YASKAWA VS-616P5, VS-616PC5 User Manual

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VS-616PC5/P5 Series
User’s Manual

Variable Torque Inverter
(with software version 5110/5120 and newer)

!

WARNING

PRECAUTIONS

1) Read this manual in its entirety before installing or operating the VS­616PC5/P5 inverter. This manual applies to inverters with software
versions 5110 and 5120 only and is not intended to be used in con­junction with any other software.

2) Do not connect or disconnect wiring, or perform signal checks while
the power supply is turned ON.

3) The VS-616PC5/P5 internal capacitor may be charged even after the
power supply is turned OFF. To prevent electric al shock, disconn ect all
power before servi cing the inverter . Then wait at least five minutes
after the power supply is disconnected and all LEDs are ext inguished.

4) Do not perf o rm a withstand volt a ge t e st or a megger test on any part
of the VS-616PC5/P5. This electronic equipment uses semiconduc­tors and is vulnerable to high voltage.

5) Do not remove the operator unless the power supply is turned OFF .
Never touch the printed control board while the power supply is
turned ON.

6) The VS-616PC5/P5 is suitable for use on a circuit capable of delivering
not more than 65,000 RMS symmetrical amperes, 480 Volts maximum
(460V class units), 240 Volts maximum (230V cla ss units ).

Failure to observe these and other precautions highlighted in this manual
will expose the user to high voltages, resulting in equipment damage,
serious injury or death.

NOTICE

Printed April, 1999. The information contained within this document is
the proprietary property of Yaskawa Electric America, Inc., and may not
be copied, reproduced or transmitted to other parties without the
expressed written authorization of Yaskawa Electric America, Inc.

No patent liability is assumed with respect to the use of the information
contained herein. Moreover, because Yaskawa is constantly improving its
high-quality products, the information contained in this manual is subject
to change without notice. Every precaution has been taken in the prepara­tion of this manual. Nevertheless, Yaskawa assumes no responsibility for
errors or omissions. Neither is any liability assumed for damages result­ing from the use of the information contained in this publication.

2 VS-616PC5/P5 User’s Manual

Contents

CONTENTS

Section Description Page

1 RECEIVING & INSTALLATION

1.1 I

1.2 S

VS-616PC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

VS-616P5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3 P

Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

Checking the Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . 11

Identifying the Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.4 M

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Dimensions/Heat Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.5 W

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2 OPERATION

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2.1 T

2.2 D

2.3 LED D

2.4 O

3 PROGRAMMING F E ATURES

3.1 VS-616PC5/P5 P

3.2 P

3.3 VS-616PC5/P5 O

Accel/decel time adjustment. . . . . . . . . . . . . . . . . . . . . . 50

Automatic fault retry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Automatic restart after momentary power loss . . . . . . . 51

Carrier frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

NTRODUCTION

PECIFICATIONS

RELIMINARY INSPECTION

OUNTING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

. . . . . . . . . . . . . . . . . . . . . . . . . 11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Removing and Replacing the Digital Operator . . . . . . . 14

Removing and Replacing the Front Cover. . . . . . . . . . . 14

IRING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

VS-616PC5 Connection Diagram . . . . . . . . . . . . . . . . . 19

VS-616P5 Connection Diagram. . . . . . . . . . . . . . . . . . . 20

T erminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . . . 25

Control Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

RIAL OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Display at Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Operation Checkpoints . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

IGITAL OPERATOR DISPLAY

ESCRIPTION

PERATION MODE SELECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

. . . . . . . . . . . . . . . . . . . . . . . 35

. . . . . . . . . . . . . . . . . . . . . . 37

ARAMETERS

ARAMETER SET-UP

PERATION

& I

(n001~n1 16) . . . . . . . . . . . 41

NITIALIZ ATION

. . . . . . . . . . . . . . . 49

. . . . . . . . . . . . . . . . . . . . . . . . 50

VS-616PC5/P5 User’s M anual 3

Contents

Current limit (Stall prevention). . . . . . . . . . . . . . . . . . . . 52

DC injection braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Energy savings control . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Frequency agree set point . . . . . . . . . . . . . . . . . . . . . . . . 57

Frequency meter or ammeter . . . . . . . . . . . . . . . . . . . . . 58

Frequency meter or ammeter calibration . . . . . . . . . . . . 58

Frequency signal adjustment. . . . . . . . . . . . . . . . . . . . . . 58

Jog operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Jump frequencies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

MODBUS communication. . . . . . . . . . . . . . . . . . . . . . . 61

Motor overload detection . . . . . . . . . . . . . . . . . . . . . . . . 62

Multi-step speed selection. . . . . . . . . . . . . . . . . . . . . . . . 64

Phase loss detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Reverse run prohibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Soft-start characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 68

Speed limit adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Stopping method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

T orque adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

T orque detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Tripless operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

V/f pattern adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Slip compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

3.4 I

NPUTS

& O

UTPUTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Multi-function input signals . . . . . . . . . . . . . . . . . . . . . . 78

Analog input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Multi-function output signals . . . . . . . . . . . . . . . . . . . . . 83

4DIAGNOSTICS

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

4.1 M

AINTENANCE

NSPECTION

& I

. . . . . . . . . . . . . . . . . . . . . . 87

Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Parts Replacement Schedule. . . . . . . . . . . . . . . . . . . . . . 87

4.2 A

LARM

AULT DISPLAY

& F

. . . . . . . . . . . . . . . . . . . . . . . . . 88

Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Fault Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Motor Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

A APPENDIX

A-1 B
A-2 D
A-3 CE C

RAKING CONNECTION DIAGRAMS
IGITAL OPERATOR MONITOR DISPLAY

ONFORMANCE

. . . . . . . . . . . . . . . . . . 94

. . . . . . . . . . . . . . 95

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

4 VS-616PC5/P5 User’s Manual

Chapter 1 - Receiving & Installation

- CHAPTER 1 -

RECEIVING &

INSTALLATION

Section Description Page

1 RECEIVING & INSTALLATION

1.1 I

1.2 S

VS-616PC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

VS-616P5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3 P

Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

Checking the Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . 11

Identifying the Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.4 M

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Dimensions/Heat Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.5 W

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

NTRODUCTION

PECIFICATIONS

RELIMINARY INSPECTION

OUNTING

Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Removing and Replacing the Digital Operator . . . . . . . 14

Removing and Replacing the Front Cover. . . . . . . . . . . 14

IRING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

VS-616PC5 Connection Diagram . . . . . . . . . . . . . . . . . 19

VS-616P5 Connection Diagram. . . . . . . . . . . . . . . . . . . 20

T erminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . . . 25

Control Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

. . . . . . . . . . . . . . . . . . . . . . . . . 11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

VS-616PC5/P5 User’s M anual 5

Chapter 1 - Receiving & Installation

Introduction

1.1 INTRODUCTION

The VS-616PC5/P5 is a series of

high quality,

variable torque inve rters.
With a power range of 5 to 500 HP, it provides all the functionality of
prior series, in a compact, low cost package. This functionality includes
Yaskawa proprietary features like full-range automatic torque boost, elec­tronic thermal motor overload, energy savings and PID operation, low­noise operation and various other features. It also features a new digital
operator for simple programming. Utilizing the latest microprocessor
technology, members of Yaskawa’s design team have collaborated to
make the VS-616PC5/P5 the world’s first optimized inverter specifically
designed for variable torque applications.

This manual details installation, start-up and operating procedures for the
VS-616PC5/P5 series adjustable frequency drive controller . Descriptions
of diagnostic and troubleshooting procedures are also included herein.

6 VS-616PC5/P5 User’s Manual

#

#

Chapter 1 - Receiving & Installation

Specifications

1.2 SPECIFICATIONS

VS-616PC5

Inverter Model

Motor Output (HP) * 0.5 1 2 3 5 7.5 10 20 25 ­Capacity (kVA) 1.2 2.3 3.0 4.2 6.7 9.5 13 19 24 ­Rated Output
Current (A)-V T * *
Rated Output
Current (A)-CT**

Max. Voltage

Output Characteristics

Rated Output Fre quency 0.1 to 400 Hz
Overload Capacity - VT 120% Rate d Output Cu rrent for 1 minute
Overload Capacity - CT 150% Rated Out p ut Curren t f o r 1 minute
Input Cu rrent (A ) 3.9 7.2 9.6 13.2 21 33 44 65 82 ­Rated V oltage &
Frequency
Voltage Fluctuation +10%, -15%

Power Su pply

Frequency Fluctuation ±5%

Motor Output (HP) * 0.5 1 2 3 5 7.5 10 15 20 25
Capacity (kVA) 1.4 2.6 3.7 4.7 6.1 8.6 11 14 21 26
Rated Output
Current (A)-V T * *
Rated Output
Current (A)-CT**

Max. Voltage
Rated Output Fre quency 0.1 to 400 Hz

Output Character i st ics

Overload Capaci ty-VT**
Overload Capacity-CT** 150% Rated Outpu t Current f o r 1 minute

Inp u t C u r rent (A ) 2.3 4. 3 6.1 8.0 10.2 14.0 17.8 26.0 35.0 40.0
Rated V oltage &

Frequency
Voltage Fluctuation +10%, -15%

Power Supply

Frequency Fluctuation ±5%

VS-616PC5

CIMR-P5U

CIMR-P5U 40P4 40P7 41P5 42P2 43P7 44P0 45P5 47P5 4011 4015

20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 -

3.2 6 8 11 17.5 27 36 54 68 -

3.2 6 8 11 17.5 25 33 49 64 ­3-Phase, 200/208/22 0/230V

(Proportional to input voltage)

3-Phase

220 - 230V, 50/60Hz

1.9 3.6 5.1 6.6 8.5 11.7 14.8 21.0 28.6 34.0

1.9 3.6 5.1 6.6 8.5 11.7 14.8 18 28.6 34.0

3-Phase, 380/400/415/440/460V

(Proportional to input voltage)

120% Rated Output Current for 1 minute

(Model 47P5 is rated 150% / 1 minute)

3-Phase

380 -440 - 460V, 50/60Hz

* HP ratings based on standard NEMA 4-pole motor data.

#

For 380V operation, the motor rated current must be less than or equal to the inverter

rated current.
** VT: Variable Torque rating (n116=1), CT: Constant Torque rating (n116=0)
Note: Shaded areas indicate factory settings.

VS-616PC5/P5 User’s M anual 7

Chapter 1 - Receiving & Installation

Specifications

Control Method Sine wave PWM with full-range, automatic torque boost
Frequency Control
Range
Fre quency Ac curacy Digital command: 0.0 1%, Ana l og comm and: 0.1%
Frequency Setting Res o­lution
Output Frequency Reso­lution
Frequency Se tti ng 0 to +10VDC (20kΩ), 4-20mA (250Ω)

Control Charac teris tic s

Accel/De cel T im e
Braking Torq ue Approx. 20%

No. of V-f Patter ns 1 preset V/f pattern and 1 custom pattern
Motor Overl oad Protec­tion
Instantaneous Ove rcur­rent
Fus e Pro tection Motor coasts to stop at blown fuse.
Overload Motor coasts to stop after 1 min. at rated overload capacity.

Overvoltage

Undervoltage

Momentary P ower Loss

Protective Functions

Heatsink Overheat Thermi s tor - OH1, OH2
Stall Preven tion
Ground Fault Provided by electronic circuit

Power Charge Indication Charge LED stays on until v oltage drops below 50VDC
Inp u t P h a s e Lo s s Single-phase protection
Loc ation Indoor (protected from corrosive gases and dust)
Ambient
Temperature
Storage
Temperature
Humidity 95% RH (non-condens i ng)

Vibration

Environmental Conditions

Motor coasts to stop at approx. 200% rated output current.

Motor coasts to a stop if converter output voltage exceeds 410VDC

Motor coasts to stop if conv ert er output voltage drops below user

Immediat e s t op after 15 ms or longer power loss. (Continuous system ope ra-

tion dur ing power loss les s than 2 sec is eq uipped as standa r d.)

Stall prevention at acce leration/deceleration and const ant speed

+14 to 104°F (-10 to 40°C) for NEMA 1 type (not frozen)

9.8m/s2 (1G) less than 20Hz, up to 1.96m/s2 (0.2G) at 20 to 50Hz

Digital Operator Ref erence: 0.1Hz,

Analog Reference: 0.06Hz (@60Hz)

(Accel/Decel time setting independently: 0.1 sec )

Electronic thermal overload relay (I2T)

+14 to 113°F (-10 to 45°C) for open chassis type

0.1 to 400 Hz

0.01 Hz

0.0 to 3600.0 sec.

(820VDC at 460V input)

adjustable value

operation

-4 to 140°F (-20 to 60°C)

8 VS-616PC5/P5 User’s Manual

Chapter 1 - Receiving & Installation

Specifications

VS-616P5

Motor Output (HP) * 30 40 50 60 75 100 125
Capacity (kVA) 303750617085110
Rated Output

Current (A) - VT **
Rated Output

Current (A) - CT **
Max. Voltage

Output Characteristics

Rated Output Frequenc y 0.1 to 400 Hz
Overload Capacity - VT ** 120% Rated Output Cur rent / 1 minute
Overload Capacity - CT ** 150% Rated Output Current / 1 minute
Input Cu r rent (A) 88 119 143 176 212 270 344
Rated Vo lta ge &

Frequen cy
Voltage Fluctuatio n +10%, -15%

Power Supply

Frequency Fluctuation ±5%

Motor Ou tput (HP) * 30 40 50 60 75 100 150 200 250 300 400 500
Cap a c i ty ( kVA) 31 40 50 61 73 98 130 170 230 260 340 460
Rated Output

Current (A) - VT **
Rated Output

Current (A) - CT **
Max. Voltage

Output Chara cter isti cs

Rated Output Frequenc y 0.1 to 400 Hz
Overload Capacity - VT * * 120% Rated Current / 1 minute
Overload Capacity - CT * * 150% Rated Current / 1 minute
Inp ut Current (A ) 46 58 72 88 106 141 198 264 330 456 608 810
Rated Vo lta ge &
Frequen cy
Voltage Fluctuatio n +10%, -15%

Power Supply

Frequency Fluctuation ±5%

Inverter M odel

CIMR-P5U

CIMR-P5U 4018 4022 4030 4037 4045 4055 4075 4110 4160 4185 4220 4300

#

#

2018 2022 2030 2037 2045 2055 2075

80 104 130 160 192 248 312

64 83 104 128 154 198 250

41 52 65 80 96 128 180 240 302 380 506 675

32 42 52 64 77 102 144 182 242 304 404 540

3-Phase, 380/400/415/440/460V

VS-616P 5

—

3-Phase, 200/208/220/230V

(Proportional to input voltage)

—

3-Phase

220 - 230V, 50/60Hz

(Proportional to input voltage)

3-Phase

380 -440 - 460V, 50/60Hz

* HP ratings based on standard NEMA 4-pole motor data.

#

For 380V operation, the motor rated current must be less than or equal to the inverter

rated current.
** VT: Variable Torque rating (n116=1), CT: Constant Torque rating (n116=0)

Note: Shaded areas indicate factory settings.

VS-616PC5/P5 User’s M anual 9

Chapter 1 - Receiving & Installation

Specifications

Control Method Sine wave PWM with full-range, automatic torque boost
Frequency C o nt rol Range 0.1 to 400 Hz
Frequency Accuracy D igital comma nd: 0.01%, Analog command: 0.1%
Frequency Setting

Resolution
Output Frequency

Resolution
Frequen cy Setting 0 to +10VDC (20kΩ), 4-20mA (250Ω)

Control Characteristics

Accel/Decel Time
Braking Torque Approx. 20%

No. of V-f Patterns 1 preset V/f pattern and 1 custom pattern
Motor Ov erload Protection
Instantaneous Overcurrent Motor coasts to stop at approx. 180% rated output current.

Fuse Pro tection Motor coasts to stop at blown fuse.
Overload Motor coasts to stop after 1 min. at rated overload capacity.

Overvol tag e

Undervoltage

Momenta ry Power Loss

Protective Functions

Heatsink Overheat Thermistor - OH1, OH2
Stall Pre ve ntion Stall prevention at accele r ation/decelerat io n a nd constant speed operation
Ground Fault Provided by electronic circuit
Power Charge Indication Charge LED stays on until voltage drops below 50VDC
Input Ph as e L oss Single-phase protection
Location I ndoor (protected from corrosive gases an d dus t )

Ambient Temperature
Storage Temperature -4 to 140°F (-20 to 60°C)

Humidi ty 95% RH (non- co ndensing)
Vibrat ion

Environmental Conditions

Motor coasts to stop if converter output voltage exceeds 410VDC

Motor coas ts to st o p if co nv er ter output voltag e dr op s below user

Immediat ely stop after 1 5 m s or lo nger power loss . (C o nt i nuous system

operation during power loss less than 2 sec is equipped as standard.)

+14 to 104°F (-10 to 40°C) for NEMA 1 type (not frozen)

9.8m/s

Digital Operator Reference: 0.1Hz,

Analog Reference: 0.06Hz (@60Hz)

0.01 Hz

0.0 to 3600.0 sec.

(Accel/Decel time setting independently: 0.1 sec )

2

Electronic thermal overload relay (I

(820VDC at 460V input )

adjustable value

+14 to 113°F (-10 to 4 5°C ) for open cha ssis type

2

(1G) less than 20Hz, up to 1.96 m/s2 (0.2G) at 20 to 50Hz

T)

10 VS-616PC5/ P5 U s er’s Ma nual

Figure 1 Nameplate Example of American Model CIMR-P5U43P7

Figure 2 Nameplate Description

Chapter 1 - Receiving & Installation

Preliminary Inspection

1.3 PRELIMINARY INSPECTION

Receiving

After unpacking the VS-616PC5/P5:

· Verify that the part numbers on the drive nameplate match the num­bers on yo ur purchase order or packing sli p.

· Check the unit for physical damage which may have occurred durin g
shipping. If any part of the drive is missing or damaged, notify the
carrier and your Yaskawa representative immediately.

· Verify that all internal hardware (i.e. components, screws, etc.) is
seated properly and fastened securely.

· Verify that the instruction manual is included (YEA-TOA-S616-12).

· If the drive will be stored after receiving, place it in its original pack­aging and store according to temperature specifications on page 8.

Checking the Nameplate

Inverter
Model

Input Spec.
Output Spec.

Lot No.
Serial No.
UL File No.

MODEL :

INPUT :

OUTPUT :

LOT NO : MASS : 4.5 kg

SER NO :

UL FILE NO

:

CIMR - P5 U 4 3P7 1 F

Inverter

VS-616PC5/P5 Series

Specifications

A: Japanese specifications
E: European specifications
U: American specifications

Voltage Class

2: 3-phase, 230V
4: 3-phase, 460V

CIMR-P5U43P7

AC 3PH

AC 3PH 0-460V 6.1kVA 8.5A

E131457

380-440V 50Hz
380-460V 60Hz

SPEC :

10.2A

Enclosure

Model Designation

See Specifications, pp 7-10

43P71F_

Inverter
Spec.

Mass

Mg

Revision symbol

0: Open chassis
1: NEMA 1 (IP20)

3P7 to 300

VS-616PC5/P5 User’s M anual 11

Figure 3 Parts Identification - Model CIMR-P5U43P7

Chapter 1 - Receiving & Installation

Preliminary Inspection

Identifying the Parts

Front Cover

Protective Cover (top/bottom)

4 Mounting Holes
Digital Operator

D

R

I

V

E

F

W

D

R

E

V

0

P

JVOP-130P

Heatsink

Nameplate

Ventilation Slots

12 VS-616PC5/ P5 U s er’s Ma nual

Chapter 1 - Receiving & Installation

Mounting

1.4 MOUNTING

!

CAUTION

PRECAUTIONS

1) When preparing to mount the VS-616PC5/P5, lift it by its base. Never
lift it by the front cover.

2) Mount the inverter onto nonflammable material.

3) The VS-616PC5/P5 generates heat. For the most effective cooling
possible, mount it vertically. For more details, refer to “Dimensions/
Heat Loss” on pages 15 & 16 and “Clearances” on page 17.

4) When mounting units in an enclosure, install a fan or other cooling
device to keep the intake air temperature below 113°F (45°C).

Failure to observe these precautions may result in equipment damage.

Choosing a Location

Be sure that the inverter is mounted in a location protected against the fol­lowing conditions:

· Extreme cold and heat. Use only within the ambient temperature range:

14 to 104°F (-10 to 40°C).

· Direct sunlight (not for use outd oo rs )

· Rain, moisture

· High humidity

· Oil sprays, splash es

· Salt spray

· Dust or metallic particles in the air

· Corro sive gases (e.g. sulfurized gas) or liqu i ds

· Radioactive substances

· Combustibles (e.g. thinner, solvents, etc.)

· Physical shock, vibration

· Magnetic noise (e.g. welding machines, power devices, etc.)

VS-616PC5/P5 User’s M anual 13

Figure 4 Removing the Digital Operator

Figure 5 Replacing the Digital Operator

Figure 6 Removing and Replacing the Front Cover

Chapter 1 - Receiving & Installation

Mounting

Removing and Replacing the Digital Operator

To remove the digital operator from the front cover, push the operator
lever in the direction shown by arrow 1 and lift the digital operator in the
direction shown by arrow 2 (see Figure 4).
To replace the digital operator, engage the operator onto retaining tabs A
in the direction shown by arrow 1 and then onto retaining tabs B in the
direction shown by arrow 2, locking the digital operator into place (see
Figure 5).

Front Cover

Digital Operator

2

1

Digital Operator

2

1

Front Cover

Retaining
Ta bs A

Retaining
Tabs B

Removing and Replacing the Front Cover

To remove the front cover, first remove the digital operator (see previous
section). Then squeeze the cover on both sides in the direction shown by
arrows 2 and lift the cover in the direction shown by arrow 3.

1

Front Cover

2

3

14 VS-616PC5/ P5 U s er’s Ma nual

2

Dimensions/Heat Loss

Chapter 1 - Receiving & Installation

Mounting

Open Chassis Type (IP00)

Model

Voltage

CIMR

230V

460V

WHDW1H1H2

-P5U
20P4

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 6.5 (3)

20P7 25 65 90
21P5 40 80 120
22P2

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)

23P7 135 80 215
25P5

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8)

27P5
2011

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)

2015
2018

12.80 (325) 17.72 (450) 11 .2 2 (285) 10.83 (275) 17.13 (435) 0.30 (7.5) 62 (28)

2022
2030

16.73 (425) 26.57 (675) 13.78 (350) 12.60 (320) 25.59 (650) 0.49 (12.5)

2037
2045

18.70 (475) 31.50 (800) 13.78 (350) 14.57 (370) 30.51 (775) 0.49 (12.5) 176 (80)

2055
2075 22. 64 (5 75) 36.42 (925) 15.75 (400) 17.52 (445) 35.24 (895) 0.59 (15) 298 (135) 2300 1300 3600

40P4
40P7

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7)

41P5
42P2
43P7

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)

44P0
45P5

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 13 (6)

47P5
4011

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)

4015
4018

12.80 (325) 17.72 (450) 11 .2 2 (285) 10.83 (275) 17.13 (435) 0.30 (7.5) 60 (27)

4022
4030
4037

12.80 (325) 24.61 (625) 11 .2 2 (285) 10.83 (275) 24.02 (610) 0.30 (7.5) 97 (44)

4045
4055

17.91 (455) 32.28 (820) 13.78 (350) 13.78 (350) 31.30 (795) 0.49 (12.5)

4075
4110

22.64 (575) 36.42 (925)

4160 15.75 (400) 320 (145) 2670 1520 4190
4185

37.40 (950) 57.09 (1450) 17.13 (435) 29.53 (750) 55.12 (1400) 0.98 (25) 794 (360)

4220

37.80 (960) 62.99 (1600) 17.91 (455) 29.53 (750) 61.02 (1550) 0.98 (25) 926 (420) 6820 2910 9730

4300

Open Chassis Dimensions in inches (mm)

14.76 (375)

17.52 (445) 35.24 (895) 0.59 (15)

Mass

lbs (kg)

12 (5.5) 210 90 300

13 (6) 235 110 345

134 (61) 1050 500 1550
137 (62) 1250 700 1950

6.5 (3)

8.8 (4) 30 80 110

174 (79) 1110 710 1820
176 (80) 1430 890 2320

298 (135) 1870 1160 3030

Heat Loss (W)

Heat

Inside

unit

Total

sink

15 50 65

80 60 140

425 160 585
525 200 725
655 230 885
830 280 1110

1550 750 2300
1950 1000 2950

10 50 60
20 65 85

65 60 125

80 65 145
120 80 200
135 85 220
240 120 360
305 150 455
390 180 570
465 195 660
620 260 880
705 315 1020
875 370 1245
970 415 1385

3400 1510 4910
4740 2110 6850

VS-616PC5/P5 User’s M anual 15

Chapter 1 - Receiving & Installation

Mounting

Enclosed Type (NEMA 1, IP20)

Model

Voltage

(CIMR-

P5U)

20P4

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 6.5 (3)20P7
21P5
22P2

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)
23P7

25P5

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8)

27P5
2011

230V

460V

9.84 (250)

2015
2018

12.99 (330)

2022
2030

16.93 (430) 38.78 (985) 13.78 (350) 12.60 (320) 25.59 (650) 8.37 (212.5)

2037
2045

18.90 (480) 43.70 (1110) 13.78 (350) 14.57 (370) 30.51 (775) 8.37 (212.5) 192 (87)

2055
2075 22.83 (580) 50.79 (1290) 15.75 (400) 17.52 (445) 35.24 (895) 10.63 (270) 320 (145)

40P4

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7)

40P7
41P5 8.8 (4)
42P2

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)43P7
44P0
45P5

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 13 (6)

47P5
4011

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)

4015
4018

12.99 (330) 24.02 (610) 11.22 (285) 10.83 (275) 17.13 (435) 3.44 (87.5) 68 (31)

4022
4030

4037

12.99 (330)

4045
4055

18.11 (460) 44.49 (1130) 13.78 (350) 13.78 (350) 31.30 (795) 8.37 (212.5)

4075
4110

22.83 (580) 50.79 (1290)

4160 15.75 (400) 342 (155)

14.96 (380)

15.75 (400) 1.08 (27.5)

24.02 (610)

26.57 (675) 6.00 (152.5)

30.91 (785)

33.46 (850) 6.00 (152.5)

NEMA 1 Dimensions in inches (mm)

8.86 (225) 9.29 (236) 14.37 (365)

11.22 (285) 10.83 (275) 17.13 (435)

11.22 (285) 10.83 (275) 24.02 (610)

14.76 (375)

17.52 (445) 35.24 (895) 10.63 (270)

0.30 (7.5)

3.44 (87.5)

3.44 (87.5)

Mass

lbs (kg)WHDW1H1H2

12 (5.5)

13 (6)

24 (11)

71 (32)

148 (67)
150 (68)

6.5 (3)

106 (48)

187 (85)
190 (86)

320 (145)

16 VS-616PC5/ P5 U s er’s Ma nual

Front View

Side View

Figure 7 VS-616PC5/P5 Dimension Diagram

Front View

Side View

Figure 8 VS-616PC5/P5 Clearances

Chapter 1 - Receiving & Installation

Mounting

H

H1

W1

W

H2

D

Clearances

When mounting the VS-616PC5/P5, allow sufficient clearances for effec­tive cooling as shown below:

1.97in (50mm)

1.18in (30mm)

1.97in (50mm)

4.72in (120mm)

4.72in (120mm)

Air

Air

Notes:

1) The required clearances at the top, bottom, and both sides of the inverter are the same
for both open chassis and NEMA 1 enclosures.

2) For inverter models 25HP and less (230V & 460V), remove the top and bottom covers
to convert NEMA 1 units to open chassis

3) Allowable intake air temperature:
Open chassis: 14°F to 113°F (-10°C to +45°C)
NEMA 1: 14°F to 104°F (-10°C to 40°C)

4) Whe n mounting units in an enclosure, install a fan or other cooling device to limit the
air temperature within the inverter to below 113°F (45°C).

VS-616PC5/P5 User’s M anual 17

Chapter 1 - Receiving & Installation

Wiring

1.5 WIRING

!

CAUTION

PRECAUTIONS

1) Do not connect or disconnect wiring, or perform signal checks while
the power supply is turned ON.

2) Connect the power supply wiring to terminals L1, L2 and L3 on the
main circuit input section. DO NOT connect the power supply wiring
to output terminals T1, T2 and T3.

3) Connect the motor wiring to terminals T1, T2 and T3 on the main cir­cuit output section.

4) Never touch the output circuit directly or place the output line in con­tact with the inverter enclosure.

5) Do not connect a phase-advancing capacitor or an LC/RC noise filter
to the output circuit.

6) The motor wiring must be less than 328ft (100m) in length and in a
separate conduit from the input power wiring.

7) Control wiring must be less than 164ft (50m) in length and in a sepa­rate conduit from both the motor wiring and the power wiring.

8) T ighten the screws on the main circuit and control circuit terminals.

9) Low voltage wires shall be wired with Class 1 wiring.

10)Please observe national electrical code (NEC) when wiring electrical
devices.

Failure to observe these precautions may result in equipment damage.

Inspection

After wiring is complete, verify that:

All wiring is correctly installed.
Excess screws and wire clippings are removed from inside of the unit.
Screws are securely tightened.
Exposed wire has no contact with other wiring or terminals.

18 VS-616PC5/ P5 U s er’s Ma nual

Figure 9 VS-616PC5 Terminal Diagram

230V: Models 20P4 through 27P5

460V: Models 40P4 through 4015

Chapter 1 - Receiving & Installation

Wiring

VS-616PC5 Standard Connection Diagram

DC Link Reactor (option)

Ground
230V units: 100Ω or less
460V units: 10Ω or less

Multi-Function

Contact Inputs

1

⊕

2

⊕

L1
L2
L3

S1 - Fixed
S2
S3
S4
S5
S6
SC (Com)

G

Gate Drive

PWM

8 bit

B1 B2

0~10V

(Com) AC

G

AM

T1
T2
T3

IM

Multi-Function

Analog Outputs

FS

Analog Inputs

Input FI selectable

4~20mA

or

0~10V

Serial Port

0~+10V
4~20mA

(+15V)

FV

(20kΩ)

FI

(250Ω)

(0V)

FC

RS-232
(10-pin)

A/D

10 bit

Operator

Digital

MA
MB
MC

M1
M2

VS-616PC5/P5 User’s M anual 19

Multi -Function

Contact Outputs

250VAC, 1A or less

30VDC, 1A or less

Figure 10 VS-616P5 Terminal Diagram

230V: Models 2018 through 2075

460V: Models 4018 through 4160

Chapter 1 - Receiving & Installation

Wiring

VS-616P5 Standard Connection Diagram

L1
L2
L3

L11
L21
L31

Ground
230V units: 100Ω or less
460V units: 10Ω or less

Multi-Function

Inputs

S1 - Fixed
S2
S3
S4
S5
S6
SC (Com)

G

Gate Drive

PWM

8 bit

0~10V

(Com) AC

G

AM

T1
T2
T3

IM

Multi-Function

Analog Outputs

FS

Analog Inputs

Input FI selectable

4~20mA

or

0~10V

Serial Port

0~+10V
4~20mA

(+15V)

FV

(20kΩ)

FI

(250Ω)

(0V)

FC

RS-232
(10-pin)

A/D

10 bit

Operator

Digital

MA
MB
MC

M1
M2

20 VS-616PC5/ P5 U s er’s Ma nual

Multi -Function
Relay Outputs

250VAC, 1A or less

30VDC, 1A or les s

Chapter 1 - Receiving & Installation

Wiring

Main Circuit Wiring

Input Wiring

· Molde d-Case Circuit Breaker ( MCCB)

Be sure to connect MCCBs or fuses between the AC main circuit power
supply and VS-616PC5/P5 input terminals L1, L2 and L3, to protect the
power supp l y wi ri ng .

· Ground Fault Interrupter

When connecting a ground fault interrupter to input terminals L1, L2
and L3, select one that is not affected by high frequency.

Examples: NV series by Mitsubishi Electric Co., Ltd. (manufactured

in or after 1988), EGSG series by Fuji Electric Co., Ltd.
(manufactured in or after 1984).

· Magnetic Contactor (MC)

Inverters can be used without an MC installed on the power supply side.
An MC can be used instead of an MCCB to apply the main circuit
power supply. However, when an MC is switched OFF on the primary
side, dynamic braking does not function and the motor coasts to stop.

The load can be operated/stopped by closing/opening the MC on the
primary side. However, frequent switching may cause the inverter to
malfunction.

When using a braking resistor unit, use an MC to break the power supply
side of the inverter in the event of a dynamic braking overload relay trip.
Otherwise, if the inverter malfunctions, the braking resistor unit may be
burned out.

· Terminal Block Connect i on Sequence

Input power supply phases can be connected to any terminal regardless
of the order of L1, L2 and L3 on the terminal block.

· AC Reactor

When conn ecti n g an i nver te r (2 30 V/4 60 V, 25HP or les s) to a large capac­ity power supply transformer (600kVA or more), or when switching a
phase-advancing capacitor, excessive peak current flows through the input
power supply circuit, which may damage the converter section. In such
cases, install a DC reactor (optional) between inverter ⊕1 and ⊕2 termi­nals, or an AC reactor (optional) on the input side. Installation of a reactor
is also effective for improving power factor on the power supply side.

VS-616PC5/P5 User’s M anual 21

n054

Chapter 1 - Receiving & Installation

Wiring

· Surge Suppressor

For inductive loads (i.e. magnetic contactors, magnetic relays, magnetic
valves, solenoids, magnetic brakes, etc.) connected near the inverter,
use a surge suppressor across the coils to limit the transients on the sup­ply lines.

Output Wiring

· Motor Connec ti on

Connect motor lead wires to output terminals T1, T2 and T3. Verify that
the motor rotates in the forward direction (CCW: counterclockwise
when viewed from the motor load side) with the forward run command.
If the motor rotation is incorrect, exchange any two of the motor leads.

· Magnetic Starter

Do not connect a magnetic starter or a magne tic contactor to the output
circuit. If the motor load is connected or di sconnected while the inverter
is running, the inverter overcurrent protective circuitry may trip.

· Thermal Overload Relay

An electronic overload protective function (I

2

t) is incorporated into the
inverter. However, when driving several motors with one inverter, or
when switching between multiple windings of a multiple winding
motor, use an external thermal overload relay(s). In this case, set param­eter n034 to “Disabled”.

· Wiring Distance Between Inverter and Motor
If the total wiring distance between inverter and motor is excessively

long and the inverter carrier frequency (IGBT switching frequency) is
high, harmonic leakage current from the wiring will adversely affect the
inverter and peripheral devices. If the wiring distance is long, reduce
the inverter carrier frequency as described below. C arrier frequency can
be set by param et er n054.

Wiring Distance Between Inverter and Motor

Wiring Distance between

Inverter and Motor

Carrier Frequency *

(Set value of parameter

)

Up to 164 ft.

(50m)

15kHz or less

(6)

Up to 328 ft.

(100m)

10kHz or l ess

More than 328 ft.

(4)

* Increasing the carrier frequency above the factory default value requires

current derating. Contact your Yaskawa representative for details.

22 VS-616PC5/ P5 U s er’s Ma nual

(100m)

5kHz or less

(2)

Chapter 1 - Receiving & Installation

Figure 11 Grounding Example of 3 VS-616P5 Inverters

(a) Acceptable

(b) Acceptable

(c) Not Acceptable

Wiring

Grounding

· Ground Resistance
230V clas s: 10 0Ω or less, 460V class: 10Ω or less.

· Never ground the VS-616PC5/P5 in common with welding machines,
motors, or other high-current electrical equipment. Run all ground wir­ing in a separate conduit.

· Use ground wiring as specified in “Wire and Terminal Screw Sizes” on
page 25, and keep the length as short as possible.

· Whe n using severa l VS-616PC5/P5 units side by side, groun d the units
as shown in Figure 10, (a) or (b). Do not loop the wires as shown in (c).

VS-616PC5/P5 User’s M anual 23

Chapter 1 - Receiving & Installation

Wiring

Terminal Functions

230V Class Terminal Functions

Model CIMR-P5U 20P4 to 27P5 2011 to 2015 2018 to 2075

Nominal Motor Output 0.5 to 10HP 20 to 25HP 30 to 125HP

L1
L2
L3

L11

L31

T1

T3
B1
B2

1

⊕

2

⊕

3 ---

⊕

DC power supply (⊕1 -

460V Class Terminal Functions

Model CIMR-P5U 40P4 to 4015 4018 to 4045 4055 to 4160 4185 to 4300

Nominal Motor Output 0.5 to 25HP 30 to 75HP 100 to 250HP 300 to 500HP

L1
L2
L3

L11

L31

T1

T3

s
s

B1
B2

⊕
⊕

200

400

1
2

r

Brakin g resistor unit ---

DC reactor (⊕1 - ⊕2)

DC power supply (⊕1 -

Main circuit input power supply

---L21

Inverter outputT2

Braking resistor unit ---

DC reactor (⊕1 - ⊕2)

Ground terminal (Ground resistance: 100Ω or less)

DC reactor (⊕1 - ⊕2)

)

DC power supply (⊕1 -

Braking unit (⊕3 -

)

Main circuit input

power supply

Main circuit input power supply

--- ---L21

Inverter outputT2

)

---

Ground terminal (Ground resistance: 10Ω or less)

r - s 200: 200 to 230 VAC input
r - s 400: 380 to 460 VAC input

Main circuit input

power supply

)

Main circuit input

power supply

---

Cooling fan power supply

(Control power supply)

---

24 VS-616PC5/ P5 U s er’s Ma nual

Wire and Terminal Screw Sizes

-3

Chapter 1 - Receiving & Installation

Wiring

230V Class Wire Size

Model

Circuit

CIMR-

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U20P4

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U20P7

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U21P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U22P2

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U23P7

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U25P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U27P5

L1, L2, L3, , ⊕1, ⊕2, ⊕3, T1, T2, T3

P5U2011

Main

Control

* Wire sizes are based on 75°C copper wire.

L1, L2, L3, , ⊕1, ⊕2, ⊕3, T1, T2, T3 M8 3 30 90.3 (10.2)

P5U2015

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U2018

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U2022

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 4/0 100 203.6 (23.0)

P5U2030

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P 60 x 2P 203.6 (23.0)

P5U2037

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P 60 x 2P 203.6 (23.0)

P5U2045

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P 60 x 2P 203.6 (23.0)

P5U2055

L1, L2, L3, L11, L21, L31, T1, T2, T3 M12 4/0 x 2P 100 x 2P 349.6 (39.5)

P5U2075

S1, S2, S3, S4, S5, S6, SC

Common

FV, FI, FS, FC

to all

AM, AC, M1, M2, MA, MB, MC

models

G M3.5 20 - 14 0.5 - 2 8.9 (1.0)

Terminal Symbol

Terminal

Screw

M4 14 - 10 2 - 5.5 12.4 (1.4)

M4 14 - 10 2 - 5.5 12.4 (1.4)

M4

M4 12 - 10 3.5 - 5.5 12.4 (1.4)

M4 10 5.5 12.4 (1.4)

M5

M5

M6

M6 8 8 45.1 (5.1)
M8

M8

M8 4 22 90.3 (10.2)

M8 4 22 90.3 (10.2)

M8 4 22 90.3 (10.2)

M8 3 30 90.3 (10.2)

M8 1 50 90.3 (10.2)

Wire Size *

AWG mm

14 - 10 2 - 5.5
12 - 10 3.5 - 5.5

88

10 - 8 5.5 - 8

88

10 - 8 5.5 - 8

422
88

330
614
238
614

- 20 - 16

Stranded

0.5 - 1.25
Solid

0.5 - 1.25

2

Max. Torque

lb-in (N·m)

12.4 (1.4)

22.1 (2.5)

22.1 (2.5)

45.1 (5.1)

90.3 (10.2)

90.3 (10.2)

-

Wire Type

Power cable:

600V vinyl

sheathed wire

or equivalent

Twisted

shielded wire

with Class 1

wiring

Note:

Voltage drop should be considered when determining wire size. Voltage drop can be
calculated using the following equation:

Phase-to phase voltage dr op (V )

wire resistance (Ω/km) x wiring distance (m) x current (A) x 10

3=

Select a wire size so that voltage drop will be less than 2% of the normal rated voltage.

VS-616PC5/P5 User’s M anual 25

Chapter 1 - Receiving & Installation

Wiring

460V Class Wire Size

Model

Circuit

CIMR-

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U40P4

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U40P7

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U41P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U42P2

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U43P7

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U45P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U47P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3 M5 8 - 6 8 - 14 22.1 (2.5)

P5U4011

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3 M5 8 - 6 8 - 14 22.1 (2.5)

P5U4015

L1, L2, L3, L11, L21, L31, T1, T2, T3 M6 6 14 45.1 (5.1)

P5U4018

L1, L2, L3, L11, L21, L31, T1, T2, T3 M6 4 22 45.1 (5.1)

P5U4022

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U4030

Main

Control

* Wire sizes are based on 75°C copper wire.

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U4037

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U4045

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 4/0 100 203.6 (23.0)

P5U4055

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P 60 x 2P 203.6 (23.0)

P5U4075

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P 60 x 2P 203.6 (23.0)

P5U4110

L1, L2, L3, L11, L21, L31, T1, T2, T3 M12 4/0 x 2P 100 x 2P 349.6 (39.5)

P5U4160

L1, L2, L3, , ⊕1, ⊕3, T1, T2, T3

P5U4185

r, s200, s400 M4 20 - 10 0.5 - 5.5 12.4 (1.4)
L1, L2, L3, , ⊕1, ⊕3, T1, T2, T3

P5U4220

r, s200, s400 M4 20 - 10 0.5 - 5.5 12.4 (1.4)
L1, L2, L3, , ⊕1, ⊕3, T1, T2, T3

P5U4300

r, s200, s400 M4 20 - 10 0.5 - 5.5 12.4 (1.4)
S1, S2, S3, S4, S5, S6, SC

Common

FV, FI, FS, FC

to all

AM, AC, M1, M2, MA, MB, MC

models

G M3.5 20 - 14 0.5 - 2 8.9 (1.0)

Terminal Symb ol

Terminal

Screw

M16

M16

M16

Wire Size *

AWG mm

M4 14 - 10 2 - 5.5 12.4 (1.4)

14 - 10 2 - 5.5

M4

12 - 10 3.5 - 5.5
14 - 10 2 - 5.5

M4

12 - 10 3.5 - 5.5
14 - 10 2 - 5.5

M4

12 - 10 3.5 - 5.5
14 - 10 2 - 5.5

M4

12 - 10 3.5 - 5.5

M4 12 - 10 3.5 - 5.5 12.4 (1.4)

M5 8 - 6 8 - 14 22.1 (2.5)

M6 8 - 6 8 - 14 45.1 (5.1)

M6 8 - 6 8 - 14 45.1 (5.1)

M8 8 - 6 8 - 14 90.3 (10.2)

M8 4 22 90.3 (10.2)

422

M8

422
330

M8

422
150

M8

330

M8 1 50 90.3 (10.2)

M8 1/0 60 90.3 (10.2)

M8 1/0 60 90.3 (10.2)

M8 4/0 100 90.3 (10.2)

650MCM

x 2P

M8 650MCM 325 90.3 (10.2)

650MCM

x 2P

M8 650MCM 325 90.3 (10.2)

650MCM

x 2P

M8 650MCM 325 90.3 (10.2)

- 20 - 16

Max. Torque

2

lb-in (N·m)

12.4 (1.4)

12.4 (1.4)

12.4 (1.4)

12.4 (1.4)

90.3 (10.2)

90.3 (10.2)

90.3 (10.2)

325 x 2P 867.4 (98.0)

325 x 2P 867.4 (98.0)

325 x 2P 867.4 (98.0)

Stranded

0.5 - 1.25
Solid

0.5 - 1.25

-

Wire Type

Power cable:

600V vinyl

sheathed wire

or equivalent

Twisted

shielded wire

with Class 1

wiring

26 VS-616PC5/ P5 U s er’s Ma nual

Chapter 1 - Receiving & Installation

Wiring

JST Closed Loop Connectors

Wire Size *

AWG mm

20 0.5

18 0.75

16 1.25

14 2

12 - 10 3.5 - 5.5

88

614

422

3 - 2 30 - 38 M8 38 - 8 90.3 (10.2)

1 - 1/0 50 - 60

3/0 80
4/0 100 100 - 10 203.6 (23.0)

4/0 100
300MCM 150 150 - 12 349.6 (39.5)
400MCM 200 200 - 12 349.6 (39.5)

650MCM 325

Terminal Screw JST Closed-Loop Connectors (Lugs)

2

Max. Torque

lb-in (N·m)

M3.5 1.25 - 3.5 8.9 (1.0)

M4 1.25 - 4 12.4 (1.4)

M3.5 1.25 - 3.5 8.9 (1.0)

M4 1.25 - 4 12.4 (1.4)

M3.5 1.25 - 3.5 8.9 (1.0)

M4 1.25 - 4 12.4 (1.4)

M3.5 2 - 3.5 8.9 (1.0)

M4 2 - 4 12.4 (1.4)
M5 2 - 5 22.1 (2.5)
M6 2 - 6 45.1 (5.1)
M8 2 - 8 90.3 (10.2)
M4 5.5 - 4 12.4 (1.4)
M5 5.5 - 5 22.1 (2.5)
M6 5.5 - 6 45.1 (5.1)
M8 5.5 - 8 90.3 (10.2)
M5 8 - 5 22.1 (2.5)
M6 8 - 6 45.1 (5.1)
M8 8 - 8 90.3 (10.2)
M6 14 - 6 45.1 (5.1)
M8 14 - 8 90.3 (10.2)
M6 22 - 6 45.1 (5.1)
M8 22 - 8 90.3 (10.2)

M8 60 - 8 90.3 (10.2)

M10 60 - 10 203.6 (23.0)
M10

M12

M12 x 2 325 - 12 349.6 (39.5)

M16 325 - 16 867.4 (98.0)

80 - 10 203.6 (23.0)

100 - 12 349.6 (39.5)

Note:

The use of a JST closed-loop connector (lug) is recommended to maintain proper
clearances. Please contact your Yaskawa representative for more information.

VS-616PC5/P5 User’s M anual 27

Chapter 1 - Receiving & Installation

n036

n040

n043

n043

(n042)

(n041)

(n052)

Figure 12 Control Circuit Terminal Arrangement

Figure 13 Wiring the Control Circuit Terminal

Wiring

Control Circuit Wiring

The following table outlines the functions of the control circuit terminals.

Contr ol Circuit Terminals

Classifi-

Terminal Function Description Signal Level

cation

S1 Forward run/stop Forward run when closed, stop when open
S2 Reverse run/stop

S3 External fault input
S4 Fault reset input Reset when closed

S5 Multi-step speed reference 1 Enabled when closed
S6 Multi-step speed reference 2 Enabled when closed

Multi-function Input Signal

SC Sequence input common terminal —

FS +15V Power supply output For analog command +15V power supply
FV Frequency referen c e i nput (voltage) 0 to +10V/100%

FI Frequency reference input (curr ent ) 4 to 20mA/100% 4 to 20m A (250Ω)

FC Common terminal 0V —

Analog Input Signal

Multi-function

Output Signal

Signal

Output

Analog

Connection to shield sheath of

G

signal lead

M1

During running (N.O. contact) Closed when running

M2
MA

Fault contact output

MB

(N.O./N.C. contact)

MC
AM Frequency meter output
AC Common

Reverse run when closed,
stop when open

Fault when closed, normal
state when open

Fault when closed between
terminals MA and MC
Fault when open between
terminals MB and MC

0 to +10V/100% frequency

Multi-function contact

to

inputs (

= “FV=MSTR”:

FV enabled

= “FI=MSTR”:

FI enabled

——

Multi-function contact

output

Multi-function contact

output

Multi-function analog

monitor 1

Photo-coupler

insulation

)

Input: +24VDC 8mA

+15V (allowable cur-

rent 20mA max.)

0 to +10V (20kΩ)

Dry contact

Contact capacity:

250VAC 1A or less

30VDC 1A or less

0 to +10V

2mA or less

G

S1 S2 S3 S4 S5 S6SC SC FV FI FS FC AM AC M1 M2 MA MB MC

Insert the wire into the lower part of the terminal
block and connect tightly with a screwdriver.

0.02in (0.6mm)
max

0.14in (3.5mm)
max

28 VS-616PC5/ P5 U s er’s Ma nual

0.28in (7mm) max

- CHAPTER 2 -

OPERATION

Section DescriptionPage

2 OPERATION

Precautions30

2.1 T

2.2 D

2.3 LED D

2.4 O

RIAL OPERATION

Digital Operator Display at Po wer-up 31
Operation Checkpoints32
Basic Operation32

IGITAL OPERATOR DISPLAY

ESCRIPTION

PERATION MODE SELECTION

31

36

35

37

!

WARNING

PRECAUTIONS

1) Only turn ON the input power supply after replacing the front cover.
Do not remove the cover while the inverter is powered up.

2) When the retry function (n060) is selected, do not approach the
inverter or the load, since it may restart suddenly after being stopped.

3) Since the Stop key can be disabled by a function setting, install a se pa­rate emergency stop swi tch to disconnect power or fault the inve rter.

4) Do not touch the heatsink or braking resistor, due to very high tem­peratures.

5) Since it is very easy to change operation speed from low to high
speed, verify the safe working range of the motor and machine before
operation.

6) Install a separate holdi ng brake, if necessary.

7) Do not check signals during operation.

8) All inverter parameters have been preset at the factory . Do not change
the settings without thorough review of the possible consequences.

Failure to observe these precautions may result in equipment damage,
serious personal injury, or death.

30 VS-616PC5/ P5 U s er’s Ma nual

2.1 TRIAL OPERATION

Figure 14 Digital Operator Display at Power-up

(JVOP-130P)

SEQ

REF

DRIVE

FWD

REV

To ensure safety, prior to initial operation, disconnect the machine cou­pling so that the motor is isolated from the machine. If initial operation
must be performed while the motor is still coupled to the machine, use
great care to avoid potentially hazardous conditions. Check the following
items before a trial run:

· Wiring and terminal connections are proper.

· Wire clippings and other debris removed from the unit.

· Screws are securely tightened.

· Motor is securely mounted.

· All items are correctly grounded.

Digital Operator Display at Power-Up (JVOP-130P)

When the system is ready for operation, turn ON the power supply . Verify
that the inverter powers up properly. If any problems are detected, turn
OFF the power supply immediately. The digital operator display illumi­nates as shown below when the power supply is turned ON.

REMOTE

F

requency Ref

0.0 HZ

ENTERDSPL

STOP

RESET

kWoutFref Fout Iout

FbiasVmtr V/F Fgain

PRGM

F/R Montr Accel Decel

FLA PID kWsav

DIGITAL OPERATOR
JVOP-130P

LOCAL

REMOTE

RUN

VS-616PC5/P5 User’s M anual 31

Operation Mode Indicators:
DRIVE: Lit when in operation mode.
FWD: Lit when there is a forward run command input.
REV: Lit when there is a reverse run command input.
SEQ: Lit when the run command from the control circuit

terminal is enabled.

REF: Lit when the frequency reference from control cir-

cuit terminals 13 and 14 is enabled.

Display Section:
2 line

16 character alphanumeric LCD that displays

×

data for monitoring, user parameters, and set values.

Keys:
Execute operations such as setting user parameters,
monitoring, and auto-tuning.

Operation Checkpoints:

Figure 15 Operation Sequence by Digital Operator

· Motor rotates smoothly.

· Motor rotates in the correct direction.

· Motor has no abnormal vibratio n and is not noisy.

· Acceleration and deceleration are smooth.

· Unit is not overloaded.

· Status indicator LEDs and digital operator display are correct.

Basic Operation

The inverter will operate after receiving a frequency reference. There are
two operation modes for the VS-616PC5/P5:

· Run command from the digital operator.

· Run command from the control circuit terminals.

Operation by Digital Operator

The diagram below shows a typical operation pattern using the digital
operator. Pressing the LOCAL/REMOTE key once while the inverter is
stopped places the inverter in the LOCAL mode. The digital operator,
JVOP-130P, can then be used to start and stop and change the reference.

1

Power

ON

23

Forward

Forward Run

Frequency Setting

4

15Hz

Frequenc y Refer en ce Chang e

56

Stop

Reverse Run

Reverse

60Hz

32 VS-616PC5/ P5 U s er’s Ma nual

Typical Operation Example by Digital Operator (JVOP-130P)

Description Key Sequence Digital Operator Display

(1) Power ON

· Displays frequency reference value.

Operation Condition Setting

· Select LOCAL mode.

LOCAL

REMOTE

REMOTE LED (SEQ, REF) ON

Frequenc y Ref

REMOTE LED (SEQ, REF) OFF

0.0 Hz

(2) Frequency Se tt i ng

· Change frequency reference value.

· Write-in set value.

· Select output frequency monitor display.

(3) Forward Run

· Forward run (15Hz)

(4) Frequency Re ferenc e Valu e Change ( 15~60Hz )

· Select frequency reference value display.

· Change set value.

· Write-in set value.

· Select output frequency monitor display.

(5) Reverse Run

· Select revers e run.

Change the value
by depressing

ENTER

DSPL

RUN

DSPL

Depress 15 times

Change the value
by depressing

ENTER

DSPL

DSPL
Depress 3 times.
Switch to “rev”

by depressing

Frequency R ef

15.0 Hz

Frequency R ef

15.0 Hz

Output Freq

0.0 Hz

Output Freq

15.0 Hz

RUN LED ON

Frequenc y Ref

15.0 Hz

Frequency Ref

60.0 Hz

Frequency Ref

60.0 Hz

Output Freq

60.0 Hz

Forward/Reverse

For

Forward/Reverse

rev

REVERSE LED (REV) ON

· Write-in set value.

· Select output frequency monitor display.

ENTER

DSPL

Forward/Reverse

rev

Output Freq

60.0 Hz

Depress 13 times.

(6) Stop

· Decelerates to stop.

STOP

RESET

Output Freq

0.0 Hz

RUN LED OFF STOP LED ON

VS-616PC5/P5 User’s M anual 33

Operatio n by Control Circuit Terminal Signa l

Figure 16 Operation Sequence by Control Circuit Terminal Signal

The diagram below shows a typical operation pattern using the control
circuit terminal signals.

4

Stop

1

Power ON

2

Operatio n

Frequency Setting

Forward

60Hz

3

Typical Operation Example by Control Circuit Terminal Signal

Description Key Sequence Digital Operator Display

(1) Power ON

· Displays frequency reference value.
REMOTE mode is preset at the factory.

(2) Frequency Se tt i ng

· Input fr equenc y ref erence volt age ( curr ent)
by control circuit terminal FV or FI and ver­ify the input value by the digital operator.

Frequency R ef

REMOTE LED (SEQ, REF) ON

Frequency R ef

For reference voltage 10V

0.0 Hz

60.0 Hz

Output Frequency Display

· Write-in set value.

(3) Forward Run

· Close between control circuit terminals S1
and SC to perform forward run.

(4) Stop

· Open between control circuit terminals S1
and SC to stop operation.

DSPL

Output Freq

0.0 Hz

Output Freq

60.0 Hz

RUN LED ON

Output Freq

0.0 Hz

STOP LED ON
(RUN LED blinking
during deceleration)

34 VS-616PC5/ P5 U s er’s Ma nual

2.2 DIGITAL OPERATOR DISPLAY

SEQ

REF

Figure 17 Digital Operator Display at Power-up

DRIVE

FWD

REV

All functions of the VS-616PC5/P5 are accessed usin g the JVOP -130P Digi­tal Operator. Below are descriptions of the display and keypad sections.

REMOTE

F

requency Ref

0.0 HZ

F/R Montr Accel Decel

FLA PID kWsav

DIGITAL OPERATOR
JVOP-130P

ENTERDSPL

LOCAL

REMOTE

RUN

STOP

RESET

kWoutFref Fout Iout

FbiasVmtr V/F Fgain

PRGM

Operation Mode Indicators:
DRIVE: Lit when in operation mode.
FWD: Lit when there is a forward run command input.
REV: Lit when there is a reverse run command input.
SEQ: Lit when the run command from the control circuit

terminal or serial communication is enabled.

REF: Lit when the frequency reference from control cir-

cuit terminals FV or FI, or serial communication is
enabled.

Display (L CD)

Displays set values of each function or monitoring values such
as output frequency and current (2 line × 16 characte r al ph anu­meric) .

Enter Key

Displays the current value of each parameter and allows new
values to be entered.

Increase/Decrea se K eys

Changes set values or parameter numbers.

: Increment key

∧

:Decrement key

∨

Operation Comma nd Ke ys

Operation command keys operate the inverter.
STOP/RESET: Red LED lights after depressing STOP key.

RUN: Red LED lights after depressing RUN key.

Inverter op erat ion is s topped. (rese ts oper ati on
after faults; reset is disabled while run com­mand is ON)

Inverter ope rat ion begins

Display Key

Scrolls through display monitors and Quick­Start parameters, and allows access to all
parameters.

VS-616PC5/P5 User’s M anual 35

Operation Mode Selection Key

Alternate between REMOTE and LOCAL (digital operator)
operation.

2.3 LED DESCRIPTION

Simple operation of the VS-616PC5/P5 is possible, by using the quick-start displays.

Quick-Start Displays (Example of CIMR-P5U23P7)

Description Key Sequence Digital Operator Display Remarks

Power ON

Frequency reference

setting/monitoring

Output frequency monitor

Output current monitor

Output power monitor

FWD/REV run command

selection

Monitor selection

Acceleration time

Deceleration time

Input voltage

DSPL

DSPL

DSPL

DSPL

DSPL

DSPL

DSPL

DSPL

DSPL

Frequency R ef

Output Freq

Output Amps

Output Po w er

Forward/Reverse

Monitor U-01

Frequency Ref

Accel Time 1

10.0 Sec

Decel Time 1

10.0 Sec

Input Voltage

230.0 VAC

0.0 Hz

0.0 Hz

0.0 A

0.0 kW

For

Depress
[ENTER] key
to display the
monitor value.

V/f pattern selection

Frequency reference gain

Frequency reference bias

Motor rated current

PID selection

Energy saving selection

Parameter Number/data

DSPL

DSPL

DSPL

DSPL

DSPL

DSPL

DSPL

V/f Selection

60Hz Preset

Term inal FV Gain

100%

Terminal FV Bias

0%

Mo to r rated FL A

19.6A

PID Mode

Disabled

Energy Sav Sel

Disabled

Parameter n00 2

Oper Mode Select

Set/read is
enabled only
during stop.

Depress
[ENTER] key
to display data.

36 VS-616PC5/ P5 U s er’s Ma nual

2.4 OPERATION MODE SELECTION

(n002, Oper Mo de Select)

The VS-616PC5/P5 has two operation modes: LOCAL and REMOTE
(see table below for description). These two modes can be selected by the
digital operator “LOCAL/REMOTE” key only when operation is stopped.
The operation mode selected can be verified by observing the SEQ and
REF LEDs on the digital operator (as shown below). The operation mode
is set to REMOTE (run by control circuit terminals FV and FI frequency
reference and run command from control circuit terminals) prior to ship­ment. Multi-function contact inputs from control circuit terminals S3 to
S6 are enabled in both operation modes.

· LOCAL: Both frequency reference and run command are set
by the digital operato r. Remote SEQ and R EF LEDs
go OFF.

· REMOTE: Master frequency reference and run command can
be selected as described in the table below.

Parameter n11 1, LOC/REM Change, will determine if the inverter will
acknowledge a previously closed run input during a switchover from
LOCAL to REMOTE mode.

· When n111 is set to “Cycle Extern Run”, the inverter will not start
if the run input is closed during the transition from LOCAL to
REMOTE.

· When n111 is set to “Acept Extern Run”, the inverter will immedi­ately start if the run input is closed during the transition from
LOCAL to REMOTE.

Operation Mode Selection

LED

Display

0 SEQ=OPR REF=OPR Operation by run command
1 SEQ=TRM REF=OPR Operation by run command
2 SEQ=OPR REF=TRM Operation by run command

3 SEQ=TRM REF=TRM Operation by run command

4 SEQ=OPR REF=COM Operation by run command
5 SEQ=TRM REF=COM Operation by run command
6 SEQ=COM REF=COM Operation by run command
7 SEQ=COM REF=OPR Operation by run command

LCD

Display

Operation Method Selection

from digital operator
from control circuit terminal
from digital operator

from control circuit terminal

from digital operator
from control circuit terminal
from serial communication
from serial communication

SEQ
LED

OFF Master frequency reference

ON Master frequency reference

OFF Master frequency reference

ON Master frequency reference

OFF Master frequency reference

ON Master frequency reference
ON Master frequency reference
ON Master frequency reference

Reference Selection

from digital operator
from digital operator
from control circuit terminals

FV and FI
from control circuit terminals

FV and FI
set by serial communication
set by serial communication
set by serial communication
from digital operator

REF
LED

OFF
OFF

ON

ON

ON
ON
ON

OFF

VS-616PC5/P5 User’s M anual 37

LED

Display

8 SEQ=COM REF=TRM Operation by run command

LCD

Display

Operation Method Selection

from serial communication

SEQ
LED

ON Master frequency reference

Reference Selection

from control circuit terminals
FV and FI

REF
LED

ON

- CHAPTER 3 -

PROGRAMMING

FEATURES

Section Description Page

3 PROGRAMMING F E ATURES

3.1 VS-616PC5/P5 P

3.2 P

3.3 VS-616PC5/P5 O

Accel/decel time adjustment. . . . . . . . . . . . . . . . . . . . . . 50

Automatic fault retry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Automatic restart after momentary power loss . . . . . . . 51

Carrier frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Current limit (Stall prevention). . . . . . . . . . . . . . . . . . . . 52

DC injection braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Frequency meter or ammeter . . . . . . . . . . . . . . . . . . . . . 58

Frequency meter or ammeter calibration . . . . . . . . . . . . 58

Frequency signal adjustment. . . . . . . . . . . . . . . . . . . . . . 58

Jog operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

ARAMETER SET-UP

Energy savings control . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Frequency agree set point . . . . . . . . . . . . . . . . . . . . . . . . 57

ARAMETERS

NITIALIZ ATION

& I

PERATION

(n001~n1 16) . . . . . . . . . . . 41

. . . . . . . . . . . . . . . . . . . . . . . . 50

. . . . . . . . . . . . . . . 49

38 VS-616PC5/ P5 U s er’s Ma nual

Jump frequencies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

MODBUS communication. . . . . . . . . . . . . . . . . . . . . . . 61

Motor overload detection . . . . . . . . . . . . . . . . . . . . . . . . 62

Multi-step speed selection. . . . . . . . . . . . . . . . . . . . . . . . 64

Phase loss detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Reverse run prohibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Soft-start characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 68

Speed limit adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Stopping method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

T orque adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

T orque detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Tripless operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

V/f pattern adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Slip compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

3.4 I

NPUTS

& O

UTPUTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Multi-function input signals . . . . . . . . . . . . . . . . . . . . . . 78

Analog input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Multi-function output signals . . . . . . . . . . . . . . . . . . . . . 83

VS-616PC5/P5 User’s M anual 39

3.1 VS-616PC5/P5 Par ame te rs

No. Function Name

(LCD Operator Display)

n001

Parameter selection/
initialization
(Password)

n002

Operation mode selection
(Oper Mode Select)

Input voltage

n003

(Input Voltage)
Stopping method

n004

(Stopping Method)

n005

Motor rotation
(Motor Rotation)

Prohibit reverse operation

n006

(Reverse Oper)
Local/remote key function

n007

(Local/Remote Key)

n008

Stop key function
(Oper STOP Key)

n009

Frequency reference set­ting method from operator
(Operator MOP)

V/f pattern selection

n010

(V/f Selection)

Maximum frequency

n011

(Max Frequency)
Maximum voltage

n012

(Max Voltage)
Base frequency

n013

(Base Frequency)

0:

read and set,

n001

1:

n001~n035

2:

n001~n053

3:

n001~n116

read and set,
read & set,

read and set
4, 5: Not used
6: 2-wire initialization (Japanese specifications)
7: 3-wire initialization (Japanese specifications)
8: 2-wire initialization (American specifications)
9: 3-wire initialization (American specifications)

LED Setting LCD Setting Operation Reference

0 SEQ=OPR REF=OPR Operator Operator
1 SEQ=TRM REF=OPR Terminal Operator
2 SEQ=OPR REF=TRM Operator Terminal
3 SEQ=TRM REF=TRM Terminal Termin al
4 SEQ=OPR REF=COM Operator Serial com
5 SEQ=TRM REF=COM Termi n a l Serial com
6 SEQ=COM REF=COM Serial com Serial com
7 SEQ=COM REF=OPR Serial com Operator
8 SEQ=COM REF=TRM Serial com Terminal

Unit: 0.1V
Setting range: 150.0~255.0V (510V for 460V units)

LED Setting LCD Setting Description

0 Ramp to stop Ramp to stop

1 Coast to stop Coast to stop
2 Coa st w/Timer1 Coast to stop with timer

3 Coast w/Timer2 Coast to stop with timer

LED Setting LCD Setting Description

0 Rotate C.C.W. CCW shaft rotation

1 Rotate C.W. CW shaft rotation

LED Setting LCD Setting Description

0 R ev Allo wed Reverse operation enabled
1 Rev Prohibited Re v erse operatio n disabled

LED Setting LCD Setting

0 Disabled
1 Enabled

LED Setting LCD Setting Description

0 Disabled Stop key is disabled when
1 Enabled Stop key is always enabled

LED Setting LCD Setting

0 Enter not used
1 Enter key used

LED Setting LCD Setting Description

0 User Defined V/f Custom V/f pattern

1 60 Hz Preset Fixed V/f pattern

Unit: 0.1Hz
Setting range: 50.0~400.0Hz

Unit: 0.1V
Setting range: 0.1~255.0V (510V for 460V units)

Unit: 0.1Hz
Setting range: 0.2~400.0Hz

(n001~n116)

Description Factory

Default

n002~n116

n036~n116

n054~n116

read only

read only

read only

149

SEQ=TRM
REF=TRM

230.0V

(460.0V)
Ramp to

Stop

(Run command cycle)

(auto-start after time out)

Rotate

C.C.W.

Rev

Allowed
Enabled 37

Enabled -

operated from terminals

Enter

key

used

(n011 ~ n017 can be set)

60 Hz

Preset

60.0Hz 76

230.0V 76

60.0Hz 76

User

Setting

Ref.

Page

37

-

70

-

68

-

75,96

40 VS-616PC5/ P5 U s er’s Ma nual

No. Function Name

(LCD Operator Display)

n014

Mid. output frequency
(Mid Frequency)

n015

Mid. frequency voltage
(Mid Voltage)

n016

Minimum output
frequency
(Min Frequency)

n017

Minimum output voltage
(Min Voltage)

n018

Acceleration time 1
(Accel Time 1)

n019

Deceleration time 1
(Decel Time 1)

Acceleration time 2

n020

(Accel Time 2)
Deceleration time 2

n021

(Decel Time 2)
S-curve selection

n022

(S-Curve Select)

Display mode

n023

(Display Units)

n024

Frequency reference 1
(Reference 1)

n025

Frequency reference 2
(Reference 2)

n026

Frequency reference 3
(Reference 3)

Frequency reference 4

n027

(Reference 4)
Not used - - - -

n028

Not used - - - -

n029
n030

Jog frequency
(Jog Reference)

n031

Frequency upper limit
(Ref Upper Limit)

Frequency lower limit

n032

(Ref Lower Limit)
Motor rated current

n033

(Motor Rated FLA)

Unit: 0.1Hz
Setting range: 0.1~399.9Hz

Unit: 0.1V
Setting range: 0.1~255.0V (510V for 460V units)

Unit: 0.1Hz
Setting range: 0.1~10.0Hz

Unit: 0.1V
Setting range: 0.1~50.0V (510V for 460V units)

Unit: 0.1s (1s for 1000s and above)
Setting range: 0.0~3600s

Unit: 0.1s (1s for 1000s and above)
Setting range: 0.0~3600s

Unit: 1s
Setting range: 0~255s

Unit: 1s
Setting range: 0~255s

LED Setting

0 No S-curve
1 0.2s
2 0.5s
3 1.0s

Setting

0 0.1Hz
1 0.1%

2~39 rpm (input # of motor poles)

40~3999 custom

Setting depends on
Range: 0~9999

Setting depends on
Range: 0~9999

Setting depends on
Range: 0~9999

Setting depends on
Range: 0~9999

Setting depends on
Range: 0~9999

Unit: 1%
Setting range: 0~109%

Unit: 1%
Setting range: 0~100%

Unit: 0.1A Range: 10~200% inverter rated current
Unit is 1A, when setting is more than 1,000A

Description Factory

LCD Setting

Display

setting.

n023

setting.

n023

setting.

n023

setting.

n023

setting.

n023

Default

3Hz 76

17.2V

(34.4V)

1.5Hz 76

11.5V

(23.0V)

10.0s 50,96

10.0s 50,96

10.0s 50

10.0s 50

0.2s 68

0.0Hz 64,95

0.0Hz 64

0.0Hz 64

0.0Hz 64

6.0Hz 60

100% 69

0% 69

kVA

dependen t

0-

User

Setting

Ref.

Page

76

76

62,96

VS-616PC5/P5 User’s M anual 41

No. Function Name

(LCD Operator Display)

n034

Motor thermal protection
(Motor OL Sel)

Stop method selection -

n035

OH1- for inverter
overheat pre-alarm
(OH1 Stop Method)

Multi-function input selec-

n036

tion 1
(Terminal S2 Sel)

Description Factory

LED Setting LCD Setting Description

0 Disabled Protection disabled
1 STD Motor/8 min General-purpose motor (time

2 STD Motor/5 min General-purpose motor (time

3 INV Motor/8 min Bl ower-c ooled moto r (time

4 INV Motor/ 5 min Blower-cooled mot or (tim e

LED Setting LCD Setting Description

0 Ramp STOP/Decel 1 Ramp to stop - Decel 1

1 Coast to STOP Coast to stop (fault)
2 Ramp STOP/Decel 2 Ramp to stop - Decel 2

3 Continue Oper Continue operation

LED LCD

Setting Setting Description

0 Reverse RUN (2W) Reverse run (2-wire sequence)
1 FWD/REV Cmd (3W) Fwd / Rev command (3-wire sequence)
2 Ext Fault (NO) External fault (normally open)
3 Ext Fault (NC) External fa u lt (normally clo se d )
4 Fault Reset Fault reset
5 LOCAL/REMOTE Sel Local / Remote selection
6 COM/INV Sel Serial com/invert er se lecti on (Fr ef, RUN

7 STOP Cmd/Dec2 NO Fast stop using Decel 2 (normally open)
8 STOP Cmd/Dec2 NC Fast stop using Dece l 2 (normally

9 Master Fref Sel Master freq. ref. selection (FV-open or

10 Multi-Step Spd 1 Multi-step speed reference command 1
11 Multi-Step Spd 2 Multi-step speed reference command 2
12 Not Used Not used
13 JOG Command Jog reference (n030)
14 Acc/Dec Switch Accel / Decel time selectio n
15 Ext Baseblk (NO) External baseblock (normally open)
16 Ext Baseblk (NC) External baseblock (normally closed)
17 SpdSrch (MAXFRQ) Speed search from maximum fre-

18 SpdSrch (SETFRQ) Speed search from set frequency
19 Param Lockout Parameter setting enable / disable
20 PID I Reset PID integral value reset
21 PID Disable PID control enable / disable
22 Timer Start Cmd Timer function
23 OH3 Input External overheat alarm (OH3)
24 Ref Sample Hold Analog reference sample hold com-

25 KEB Cmd (NO) Inertia ridethrough command (normally

26 KEB Cmd (NC) Inertia ridethrough command (normally

27 Hold Command Accel / Dece l hold command
28 PID Polarity Sel Inverse PID enable / disable

command)

closed)

FI-closed)

quency

mand

open)

closed)

constant 8 min.)

constant 5 min.)

constant 8 min.)

constant 5 min.)

(fault)

(fault)

(alarm) at 80% of fre­quency reference

Default

STD

Motor/

8 min

Continue

Oper

Reverse

RUN
(2W)

User

Setting

Ref.

Page

62

-

78

42 VS-616PC5/ P5 U s er’s Ma nual

No. Function Name

(LCD Operator Display)

n037

Multi-function input 2
(Terminal S3 Sel)

Multi-function input 3

n038

(Terminal S4 Sel)
Multi-function input 4

n039

(Terminal S5 Sel)

Multi-function input 5

n040

(Terminal S6 Sel)

n041

Multi-function output
selection 1
(Terminal MA Sel)

Multi-function output

n042

selection 2
(Terminal M1 Sel)

Master analog input selec-

n043

tion - FV or FI terminal
(Analog Input Sel)

n044

Aux. analog input
selection
(Terminal FI Sel)

n045

Frequency reference
retention
(MOP Ref Memory)

Description Factory

Set items are same as
(When

n036=”FWD/REV Cmd (3W)

n036.

, “In Use By

Other” is displayed, and setting is prohibited)
Set items are same as

Set items are same as
(When

n040=”Up/Down Control”

n036.

n036.

, “In Use By Other

is displayed, and setting is prohibited)
Set items are same as

LED
Setting LCD Setting Description

29 Up / Down control Up / Down command (Terminal

LED
Setting LCD Setting Description

0 Fault Fault
1 During Running During running
2 At Speed Frequency agree
3 At Desired Speed Desired frequency agree
4 Freq Detection 1 Frequency detection 1
5 Freq detection 2 Frequency detection 2
6 OverTrq Det (NO) Over/Undertorque detection (nor-

7 OverTrq Det (NC) Over/Undertorque detection (nor­8 Baseblocked During baseblock

9 Operation Mode Local mode
10 Ready I nv ert er operation ready
11 Timer Output Timer function
12 Auto-Restarting During auto restart
13 OL Pre-Alarm OL pre-alarm (80% OL1 or OL2)
14 Freq Ref Loss Frequency reference loss
15 Set By COM Cntl Closed by serial communication
16 PID Fdbk Loss PID feedback loss
17 OH1 Alarm OH1 Alarm (set if

Set items are as same as

LED LCD
Setting

Setting FV FI Remarks
0 FV=MSTR FI=AUX Master Aux. Enable
1 FV=AUX FI=MSTR Aux. Master Enable
2 FV=RST FI=MSTR Fault reset Master Disable

Enable: FV/FI switchover function is enabled.
Disable: FV/FI switchover function is disabled.

Note: When PID is enabled (n084 ≠ 0),

FV terminal = PID reference, and
FI terminal = PID feedback.

LED

LCD Setting Description

Setting

0 0-10VDC 0~10V input (Jumper J1 must be cut)
1 4-20mA 4~20mA input

LED

LCD Setting Description

Setting

0 Memorize Fref Retained in frequency reference 1
1 Not Memorized Not retained after power-down

n036.

S5=Up command, and terminal
S6=Down command).

mally open)
mally closed)

set to "3")

n035

n041

Default

Ext
Fault
(NO)

Fault

Reset

Multi-

Step

Spd 1

Multi-

Step

Spd 2

Fault 83

During

Running

FV=MSTR

FI=AUX

4-20mA 82

Memorize

Fref

(n024)

User

Setting

Ref.

Page

78

78

78

78

83

82

82

VS-616PC5/P5 User’s M anual 43

No. Function Name

(LCD Operator Display)

n046

Operation method for
frequency reference
loss detection
(Ref Loss Detect)

Frequency reference level

n047

at loss of Fref
(Fref Lvl@F Loss)

Terminal FV gain

n048

(Terminal FV Gain)
Terminal FV bias

n049

(Terminal FV Bias)
Terminal FI gain

n050

(Terminal FI Gain)
Terminal FI bias

n051

(Terminal FI Bias)
Multi-function analog

n052

output AM
(Terminal AM Sel)

n053

Analog monitor gain
(Terminal AM Gain)

n054

Carrier frequency
(Carrier Freq Sel)

n055

Momentary power loss
ridethrough method
(PwrL Selection)

n056

Speed search level ­decel time fixed at 2 sec
(SpdSrch Current)

Minimum baseblock time

n057

(Min Baseblock t)

n058

V/f reduction level during
speed search
(SpdSrch V/f)

Power loss ridethrough

n059

time
(PwrL Ridethru t)

Automatic retry attempts

n060

(Num of Restarts)
Fault contact selection

n061

during automatic retry
(Restart Sel)

Jump frequency 1

n062

(Jump Freq 1)

Description Factory

LED

LCD Setting Description

Setting

0 Not detected No detection
1 Run @ n047 Fref Continue to run at

n047

setting

Unit: 1%
Setting range: 0~100% of setting Fref

Unit: 1%
Setting range: 0~200%

Unit: 1%
Setting range: -100~100%

Unit: 1%
Setting range: 0~200%

Unit: 1%
Setting range: -100~100%

LED

LCD Setting Monitor

Setting

0 Outpu t Freq Output frequency
1 Outpu t Amps Output curre nt
2 Output kWatts Output power
3 DC Bus Voltage DC bus voltage

Unit: 0.01
Setting range: 0.01~2.00

Unit: 1
Setting range: 1~6 (x2.5kHz), 7~9 ( custom pattern)

LED LCD
Setting

Setting Method
0 Not Provided Not provided
1 2 Seconds Max Continuous operation after

2 CPU Power Active Continuous operat ion af te r

power recovery within 2s
power recovery within control

logic time (no fault output)

Unit: 1% Setting range: 0~200%
100% = inverter rated current

Unit: 0.1s
Setting range: 0.5~10.0s

Unit:1%
Setting range: 0~100%

Unit: 0.1s
Setting range: 0.0~2.0s

Unit: 1 time
Setting range: 0~10

LED

LCD Setting Description

Setting

0 Activate Flt Rly Closed during fault retry
1 No Rly Output Open duri ng fau lt retry

Unit: 0.1Hz
Setting range: 0.0~400.0Hz

User

Setting

Ref.

Page

82

Default

Not

Detected

80% 82

100% 59,96

0% 59,96

100% 59

0% 59

Output

58

Freq

1.00 58

kVA

dependen t

Not

Provided

51

51

110% 74

kVA

dependen t

kVA

dependen t

kVA

dependen t

71

-

-

051

Activate

-

Flt Rly

0.0Hz 60

44 VS-616PC5/ P5 U s er’s Ma nual

No. Function Name

(LCD Operator Display)

n063

Jump frequency 2
(Jump Freq 2)

n064

Jump frequency
bandwidth
(Jump Bandwidth)

Elapsed timer selection

n065

(Elapsed Timer)
Elapsed timer 1

n066

(Elapsed Time 1)

Elapsed timer 2

n067

(Elapsed Time 2)

n068

DC injection current
(DCInj Current)

n069

DC injection time at stop
(DCInj Time @ Stop)

n070

DC injection time at start
(DCInj Time @ Start)

n071

Torque compensa tion
gain
(Torq Comp Gain)

n072

Stall prevention during
deceleration
(StallP Decel Sel)

Current limit/Stall preven-

n073

tion level during accelera­tion
(StallP Accel Lvl)

Current limit/Stall preven-

n074

tion level during running
(StallP Run Level)

n075

Frequency agree set point
(Freq Det Level)

Frequency agree

n076

detection width
(Freq Det Width)

Description Factory

Unit: 0.1Hz
Setting range: 0.0~400.0Hz

Unit: 0.1Hz
Setting range: 0.0~25.5Hz

LED

LCD Setting Description

Setting

0 Time Power is ON Accumulate time during power on
1 Time Running Mtr Accumulate time during running

Unit: 1 hour Range: 0~9999
* Initial value becomes 0 only when initialized dur-

ing CPF4 occurrence.

Unit: 10,000 hours Range: 0~27
* Initial value becomes 0 only when initialized dur-

ing CPF4 occurrence.

Unit: 1%
Setting range: 0~100%
100% = inverter rated current

Unit: 0.1s
Setting range: 0.0~10.0s

Unit: 0.1s
Setting range: 0.0~10.0s

Unit: 0.1
Setting range: 0.0~3.0
(normally, no adjustment is necessary)

LED
Setting LCD Setting

0 Disabled
1 Enabled

Unit: 1% Setting range: 30~200%
When level is set to 200%, current limit during
acceleration is disabled.

Unit: 1% Setting range: 30~200%
When level is set to 200%, current limit during
running is disabled.

Unit: 0.1Hz
Setting range: 0.0~400.0Hz

Unit: 0.1Hz
Setting range: 0.0~25.5Hz

User

Setting

Ref.

Page

Default

0.0Hz 60

1.0Hz 60

Time

Running

Mtr

-

*-

*-

50% 54,75

0.0s 54

0.0s 55,75

1.0 72

Enabled 54

kVA

dependen t

kVA

dependen t

52

53

0.0Hz 57,84

2.0Hz 84

VS-616PC5/P5 User’s M anual 45

No. Function Name

(LCD Operator Display)

n077

Over/Undertorque
detection OL3
(Torq Det Sel)

Over/Undertorque

n078

detection level OL3
(Torq Det Level)

n079

Over/Undertorque detec­tion delay time OL3
(Torq Det Time)

On-delay timer

n080

(On-Delay Timer)

n081

Off-delay timer
(Off-Delay Timer)

n082

DB resistor overheat
function rH
(DB Resistor Prot)

n083

Input phase loss
detection level SPI
(In Ph Loss Lvl)

PID selection

n084

(PID Mode)

Feedback calibration gain

n085

PID
(PID Fdbk Gain)

Proportional gain PID

n086

(PID P Gain)
Integral time PID

n087

(PID I Time)
Derivative time PID

n088

(PID D Time)

n089

Limit of integral value PID
(PID I Limit)

Description Factory

LED
Setting

LCD Setting Description
0 Disabled Detection disabled
1 OT/Spd Agree/Alm Overtorque detection at speed agree;

2 OT/Run/Alm Overtorque detection at run; continue

3 OT/Spd Agree/Flt Overtorque detection at speed agree;

4 OT/Run/Flt Overtorque detection at run; coasts to

5 UT/Spd Agree/Alm Undertorque detection at speed

6 UT/Run/Alm Undertorque detection at run; con-

7 UT/Spd Agree/Flt Undertorque detection at speed

8 UT/Run/Flt Undertorque detection at run; coast to

continue running after detection.
(Alarm)

running after detection. (Alarm)

coast to stop afte r d e tection. ( Fault)

stop after detection. (Fault)

agree; continue running after detec­tion. (Alarm)

tinue running after detection. (Alarm)

agree; coast to stop after detection.
(Fault)

stop after detection. (Fault)

Unit: 1%
Setting range: 30~200%
100% = inverter rated current

Unit: 0.1s
Setting range: 0.1~10.0s

Unit: 0.1s
Setting range: 0.0~25.5s

Unit: 0.1s
Setting range: 0.0~25.5s

LED
Setting LCD Setting Description

0 Disabled No DB protection calculated or provided
1 Enabled Protect i o n p r o vi ded for Y as kawa 3% ED res istor

Unit: 1%
Setting range: 1~100%
When setting is 100%, this function is disabled.

LED
Setting

LCD Setting Description
0 Disabled PID disabled
1 Enabled D=Fdbk PID enabled
2 Enabled D=Fdfwd PID w / Feed forward
3 Enabled RevFdbk PID w / Inverted feedback

Unit: 0.01
Setting range: 0.00~10.00

Unit: 0.01
Setting range: 0.0~10.0

Unit: 0.1s
Setting range: 0.0~100.0s

Unit: 0.01s
Setting range: 0.00~1.00s

Unit: 1%
Setting range: 0~109%

Default

Setting

Disabled

160% 74

0.1s 74

0.0s 80

0.0s 80

User

Disabled

7% 65

Disabled

1.00 66

1.0 66

10.0s 66

0.00s 66

100% 67

Ref.

Page

73

-

66,96

46 VS-616PC5/ P5 U s er’s Ma nual

No. Function Name

(LCD Operator Display)

n090

Feedback loss detection
PID
(PID FdbkLoss Sel)

Feedback loss detection

n091

level PID
(PID FdbkLoss Lvl)

Feedback loss detection

n092

delay time PID
(PID FdbkLoss Tim)

PID output selection

n093

(PID Output Sel)

Sleep function start level

n094

PID
(Sleep Start Lvl)

Sleep function delay time

n095

PID
(Sleep Delay Time)

Energy saving selection

n096

(Energy Save Sel)

Energy saving gain K2

n097

(Energy Save Gain)
Energy saving voltage

n098

lower limit at 60Hz
(EngSavVLLmt@60Hz)

Energy saving voltage

n099

lower limit at 6Hz
(EngSavVLLmt@6Hz)

Time of average kW -

n100

Energy saving
(EngSavTime/AvgkW)

Modbus time over

n101

detection
(MODBUS Timeout)

MODBUS stop method at

n102

communication error CE
(MODBUS Fault Stop)

MODBUS frequency ref-

n103

erence unit
(MODBUS Fref Unit)

MODBUS slave address

n104

(MODBUS Address)

Description Factory

LED
Setting LCD Setting Description

0 Disabled Detection is disabled.
1 Multi-function Output Only Detection is enabled.

Unit: 1%
Setting range: 0~100%

Unit: 0.1s
Setting range: 0.0~25.5s

LED

Setting

0 Not Inverted
1Inverted

LCD Setting

Unit: 0.1Hz
Setting range: 0.0~400.0Hz

Unit: 0.1s
Setting range: 0.0~25.5s

LED

Setting

LCD Setting Description
0 Disabled Energy saving is disabled.
1 Enabled Energy saving is enabled.

Unit: 0.01
Setting range: 0.00~655.0 (0=No energy saving)

Unit: 1%
Setting range: 0~120%

Unit: 1%
Setting range: 0~25%

Unit: 1 = 25ms
Setting range: 0~200

LED

Setting

LED

Setting

LED

Setting

LCD Setting Description
0 Disabled Time Over Detection is disabled.
1 Enabled Time Over Detection is enabled.

LCD Setting Stop metho d
0 Ramp STOP/Decel 1 Ramp to stop - Decel 1 (fault)
1 Coast to STO P Coast to s to p (fault)
2 Ramp STOP/Decel 1 Ramp to stop - Decel 2 (fault)
3 Continue Oper Continue operation (alarm)

LCD Setting Stop metho d
0 1=0.1Hz 0.1Hz / 1
1 2=0.01 Hz 0.0 1Hz / 1
2 3000=100% 100% / 30000
3 1=0.1% 0.1% / 1

Unit: 1
Setting range: 0~31

User

Setting

Ref.

Page

-

Default

Disabled

0% -

1.0s 66

Not

Inverte d

67

0.0Hz 67

0.0s 67

Disabled

kVA

dependen t

55,96

55

75% 55

12% 55

1-

Enabled

Coast to

STOP

1=0.1Hz

-

-

62

162

VS-616PC5/P5 User’s M anual 47

n001

n001

n1161(factory default)

n001 to n035

n001

n1162n001

n053

n001

n1163n001

n116

n001

n116

No. Function Name

(LCD Operator Display)

n105

MODBUS BPS selection
(MODBUS Baud Rate)

MODBUS parity selection

n106

(MODBUS Parity)

n107 Slip compensation gain

(Slip Comp Gain)

n108 Motor no-load current

(Mtr No-Load Amp)

n109 Slip compensation pri-

mary delay time constant
(Slip Comp Delay)

n110 Operator connection fault

detection selection
(Oper Detect Flt)

n111 Local / Remote

changeover function
selection
(LOC/REM Change)

n112 Low frequency OL start

point
(Low Freq OL2 Start)

n113 0Hz continuous operation

level
(OL2_Level_@_0 Hz)

n114 Not used
n115 kVA selection

(Inverter kVA Sel)

n116 CT / VT selection

(CT / VT Selection)

Description Factory

LED

Setting

0 2400 Baud
1 4800 Baud
2 9600 Baud

LED

Setting

0 No parity
1 Ev en parit y
2 Odd parity

LCD Setting

LCD Setting

Unit: 0.1% [of Base Frequency (n013)]
Setting range: 0.0 ~ 9.9%

Unit: 1% [of Motor Rated Current (n033)]
Setting range: 0 ~ 99%

Unit: 0.1s
Setting range: 0.0 ~ 25.5s

LED

Setting

0: Disabled
1: Enabled

LED

Setting

0 Cycle Extern RUN command
1 Acept Extern RUN command

LCD Setting

LCD Setting

Unit: 0.1Hz
Setting range: 0.0 ~ 10.0Hz

Unit: 1%
Setting range: 25 ~ 100%

----

Unit: 1
Setting range: PC5 (0~8, 20~29), P5(9~F, 2A~35)

LED

LCD Setting Description

Setting

0: CT Operatio n Constant torque
1: VT Operation Variable torque

User

Setting

Ref.

Page

61

61

Default

9600 Baud

No
parity

0.0% 77
30% -

2.0s 77

Disabled

Cycle

Extern

RUN

-

37

6.0Hz -

50% -

kVA

Dependent

-

-7,9

3.2 PARAMETER SET-UP & INITIALIZATION

Parameter Selection/Initialization (n001, Passw ord)
The following table describes data which can be set or read when p arame­ter n001 is set.

Setting Parameters that can be set Parameters that can be viewed

0

(parameter read-only)

to

to

48 VS-616PC5/ P5 U s er’s Ma nual

to

to

to
to

Setting Parameters that can be set Parameters that can be viewed

Figure 18 Timing Diagram of Accel/Decel Time Adjustment

4, 5 Not used

6 Initialize: 2-wire sequence (Japanese specifications)
7 Initialize: 3-wire sequence (Japanese specifications)
8 Initialize: 2-wire sequence (Amer i can specifications)
9 Initialize: 3-wire sequence (Amer i can specifications)

3.3 VS-616PC5/P5 OP ERATION

Accel/Decel Time Adjustment

Accel Time 1

(n018)

Output
Frequency

FWD (REV) Run Command

Accel/Decel Time Selection
(Terminals S2 to S6)

* When “deceleration to stop” is selected (

Decel Time 1

ON OFF ON

(n019)

Accel Time 2

= “Ramp to STOP”)

n004

ON

(n020)

Decel Time 2*

Decel Time 1*

Time

(n021)

(n019)

When any of the multi-function input terminal selections (n036, n037 , n 038,

VS-616PC5/P5 User’s M anual 49

n039 or n040) is set to “Acc/Dec Switch”, accel/decel times can be selected

n018

10.0s

n019

10.0s

n020

10.0s

n021

10.0s

0

(factory default)

by opening o r c losi ng the appr opr ia te te rm ina l (S 2 , S3, S 4, S5 or S6 ).

At OPEN: n018 (accel time 1), n019 (decel time 1)
At CLOSED: n020 (accel time 2), n021 (decel time 2)

Parameter No. Name Unit Setting Range Factory Default

Acceleration time 1 0.1s * 0.0 to 3600s

Deceleration time 1 0.1s * 0.0 to 3600s

Acceleration time 2 0.1s * 0.0 to 3600s

Deceleration time 2 0.1s * 0.0 to 3600s

* Setting unit is 1s for 1,000s and above.

· Acceleration time
Sets the time necessary for the output frequency to move from 0Hz to
maximum out put frequency (n01 1).

· Deceleration time
Set the time necessary for the output frequency to move from maximum
output frequency (n011) to 0Hz.

Automatic Fault Retry (n060, Num of Restarts)

After a fault occurs, the inverter can automatically restart. The number of
retry attempts can be set up to 10 times via parameter n060. Th e inverter
can be set to automatically restart after the following faults occur:

· Overcurrent (OC)

· Ove r voltage (OV)

· Undervoltage PUV (UV1)

· Ground fault (GF)

· Regenerative transistor fault (RR)

The number of retry attempts are cleared to “0” in the following cases:

· If no other fault occurs within 10 minutes after retry.

· When the fault reset signal is ON (closed) after the fault is detected.

· Power supply is turned OFF.

Automatic Restart After Momentary Power Loss (n055, PwrL Selection)

When momentary power loss occ urs, operation restarts automatically. The
run command must remai n closed for this feature to function properly.

LED Setting LCD Setting Description

Not Provided Not provided

1 * 2 Seconds Max Continuous operation after power recovery within 2 seconds

50 VS-616PC5/ P5 U s er’s Ma nual

LED Setting LCD Setting Description

Louder

Smaller

2 ** CPU Power Active Continuous operation after power recovery within control logic

time (no fault output)

* Holds the operation signal to continue operation after recovery from momentary power loss.
** When “CPU Power Act ive” is selected, operation restarts if power supply voltage re turns to its

normal level (level before power loss). No fault signal is output.

Carrier Frequency (n054, Carrier Freq Sel)

This function sets the inverter output transistor switching frequency (car­rier frequency). This is used to reduce motor noise and leakage current.
The factory setting for carrier frequency is the maximum allowable car­rier frequency at which inverter rated current can continuously be gener­ated. Consult the factory when increasing the carrier above the default
values.

Carrier Frequency (kHz) Metallic Noise from Motor Leakage Current

LED Setting LCD Setting

12.5

25.0

38.0

410.0

512.5

615.0

Inaudible

Larger

VS-616PC5/P5 User’s M anual 51

fc = carrier frequency

Figure 19 Custom Setting of Carrier Frequency Patterns

fc = carrier frequency

2.5kHz

1.0kHz

83.3Hz 208.3Hz

fc = carrier frequency

2.5kHz

1.0kHz

27.7Hz 69.4Hz

fc = 12 fout

= “Synchronous 1”

n054

fc = 36 fout

= “Synchronous 3”

n054

fout

fout

2.5kHz

1.0kHz

fc = 24 fout

41.6Hz 104.1Hz
= “Synchronous 2”

n054

fout

Current Limit (Stall Prevention)

This function automatically adjusts the output frequency in response to an
increase in load current to continue operation without tripping the
inverter.

· Stall Prevention Level During Acceleration (n073, StallP Accel Lvl)
The current limit level during acceleration can be set in units of 1%
(inverter rated current = 100%).
Factory setting: kVA dependent

A setting of 200% disables current limit during acceleration. During
acceleration, if the output current exceeds the value set for n073, accel­eration stops and frequency is maintained. When the output current
goes down below the value set for parameter n073, acceleration
resumes at the normal acceleration rate.

52 VS-616PC5/ P5 U s er’s Ma nual

Motor Current

Figure 20 Stall Prevention During Acceleration

n073

Output Frequency

*

Time

Time

* Holds the output frequency

to limit the load current.

In the constant output area [output frequency ≥ base frequency (n013)],
the current limit level during acceleration is changed by the following
equation:

Current Limit Level During
Accel in Constant Output Area

Current Limit Level During

=

Acceleration

(n073)

×

Base Frequency

Output Frequency

(n013)

· Stall Prevention Level During Running (n074, StallP Run Level)
The stall prevention level during running can be set in units of 1%
(inverter rated current = 100%).
Factory setting: kVA dependent

A setting of 200% disables current limit during running. During speed
agree, if the output current exceeds the value set for parameter n074,
then deceleration is initiated.
While the output current exceeds the value set for n074, deceleration
continues. When the output current goes below the value set for param­eter n074, acceleration begins at the normal acceleration rate bringing

VS-616PC5/P5 User’s M anual 53

the motor to the set frequency.

1

Figure 21 Stall Prevention During Running

Figure 22 Stall Prevention During Deceleration

Motor Current

n074

Output Frequency

*

Time

Time

* Decreases the output frequency

to limit the load current.

· Stall prevention during deceleration (n072, StallP Decel Sel)
To prevent overvoltage during deceleration, the inverter automatically
extends the deceleration time according to the value of m ain circuit DC
voltage. When using an optional braking resistor for the VS-616PC5,
set parameter n072 to”0”.

LED Setting LCD Setting Stall Prevention During Decel eration

0 Disabled Disabled (when optional braking resistor mounted)

Enabled Enabled (factory default)

Frequency

Extends the deceleration time to
prevent overvoltage fault.

Time

Set Deceleration Time

DC Injection Braking

· DC Injection Braking Current (n068, DCI nj Cu rrent )
DC injection braking current can be set in increments of 1%.
(100% = inverter rated curren t )

· DC injection Braking Time at Stop (n069, DCInj Time @ Stop)
DC injection braking time at stop can be set in increments of 0.1 sec­ond. When parameter n069 is set to “0”, DC injection braking at stop-

54 VS-616PC5/ P5 U s er’s Ma nual

ping is disable d .

0

(factory default)

Figure 23a DC Injection Braking Time at Stop

Figure 23b DC Injection Braking Time at Start

n016

Min. Output Frequency

n069

DC injection Braking
Time at Stop

When coast to stop is selected in the stopping method selection (n004),
DC injection braking at stop is disabled.

· DC injection Braking Time at Start (n070)
DC injection braking time at start can be set in increments of 0.1 sec­ond. When parameter n070 is set to “0”, DC injection braking at start­ing is disabled.

n016

Min. Output Frequency

n070

DC injection Braking
Time at Start

Energy Saving Control

To enable energy saving control, set energy saving selection (n096, Energy
Sav Sel) to “1”.

LED Setting LCD Setting Description

Disabled Energy saving is di sabled

1 Enabled Energy saving is enabled.

Since the parameters used in the energy saving control mode have been
preset at the factory to the optimum values, it is not necessary to adjust
them under normal operation. If your motor characteristics differ greatly
from those of standard induction motors, refer to the following descrip-

VS-616PC5/P5 User’s M anual 55

.

tion to adjust the parameters.

Figure 24 Energy Saving Voltage Lower Limit

Energy Saving Control Mode

· Energy Saving Gain K2 (n097, Energy Save Gain)
Use this energy saving gain when running in the energy saving control
mode to calculate the voltage at which motor efficiency will be greatest,
and set it as the output voltage reference. This value is preset at the fac­tory to the standard induction motor value prior to shipment. As the
energy saving gain increases, output voltage decreases.

· Energy Saving Voltage Lower Limit ( n098, EngSavVLLmt@60Hz;

n099, EngSavVLLmt@ 6H z)

Sets the output voltage lower limit. If the voltage reference value calcu­lated in the energy saving mode is smaller than the specified lower
limit, this lower limit value is output as the voltage reference value. The
lower limit value is set in order to prevent stalling at light loads. Set
voltage limits at 6Hz and 60Hz; a value obtained by linear interpolation
should be used to set any limit values other than at 6Hz or 60Hz. Setting
is made as a percentage of motor rated voltage.

Voltage

255V*

n098

n099

6Hz 60Hz

* This value is doubled for 460V class inverters.

56 VS-616PC5/ P5 U s er’s Ma nual

Lower Limit

Frequency

Frequency Agree Set Point (n075, Freq Det Level)

Figure 26 Frequency Agree Set Point Example

(Fout ≤ Frequency Agree Set Point)

When multi-function contact output selections n041 or n042 are set to “Freq
Det 1” or “Freq Det 2”, frequency detection is enabled. This function is acti­vated when the output frequency is above or below the frequency agree set
point (n075).

· Output frequency ≤ Frequency agree set point

Set n041 or n042 to “Freq Det 1”.

Release Width

+2Hz

Frequency Agree Set Point

Output Frequency

Frequency Detection
Signal

ON ON

n075

· Output frequency ≥ Frequency agree set point

VS-616PC5/P5 User’s M anual 57

Set n041 or n0 42 to “Freq Det 2”.

Output Freq

factory default

Figure 27 Frequency Agree Set Point Example

(Fout ≥ Frequency agree set poin t)

Figure 28 Frequency Meter/Ammeter Calibration

Frequency Agree Set Point

n075

Output Frequency

Release Width

-2Hz

Frequency Detection
Signal

ON

Frequency Meter or Ammeter (n052, Terminal AM Sel)

This parameter selects whether the signal (on terminals AM and AC) is
proportional to output frequency, output current, output power, or DC bus
voltage for external mon itori n g.

Setting Analog Monitor Output Selection

Output frequency (10V/max. frequency) -

Output Amps Output current (10V/inverter rated current)

Output kWatts Output power (10V/inverter rated power)

DC Bus Voltage DC bus voltage [10V/400VDC (230V class), 10V/800VDC (460V class)]

Frequency Meter or Ammeter Calibration (n053, Terminal AM Gain)

This function is used to adjust the analog monitor output signal level.

Frequency Meter/Ammeter
(3V 1mA full-scale)

n053

AM

-

+

FM

Analog
Output

10V

0

AC

3V

0 100%

.

1

=

3

5

0

n

3

5

0

n

Monitor Variable

3

.

0

=

Parameter n053 determines the slope of the signal output on terminal AM

58 VS-616PC5/ P5 U s er’s Ma nual

for the variable being monitored. Increasing this value increases the slope.

Figure 29 Frequency Signal Adjustment

Refer to Figure 28.

Frequency Signal Adjustment

When the frequency reference is given by an analog signal at control cir­cuit terminals FV and FI, the relation between analog voltage (or current)
and frequency reference can be set.

Frequency Reference

Max. Output Frequency

Max. Output Frequency

Gain

×

100

Bias

×

100

0V

(4mA)

10V

(20mA)

( ) indicates when current
reference input is selected.

· Terminal FV Gain (n048, Terminal FV Gain)
The analog input voltage value for the maximum output frequency
(n011) can be set in units of 1%, from 0 to 200%.
Factory setting: 100%

·Terminal FV Bias (n049, Terminal FV Bias)
The frequency reference that is generated when the analog input is 0V
can be set in units of 1%, from -100% to 100%. (n01 1: max imum o utp ut
frequency = 100%)
Factory setting: 0%

· Terminal FI Gain (n050, Terminal FI Gain)
The analog input current value for the maximum output frequency
(n011) can be set in units of 1%, from 0 to 200%.
Factory setting: 100%

· Terminal FI Bias (n051, Terminal FI Bias)
The frequency reference that is generated when the analog input is 4mA
can be set in units of 1%, from -100% to 100%. (n01 1: max imum o utp ut
frequency = 100%)
Factory setting: 0%

·Examples

VS-616PC5/P5 User’s M anual 59

T o operate the inverter with a frequency reference of 0% to 100% at a 0

n030

6.0Hz

(Factory default)

Figure 30 Frequency Signal Adjustment Example - 0 to 5V input

Figure 31 Frequency Signal Adjustment Example - 0 to 10V input

to 5V input:

Max. Output
Frequency (100%)

0%

0V

5V

10V

Gain: Par amete r n048 = “200”
Bias: Parameter n049 = “0”

To operate the inverter with a frequency reference of 50% to 100% at a
0 to 10V input:

Max. Output
Frequency (100%)

50%

0V

10V

Gain: Parameter n048 = “100”
Bias: Parameter n049 = “50”

Jog Operation

Multi-function inputs (Terminals S2 to S6) can be programmed to func­tion as a jog reference selection. Operation can then be enabled at the jog
frequency reference set in parameter n030 by activating this input. A
“RUN” command must also be given to start the inverter. When multi­step speed references 1 or 2 are input simultaneously with the jog fre­quency reference, the jog frequency reference has priority.

Name Parameter No. Setting

Jog frequency reference

60 VS-616PC5/ P5 U s er’s Ma nual

n036, n037, n038, n039, n040

Name Parameter No. Setting

Figure 32 Jump Frequencies

Multi-function contact input
selection (S2 to S6)

Set to “Jog Command” for any
parameter.

Jump Frequencies (n062, Jump Freq 1; n063, Jump Freq 2,

n064, Jump Bandwidth)

This function enables the “jumping” of critical frequencies so that sys­tems can operate without excessive vibration or noise. Setting the value to

0.0Hz disables this function.

Set jump frequency 1 or 2 such that n062 ≤ n063. If this condition is not
satisfied, the inverter displays the parameter setting error “OPE6”.

Output Frequency

n063

n062

n064

n064

Frequency
Reference

MODBUS Communication

The VS-616PC5/P5 can perform serial transmission by using a program­mable controller (PLC) and MODBUS communication. MODBUS is
composed of one master PLC and 1 to 31 (maximum) slave inverters. In
signal transmission between master and slave units, the master unit
always starts transmission and the slave units respond to it.

The master unit performs signal transmission with one slave unit at a
time. Hence, different address numbers must be assigned to each slave
unit in advance and the master unit specifies a number to perform signal
transmission. The slave unit which receives the command from the master
unit executes the function and returns the response to the master unit.

Communication Specifications

· Interface: RS-485, RS-422 (communication interface

card SI-K2/P must be mounted.)

· Synchronization: Asynchronous

· Transmission parameter: Baud rate: selectable from 2400, 4800,

9600 BPS (parameter n105)
Data length: fixed at 8 bits
Parity: parity/no parity, even/odd select-

VS-616PC5/P5 User’s M anual 61

able (parameter n106)
Stop bit: fixed at 1 bit

· Protocol: In accordance with MODBUS

· Maximum number of
units to be connected: 31 units (when RS-485 is used)

Data to be Sent/Received by Communication

Data to be sent/received by communication are run commands, frequency
reference, fault contents, inverter status and parameter setting/reading.

· Operation Mode Selection (n002, Oper Mode Select)
Select the run command and frequency reference input method in
parameter n002. To provide a run command and/or frequency reference
by communication, set this parameter to a selection that contains
“COM” for SEQ and/or REF. Regardless of this selection, monitoring
of running status, parameter setting/reading, fault reset and multi-func­tion input commands from the PLC are possible. The multi-function
input command becomes “OR” with the command input from control
circuit terminals S2 to S6.

· MODBUS Frequency Reference Unit (n103, MODBUS Fref Unit)
The freq uency reference units from the PLC and in the frequency refer­ence and output frequency monitors (by communication) are set with
parameter n103. The output frequency resolution of the VS-616PC5/P5
is 0.1Hz. Even if the frequency reference unit is changed to 0.01Hz in
parameter n103, the value in the hundredth digit of the received fre­quency reference is rounded off internally. When 30,000/100% in units
of 0.1% is selected, the value is rounded off in the same way .

· MODBUS Slave Address (n104, MOD BUS Addr ess)
Sets the slave address number. It is necessary to set the address number
so that it will not overlap with the address number of another slave unit
connected on the same transmission line.

Note: To change the values set in parameters n104 to n106 and enable new settings, it is

necessary to cycle power after entering the desired values.

Motor Overload Detection

The VS-616PC5/P5 protects against motor overload with a UL-recog­nized, built-in electronic thermal overload relay function.

· Motor Rated Current (n033, Motor Rated FLA)
Set to the rated current value shown on the motor nameplate.

62 VS-616PC5/ P5 U s er’s Ma nual

Note: setting to 0.0A disables the motor overload protection function.

1

· Motor overload protection selection (n034, Motor OL Sel)

LED Setting LCD Setting Elect ronic Therma l Charact eris tics

0 Disabled Protection disabled

STD Motor / 8 min Appli ed to general-purpose motor,

standard rating (Class 20 overload)

2 STD Motor / 5 min Applied to general-purpose motor,

short time rating (Class 10 overload)

3 INV Motor / 8 min Applied to blow er-cooled / inverter duty motor,

standard rating (Class 20 overload)

4 INV Motor / 5 min Applied to blow er-cooled / inverter duty motor,

short time rating (Class 10 overload)

The electronic thermal overload function estimates motor temperature,
based on inverter output current and time, to protect the motor from
overheating. When the electronic thermal overload relay is activated, an
“oL1” error occurs, shutting OFF the inverter output and preventing
excessive overheating in the motor.

When operating with one inverter connected to one motor, an external
thermal relay is not needed. When operating several motors with one
inverter, install a thermal relay on each motor. In this case, set parame­ter n034 to “Disabled”.

· General-purpose and Blower-cooled Motors
Induction motors are classif ied as general-purpose or blower-cooled
motors, based on their cooling capabilities. Hence, the motor ove rload

VS-616PC5/P5 User’s M anual 63

detection function ope rates differently for each of these two motor types.

Cooling Effectiveness Torque Characteristics

180
155

140

100

80

Effective when operated at
50/60Hz from co m m ercial

Load (%)

55
38

power supply.

0

20

General-purpose

360

Frequency (Hz)

Base Frequency 60Hz
(V/f for 60Hz, 230V Input Voltage)

During continuous operation at low
speeds, the load must be limited in

order to limit motor temper ature rise.

180

150

100

60s
Short time

Standard
Rating

120

60s
Short time

Standard
Rating

Electronic Thermal

Overload

“OL1” error ( moto r ove rload
protection is enabled when
motor is continuously oper­ated at 50/60Hz or less at
100% load).

Load (%)

Effective when operated at
low speeds (appro x. 6Hz).

Blower-cooled

55
38

0

6

60

Frequency (Hz)

Base Frequency 60Hz
(V/f for 60Hz, 230V Input Voltage)

120

Effective when oper at ed at
low speeds (appr ox. 6Hz ).

Use blower-cooled motor for contin-

uous operation at low spe eds.

Multi-Step Speed Selection

This function allows the programming of up to 4 preset speeds, through
multi-function contact input selections.

64 VS-616PC5/ P5 U s er’s Ma nual

4-step speed selection

Figure 33 Multi-step Speed Selection - Control Circuit Terminals

Figure 34 Multi-step Speed Operation - Timing Diagram

n002 = “SEQ=X REF=OPR”, where “X” can be TRM, OPR, or COM
n024 = 30.0Hz (factory default = 0.0Hz)
n025 = 40.0Hz (factory default = 0.0Hz)
n026 = 50.0Hz (factory default = 0.0Hz)
n027 = 60.0Hz (factory default = 0.0Hz)
n039 = 9 (multi-function contact input terminal S5)
n040 = 10 (multi-function contact input terminal S6)

Frequency
Reference

FWD (REV) Run/Stop
Multi-step Speed Ref. 1

(Terminal S5)
Multi-step Speed Ref. 2

(Terminal S6)

FWD Run/Stop
REV Run/Stop
External Fault
Fault Reset

Multi-step Speed Ref. 1
Multi-step Speed Ref. 2

(n025)

(n024)

30.0Hz

40.0Hz

ON

ON

S1
S2
S3
S4

S5
S6

SC

(n026)

50.0Hz

Multi-function
Contact Input

(n027)

60.0Hz

ON

ON

Phase Loss Protection

· Input Phase Loss Detection (n083, In Ph Loss Lvl)
The input phase lo ss detection circuit monitors the DC bus current ripple

VS-616PC5/P5 User’s M anual 65

and activates when one of the input phases ar e l ost. The detection circuit

n083

7%

calculates the maximum and minimum values of the DC bus voltage in

1.28 second intervals, and compares the difference (∆V) between these
values with the input phase loss det ec tion l evel (n083). If ∆V ≥ n083,
then input phase loss is detected; and after the input phase loss detection
delay time (fixe d at approximately 10 seconds), an SPI fault occurs, and
the motor coasts to stop.

No. Name Description

Input phase loss detecti on level Unit: 1%

Setting range: 1 to 100% of inpu t voltage

Input phase loss detection is disabled in the following cases:

· Parameter n083 is set to “100%”

· A Stop command is input

· Input magnetic con tactor (MC) shuts OFF

· CPU A/D converter fault (CPF5)

· During deceleration

· Output current ≤ 30% of Inverter rated current

Factory
Default

PID Control

To enable PID control, set PID selection (n084) to “Enabled”, according

66 VS-616PC5/ P5 U s er’s Ma nual

to the description below.

0

(factory default)

LED Setting LCD Setting Description

Disabled PID disabled
1 Enabled D=Fdbk PID enabled (deviation is D-controlled.)
2 Enabled D=Fdfwd PID with feed forward (feedback value is D-controlled)
3 Enabled Rev Fdbk PID with inverted feedback

Then select the PID control setpoint value and detected feedback value
setpoint as follows:

· Setpoint Value Selection
The control circuit terminal FV voltage signal (0 to 10V) or multi-step
speed parameters n024 to n027 can be used to se le ct the PID setpoint
value.

Control circuit terminal FV voltage signal:

Set operation mode selection (n002) to “SEQ=OPR REF=TRM” or
“SEQ=TRM REF=TRM”.

Multi-step speed constants (n024 to n027):

Set operation mode selection (n002) to “SEQ=OPR REF=OPR” or
“SEQ=TRM REF=OPR”.
(combination of multi-step speed reference and jog frequency reference)

· Detected Va lue Setting
The control circuit terminal FI current signal (4 to 20mA) or voltage
signal (0 to 10V) can be used to set the PID detected value.

Control circuit terminal FI current signal:

Set aux. analog input selection (n044) to “4-20mA”.

Control circuit terminal FI voltage signal:

Set operation mode selection (n044) to “0-10VDC”.
(Cut jumper J1 on the control PCB board.)

VS-616PC5/P5 User’s M anual 67

Intended

n085

n084

n084

n084

n089

n087

n088

n088

Figure 35a PID Control Block Diagram

Z

-1

Function

Sleep

n094, n095

Inverted

Characteristic

Enabled

n093

Value

Detected
Value

Feedback
Calibration
Gain

D

(Deviation) -

1

+

+

2

+

P

Limit

or 3

++

Limit

+

I

1

D

2

3

±109%

0

1

Notes:

1) Value I is reset to”0” in the following cases:

· When operation stops

· When the integral value reset signal is input by multi-function contact input
selection (Any of parameters n036 to n040 are set to “PID I Reset”).

2) The upper limit of value I can be set by parameter n089.
Increase the value of parameter n089 to upgrade control capability by integration.
If the control system vibrates and it cannot be stopped by adjusting the integral
time, output lag filt er time, etc., decrease the set value of parameter n089.

3. PID control can be canceled by a multi-function contact input signal.
By setting any of parameters n036 to n040 to “PID Disable” and by closing
the contact during running, PID control is disabled and the setpoint value sig­nal itself is used as a frequency reference signal.

4. Inverse PID characteristics can be obtained by setting parameter n093 to
“Inverted”.

5. The PID Sleep feature can be used to automatically turn off the inverter output
when the PID output value falls below the sleep function level (n094) for
longer than the sleep function time (n095). The inverter will resume normal
operation when the PID output is greater than the sleep level for longer than
the sleep time. Setting parameter n094 to “0.0” disables this feature.

0

1, 2, or 3

Frequency
Reference

68 VS-616PC5/ P5 U s er’s Ma nual

0

(factory default)

1

(factory default)

PID Output

Internal RUN
Command

n095

n094

(Sleep Level)

(Sleep Time)

n095

RUN Command

During Run

Stays High
Stays High

Reverse Run Prohibit (n006, Reverse Oper)

A “reverse run disabled” setting does not accept a reverse run command
from the control circuit terminal or the digital operator. This setting is
used in applications where a reverse run command can cause problems.

LED Setting LCD Setting Description

REV Allowed Reverse run enabled

1 REV Prohibited Reverse run disabled

Soft-Start Characteristics (n022, S-Curve Select)

An S-curve pattern is used to reduce shock and provide smooth transitions
during machine acceleration and deceleration.

LED Setting LCD Setting Description

0 No S-Curve S-curve not provided

0.2 Sec 0.2 second
2 0.5 Sec 0.5 second
3 1.0 Sec 1.0 second

Note: The S-curve time is the time to reach the set accel/decel rate (as determined by the accel/

VS-616PC5/P5 User’s M anual 69

decel time settings).

Figure 36 S-curve Characteristic Timing Diagram

Figure 37 S-curve Characteristics - FWD/REV Operation

Frequency Reference

Output Frequency

S-curve Characteristic
Time (Tsec)

Output Frequency

Time

The following figure shows FWD/REV run switching during deceleration to stop.

FWD Run Command
REV Run Command

Output Frequency

Min. Output Frequency

Acceleration Deceleration

Min. Output Frequency

n016

n016

DC Injection Braking

Time at Stop

n069

Acceleration Deceleration

70 VS-616PC5/ P5 U s er’s Ma nual

Speed Limit Adjustment

0

(factory de fault)

Figure 38 Setting Frequency Upper and Lower Limits

Internal
Frequency
Reference

Frequency Reference
Lower Limit

Set Frequency Reference

Frequency Reference
Upper Limit

(n032)

(n031)

· Frequency Reference Upper Limit (n031, Ref Upper Limit)
The upper limit of the frequency reference can be set in increments of

1%. (n011: maxi mum output frequency = 100%)
Factory setting: 100%

· Frequency Reference Lower Limit (n032, Ref Lower limit)
The lower limit of the frequency reference can be set in increments of

1%. (n011: maxi mum output frequency = 100%)
Factory setting: 0%

When operating at a frequency reference of 0Hz, operation continues at
the frequency reference lower limit. However, when the lower limit is set
to less than the minimum output frequency (n016), operation stops.

Stopping Method (n004, Stopping Method)

This function selects the stopping method suitable for the particular application.

LED Setting LCD Setting Description

Ramp to STOP Deceleration to stop
1 Coast to STOP Coast to stop
2 Coast w/Timer 1 Coast to stop with timer 1 (run command cycle)
3 Coast w/Timer 2 Coast to stop with timer 2 (auto-start after time out)

VS-616PC5/P5 User’s M anual 71

· Deceleration to Stop (n004 = “Ramp to STOP”)

Figure 39 Stopping Method - Deceleration to Stop

Figure 40 Stopping Method - Coast to Stop

Output Frequency

Min. Output Frequency (Frequency at
DC Injection Braking Start ­Factory Default: 1.5Hz

Run Command

)

n016

DC injection Braking Time
at Stop
Factory Default: 0.5 s

ON

OFF

Decel time 1

(n069)

(n019)

Upon removal of the FWD (REV) run command, the motor decelerates at
a deceleration rate determined by the time set in deceleration time 1
(n019) and DC injection braking is applied immediately before when the
minimum output frequency (n016) is reached. If the deceleration time is
short or the load inertia is large, an overvoltage fault (OV) may occur dur­ing deceleration. In this case, increase the deceleration time or install an
optional braking resistor (available for the VS-616PC5 only).

Braking torque: w/o braking resistor , approx. 20% of motor rated torque

w/ braki ng resistor, approx. 150 % of motor rated torque

· Coast to Stop (n004 = “Coast to STOP”)

Output frequency

Run command

ON

Inverter output is shut OFF
when stop command is given.

OFF

Upon removal of the FWD (REV) run command, the motor coasts.

72 VS-616PC5/ P5 U s er’s Ma nual

· Coast to Stop with Timer 1 (n004 = “Coast w/Timer 1”)

Figure 41 Example of

Stopping Method - Coast to Stop

w/ Timer 1

Figure 42 Example of

Stopping Method - Coast to Stop

w/ Timer 2

Output Frequency

Minimum baseblock time (n057)

FWD (REV)
Run Command

Run Command Disabled

Decel Time 1

(n019)

Accel Time 1

(n018)

Coasting

Time

ONONON

Upon removal of the run command, the inverter output is immediately
removed, allowing the motor to coast. If the run command is re-applied
before the minimum baseblock time (n057) elapses, the run command is
not accepted.The run command must be cycled to be acknowledged. An
initial run command will be accepted if applied after the minimum base­block time e la ps e s .

· Coast to Stop with Timer 2 (n004 = “Coast w/Timer 2”)

Output Frequency

Decel Time 1

(n019)

Accel Time 1

(n018)

Coasting

Minimum baseblock time (n057)

FWD (REV)
Run Command

ONON

Operation is disabled during the minimum baseblock time (n057) after a
stop command is given. A run command will be accepted, but operation
does not start until the minimum baseblock time runs out. The inverter

VS-616PC5/P5 User’s M anual 73

Time

does not operate during the baseblock time, as shown in Figure 42.

Figure 43 Torque Characteristics

Torque Adjustment (n071, Torq Comp Gain)

Motor torque can be adjusted by changing the V/f pattern (n010) or by
adjusting the torque compensation gain (n071). For details on setting the
V/f pattern, see “V/f Pattern Adjustment”, on page 75.

· Full-range Automatic Torque Boost
The motor torque requirement changes according to load conditions.
Full-range automatic torque boost adjusts the output motor voltage
according to the required torque. The VS-616PC5/P5 automatically
adjusts the voltage during constant-speed operation as well as during
acceleration.

The required torque is calculated by the inverter. The optimum motor
voltage will be output to ensure tripless operation and power savings.

Output vol t age ∝ Torque compensation gain × Required torque

Voltage

Required torque ⇒ Increase voltage

Frequency

Normally, no adjustment is necessary for torque compensation gain
(n071, factory default: “1.0”). When the wiring distance between the
inverter and the motor is long, or when the motor generates vibration,
change the torque compensation gain.
Increasing torque compensation gain increases motor torque, but an
excessive increase may cause the following:

· Inverter trips due to motor overexcitation

· Motor overheat or excessive vibration

If adjustment is necessary, adjust in 0.1 increments.

74 VS-616PC5/ P5 U s er’s Ma nual

Torque Detection

0

(factory default)

Figure 43 Torque Characteristics

The over/undertorque detection circuit will activate when the motor load
causes the motor current to go above or below torque detection level (n078)
respectively. When the over/undertor que condition is detected, alarm sig­nals are sent to mul ti -function output terminals MA, MB and/or M1.
To output an over/undertorque detection signal, set multi-function contact
output selection n041 or n042 to “6” (N.O. contact) or “7” (N.C. contact).

Inverter Rated Current

Motor Current

n078

Multi-function Contact
Output Signal
(Overtorque Detection Signa l)
Terminal MA, MB, M1

* Release width (hysteresis) during overtorque detection is 5% of the inverter rated current level.

ON ON

n079 n079

**

Time

· Over/undertorque Detection Function Selection (n077, Torq Det Sel)

LED

Setting

Notes:

· T o detect torque during acceleration or deceleration, select a setting that contains

· To continue operation after over/undertorque detection, select a setting that contains

· To stop the inverter after an over/undertorque detection fault, select a setting that

LCD Setting Description

Disabled Detection disabled
1 OT/SpdAgree/Alm
2 OT/Run/Alm Overtorque detection at run; continue running after detection. (Alarm)
3 OT/SpdAgree/Flt
4 OT/Run/Flt Overtorque det ect ion at run; coasts to stop after detection. (F ault)
5 UT/SpdAgree/Al m
6 UT/Run/Alm Undertorque det ection at run; conti nue runni ng after detectio n. (Alarm )
7 UT/SpdAgree/ Flt
8 UT/Run/Flt Undertorque detection at run; co ast to stop after detection. (Fault)

“RUN”.

“Alm”. During detection, the digital operator displays “oL3” alarm (blinking).

Overtorque detection begins at speed agree; continue ru nni ng af ter
detection. (Alarm)

Overtorque detection begins at speed agree; co ast t o st op after detec­tion. (Fa u lt)

Undertorque detection begins at speed agree; continue running after
detection. (Alarm)

Undertorque detec tion begins at speed agree; coast to stop after
detection. (Fault)

VS-616PC5/P5 User’s M anual 75

contains “Flt”. During detection, the digital operator displays “oL3” fault.

· Over/undertorque Detection Level (n078, Torq Det Level)
Sets the torque detection current level in units of 1%
Inverter rated current: 100%
Factory default: 160%

· Over/undertorque Detection Time (n079, Torq Det Time)
The over/undertorque detection delay time inserts a delay , between the time
motor current exceeds or falls below the over/unde rtorque detection current
level (n078) and when the over/undertorque detection function is enabled.
Factory default: 0.1 second

If the time during which motor current exceeds or falls below the over/
undertorque detection level (n078) is longer than the over/undertorque
detection time (n079), the over/undertor que detec tion funct ion is enabl ed.

Tripless Operation

When starting into a coasting motor, use the speed search command or
DC injection braking at start, to prevent a drive trip and motor burnout.

· Speed search

This function allows the restart of a coasting motor without the neces­sity to stop. It is useful during inverter bypass operation, when switch­ing between the motor receiving power directly from the line to the
inverter.
Set the multi-function contact input selection (n036 to n40) to “SpdSrch
(MAXFREQ)” (start search command from maximum output fre­quency) or “SpdSrch (SETFREQ)” (start search command from the set
frequency).
Build a sequence so that t he FW D (REV) run command is input a t the
same time as the searc h com ma nd, o r aft er the sear ch comma nd . If th e
run comman d is in put b ef ore the se ar ch co mma nd , th e se ar ch com ma nd

76 VS-616PC5/ P5 U s er’s Ma nual

is not eff ec tive. Below is a timing diagram of the search command input:

Figure 44 Search Command Input Timing Diagram

[][

]

Figure 45 DC Injection Braking at Starting

FWD (REV) Run Command

Speed Search Command

Max. Output Frequency or
Frequency Reference at
Run Command Input

Output Frequency

Speed Search Start
(Condition: Inverter Output Current

ON

Min. Baseblock
Time

(n057)

Speed Search Level)

n056

≥

Speed Search
Operation

ON

Speed Detection Agree
(Condition: Inverter Output Current

<

Speed Search Level)

n056

· DC Injection Braking at Start (n068, DCInj Current;

n070, DCInj Time@Start)

This function restarts a coasting motor after first applying it with DC
injection braking. DC injection braking time at start (n070) is set in
units of 0.1 second. DC injection braking current is set in parameter
n068 in units of 1%. When parameter n070 is set to “0”, DC injection
braking is disabled and acceleration starts from the minimum output
frequency.

n016

Min. Output Frequency

n070

DC Injection Braking
Time at Start

V/f Pattern Adjustment (n010, V/f Selection)

Set the V/f pattern using parameter n010 as described below. It may be
necessary to change the V/f pattern when using a high-speed motor, or
when special torque adjustment is required in the application.

Set values: “60Hz Preset”: Fixed V/f pattern

“User defined V/f”: Custom V/f pattern can be set

VS-616PC5/P5 User’s M anual 77

Set the V/f pattern according to the following:

n011

60.0 Hz

60.0 Hz

n012

230 V *

230 V *

n013

60.0 Hz

60.0 Hz

n014

3.0 Hz

30.0 Hz

n015

17.2 V *

57.5 V *

n016

1.5 Hz

1.5 Hz

Figure 46 Custom V/f Pattern Setting

· n010 = “60Hz Preset” (Factory default value)
Set parameter n010 to “60Hz Preset” when a standard 50/60Hz, 230/
460V motor is selected. This setting provides a standard linear V/Hz
pattern. P arameters n011 through n017 cannot be adjusted.

· n010 = “User defined V/f” (Custom V/f pattern)
Set parameter n010 to “User defined V/f” when a variable torque pat­tern is required. Parameters n011 through n017 can then be adjusted
manually to customize a special V/f pattern. The default settings for
parameters n011 through n017 when n010 = “User defined V/f” com­prise the standard variable torque pattern.

Be sure to satisfy the following
conditions for setting parameters

n011 to n017:
n016 ≤ n014 < n013 ≤ n011

Parameter

No.

Maximum output frequency 0.1 Hz 50.0 to 400 Hz
Maximum voltage 0.1 V 0.1 to 255 V *
Maximum voltage output fre -

quency (base frequency)
Mid. output frequency 0.1 Hz 0.1 to 399.9 Hz
Mid. output freq uency voltage 0.1 V 0.1 to 255 V *
Minimum output frequency 0.1 Hz 0. 1 to 10.0 Hz

Name Unit Setting Range

Voltage

n012

n015
n017

0

n016 n014 n013 n011

0.1 Hz 0.2 to 400 Hz

Factory

Default

(n010=60Hz

Preset)

Frequency

Factory

Default
(n010=User
defined V/f)

78 VS-616PC5/ P5 U s er’s Ma nual

n017

11.5 V *

11.5 V *

Parameter

No.

Minimum output frequency
voltage

* For 460V class units, the value is twice that of 230V class units.

Name Unit Setting Range

0.1 V 0.1 to 50.0 V *

Factory

Default

(n010=60Hz

Preset)

Factory

Default
(n010=User
defined V/f)

Increasing the voltage in the V/f pattern increases motor torque, how­ever, an excessive increase may cause:

· Inverter fault trips as a result of motor overexcitation

· Motor overheat or excessive vibration

Increase voltage gradually while checking the motor current.

Slip Compensation

The slip compensation feature allows better speed regulation to be
obtained by adjusting the output frequency according to the changing
load. This feature compensates for the slip of the motor.

Slip Compensation Gain (n107, Slip Comp Gain)

This parameter is used to input the slip of the motor. The setting is
entered as a percent of base frequency (n013). The default value for
n107 is 0.0% which disables this feature. To p r operly set the parameter,
use the following equation:

VS-616PC5/P5 User’s M anual 79

Slip Compensation Primary Delay Time (n109, Slip Comp Delay)

0

79

1

2

-

3

4

-

5

79

6

79

7

-

This parameter sets how fast the inverter output frequency responds to
changing loads. A long time will cause a sluggish response (a large
momentary speed droop). A short time will cause a fast response (less
speed droop). T oo short of a time may cause instability.

3.4 INPUTS & OUTPUTS

Multi-function Input Signals (n036 to n040)

Multi-function contact input terminal S2 to S6 functions can be changed when
necessary by setting parameters n036 to n040, respectively. None of these
parameters can receive a setting common with the other (no duplication).

· Terminal S2 function: set via parameter n036

· Terminal S3 function: set via parameter n037

· Terminal S4 function: set via parameter n038

· Terminal S5 function: set via parameter n039

· Terminal S6 function: set via parameter n040

LED Setting LCD Setting Description Remarks

Reverse RUN (2W) Reverse run (2-wire sequence) Only parameter
FWD/REV Cmd ( 3W ) Fwd / Rev command (3-wi r e sequence) Only parameter

Ext Fault (NO) External fault (normally open)
Ext Fault (NC) Exter n al fault (normall y closed)
Fault Reset Fault reset

LOCAL/REMOTE S el Local / Remo te selection —
COM/INV Sel Serial com /in ve r te r selection (Fre f, RUN command) —

STOP Cmd/Dec2 NO Fast stop using Decel 2 (normally open)

80 VS-616PC5/ P5 U s er’s Ma nual

Multi-function Input Signals

can be set to this value.

n036

can be set to this value.

Inverter stops at fault when external fault signal is
input. Digital operator displays “EFX”.

Inverter stops at fault when external fault signal is
input. Digital operator displays “EFX”.

Resets fault. Fault reset is disabled during run com­mand input.

Decelerates to stop by decel time 2
fast stop is input.

n036

(n021)

Ref.

Page

when

8

STOP Cmd/Dec2 NC Fast stop using De ce l 2 ( n o r ma l l y cl o se d )

-

9

-

10

64

11

12

-

13

59

14

49

15

-

16

17

74

18

19

-

20

67

21

22

80

23

-

24

80

25

26

27

28

29

81

Master Fref Sel Master freq. ref. selection (FV-open or FI-closed)
Multi-Step Spd 1

Multi-Step Spd 2 Multi-step speed reference command 2 —
Not Used Not used —
JOG Command Jog reference (n030) —
Acc/Dec Swit ch Accel / Dece l time selectio n —

Ext Baseblk (NO) External baseblock (normally open)
Ext Baseblk (NC) External baseblock (normally closed)

SpdSrch (MAXFRQ) Speed search from maximum frequency Speed search command signals.
SpdSrch (SETFRQ) Speed search from set frequency Speed search command signals.

Param Lockout Parameter setting enable / disable

PID I Reset PID integral value reset —
PID Disable
Timer Start Cmd Timer function —

OH3 Input External overheat alarm (OH3)
Ref Sample Hold Analog reference sample hold command

KEB Cmd (NO)
KEB Cmd (NC) Inertia ridethrough command (normally closed) — —
Hold Command Accel / Decel hold c om ma n d — —
PID Polarity Sel Inverse PID enable / disable — —
UP/DOWN Cmd UP/DOWN Command Only parameter

Multi-step speed reference command 1

PID control enable / disable

Inertia ridethrough command (normally open)

Decelerates to stop by decel time 2
fast stop is input.
Master frequency reference input level (voltage
input at “open”, current input at “closed”) can be
selected.

Coasting signal. Motor starts coasting when the sig­nal is input. Digital operator displays “bb” (blinking).
Coasting signal. Motor starts coasting when the sig­nal is input. Digital operator displays “bb” (blinking).

Permission or prohibition of constant setting from
the digital operator or serial communication (setting
disabled at “closed”, enabled at “open”) can be
selected.

When this signal is input, the digital operator dis­plays “OH3” (blinking). Inverter continues operation.

Analog frequency reference is sampled at “closed”
and held a t “open”.

—

—

——

can be set to this value.

n040

(n021)

when

* 2 to 6 are displayed in _ corresponding to S2 to S6, respectively.
Factory settings: n036 = “Reverse RUN (2W)”, n037 = “Ext Fault (NO)”, n038 = “Fault
Reset”, n039 = “Multi-Step Spd 1”, n040 = “Multi-Step Spd 2”

S1

FWD Run/Stop

S2

REV Run/Stop

SC

Figure 47a Terminal Function at 2-Wire Sequence Selection (setting: n036=”Reverse RUN (2W)”)

VS-616PC5/P5 User’s M anual 81

)”)

Start

Stop

Figure 47b Terminal Function at 3-Wire Sequence Selection (setting: n036=” FWD/REV Cmd (3W

S1

Run Command
(Run when “Closed”)

S2

Stop Command
(Stop when “Open”)

S3

FWD/REV Run Selection

(FWD Run when “Open”

SC

REV Run when “Closed”)

· Local/Remote Selection (setting: “LOCAL/REMOTE Sel”)

Selects whether the run command is received from the digital operator
or the control circuit terminal. Local/Remote selection is available only
while the inverter is stopped.
Open: Run according t o the setti ng of operation m ode select ion (n002).
Closed: Frequency reference and run command from the digital oper-

ator .

Example: Set n002 to “SEQ=TRM REF=TRM”.
Open: Frequency refere nce from control circuit terminals FV & FI,

and run command fr om control circuit terminals S1 and S2.

Closed: Frequency reference and run command from the digital oper-

ator .

· Serial Communication/Control Circuit T erminal Selection (setting:

“COM/INV Sel”)

Selects operation reference by serial communication or by the control
circuit terminal. This selection is available only during stop.
Open: run acco rding to the set ting of o peratio n mode sel ection (n002).
Closed: Frequency reference and run command from serial communi-

cation.

Example: Set n002 to “SEQ=TRM REF=TRM”.
Open: Frequency refere nce from control circuit terminals FV & FI,

and run command fr om control circuit terminals S1 and S2.

Closed: Frequency reference and run command from serial communi-

cation.

· Timer Function (setting: “Timer Start Cmd”)

The timer function is used in conjunction with the multi-function con­tact output (parameter n041 or n042 set to “Timer Output”).
When the timer function input is “closed” for longer than the ON-delay

82 VS-616PC5/ P5 U s er’s Ma nual

timer (n080), the timer function output closes.

Figure 48 Timing Diagram of Timer Function

Figure 49 Sample/Hold Selection - Analog Reference

When the timer input is “open” for longer than the OFF-delay timer
(n081), the timer function output opens.

Multi-function Contact
Input: Timer Function

Multi-function Contact
Output: Timer Function

ON

ON

n080 n081

ON ON ON

n080

ON

ON ON ON

ON

n081

· Analog Reference Sample/Hold Selection (setting:”Ref Sample Hold”)

This feature allows a single analog signal to be used among multiple invert­ers to “sample and hold” separate speeds. Each inverter can be commanded
to acknowledge the reference at different times. If the analog reference
sample/hold input terminal is “closed” for 100ms or longer, the analog fre­quency reference is sampled; when it opens, the analog frequency reference
is held.

Analog Input

Fref

100ms 100ms

t1 t2 t3

Note: t1, t3 - Reference is sampled once with an input closure of 100ms or longer.

t2 - Reference is not sampled with an input closure of less than 100ms.

· Up/Down Command (setting:

n040

Closed
Open

= “Up/Down Control”)

With the FWD (REV) run command entered, a change in frequency is
performed by inputting the Up or Down commands to control circuit
terminals S5 and S6, so that operation can be performed at the desired
speed. When the D o wn command is specified for ter m inal S6 by setting
n040=”Up/Down Control”, any fun ct ion set to t erminal S5 via par ameter
n039 becomes disabled; terminal S5 beco mes an input terminal for the

VS-616PC5/P5 User’s M anual 83

Up command and terminal S6 an input terminal for the Down command.

0

(factory default)

Figure 50 Timing Diagram of UP/DOWN Command Input

Control Circuit Terminal S5 (UP command) Closed Open Open Closed
Control Circuit Terminal S6 (DOWN command) Open Closed Open Closed
Operation Status Accel Decel Hold Hold

FWD Run
UP Command S5
DOWN Command S6

Upper Limit Speed

Lower Limit Speed
Output Frequency

Frequency Agree Signal

U: Up (accelerating) status
D: Down (decelerating) status
H: Hold (constant speed) status
UI: Up status, with clamping at upper limit speed
DI: Down status, with clamping at lower limit speed

DH U U1D1 D1DD DHHHHHUUH

Notes:

1) When the UP/DOWN command is selected, the upper limit speed is set regardless of fre­quency reference.
Upper limit speed = Maximum output frequency (n011)

× Frequency reference upper limit (n031) /100

2) The lower limit value is either the ana log f reque nc y f rom control circuit terminals F V or
FI, or the frequency reference lower limit (n032), whichever is larger.

3) When the FWD (REV) run command is input, operation starts at the lower limit speed
without an UP/DOWN command.

4)If the jog frequency reference is input while the drive is running by the UP/DOWN
command, the jog frequency reference has priority.

Analog Input Signals

· Master Analog Input Selection (n043, Analog Input Sel)
T o input the master frequency reference from the control circuit terminal, use
terminal FV (0 to 10V) or terminal FI (4 to 20mA), by setting parameter n043.

LED Setting LCD Setting Master Frequency Reference Term inal Input Level

FV=MSTR FI=AUX FV

84 VS-616PC5/ P5 U s er’s Ma nual

0 to 10V input

1

(facto ry defaul t)

0

n024 (factory default )

0

(factory default)

LED Setting LCD Setting Master Frequency Reference Term inal Input Level

1 FV=AUX FI=MSTR FI 4 to 20mA input

· Auxiliary Analog Input Selection (n044, Terminal FI Sel)
From the factory , terminal FI is set to accept a 4-20mA signal. To change the
control circuit term inal F I input leve l from curr ent to v oltage, set parame ter
n044 according to the table below, and be sure to cut the “J1” jumper on the
control PC B. The J1 jumper i s loca ted n ear ter minal FI on the control PCB.

LED Setting LCD Setting Input Level

0 * 0-10 VDC 0 to 10V input

4-20 mA 4 to 20mA input

* To set parameter n044 to “0”, cut jumper J1 on the inverter control PCB board.

· Frequen cy Reference Retention (n045, MOP Ref Memory)
Effectiv e when UP/DO WN or Sam ple/H old comm ands a re se lected for mult i­function contact inputs. T o retain the held frequency reference at power OFF,
set parameter n045 to”Memorize Fref”. When n045=”Memorize Fref”, the last
sampled/held reference will be memorized during power down. When power is
re-applied, a run command will run the inverter at this previous speed. When
n045=”Not Memorized”, the last sampled/held frequency will be lost at power
down. Upon power-up, a new reference will need to be sampled.

LED Setting LCD Setting Description

Memorize Fref Held frequency retained in freque ncy reference 1 -

1 Not Memorized Not retained

· Operation Method for Frequency Reference Loss Detection (n046, Re f
Loss Detect)

Selects the frequency reference if the frequency reference from the con­trol circuit terminal decreases rapidly (lost signal).

LED Setting LCD Setting Description

Not Detected Detection disabled

1 RUN @ n047 Fref Det e ctio n enabled, c o n tinu e to run a t n047 value × previous reference.

If the frequency reference decreases by 90% within 400ms (when
detection is enabled), operation continues at reference equal to the n047
value × previous reference.

Multi-function Output Signals (n041, Terminal MA Sel;

n042, Te rminal M1 Sel)

Multi-function output terminal MA, MB and M1 functions can be
changed when necessary by setting parameters n041 and n042.

· Terminal MA and MB functions: set via n041

· Terminal M1 functions: set via n042

VS-616PC5/P5 User’s M anual 85

Factory defaults: n041 = “Fault”, n042 = “During Running”

Multi-function Output Signals

LED

Setting

LCD Setting Description Remarks

0 Fault Fault “Closed when inverter fault occurs. ­1 During Running During running “Closed when eit he r FW D or REV ru n comm and

2 At Speed Frequency agree - 84
3 At Desired Speed Desired frequency agree - 84
4 Freq Detection 1 Frequency detection - 57
5 Freq Detection 2 Frequency detection - 57
6 OverTrq Det (NO) Overtorque detection (N.O. contact) - 73
7 OverTrq Det (NC) Overtorque detection (N.C. contact) - 73
8 BaseBlocked During baseblock “Closed when inverter output shuts OFF. ­9 Operation Mode Operation mode “Closed” when run command or frequency refer-

10 Ready Inverter operation ready “Closed” when no inverter fault does not occur

11 Timer Output Timer function - 80
12 Auto-Restarting Automatic restart “Closed” during fault retry operation. 51
13 OL Pre-Alarm OL pre-alarm Outputs an alarm before inverter and motor over-

14 Freq Ref Loss Frequency reference loss Closes a contact when detecting a loss of refer-

15 Set By Com Cntl Output from serial communication Activates contact output independently from

16 PID Fdbk Loss PID feedback loss Detects a rapid decrease in feedback and outputs

17 OH1 Alarm OH1 alarm “Closed” during heat sink ov ertemperature (digital

is input or when the inverter outputs voltage.

ence from digital operator is selected.

and the inverter can be operated.

load protection are enabled. Pre-alarm level is
150% for 48 sec for the inverter and more than
80% of the overload protection time for the motor.

ence condition.(See page 82 for n046).

inverter operation by a command from serial com­municati on ( MODB US ) .

a contact when the PID c ontrol mode is set.
Detects when the feedback value decrea ses less
than the detection level
feedback loss detection delay time
inverter continues operation.

operator display s “OH1” bli nking ).

for longer than the

(n091)

(n092)

; the

Ref.

Page

82

47

-

-

-

-

-

-

Frequency Agree (setting: “At Speed”)

See Figure 51 below for an example of selecting the frequency agree sig-

86 VS-616PC5/ P5 U s er’s Ma nual

nal as the function of output terminals MA, MB or M1.

Figure 51 Example of Frequency Agree Signal (setting: “At Speed”)

Figure 52 Example of Desired Frequency Agree Signal (setting: “At Desired Speed”)

Release Width ±4Hz

Detection Width ±2Hz

Output Frequency

Frequency Reference

Frequency Agree Signal

ON

Desired Frequency Agree (setting: “At Desired Speed”)

See Figure 52 below for an example of selecting the desired frequency
agree signal as the function of output terminals MA, MB or M1.

Release Width ±4Hz

Detection Width ±2Hz

Output Frequency

Desired Frequency Agree Signal

ON

Desired Frequency Agree
Set Point

(n075)

VS-616PC5/P5 User’s M anual 87

L1

L2

L3 GND

Line

Power

Filter

Ground Bonds (Remove any paint)

Inverter

Load

WL1L2 UVL3

Cable Length:
Max. 40cm

Metal Plate

Motor Cable: Max. 20m

Ground Bonds
(Remove any paint)

IM

Fig. 12 Installation of Line Filter and Inverter (Models CIMR-P5U 40P4 to 4015)

88 VS-616PC5/ P5 U s er’s Ma nual

)

L2L1

L3

GND

Line

Power

Filter
Load

Cable Length:
Max. 40cm

Metal Plate

Ground Bonds
(Remove any paint)

Ground Bonds
(Remove any paint

Inverter

WL1L2 UVL3

IM

VS-616PC5/P5 User’s M anual 89

90 VS-616PC5/ P5 U s er’s Ma nual