YASKAWA VS-616P5, VS-616PC5 User Manual

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VS-616PC5/P5 Series
User’s Manual

Variable Torque Inverter
(with software version 5110/5120 and newer)

!

WARNING

PRECAUTIONS

1) Read this manual in its entirety before installing or operating the VS­616PC5/P5 inverter. This manual applies to inverters with software
versions 5110 and 5120 only and is not intended to be used in con­junction with any other software.

2) Do not connect or disconnect wiring, or perform signal checks while
the power supply is turned ON.

3) The VS-616PC5/P5 internal capacitor may be charged even after the
power supply is turned OFF. To prevent electric al shock, disconn ect all
power before servi cing the inverter . Then wait at least five minutes
after the power supply is disconnected and all LEDs are ext inguished.

4) Do not perf o rm a withstand volt a ge t e st or a megger test on any part
of the VS-616PC5/P5. This electronic equipment uses semiconduc­tors and is vulnerable to high voltage.

5) Do not remove the operator unless the power supply is turned OFF .
Never touch the printed control board while the power supply is
turned ON.

6) The VS-616PC5/P5 is suitable for use on a circuit capable of delivering
not more than 65,000 RMS symmetrical amperes, 480 Volts maximum
(460V class units), 240 Volts maximum (230V cla ss units ).

Failure to observe these and other precautions highlighted in this manual
will expose the user to high voltages, resulting in equipment damage,
serious injury or death.

NOTICE

Printed April, 1999. The information contained within this document is
the proprietary property of Yaskawa Electric America, Inc., and may not
be copied, reproduced or transmitted to other parties without the
expressed written authorization of Yaskawa Electric America, Inc.

No patent liability is assumed with respect to the use of the information
contained herein. Moreover, because Yaskawa is constantly improving its
high-quality products, the information contained in this manual is subject
to change without notice. Every precaution has been taken in the prepara­tion of this manual. Nevertheless, Yaskawa assumes no responsibility for
errors or omissions. Neither is any liability assumed for damages result­ing from the use of the information contained in this publication.

2 VS-616PC5/P5 User’s Manual

Contents

CONTENTS

Section Description Page

1 RECEIVING & INSTALLATION

1.1 I

1.2 S

VS-616PC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

VS-616P5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3 P

Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

Checking the Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . 11

Identifying the Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.4 M

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Dimensions/Heat Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.5 W

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2 OPERATION

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2.1 T

2.2 D

2.3 LED D

2.4 O

3 PROGRAMMING F E ATURES

3.1 VS-616PC5/P5 P

3.2 P

3.3 VS-616PC5/P5 O

Accel/decel time adjustment. . . . . . . . . . . . . . . . . . . . . . 50

Automatic fault retry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Automatic restart after momentary power loss . . . . . . . 51

Carrier frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

NTRODUCTION

PECIFICATIONS

RELIMINARY INSPECTION

OUNTING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

. . . . . . . . . . . . . . . . . . . . . . . . . 11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Removing and Replacing the Digital Operator . . . . . . . 14

Removing and Replacing the Front Cover. . . . . . . . . . . 14

IRING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

VS-616PC5 Connection Diagram . . . . . . . . . . . . . . . . . 19

VS-616P5 Connection Diagram. . . . . . . . . . . . . . . . . . . 20

T erminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . . . 25

Control Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

RIAL OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Display at Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Operation Checkpoints . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

IGITAL OPERATOR DISPLAY

ESCRIPTION

PERATION MODE SELECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

. . . . . . . . . . . . . . . . . . . . . . . 35

. . . . . . . . . . . . . . . . . . . . . . 37

ARAMETERS

ARAMETER SET-UP

PERATION

& I

(n001~n1 16) . . . . . . . . . . . 41

NITIALIZ ATION

. . . . . . . . . . . . . . . 49

. . . . . . . . . . . . . . . . . . . . . . . . 50

VS-616PC5/P5 User’s M anual 3

Contents

Current limit (Stall prevention). . . . . . . . . . . . . . . . . . . . 52

DC injection braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Energy savings control . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Frequency agree set point . . . . . . . . . . . . . . . . . . . . . . . . 57

Frequency meter or ammeter . . . . . . . . . . . . . . . . . . . . . 58

Frequency meter or ammeter calibration . . . . . . . . . . . . 58

Frequency signal adjustment. . . . . . . . . . . . . . . . . . . . . . 58

Jog operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Jump frequencies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

MODBUS communication. . . . . . . . . . . . . . . . . . . . . . . 61

Motor overload detection . . . . . . . . . . . . . . . . . . . . . . . . 62

Multi-step speed selection. . . . . . . . . . . . . . . . . . . . . . . . 64

Phase loss detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Reverse run prohibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Soft-start characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 68

Speed limit adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Stopping method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

T orque adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

T orque detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Tripless operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

V/f pattern adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Slip compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

3.4 I

NPUTS

& O

UTPUTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Multi-function input signals . . . . . . . . . . . . . . . . . . . . . . 78

Analog input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Multi-function output signals . . . . . . . . . . . . . . . . . . . . . 83

4DIAGNOSTICS

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

4.1 M

AINTENANCE

NSPECTION

& I

. . . . . . . . . . . . . . . . . . . . . . 87

Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Parts Replacement Schedule. . . . . . . . . . . . . . . . . . . . . . 87

4.2 A

LARM

AULT DISPLAY

& F

. . . . . . . . . . . . . . . . . . . . . . . . . 88

Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Fault Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Motor Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

A APPENDIX

A-1 B
A-2 D
A-3 CE C

RAKING CONNECTION DIAGRAMS
IGITAL OPERATOR MONITOR DISPLAY

ONFORMANCE

. . . . . . . . . . . . . . . . . . 94

. . . . . . . . . . . . . . 95

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

4 VS-616PC5/P5 User’s Manual

Chapter 1 - Receiving & Installation

- CHAPTER 1 -

RECEIVING &

INSTALLATION

Section Description Page

1 RECEIVING & INSTALLATION

1.1 I

1.2 S

VS-616PC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

VS-616P5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3 P

Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1

Checking the Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . 11

Identifying the Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.4 M

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Dimensions/Heat Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.5 W

Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

NTRODUCTION

PECIFICATIONS

RELIMINARY INSPECTION

OUNTING

Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Removing and Replacing the Digital Operator . . . . . . . 14

Removing and Replacing the Front Cover. . . . . . . . . . . 14

IRING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

VS-616PC5 Connection Diagram . . . . . . . . . . . . . . . . . 19

VS-616P5 Connection Diagram. . . . . . . . . . . . . . . . . . . 20

T erminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . . . 25

Control Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

. . . . . . . . . . . . . . . . . . . . . . . . . 11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

VS-616PC5/P5 User’s M anual 5

Chapter 1 - Receiving & Installation

Introduction

1.1 INTRODUCTION

The VS-616PC5/P5 is a series of

high quality,

variable torque inve rters.
With a power range of 5 to 500 HP, it provides all the functionality of
prior series, in a compact, low cost package. This functionality includes
Yaskawa proprietary features like full-range automatic torque boost, elec­tronic thermal motor overload, energy savings and PID operation, low­noise operation and various other features. It also features a new digital
operator for simple programming. Utilizing the latest microprocessor
technology, members of Yaskawa’s design team have collaborated to
make the VS-616PC5/P5 the world’s first optimized inverter specifically
designed for variable torque applications.

This manual details installation, start-up and operating procedures for the
VS-616PC5/P5 series adjustable frequency drive controller . Descriptions
of diagnostic and troubleshooting procedures are also included herein.

6 VS-616PC5/P5 User’s Manual

#

#

Chapter 1 - Receiving & Installation

Specifications

1.2 SPECIFICATIONS

VS-616PC5

Inverter Model

Motor Output (HP) * 0.5 1 2 3 5 7.5 10 20 25 ­Capacity (kVA) 1.2 2.3 3.0 4.2 6.7 9.5 13 19 24 ­Rated Output
Current (A)-V T * *
Rated Output
Current (A)-CT**

Max. Voltage

Output Characteristics

Rated Output Fre quency 0.1 to 400 Hz
Overload Capacity - VT 120% Rate d Output Cu rrent for 1 minute
Overload Capacity - CT 150% Rated Out p ut Curren t f o r 1 minute
Input Cu rrent (A ) 3.9 7.2 9.6 13.2 21 33 44 65 82 ­Rated V oltage &
Frequency
Voltage Fluctuation +10%, -15%

Power Su pply

Frequency Fluctuation ±5%

Motor Output (HP) * 0.5 1 2 3 5 7.5 10 15 20 25
Capacity (kVA) 1.4 2.6 3.7 4.7 6.1 8.6 11 14 21 26
Rated Output
Current (A)-V T * *
Rated Output
Current (A)-CT**

Max. Voltage
Rated Output Fre quency 0.1 to 400 Hz

Output Character i st ics

Overload Capaci ty-VT**
Overload Capacity-CT** 150% Rated Outpu t Current f o r 1 minute

Inp u t C u r rent (A ) 2.3 4. 3 6.1 8.0 10.2 14.0 17.8 26.0 35.0 40.0
Rated V oltage &

Frequency
Voltage Fluctuation +10%, -15%

Power Supply

Frequency Fluctuation ±5%

VS-616PC5

CIMR-P5U

CIMR-P5U 40P4 40P7 41P5 42P2 43P7 44P0 45P5 47P5 4011 4015

20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 -

3.2 6 8 11 17.5 27 36 54 68 -

3.2 6 8 11 17.5 25 33 49 64 ­3-Phase, 200/208/22 0/230V

(Proportional to input voltage)

3-Phase

220 - 230V, 50/60Hz

1.9 3.6 5.1 6.6 8.5 11.7 14.8 21.0 28.6 34.0

1.9 3.6 5.1 6.6 8.5 11.7 14.8 18 28.6 34.0

3-Phase, 380/400/415/440/460V

(Proportional to input voltage)

120% Rated Output Current for 1 minute

(Model 47P5 is rated 150% / 1 minute)

3-Phase

380 -440 - 460V, 50/60Hz

* HP ratings based on standard NEMA 4-pole motor data.

#

For 380V operation, the motor rated current must be less than or equal to the inverter

rated current.
** VT: Variable Torque rating (n116=1), CT: Constant Torque rating (n116=0)
Note: Shaded areas indicate factory settings.

VS-616PC5/P5 User’s M anual 7

Chapter 1 - Receiving & Installation

Specifications

Control Method Sine wave PWM with full-range, automatic torque boost
Frequency Control
Range
Fre quency Ac curacy Digital command: 0.0 1%, Ana l og comm and: 0.1%
Frequency Setting Res o­lution
Output Frequency Reso­lution
Frequency Se tti ng 0 to +10VDC (20kΩ), 4-20mA (250Ω)

Control Charac teris tic s

Accel/De cel T im e
Braking Torq ue Approx. 20%

No. of V-f Patter ns 1 preset V/f pattern and 1 custom pattern
Motor Overl oad Protec­tion
Instantaneous Ove rcur­rent
Fus e Pro tection Motor coasts to stop at blown fuse.
Overload Motor coasts to stop after 1 min. at rated overload capacity.

Overvoltage

Undervoltage

Momentary P ower Loss

Protective Functions

Heatsink Overheat Thermi s tor - OH1, OH2
Stall Preven tion
Ground Fault Provided by electronic circuit

Power Charge Indication Charge LED stays on until v oltage drops below 50VDC
Inp u t P h a s e Lo s s Single-phase protection
Loc ation Indoor (protected from corrosive gases and dust)
Ambient
Temperature
Storage
Temperature
Humidity 95% RH (non-condens i ng)

Vibration

Environmental Conditions

Motor coasts to stop at approx. 200% rated output current.

Motor coasts to a stop if converter output voltage exceeds 410VDC

Motor coasts to stop if conv ert er output voltage drops below user

Immediat e s t op after 15 ms or longer power loss. (Continuous system ope ra-

tion dur ing power loss les s than 2 sec is eq uipped as standa r d.)

Stall prevention at acce leration/deceleration and const ant speed

+14 to 104°F (-10 to 40°C) for NEMA 1 type (not frozen)

9.8m/s2 (1G) less than 20Hz, up to 1.96m/s2 (0.2G) at 20 to 50Hz

Digital Operator Ref erence: 0.1Hz,

Analog Reference: 0.06Hz (@60Hz)

(Accel/Decel time setting independently: 0.1 sec )

Electronic thermal overload relay (I2T)

+14 to 113°F (-10 to 45°C) for open chassis type

0.1 to 400 Hz

0.01 Hz

0.0 to 3600.0 sec.

(820VDC at 460V input)

adjustable value

operation

-4 to 140°F (-20 to 60°C)

8 VS-616PC5/P5 User’s Manual

Chapter 1 - Receiving & Installation

Specifications

VS-616P5

Motor Output (HP) * 30 40 50 60 75 100 125
Capacity (kVA) 303750617085110
Rated Output

Current (A) - VT **
Rated Output

Current (A) - CT **
Max. Voltage

Output Characteristics

Rated Output Frequenc y 0.1 to 400 Hz
Overload Capacity - VT ** 120% Rated Output Cur rent / 1 minute
Overload Capacity - CT ** 150% Rated Output Current / 1 minute
Input Cu r rent (A) 88 119 143 176 212 270 344
Rated Vo lta ge &

Frequen cy
Voltage Fluctuatio n +10%, -15%

Power Supply

Frequency Fluctuation ±5%

Motor Ou tput (HP) * 30 40 50 60 75 100 150 200 250 300 400 500
Cap a c i ty ( kVA) 31 40 50 61 73 98 130 170 230 260 340 460
Rated Output

Current (A) - VT **
Rated Output

Current (A) - CT **
Max. Voltage

Output Chara cter isti cs

Rated Output Frequenc y 0.1 to 400 Hz
Overload Capacity - VT * * 120% Rated Current / 1 minute
Overload Capacity - CT * * 150% Rated Current / 1 minute
Inp ut Current (A ) 46 58 72 88 106 141 198 264 330 456 608 810
Rated Vo lta ge &
Frequen cy
Voltage Fluctuatio n +10%, -15%

Power Supply

Frequency Fluctuation ±5%

Inverter M odel

CIMR-P5U

CIMR-P5U 4018 4022 4030 4037 4045 4055 4075 4110 4160 4185 4220 4300

#

#

2018 2022 2030 2037 2045 2055 2075

80 104 130 160 192 248 312

64 83 104 128 154 198 250

41 52 65 80 96 128 180 240 302 380 506 675

32 42 52 64 77 102 144 182 242 304 404 540

3-Phase, 380/400/415/440/460V

VS-616P 5

—

3-Phase, 200/208/220/230V

(Proportional to input voltage)

—

3-Phase

220 - 230V, 50/60Hz

(Proportional to input voltage)

3-Phase

380 -440 - 460V, 50/60Hz

* HP ratings based on standard NEMA 4-pole motor data.

#

For 380V operation, the motor rated current must be less than or equal to the inverter

rated current.
** VT: Variable Torque rating (n116=1), CT: Constant Torque rating (n116=0)

Note: Shaded areas indicate factory settings.

VS-616PC5/P5 User’s M anual 9

Chapter 1 - Receiving & Installation

Specifications

Control Method Sine wave PWM with full-range, automatic torque boost
Frequency C o nt rol Range 0.1 to 400 Hz
Frequency Accuracy D igital comma nd: 0.01%, Analog command: 0.1%
Frequency Setting

Resolution
Output Frequency

Resolution
Frequen cy Setting 0 to +10VDC (20kΩ), 4-20mA (250Ω)

Control Characteristics

Accel/Decel Time
Braking Torque Approx. 20%

No. of V-f Patterns 1 preset V/f pattern and 1 custom pattern
Motor Ov erload Protection
Instantaneous Overcurrent Motor coasts to stop at approx. 180% rated output current.

Fuse Pro tection Motor coasts to stop at blown fuse.
Overload Motor coasts to stop after 1 min. at rated overload capacity.

Overvol tag e

Undervoltage

Momenta ry Power Loss

Protective Functions

Heatsink Overheat Thermistor - OH1, OH2
Stall Pre ve ntion Stall prevention at accele r ation/decelerat io n a nd constant speed operation
Ground Fault Provided by electronic circuit
Power Charge Indication Charge LED stays on until voltage drops below 50VDC
Input Ph as e L oss Single-phase protection
Location I ndoor (protected from corrosive gases an d dus t )

Ambient Temperature
Storage Temperature -4 to 140°F (-20 to 60°C)

Humidi ty 95% RH (non- co ndensing)
Vibrat ion

Environmental Conditions

Motor coasts to stop if converter output voltage exceeds 410VDC

Motor coas ts to st o p if co nv er ter output voltag e dr op s below user

Immediat ely stop after 1 5 m s or lo nger power loss . (C o nt i nuous system

operation during power loss less than 2 sec is equipped as standard.)

+14 to 104°F (-10 to 40°C) for NEMA 1 type (not frozen)

9.8m/s

Digital Operator Reference: 0.1Hz,

Analog Reference: 0.06Hz (@60Hz)

0.01 Hz

0.0 to 3600.0 sec.

(Accel/Decel time setting independently: 0.1 sec )

2

Electronic thermal overload relay (I

(820VDC at 460V input )

adjustable value

+14 to 113°F (-10 to 4 5°C ) for open cha ssis type

2

(1G) less than 20Hz, up to 1.96 m/s2 (0.2G) at 20 to 50Hz

T)

10 VS-616PC5/ P5 U s er’s Ma nual

Figure 1 Nameplate Example of American Model CIMR-P5U43P7

Figure 2 Nameplate Description

Chapter 1 - Receiving & Installation

Preliminary Inspection

1.3 PRELIMINARY INSPECTION

Receiving

After unpacking the VS-616PC5/P5:

· Verify that the part numbers on the drive nameplate match the num­bers on yo ur purchase order or packing sli p.

· Check the unit for physical damage which may have occurred durin g
shipping. If any part of the drive is missing or damaged, notify the
carrier and your Yaskawa representative immediately.

· Verify that all internal hardware (i.e. components, screws, etc.) is
seated properly and fastened securely.

· Verify that the instruction manual is included (YEA-TOA-S616-12).

· If the drive will be stored after receiving, place it in its original pack­aging and store according to temperature specifications on page 8.

Checking the Nameplate

Inverter
Model

Input Spec.
Output Spec.

Lot No.
Serial No.
UL File No.

MODEL :

INPUT :

OUTPUT :

LOT NO : MASS : 4.5 kg

SER NO :

UL FILE NO

:

CIMR - P5 U 4 3P7 1 F

Inverter

VS-616PC5/P5 Series

Specifications

A: Japanese specifications
E: European specifications
U: American specifications

Voltage Class

2: 3-phase, 230V
4: 3-phase, 460V

CIMR-P5U43P7

AC 3PH

AC 3PH 0-460V 6.1kVA 8.5A

E131457

380-440V 50Hz
380-460V 60Hz

SPEC :

10.2A

Enclosure

Model Designation

See Specifications, pp 7-10

43P71F_

Inverter
Spec.

Mass

Mg

Revision symbol

0: Open chassis
1: NEMA 1 (IP20)

3P7 to 300

VS-616PC5/P5 User’s M anual 11

Figure 3 Parts Identification - Model CIMR-P5U43P7

Chapter 1 - Receiving & Installation

Preliminary Inspection

Identifying the Parts

Front Cover

Protective Cover (top/bottom)

4 Mounting Holes
Digital Operator

D

R

I

V

E

F

W

D

R

E

V

0

P

JVOP-130P

Heatsink

Nameplate

Ventilation Slots

12 VS-616PC5/ P5 U s er’s Ma nual

Chapter 1 - Receiving & Installation

Mounting

1.4 MOUNTING

!

CAUTION

PRECAUTIONS

1) When preparing to mount the VS-616PC5/P5, lift it by its base. Never
lift it by the front cover.

2) Mount the inverter onto nonflammable material.

3) The VS-616PC5/P5 generates heat. For the most effective cooling
possible, mount it vertically. For more details, refer to “Dimensions/
Heat Loss” on pages 15 & 16 and “Clearances” on page 17.

4) When mounting units in an enclosure, install a fan or other cooling
device to keep the intake air temperature below 113°F (45°C).

Failure to observe these precautions may result in equipment damage.

Choosing a Location

Be sure that the inverter is mounted in a location protected against the fol­lowing conditions:

· Extreme cold and heat. Use only within the ambient temperature range:

14 to 104°F (-10 to 40°C).

· Direct sunlight (not for use outd oo rs )

· Rain, moisture

· High humidity

· Oil sprays, splash es

· Salt spray

· Dust or metallic particles in the air

· Corro sive gases (e.g. sulfurized gas) or liqu i ds

· Radioactive substances

· Combustibles (e.g. thinner, solvents, etc.)

· Physical shock, vibration

· Magnetic noise (e.g. welding machines, power devices, etc.)

VS-616PC5/P5 User’s M anual 13

Figure 4 Removing the Digital Operator

Figure 5 Replacing the Digital Operator

Figure 6 Removing and Replacing the Front Cover

Chapter 1 - Receiving & Installation

Mounting

Removing and Replacing the Digital Operator

To remove the digital operator from the front cover, push the operator
lever in the direction shown by arrow 1 and lift the digital operator in the
direction shown by arrow 2 (see Figure 4).
To replace the digital operator, engage the operator onto retaining tabs A
in the direction shown by arrow 1 and then onto retaining tabs B in the
direction shown by arrow 2, locking the digital operator into place (see
Figure 5).

Front Cover

Digital Operator

2

1

Digital Operator

2

1

Front Cover

Retaining
Ta bs A

Retaining
Tabs B

Removing and Replacing the Front Cover

To remove the front cover, first remove the digital operator (see previous
section). Then squeeze the cover on both sides in the direction shown by
arrows 2 and lift the cover in the direction shown by arrow 3.

1

Front Cover

2

3

14 VS-616PC5/ P5 U s er’s Ma nual

2

Dimensions/Heat Loss

Chapter 1 - Receiving & Installation

Mounting

Open Chassis Type (IP00)

Model

Voltage

CIMR

230V

460V

WHDW1H1H2

-P5U
20P4

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 6.5 (3)

20P7 25 65 90
21P5 40 80 120
22P2

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)

23P7 135 80 215
25P5

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8)

27P5
2011

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)

2015
2018

12.80 (325) 17.72 (450) 11 .2 2 (285) 10.83 (275) 17.13 (435) 0.30 (7.5) 62 (28)

2022
2030

16.73 (425) 26.57 (675) 13.78 (350) 12.60 (320) 25.59 (650) 0.49 (12.5)

2037
2045

18.70 (475) 31.50 (800) 13.78 (350) 14.57 (370) 30.51 (775) 0.49 (12.5) 176 (80)

2055
2075 22. 64 (5 75) 36.42 (925) 15.75 (400) 17.52 (445) 35.24 (895) 0.59 (15) 298 (135) 2300 1300 3600

40P4
40P7

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7)

41P5
42P2
43P7

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)

44P0
45P5

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 13 (6)

47P5
4011

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)

4015
4018

12.80 (325) 17.72 (450) 11 .2 2 (285) 10.83 (275) 17.13 (435) 0.30 (7.5) 60 (27)

4022
4030
4037

12.80 (325) 24.61 (625) 11 .2 2 (285) 10.83 (275) 24.02 (610) 0.30 (7.5) 97 (44)

4045
4055

17.91 (455) 32.28 (820) 13.78 (350) 13.78 (350) 31.30 (795) 0.49 (12.5)

4075
4110

22.64 (575) 36.42 (925)

4160 15.75 (400) 320 (145) 2670 1520 4190
4185

37.40 (950) 57.09 (1450) 17.13 (435) 29.53 (750) 55.12 (1400) 0.98 (25) 794 (360)

4220

37.80 (960) 62.99 (1600) 17.91 (455) 29.53 (750) 61.02 (1550) 0.98 (25) 926 (420) 6820 2910 9730

4300

Open Chassis Dimensions in inches (mm)

14.76 (375)

17.52 (445) 35.24 (895) 0.59 (15)

Mass

lbs (kg)

12 (5.5) 210 90 300

13 (6) 235 110 345

134 (61) 1050 500 1550
137 (62) 1250 700 1950

6.5 (3)

8.8 (4) 30 80 110

174 (79) 1110 710 1820
176 (80) 1430 890 2320

298 (135) 1870 1160 3030

Heat Loss (W)

Heat

Inside

unit

Total

sink

15 50 65

80 60 140

425 160 585
525 200 725
655 230 885
830 280 1110

1550 750 2300
1950 1000 2950

10 50 60
20 65 85

65 60 125

80 65 145
120 80 200
135 85 220
240 120 360
305 150 455
390 180 570
465 195 660
620 260 880
705 315 1020
875 370 1245
970 415 1385

3400 1510 4910
4740 2110 6850

VS-616PC5/P5 User’s M anual 15

Chapter 1 - Receiving & Installation

Mounting

Enclosed Type (NEMA 1, IP20)

Model

Voltage

(CIMR-

P5U)

20P4

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 6.5 (3)20P7
21P5
22P2

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)
23P7

25P5

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8)

27P5
2011

230V

460V

9.84 (250)

2015
2018

12.99 (330)

2022
2030

16.93 (430) 38.78 (985) 13.78 (350) 12.60 (320) 25.59 (650) 8.37 (212.5)

2037
2045

18.90 (480) 43.70 (1110) 13.78 (350) 14.57 (370) 30.51 (775) 8.37 (212.5) 192 (87)

2055
2075 22.83 (580) 50.79 (1290) 15.75 (400) 17.52 (445) 35.24 (895) 10.63 (270) 320 (145)

40P4

5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7)

40P7
41P5 8.8 (4)
42P2

5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)43P7
44P0
45P5

7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 13 (6)

47P5
4011

9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)

4015
4018

12.99 (330) 24.02 (610) 11.22 (285) 10.83 (275) 17.13 (435) 3.44 (87.5) 68 (31)

4022
4030

4037

12.99 (330)

4045
4055

18.11 (460) 44.49 (1130) 13.78 (350) 13.78 (350) 31.30 (795) 8.37 (212.5)

4075
4110

22.83 (580) 50.79 (1290)

4160 15.75 (400) 342 (155)

14.96 (380)

15.75 (400) 1.08 (27.5)

24.02 (610)

26.57 (675) 6.00 (152.5)

30.91 (785)

33.46 (850) 6.00 (152.5)

NEMA 1 Dimensions in inches (mm)

8.86 (225) 9.29 (236) 14.37 (365)

11.22 (285) 10.83 (275) 17.13 (435)

11.22 (285) 10.83 (275) 24.02 (610)

14.76 (375)

17.52 (445) 35.24 (895) 10.63 (270)

0.30 (7.5)

3.44 (87.5)

3.44 (87.5)

Mass

lbs (kg)WHDW1H1H2

12 (5.5)

13 (6)

24 (11)

71 (32)

148 (67)
150 (68)

6.5 (3)

106 (48)

187 (85)
190 (86)

320 (145)

16 VS-616PC5/ P5 U s er’s Ma nual

Front View

Side View

Figure 7 VS-616PC5/P5 Dimension Diagram

Front View

Side View

Figure 8 VS-616PC5/P5 Clearances

Chapter 1 - Receiving & Installation

Mounting

H

H1

W1

W

H2

D

Clearances

When mounting the VS-616PC5/P5, allow sufficient clearances for effec­tive cooling as shown below:

1.97in (50mm)

1.18in (30mm)

1.97in (50mm)

4.72in (120mm)

4.72in (120mm)

Air

Air

Notes:

1) The required clearances at the top, bottom, and both sides of the inverter are the same
for both open chassis and NEMA 1 enclosures.

2) For inverter models 25HP and less (230V & 460V), remove the top and bottom covers
to convert NEMA 1 units to open chassis

3) Allowable intake air temperature:
Open chassis: 14°F to 113°F (-10°C to +45°C)
NEMA 1: 14°F to 104°F (-10°C to 40°C)

4) Whe n mounting units in an enclosure, install a fan or other cooling device to limit the
air temperature within the inverter to below 113°F (45°C).

VS-616PC5/P5 User’s M anual 17

Chapter 1 - Receiving & Installation

Wiring

1.5 WIRING

!

CAUTION

PRECAUTIONS

1) Do not connect or disconnect wiring, or perform signal checks while
the power supply is turned ON.

2) Connect the power supply wiring to terminals L1, L2 and L3 on the
main circuit input section. DO NOT connect the power supply wiring
to output terminals T1, T2 and T3.

3) Connect the motor wiring to terminals T1, T2 and T3 on the main cir­cuit output section.

4) Never touch the output circuit directly or place the output line in con­tact with the inverter enclosure.

5) Do not connect a phase-advancing capacitor or an LC/RC noise filter
to the output circuit.

6) The motor wiring must be less than 328ft (100m) in length and in a
separate conduit from the input power wiring.

7) Control wiring must be less than 164ft (50m) in length and in a sepa­rate conduit from both the motor wiring and the power wiring.

8) T ighten the screws on the main circuit and control circuit terminals.

9) Low voltage wires shall be wired with Class 1 wiring.

10)Please observe national electrical code (NEC) when wiring electrical
devices.

Failure to observe these precautions may result in equipment damage.

Inspection

After wiring is complete, verify that:

All wiring is correctly installed.
Excess screws and wire clippings are removed from inside of the unit.
Screws are securely tightened.
Exposed wire has no contact with other wiring or terminals.

18 VS-616PC5/ P5 U s er’s Ma nual

Figure 9 VS-616PC5 Terminal Diagram

230V: Models 20P4 through 27P5

460V: Models 40P4 through 4015

Chapter 1 - Receiving & Installation

Wiring

VS-616PC5 Standard Connection Diagram

DC Link Reactor (option)

Ground
230V units: 100Ω or less
460V units: 10Ω or less

Multi-Function

Contact Inputs

1

⊕

2

⊕

L1
L2
L3

S1 - Fixed
S2
S3
S4
S5
S6
SC (Com)

G

Gate Drive

PWM

8 bit

B1 B2

0~10V

(Com) AC

G

AM

T1
T2
T3

IM

Multi-Function

Analog Outputs

FS

Analog Inputs

Input FI selectable

4~20mA

or

0~10V

Serial Port

0~+10V
4~20mA

(+15V)

FV

(20kΩ)

FI

(250Ω)

(0V)

FC

RS-232
(10-pin)

A/D

10 bit

Operator

Digital

MA
MB
MC

M1
M2

VS-616PC5/P5 User’s M anual 19

Multi -Function

Contact Outputs

250VAC, 1A or less

30VDC, 1A or less

Figure 10 VS-616P5 Terminal Diagram

230V: Models 2018 through 2075

460V: Models 4018 through 4160

Chapter 1 - Receiving & Installation

Wiring

VS-616P5 Standard Connection Diagram

L1
L2
L3

L11
L21
L31

Ground
230V units: 100Ω or less
460V units: 10Ω or less

Multi-Function

Inputs

S1 - Fixed
S2
S3
S4
S5
S6
SC (Com)

G

Gate Drive

PWM

8 bit

0~10V

(Com) AC

G

AM

T1
T2
T3

IM

Multi-Function

Analog Outputs

FS

Analog Inputs

Input FI selectable

4~20mA

or

0~10V

Serial Port

0~+10V
4~20mA

(+15V)

FV

(20kΩ)

FI

(250Ω)

(0V)

FC

RS-232
(10-pin)

A/D

10 bit

Operator

Digital

MA
MB
MC

M1
M2

20 VS-616PC5/ P5 U s er’s Ma nual

Multi -Function
Relay Outputs

250VAC, 1A or less

30VDC, 1A or les s

Chapter 1 - Receiving & Installation

Wiring

Main Circuit Wiring

Input Wiring

· Molde d-Case Circuit Breaker ( MCCB)

Be sure to connect MCCBs or fuses between the AC main circuit power
supply and VS-616PC5/P5 input terminals L1, L2 and L3, to protect the
power supp l y wi ri ng .

· Ground Fault Interrupter

When connecting a ground fault interrupter to input terminals L1, L2
and L3, select one that is not affected by high frequency.

Examples: NV series by Mitsubishi Electric Co., Ltd. (manufactured

in or after 1988), EGSG series by Fuji Electric Co., Ltd.
(manufactured in or after 1984).

· Magnetic Contactor (MC)

Inverters can be used without an MC installed on the power supply side.
An MC can be used instead of an MCCB to apply the main circuit
power supply. However, when an MC is switched OFF on the primary
side, dynamic braking does not function and the motor coasts to stop.

The load can be operated/stopped by closing/opening the MC on the
primary side. However, frequent switching may cause the inverter to
malfunction.

When using a braking resistor unit, use an MC to break the power supply
side of the inverter in the event of a dynamic braking overload relay trip.
Otherwise, if the inverter malfunctions, the braking resistor unit may be
burned out.

· Terminal Block Connect i on Sequence

Input power supply phases can be connected to any terminal regardless
of the order of L1, L2 and L3 on the terminal block.

· AC Reactor

When conn ecti n g an i nver te r (2 30 V/4 60 V, 25HP or les s) to a large capac­ity power supply transformer (600kVA or more), or when switching a
phase-advancing capacitor, excessive peak current flows through the input
power supply circuit, which may damage the converter section. In such
cases, install a DC reactor (optional) between inverter ⊕1 and ⊕2 termi­nals, or an AC reactor (optional) on the input side. Installation of a reactor
is also effective for improving power factor on the power supply side.

VS-616PC5/P5 User’s M anual 21

n054

Chapter 1 - Receiving & Installation

Wiring

· Surge Suppressor

For inductive loads (i.e. magnetic contactors, magnetic relays, magnetic
valves, solenoids, magnetic brakes, etc.) connected near the inverter,
use a surge suppressor across the coils to limit the transients on the sup­ply lines.

Output Wiring

· Motor Connec ti on

Connect motor lead wires to output terminals T1, T2 and T3. Verify that
the motor rotates in the forward direction (CCW: counterclockwise
when viewed from the motor load side) with the forward run command.
If the motor rotation is incorrect, exchange any two of the motor leads.

· Magnetic Starter

Do not connect a magnetic starter or a magne tic contactor to the output
circuit. If the motor load is connected or di sconnected while the inverter
is running, the inverter overcurrent protective circuitry may trip.

· Thermal Overload Relay

An electronic overload protective function (I

2

t) is incorporated into the
inverter. However, when driving several motors with one inverter, or
when switching between multiple windings of a multiple winding
motor, use an external thermal overload relay(s). In this case, set param­eter n034 to “Disabled”.

· Wiring Distance Between Inverter and Motor
If the total wiring distance between inverter and motor is excessively

long and the inverter carrier frequency (IGBT switching frequency) is
high, harmonic leakage current from the wiring will adversely affect the
inverter and peripheral devices. If the wiring distance is long, reduce
the inverter carrier frequency as described below. C arrier frequency can
be set by param et er n054.

Wiring Distance Between Inverter and Motor

Wiring Distance between

Inverter and Motor

Carrier Frequency *

(Set value of parameter

)

Up to 164 ft.

(50m)

15kHz or less

(6)

Up to 328 ft.

(100m)

10kHz or l ess

More than 328 ft.

(4)

* Increasing the carrier frequency above the factory default value requires

current derating. Contact your Yaskawa representative for details.

22 VS-616PC5/ P5 U s er’s Ma nual

(100m)

5kHz or less

(2)

Chapter 1 - Receiving & Installation

Figure 11 Grounding Example of 3 VS-616P5 Inverters

(a) Acceptable

(b) Acceptable

(c) Not Acceptable

Wiring

Grounding

· Ground Resistance
230V clas s: 10 0Ω or less, 460V class: 10Ω or less.

· Never ground the VS-616PC5/P5 in common with welding machines,
motors, or other high-current electrical equipment. Run all ground wir­ing in a separate conduit.

· Use ground wiring as specified in “Wire and Terminal Screw Sizes” on
page 25, and keep the length as short as possible.

· Whe n using severa l VS-616PC5/P5 units side by side, groun d the units
as shown in Figure 10, (a) or (b). Do not loop the wires as shown in (c).

VS-616PC5/P5 User’s M anual 23

Chapter 1 - Receiving & Installation

Wiring

Terminal Functions

230V Class Terminal Functions

Model CIMR-P5U 20P4 to 27P5 2011 to 2015 2018 to 2075

Nominal Motor Output 0.5 to 10HP 20 to 25HP 30 to 125HP

L1
L2
L3

L11

L31

T1

T3
B1
B2

1

⊕

2

⊕

3 ---

⊕

DC power supply (⊕1 -

460V Class Terminal Functions

Model CIMR-P5U 40P4 to 4015 4018 to 4045 4055 to 4160 4185 to 4300

Nominal Motor Output 0.5 to 25HP 30 to 75HP 100 to 250HP 300 to 500HP

L1
L2
L3

L11

L31

T1

T3

s
s

B1
B2

⊕
⊕

200

400

1
2

r

Brakin g resistor unit ---

DC reactor (⊕1 - ⊕2)

DC power supply (⊕1 -

Main circuit input power supply

---L21

Inverter outputT2

Braking resistor unit ---

DC reactor (⊕1 - ⊕2)

Ground terminal (Ground resistance: 100Ω or less)

DC reactor (⊕1 - ⊕2)

)

DC power supply (⊕1 -

Braking unit (⊕3 -

)

Main circuit input

power supply

Main circuit input power supply

--- ---L21

Inverter outputT2

)

---

Ground terminal (Ground resistance: 10Ω or less)

r - s 200: 200 to 230 VAC input
r - s 400: 380 to 460 VAC input

Main circuit input

power supply

)

Main circuit input

power supply

---

Cooling fan power supply

(Control power supply)

---

24 VS-616PC5/ P5 U s er’s Ma nual

Wire and Terminal Screw Sizes

-3

Chapter 1 - Receiving & Installation

Wiring

230V Class Wire Size

Model

Circuit

CIMR-

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U20P4

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U20P7

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U21P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U22P2

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U23P7

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U25P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U27P5

L1, L2, L3, , ⊕1, ⊕2, ⊕3, T1, T2, T3

P5U2011

Main

Control

* Wire sizes are based on 75°C copper wire.

L1, L2, L3, , ⊕1, ⊕2, ⊕3, T1, T2, T3 M8 3 30 90.3 (10.2)

P5U2015

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U2018

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U2022

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 4/0 100 203.6 (23.0)

P5U2030

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P 60 x 2P 203.6 (23.0)

P5U2037

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P 60 x 2P 203.6 (23.0)

P5U2045

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P 60 x 2P 203.6 (23.0)

P5U2055

L1, L2, L3, L11, L21, L31, T1, T2, T3 M12 4/0 x 2P 100 x 2P 349.6 (39.5)

P5U2075

S1, S2, S3, S4, S5, S6, SC

Common

FV, FI, FS, FC

to all

AM, AC, M1, M2, MA, MB, MC

models

G M3.5 20 - 14 0.5 - 2 8.9 (1.0)

Terminal Symbol

Terminal

Screw

M4 14 - 10 2 - 5.5 12.4 (1.4)

M4 14 - 10 2 - 5.5 12.4 (1.4)

M4

M4 12 - 10 3.5 - 5.5 12.4 (1.4)

M4 10 5.5 12.4 (1.4)

M5

M5

M6

M6 8 8 45.1 (5.1)
M8

M8

M8 4 22 90.3 (10.2)

M8 4 22 90.3 (10.2)

M8 4 22 90.3 (10.2)

M8 3 30 90.3 (10.2)

M8 1 50 90.3 (10.2)

Wire Size *

AWG mm

14 - 10 2 - 5.5
12 - 10 3.5 - 5.5

88

10 - 8 5.5 - 8

88

10 - 8 5.5 - 8

422
88

330
614
238
614

- 20 - 16

Stranded

0.5 - 1.25
Solid

0.5 - 1.25

2

Max. Torque

lb-in (N·m)

12.4 (1.4)

22.1 (2.5)

22.1 (2.5)

45.1 (5.1)

90.3 (10.2)

90.3 (10.2)

-

Wire Type

Power cable:

600V vinyl

sheathed wire

or equivalent

Twisted

shielded wire

with Class 1

wiring

Note:

Voltage drop should be considered when determining wire size. Voltage drop can be
calculated using the following equation:

Phase-to phase voltage dr op (V )

wire resistance (Ω/km) x wiring distance (m) x current (A) x 10

3=

Select a wire size so that voltage drop will be less than 2% of the normal rated voltage.

VS-616PC5/P5 User’s M anual 25

Chapter 1 - Receiving & Installation

Wiring

460V Class Wire Size

Model

Circuit

CIMR-

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U40P4

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U40P7

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U41P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U42P2

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U43P7

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U45P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3

P5U47P5

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3 M5 8 - 6 8 - 14 22.1 (2.5)

P5U4011

L1, L2, L3, , ⊕1, ⊕2, B1, B2, T1, T2, T3 M5 8 - 6 8 - 14 22.1 (2.5)

P5U4015

L1, L2, L3, L11, L21, L31, T1, T2, T3 M6 6 14 45.1 (5.1)

P5U4018

L1, L2, L3, L11, L21, L31, T1, T2, T3 M6 4 22 45.1 (5.1)

P5U4022

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U4030

Main

Control

* Wire sizes are based on 75°C copper wire.

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U4037

L1, L2, L3, L11, L21, L31, T1, T2, T3

P5U4045

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 4/0 100 203.6 (23.0)

P5U4055

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P 60 x 2P 203.6 (23.0)

P5U4075

L1, L2, L3, L11, L21, L31, T1, T2, T3 M10 1/0 x 2P 60 x 2P 203.6 (23.0)

P5U4110

L1, L2, L3, L11, L21, L31, T1, T2, T3 M12 4/0 x 2P 100 x 2P 349.6 (39.5)

P5U4160

L1, L2, L3, , ⊕1, ⊕3, T1, T2, T3

P5U4185

r, s200, s400 M4 20 - 10 0.5 - 5.5 12.4 (1.4)
L1, L2, L3, , ⊕1, ⊕3, T1, T2, T3

P5U4220

r, s200, s400 M4 20 - 10 0.5 - 5.5 12.4 (1.4)
L1, L2, L3, , ⊕1, ⊕3, T1, T2, T3

P5U4300

r, s200, s400 M4 20 - 10 0.5 - 5.5 12.4 (1.4)
S1, S2, S3, S4, S5, S6, SC

Common

FV, FI, FS, FC

to all

AM, AC, M1, M2, MA, MB, MC

models

G M3.5 20 - 14 0.5 - 2 8.9 (1.0)

Terminal Symb ol

Terminal

Screw

M16

M16

M16

Wire Size *

AWG mm

M4 14 - 10 2 - 5.5 12.4 (1.4)

14 - 10 2 - 5.5

M4

12 - 10 3.5 - 5.5
14 - 10 2 - 5.5

M4

12 - 10 3.5 - 5.5
14 - 10 2 - 5.5

M4

12 - 10 3.5 - 5.5
14 - 10 2 - 5.5

M4

12 - 10 3.5 - 5.5

M4 12 - 10 3.5 - 5.5 12.4 (1.4)

M5 8 - 6 8 - 14 22.1 (2.5)

M6 8 - 6 8 - 14 45.1 (5.1)

M6 8 - 6 8 - 14 45.1 (5.1)

M8 8 - 6 8 - 14 90.3 (10.2)

M8 4 22 90.3 (10.2)

422

M8

422
330

M8

422
150

M8

330

M8 1 50 90.3 (10.2)

M8 1/0 60 90.3 (10.2)

M8 1/0 60 90.3 (10.2)

M8 4/0 100 90.3 (10.2)

650MCM

x 2P

M8 650MCM 325 90.3 (10.2)

650MCM

x 2P

M8 650MCM 325 90.3 (10.2)

650MCM

x 2P

M8 650MCM 325 90.3 (10.2)

- 20 - 16

Max. Torque

2

lb-in (N·m)

12.4 (1.4)

12.4 (1.4)

12.4 (1.4)

12.4 (1.4)

90.3 (10.2)

90.3 (10.2)

90.3 (10.2)

325 x 2P 867.4 (98.0)

325 x 2P 867.4 (98.0)

325 x 2P 867.4 (98.0)

Stranded

0.5 - 1.25
Solid

0.5 - 1.25

-

Wire Type

Power cable:

600V vinyl

sheathed wire

or equivalent

Twisted

shielded wire

with Class 1

wiring

26 VS-616PC5/ P5 U s er’s Ma nual

Chapter 1 - Receiving & Installation

Wiring

JST Closed Loop Connectors

Wire Size *

AWG mm

20 0.5

18 0.75

16 1.25

14 2

12 - 10 3.5 - 5.5

88

614

422

3 - 2 30 - 38 M8 38 - 8 90.3 (10.2)

1 - 1/0 50 - 60

3/0 80
4/0 100 100 - 10 203.6 (23.0)

4/0 100
300MCM 150 150 - 12 349.6 (39.5)
400MCM 200 200 - 12 349.6 (39.5)

650MCM 325

Terminal Screw JST Closed-Loop Connectors (Lugs)

2

Max. Torque

lb-in (N·m)

M3.5 1.25 - 3.5 8.9 (1.0)

M4 1.25 - 4 12.4 (1.4)

M3.5 1.25 - 3.5 8.9 (1.0)

M4 1.25 - 4 12.4 (1.4)

M3.5 1.25 - 3.5 8.9 (1.0)

M4 1.25 - 4 12.4 (1.4)

M3.5 2 - 3.5 8.9 (1.0)

M4 2 - 4 12.4 (1.4)
M5 2 - 5 22.1 (2.5)
M6 2 - 6 45.1 (5.1)
M8 2 - 8 90.3 (10.2)
M4 5.5 - 4 12.4 (1.4)
M5 5.5 - 5 22.1 (2.5)
M6 5.5 - 6 45.1 (5.1)
M8 5.5 - 8 90.3 (10.2)
M5 8 - 5 22.1 (2.5)
M6 8 - 6 45.1 (5.1)
M8 8 - 8 90.3 (10.2)
M6 14 - 6 45.1 (5.1)
M8 14 - 8 90.3 (10.2)
M6 22 - 6 45.1 (5.1)
M8 22 - 8 90.3 (10.2)

M8 60 - 8 90.3 (10.2)

M10 60 - 10 203.6 (23.0)
M10

M12

M12 x 2 325 - 12 349.6 (39.5)

M16 325 - 16 867.4 (98.0)

80 - 10 203.6 (23.0)

100 - 12 349.6 (39.5)

Note:

The use of a JST closed-loop connector (lug) is recommended to maintain proper
clearances. Please contact your Yaskawa representative for more information.

VS-616PC5/P5 User’s M anual 27