
(1G) at less than 20Hz, up to 2m / S2 (0.2G) at
Temperature during shipping (for short period)
‡ If the wiring distance between inverter and motor is long, reduce the inverter carrier frequency. For details, refer to “Reducing motor noise or leakage current (n46)”on page 79.
17
Standard Specifications (400V Class)
Voltage Class 400V 3-phase
Model
CIMR-J7A!!!!
Max. Applicable Motor Output HP (kW)*
Inverter Capacity (kVA) 0.9 1.4 2.6 3.7 4.2 6.5
Rated Output Current (A) 1.2 1.8 3.4 4.8 5.5 8.6
Max. Output Voltage (V) 3-phase, 380 to 460V (proportional to input voltage)
Output
Characteristics
Rated Input Voltage
Allowable Voltage
Power
Supply
Control Characteristics
*
Based on a standard 4-pole motor for max. applicable motor output.
Shows deceleration torque for uncoupled motor decelerating from 60Hz with the shortest
Allowable Frequency
Frequency Control Range 0.1 to 400Hz
Frequency Accuracy
(Temperature Change)
Frequency Setting Resolution
Output Frequency
Overload Capacity 150% rated output current for one minute
Frequency Reference
Accel/Decel Time
V/f Characteristics Possible to program any V / f pattern
possible deceleration time.
3-phase 40P2 40P4 40P7 41P5 42P2 43P7
0.25 (0.2)
Max. Output
Frequency (Hz)
and Frequency
Fluctuation
Fluctuation
Control Method Sine wave PWM (V/f control)
Resolution
Signal
Braking Torque
400 Hz (Programmable)
3-phase, 380 to 460V, 50/60Hz
-15 to +10%
±5%
Digital reference: ±0.01%, 14 to 122°F (-10 to +50°C) Analog reference: ±0.5%, 59 to 95°F (25 ±10°C)
Digital reference: 0.1Hz (less than 100Hz) / 1Hz (100Hz or more) Analog reference: 1 / 1000 of max. output frequency
0.01Hz
0 to 10VDC (20kΩ), 4 to 20mA (250Ω), 0 to 20mA (250) Frequency setting volume (Selectable)
0.1 to 999 sec. (accel/decel time are independently programmed)
Short-term average deceleration torque†
0.2kW: 150%
0.75kW: 100% 2HP (1.5kW): 50% 3HP (2.2kW) or more: 20% Continuous regenerative torque: Approx. 20%
0.5
(0.4)1(0.75)2(1.5)3(2.2)5(3.7)
18
Model
CIMR-J7A!!!!
Protective Functions
Other Functions
Voltage Class 400V 3-phase
3-phase 40P2 40P4 40P7 41P5 42P2 43P7
Motor Overload Protection Electronic thermal overload relay
Instantaneous Over Current
Overload
Over Voltage
Under Voltage Stops when DC bus voltage is approx. 400V or less
Momentary Power Loss
Cooling Fin Overheat Protected by electronic circuit
Stall Prevention Level
Cooling Fan Fault Protected by electronic circuit (fan stalling detection)
Ground Fault
Power Charge Indication
Multi-function Input
Input Signals
Multi-function Output
Output Signals
Standard Functions
Motor coasts to a stop at approx. 200% of inverter rated current
Motor coasts to a stop after 1 minute at 150% of inverter rated output current
Motor coasts to a stop if DC bus voltage exceed 820V
Following items are selectable: Not provided (stops if power loss is 15ms or longer), continuous operation if power loss is approx. 0.5s or shorter, continuous operation
Individual levels during accel/running, enable/disable provided during deceleration.
Protected by electronic circuit (rated output current level)
Charge LED is provided On until the DC bus voltage becomes 50V or less.
Four of the following input signals are selectable: Reverse run (3-wire sequence), fault reset, external fault (NO/NC contact input), multi-step speed operation, Jog command, accel/decel time select, external baseblock (NO/NC contact input), speed search command, accel/decel hold command, LOCAL/REMOTE selection, communication/control circuit terminal selection, emergency stop fault, emergency stop alarm
Following output signals are selectable (1 NO/NC contact output,): Fault, running, zero speed, at frequency, frequency
detection (output frequency or set value), during
over torque detection, during under voltage detection, minor error, during baseblock, operation mode, inverter run ready, during fault retry, during UV, during speed search, data output through communication
Full-range automatic torque boost, slip compensation, DC injection braking current/time at start/stop frequency reference bias/gain, frequency reference with built-in volume, [MEMOBUS communications (RS-485/422, max. 19.2K).]
19
Voltage Class 400V 3-phase
Model
CIMR-J7A!!!!
Other Functions
Conditions
Environmental
Wiring Distance between
Cooling Method
Display
Inverter and Motor
Enclosure Open chassis or enclosed wall-mounted
Ambient Temperature
Storage Temperature* -20 to 60°F (-4 to +140°C)
3-phase 40P2 40P4 40P7 41P5 42P2 43P7
Status Indicator LED RUN and ALARM provided as standard LEDs
Digital Operator
Terminals
Humidity 95% RH or less (non-condensing)
Location Indoor (free from corrosive gases or dust)
Elevation 3280ft (1000m) or less
Vibration
Available to monitor frequency reference, output frequency, output current. 3 character, 7 segment LED display.
Main circuit: screw terminals Control circuit: plug-in screw terminal
328ft (100m) or less†
Cooling fan is provided for 200V, 0.75kW (3-/single phase), 200V, 0.75kW (1.5HP), others are self­cooling
Open chassis: -10 to +50°C (14 to 122°F)
(not frozen)
2
Up to 9.8m / S (0.2G) at less than 20 to 50Hz
(1G) at less than 20Hz, up to 2m / S2
* Temperature during shipping (for short period) † If the wiring distance between inverter and motor is long, reduce the inverter carrier frequency. For details, refer to “Reducing motor noise or leakage current (n46)” on page 79.
20
Standard Wiring
21
Terminal Description
Type Terminal Name Function (Signal Level)
R/L1, S/L2,
AC power supply input
T/L3
U/T1, V/T2,
Inverter output Inverter output
W/T3
Main Circuit
+2, +1 DC reactor connection
+1, (–) DC power supply input
Grounding
Forward run input
S1
Multi-function input selection 2
S2
Multi-function input selection 3
S3
Multi-function input selection 4
S4
Sequence
Input
Multi-function input selection 5
S5
Multi-function input selection common
SC FS Power for frequency setting +12V (permissible current 20mA max.)
Master speed frequency reference
FR
Frequency reference common
FC
reference
Control Circuit
Frequency
MA NO contact output MB NC contact output
MC Contact output common
Multi-function
contact output
Output
AM Analog monitor output
AC Analog monitor common 0V
* DC power supply input terminal is not available on CE/UL standards.
Use main circuit power input (for single-phase inverter, R/L1, S/L2). Even thought T/L3 is available, do not use the terminal for other purposes such as relay terminal.
When connecting optional DC reactor, remove the main circuit short-circuit bar between +2 and +1.
DC power supply input (+1: positive, –: negative)
Grounding 200V: grounding to 100 or less
400V: grounding to 10 or less
Closed: FWD run Factory setting closed: REV run Factory setting: Fault reset Factory setting: External fault (N.O.
contact) Factory setting: Multi-step speed
reference 1 Control signal common
0 to +10DC (20k) or 4 to 20mA (250Ω) or 20mA (250Ω) (1/1000 resolution)
0V
Form C contact Factory setting: running
Factory setting: Output frequency 0 to +10VDC
*
Photo­coupler insulation 24VDC, 8mA.
Contact capability 250VAC 1A or less, 30VDC 1A or less
0 to+10VDC, 2mA or less, 8-bit resolution
22
Dimensions
23
Dimensions in inches (mm)/mass in lb (kg)
Voltage
class
200V
3-phase
200V
single-
phase
400V
3-phase
Capacity HP (kW)
0.13 (0.1)
0.25 (0.2)
0.5 (0.4) 1 (0.75)
2 (1.5) 3 (2.2) 5 (3.7)
0.13 (0.1)
0.25 (0.2)
0.5 (0.4) 1 (0.75)
2 (1.5)
0.25 (0.2)
0.5 (0.4) 1 (0.75)
2 (1.5) 3 (2.2) 5 (3.7)
W H D W1 H1 H2 d Mass Fig.
2.68 (68) 5.04 (128) 2.76 (70) 2.20 (56) 4.65 (118)
2.68 (68) 5.04 (128) 2.76 (70) 2.20 (56) 4.65 (118)
2.68 (68) 5.04 (128) 4.02(102) 2.20 (56) 4.65 (118)
2.68 (68) 5.04 (128) 4.80(122) 2.20 (56) 4.65 (118)
4.25 (108) 5.04 (128) 5.08 (129) 3.78 (96) 4.65 (118)
4.25 (108) 5.04 (128) 6.06 (154) 3.78 (96) 4.65 (118)
5.51 (140) 5.04 (128) 6.34 (161) 5.04(128) 4.65 (118)
2.68 (68) 5.04 (128) 2.76 (70) 2.20 (56) 4.65 (118)
2.68 (68) 5.04 (128) 2.76 (70) 2.20 (56) 4.65 (118)
2.68 (68) 5.04 (128) 4.41 (112) 2.20 (56) 4.65 (118)
4.25 (108) 5.04 (128) 5.08 (129) 3.78 (96) 4.65 (118)
4.25 (108) 5.04 (128) 6.06 (154) 3.78 (96) 4.65 (118)
4.25 (108) 5.04 (128) 3.19 (81) 3.78 (96) 4.65 (118)
4.25 (108) 5.04 (128) 3.90 (99) 3.78 (96) 4.65 (118)
4.25 (108) 5.04 (128) 5.08 (129) 3.78 (96) 4.65 (118)
4.25 (108) 5.04 (128) 6.06 (154) 3.78 (96) 4.65 (118)
4.25 (108) 5.04 (128) 6.06 (154) 3.78 (96) 4.65 (118)
5.51 (140) 5.04 (128) 6.34 (161) 5.04(128) 4.65 (118)
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
0.20 (5) M 4
1.32 (0.6)
1.32 (0.6)
1.98 (0.9)
2.43 (1.1)
3.09 (1.4)
3.31 (1.5)
4.63 (2.1)
1.32 (0.6)
1.54 (0.7)
2.20 (1.0)
3.31 (1.5)
3.31 (1.5)
2.20 (1.0)
2.43 (1.1)
3.31 (1.5)
3.31 (1.5)
3.31 (1.5)
4.63 (2.1)
1 1 1 1 2 2 2 1 1 1 2 2 2 2 2 2 2 2
24
Parameters List
First Functions (Parameters n001 to n049)
Register
No. for
No.
Trans-
mission
01 0101H
02 0102H
03 0103H
04 0104H
05 0105H REV run prohibit
06 0106H
07 0107H
08 0108H
Parameter write-in prohibit / initialize
Operation reference selection
Frequency reference selection
Stopping method selection
Operation stop key selection
Frequency reference selection in local mode
Setting method selection for frequency reference
Name Description
0: Parameter n001 set / read and
parameter n02 ~ n79 can be read.
(FREF of the operator can be set.)
1: Functions (parameters n01 ~ n79)
can be set / read. 6: Clear fault history 8: 2 wire initialize (Japanese Specification) 9: 3 wire initialize (Japanese Specification) 10: 2 wire initialize (American Specification) 11: 3 wire initialize (American Specification)
0: Operator 1: Control circuit terminal 2: Communication
0: Volume 1: Frequency reference 1 (n21) 2: Control circuit terminal (voltage 0 ~ 10V) 3: Control circuit terminal (current 4 - 20 mA) 4: Control circuit terminal (current 0 - 20 mA) 5: Not used (setting error) 6: Communication (register number 0002H)
0: Decel to stop 1: Coast to stop
0: Reverse run enabled 1: Reverser run disabled
0: Stop key enabled 1: Stop key is enabled only when run command is selected to the operator.
0: Volume 1: Frequency reference selection (n21)
0: Frequency reference setting by the
operator is enabled with the ENTER key input
1: Frequency reference setting by the
operator is not required the ENTER key input.
Initial
Setting
0 (Note4) 63
*User
Setting
157
162
263
082
065
081
063
Ref.
Page
25
Register
No. for
No.
Trans-
Name Description
mission
09 0109H
Maximum output frequency
10 010AH Maximum voltage
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 50.0 ~ 400Hz
Setting unit: 1V Setting range: 1 ~ 255V
Initial
Setting
*User
Setting
60.0Hz 58
230V (Note 1)
Ref.
Page
58
11 010BH
Maximum voltage output frequency
12 010CH Mid. output frequency
13 010DH Mid. output frequency
14 010EH
15 010FH
Minimum output frequency
Mid. output frequency voltage
16 0110H Acceleration time 1
17 0111H Deceleration time 1
18 0112H Acceleration time 2
19 0113H Deceleration time 2
20 0114H
S-curve accel / decel selection
Frequency reference 1
21 0115H
(Master speed frequency reference)
22 0116H Frequency reference 2
23 0117H Frequency reference 3
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.2 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.1 ~ 399Hz
Setting unit: 1V Setting range: 1 - 255V
Setting unit: 0.1Hz Setting range: 0.1 ~ 10.0Hz
Setting unit: 1V Setting range: 1 ~ 50V
Setting unit: 0.1s (less than 100s) / 1s (100s or greater) Setting range: 0.0 ~ 999s
Setting unit: 0.1s (less than 100s) / 1s (100s or greater) Setting range: 0.0 ~ 999s
Setting unit: 0.1s (less than 100s) / 1s (100s or greater) Setting range: 0.0 ~ 999s
Setting unit: 0.1s (less than 100s) / 1s (100s or greater) Setting range: 0.0 ~ 999s
0: No S-curves 1: 0.2s 2: 0.5s 3: 1.0s
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.0 ~ 400Hz
60.0Hz 58
1.5Hz 58
12V (Note1)
58
1.5Hz 58
12V (Note1)
58
10.0s 69
10.0s 69
10.0s 69
10.0s 69
072
0.0Hz 65
0.0Hz 65
0.0Hz 65
26
Register
No. for
No.
Trans-
mission
24 0118H Frequency reference 4
25 0119H Frequency reference 5
26 011AH Frequency reference 6
27 011BH Frequency reference 7
28 011CH Frequency reference 8
29 011DH Jog frequency reference
30 011EH
31 011FH
32 0120H Motor rated current
33 0121H
Frequency reference upper limit
Frequency reference lower limit
Electronic thermal motor protection
Name Description
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.0 ~ 400Hz
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.0 ~ 400Hz
Setting unit: 1% Setting range: 0 ~ 110%
Setting unit: 1% Setting range: 0 ~ 110%
Setting unit: 0.1A Setting range: 0 ~ 120% of inverter rated output current Note: if set to 0%, then electronic ther­mal motor overload is disabled.
0: Standard motor application 1: Specialized motor application 2: No electronic motor overload protec-
tion
Initial
Setting
0.0Hz 65
0.0Hz 65
0.0Hz 65
0.0Hz 65
0.0Hz 65
6.00Hz 66
100% 69
0% 69
(Note 2) 94
*User
Setting
094
Ref.
Page
27
Register
No. for
No.
Trans-
mission
34 0122H
35 0123H
36 0124H
37 0125H
38 0126H
39 0127H
Name Description
Parameter selection at electronic thermal motor protection
Cooling fan operation selection
Multi-function input selection 2
Multi-function input selection 3
Multi-function input selection 4
Multi-function input selection 5
Initial
Setting
Setting unit: 1min Setting range: 1 ~ 60min
0: Controls the cooling fan OFF / ON 1: Operates when power is ON.
1: Not used 2: Reverse run reference (2 wire
sequence) 3: External fault (N. O. contact input) 4: External fault (N. C. contact input) 5: Fault reset 6: Multi speed reference 1 8: Multi speed reference 2 7: Multi speed reference 3 9: Not used 10: Jog reference 11: Accel / decel time switching refer-
ence 12: External baseblock reference (N. O. contact input) 13: External baseblock reference (N. C. contact input) 14: Speed search command from Max.
output frequency
15: Speed search command set fre-
quency 16: Accel / decel hold 17: Local / remote switching 18: Communication / control circuit ter-
minal switching 19: Emergency stop fault (N. O. contact input) 20: Emergency stop alarm (N. O. contact input) 21: Emergency stop fault (N. C. contact input) 22: Emergency stop alarm (N. C. contact input) 23~ 33: Unused
0: Forward / reverse command (3 wire sequence) Others are the same as parameter 36
Same as parameter 36 3 84
Same as parameter 36 34: Up/down reference 35: Self-test (Note: valid power ON / OFF)
8 min 94
*User
Setting
096
282
584
684
Ref.
Page
28
Register
No. for
No.
Trans-
mission
40 0128H
41 0129H
42 012AH
43 012BH
Name Description
Multi-function output selection
Analog frequency reference gain
Analog frequency reference bias
Analog frequency reference filter time parameter
0: Fault 1: During run 2: Frequency agree 3: During zero speed 4: Frequency detection (detection level or greater) 5: Frequency detection (detection level or less) 6: During over torque detection (N. O. contact output) 7: During over torque detection (N. C. contact output) 8: Not used 9: Not used 10: Minor fault (during warning display) 11: During baseblock 12: Run mode 13: Inverter ready 14: During fault retry 15: During UV 16: During reverse run 17: During speed search 18: Data output through communication
Setting unit: 1% Setting range: 0 - 255%
Setting unit: 1% Setting range: –99 ~ 99%
Setting unit: 0.01s Setting range: 0.00 ~ 2.00s (Note) When 0.00s is set, there is no filter
Initial
Setting
100% 67
0% 67
0.10s -
*User
Setting
187
Ref.
Page
29
Register
No. for
No.
Trans-
mission
44 012CH Monitor item selection
45 012DH Monitor gain
46 012EH Carrier frequency
47 012FH
48 0130H Fault reset
49 0131H Jump frequency 1
50 0132H Jump frequency 2
51 0133H Jump frequency width
52 0134H
53 0135H
54 0136H
55 0137H
56 0138H
Operation selection after momentary power loss
DC injection braking current
DC injection braking time at stop
DC injection braking time at start
Stall prevention (current limit) during decel
Stall prevention (current limit) during accel
Name
0: Output frequency 1: Output current
Setting unit: 0.01 Setting range: 0.01 ~ 2.00
Set value: 1 ~ 4 carrier frequency = set value ¥ 2.5kHz Set value: Synchronous type of 7 ~ 9 lower limit 1kHz and upper limit 2.5 kHz
0: Operation does not continue. 1: Operation continues within momen-
tary power ride through time
2: Operation always continues. (No
UV1 fault detection)
Setting unit: time Setting range: 0 ~ 10 times
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.00 ~ 400Hz (Note) If 0.0Hz is set, jump frequency 1 is enabled.
Setting unit: 0.1Hz (less than 100Hz) / 1Hz (100Hz or greater) Setting range: 0.00 ~ 400Hz (Note) If 0.0Hz is set, jump frequency 2 is disabled.
Setting unit: 0.1Hz Setting range: 0.0 ~ 25.5Hz (Note) If 0.0Hz is set, jump frequencies 1 ~ 2 are disabled.
Setting unit: 1% Setting range: 0 ~ 100% (note) If 0% is set, it becomes base­block status.
Setting unit: 0.1s Setting range: 0.0 ~ 25.5s (Note) If 0.0s is set, this function will no operate.
Setting unit: 0.1s Setting range: 0.0 ~ 25.5s (Note) If 0.0s is set, this function will not operate.
0: Stall prevention function is enabled
during deceleration.
1: Stall prevention function is disabled
during deceleration.
Setting unit: 1% Setting range: 30 ~ 200% (Note): If set at 200%, this function will not operate. (Note): For rated output range, the operator level is automatically reduced.
Initial
Setting
078
1.00 78
4(Note 3) 79
070
0 time 75
0.0Hz 75
0.0Hz 75
0.0Hz 75
50% 76
0.0s 83
0.0s 76
092
170% 91
User
Setting
Ref.
Page
30
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