Yaskawa VS-616G5 User Manual

VS-616G5 Series (Revision F) Programming Manual

Constant Torque Inverter with Adaptive Vector Control (AVC™)

PRECAUTIONS

WARNING

1) Only turn ON the input power supply after replacing the front cover. Do not remove the cover while the inverter is powered up.

2) When the retry function (parameter L5-02) is selected, do not approach the inverter or the load, since it may restart suddenly after being stopped.

3) Since the Stop key can be disabled by a function setting, install a separate emergency stop switch.

4) Do not touch the heatsink or braking resistor, due to very high temperatures.

5) Since it is very easy to change operation speed from low to high speed, verify the safe working range of the motor and machine before operation.

6) Install a separate holding brake, if necessary.

7) Do not check signals during operation.

8) All inverter parameters have been preset at the factory. Do not change the settings unless required.

Failure to observe these precautions may result in equipment damage, serious personal injury or death.

NOTICE

Printed April 1999. The information contained within this document is the proprietary property of Yaskawa Electric America, Inc., and may not be copied, reproduced or transmitted to other parties without the expressed written authorization of Yaskawa Electric America, Inc.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly improving its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

2 VS-616G5 Programming Manual

Contents

Section Description Page

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

VS-616G5 PARAMETER TREE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

A INITIALIZATION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

A1 Initialization Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

A2 User’s Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

B APPLICATION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

B1 Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

B2 DC Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

B3 Speed Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

B4 Delay Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

B5 PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

B6 Reference Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

B8 Energy Saving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

B9 Zero Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

C TUNING PARAMETERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

C1 Accel/Decel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

C2 S-Curve Accel/Decel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

C3 Motor Slip Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

C4 Torque Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

C5 ASR Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

C6 Carrier Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

C7 Hunting Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

C8 Factory Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

D REFERENCE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

D1 Preset References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

D2 Reference Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

D3 Jump Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

D4 Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

D5 Torque Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

E MOTOR PARAMETERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

E1 V/f Pattern 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

E2 Motor 1 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

E3 Motor 2 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

E4 Motor 2 V/F Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

E5 Motor 2 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

F OPTION PARAMETERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

F1 PG Option Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

F2 AI-14 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

F3 DI-08, 16 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

F4 AO-08 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

F5 DO-02 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

F6 DO-08 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

F7 PO-36F Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

F8 SI-F/G Option Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

F9 CP-916 Option Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

H CONTROL CIRCUIT TERMINAL PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

VS-616G5 Programming Manual 3

Contents

Section Description Page

H1 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

H2 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

H3 Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

H4 Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

H5 Serial Communication Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

L PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

L1 Motor Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

L2 Power Loss Ridethrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

L3 Current Limit/Stall Prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

L4 Reference Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

L5 Fault Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

L6 Torque Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

L7 Torque Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

L8 Hardware Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

O OPERATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

O1 Monitor Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

O2 Key Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

AUTO-TUNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Appendix VS-616G5 PARAMETER LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

4 VS-616G5 Programming Manual

Introduction

Quick-Start Access Level Structure

Introduction

Thank you for purchasing Yaskawa’s VS-616G5 high performance vector inverter. The G5 employs the latest hardware and software technology to provide unmatched performance, reliability and application flexibility.

The G5 flexible control mode architecture allows four choices of motor control technology for your application:

· Open Loop Vector is best for most applications, as it offers Adaptive Vector Control technology (AVC™) for precise speed regulation, quick response and high starting torque.

· Closed Loop Flux Vector is the choice for applications requiring torque control, very precise speed regulation and full torque control at zero speed.

· V/f (Volts per Hertz) mode with Yaskawa’s proprietary full range auto-torque boost provides ideal control for multi-motor applications.

· Closed Loop V/f allows encoder feedback for use with the Volts/hertz mode.

Use the following key to determine which control mode and access level are available for each parameter.

No. Parameter Name LCD Display

A1-00 Language Selection Select Language

Q: Quick-Start Level, selected parameters for maintenance-level programming B: Basic Level, selected parameters for basic programming in most applications A: Advanced Level, all parameters for advanced programming in special applications

The menu structure for all access levels are the same for the Operation, Initialize, Auto-tuning and Modified constants sections. The Programming section menu structure for each access level is as follows:

Basic Access Level Structure

Programming

Function Level

Data Name Data Entry

V/f V/f w/PG

Q Q Q Q

Open Loop

Vector

Flux

Vector

VS-616G5 Programming Manual 5

Advanced Access Level Structure

Programming

Group Level Function Level Data Name Data Entry

Introduction

Software Version Explanation

Yaskawa recognizes the need to continuously improve product quality. This product may receive feature enhancements in the form of software or hardware changes. New programming parameters will be added to the latest programming manual. When a new parameter is added a software version note will be placed next to the parameter.

Software Version Example:

A1-00 Language Selection Select Language

Select the language displayed on the digital operator according to the following table:

Setting Description

0 English (factory default) 1 Japanese 2 Deutsche <1110> 3 Francais <1110> 4 Italiano <1110> 5 Espanol <1110> 6 Portugues <1110>

This version note <1110> indicates that five additional languages have been added with software version 1110.

The part number of the main control printed circuit board on the drive reflects the software version. The software version normally increases to a higher number with newer versions. Please consult the factory for details. PCB Part Number Example: ETC615991-S1110 Software version 1110

Q Q Q Q

The VS-616G5 ships preset to open loop vector control, quick-start access level. This publication describes all Quick-Start, Basic and Advanced parameters. For installation and simplified Quick-Start parameters, please refer to YEA-TOA-S616-10.12C.

6 VS-616G5 Programming Manual

VS-616G5 Parameter Tree

Group Function Display Access Level

Inverter operation is enabled. Inverter status is displayed.

A Initialize

Language selection in LCD display. Constant access levels, control method selection and initializing passwords.

Parameters are set/read. Items to be set/ read vary depending on the access level setting.

Motor parameters are automatically set by inputting turning data (motor nameplate values) when performing vector.

Only parameters that have been changed from the factory setting are set/read.

Operation

Programming

Auto-tuning

Modified Constants

U Monitoring Items

B Application

C Tuning

D Reference

E Motor Parameters

F Option

H Control Circuit Terminals

L Protection

O Digital Operator

Monitor

Application

Tuning

Reference

Motor

Option

Terminal

Protection

Operator

U1 Status monitoring Monitor Q, B, A U2 Fault trace Fault Trace Q U3 Fault history Fault History Q

A1 Initialization Initialize Q A2 User setting parameter User Parameters A

B1 Operation method selection Sequence Q, B, A B2 DC injection braking DC Braking B B3 Speed search Speed Search A B4 Timer function Delay Timers A B5 PID control PID Control A B6 DWELL function Reference Hold A B7 Droop control Droop control A B8 Energy-saving control Energy Saving A B9 Zero Servo Zero Servo A

C1 Accel/decel time Accel/Decel Q, B, A C2 S-curve characteristics S-curve Acc/Dec A C3 Motor slip compensation Motor-slip Comp B. A C4 Torque compensation Torque Comp B, A C5 ASR ASR Tuning B, A C6 Carrier frequency Carrier Freq BA C7 Hunting prevention Hunting Prev A C8 Factory-tuning constant Factory Tuning A

D1 Frequency reference value Preset Reference Q, A D2 Upper/lower limits Reference Limits B D3 Jump frequency Jump Frequencies B D4 Sequence Sequence A D5 Torque reference Torque Control A

E1 V/f pattern V/F Pattern Q E2 Motor parameters Motor Setup Q, A E3 Motor 2 control method Motor 2 Ctl Meth A E4 V/f pattern/2 V/f Pattern 2 A E5 Motor 2 constants Motor 2 Setup A

F1 PG speed control card PG Option setup Q, B, A F2 Analog reference card A1-14 Setup B F3 Digital input card DI-08, 16 Setup B F4 Analog monitor card AO-08, 16 Setup B F5 Digital output card DO-02 Setup B F6 Digital output card DO-08 Setup B F7 Pulse monitor card PO-36F Setup B F8 SI-F/G card SI-F/G B F9 DDS-B/SI-B card DDSS/SI-B B

H1 Sequence input Digital Inputs B H2 Sequence output Digital Outputs B H3 Analog input Analog Inputs B, A H4 Analog output Analog Outputs B H5 MODBUS communication (RS-485) Serial Com Setup A

L1 Motor electric thermal overload relay Motor Overload B L2 Momentary power loss ride-through PwrLoss Ridethru B, A L3 Stall prevention Stall Prevention B, A, F L4 Frequency Detection Ref Detection B, A L5 Fault retry Fault Restart B L6 Overtorque detection Torque Detection B, A L7 Torque limit Torque Limit B L8 Hardware protection Hdwe Protection B, A

O1 Display selection Monitor Select B, A O2 Key selection Key Selections B, A

VS-616G5 Programming Manual 7

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8 VS-616G5 Programming Manual

Main Menu: Initialize <ENTER>

A Initialization Parameters

A1 Initialization Set-up

Section A: Initialization Parameters

A1 Initialization Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

A1-00 Language Selection Select Language

Select the language displayed on the digital operator according to the following table:

Setting Description

0 English (factory default) 1 Japanese 2 Deutsch <1110> 3 Francais <1110> 4 Italiano <1110> 5 Espanol <1110> 6 Portugues <1110>

A1-01 Parameter Access Level Access Level

This parameter allows the “masking” of parameters according to user level. See the following table:

Setting Description

0 Operation Only 1 User Program - Accesses parameters selected by OEM (A2-01 to A2-32). 2 Quick Start Level (factory default) - For maintenance-level programming. 3 Basic Level - For basic programming in most applications. 4 Advanced Level - For advanced programming in special applications.

Q Q Q Q

A1-02 Control Method Selection Control Method

Q Q Q Q

Select the control method best suited for your application.

Setting Description

0 V/f Control - For general-purpose and multiple motor applications. 1 V/f with PG Feedback - For general-purpose applications requiring closed

loop speed control.

2 Open Loop Vector (factory default) - For applications requiring precise

speed control, quick response and higher torque at low speeds (150% torque below 1Hz).

3 Flux Vector - For applications requiring very precise speed and torque con-

trol at a wide speed range including 0 speed. Uses encoder feedback.

VS-616G5 Programming Manual 9

Section A: Initialization Parameters

A1 Initialization Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

A1-03 Operator Status Init Parameters

Use this parameter to reset the inverter to its factory default settings. Initialize the inverter after changing the control PCB, or after selecting language (A1-00), control method (A1-02), or inverter capacity (O2-04).

Setting Description

0 No Initialization (factory default)

1110 User Initialization - resets the inverter to user-specified initial

values. To set user-specified initial values, make all required changes to parameter settings, then set O2-03 to “1”. The inverter will memorize all current settings as the user-specified initial values. Up to 50 changed parameters can be stored.

2220 2-Wire Initialization - terminal 1 becomes FWD run command

and terminal 2 becomes REV run command. All other parameters are reset to their original factory default settings.

3330 3-Wire Initialization - terminal 1 becomes run command, termi-

nal 2 becomes stop command and terminal 3 becomes FWD/ REV run selection. All other parameters are reset to their original factory default settings.

Q Q Q Q

A1-04 Password Entry Enter Password

Q Q Q Q

Parameter A1-04 is used to enter a password into the inverter, to be able to make adjustments to locked param-

eters.

Password protection is provided for: A1-01 Access Level A1-02 Control Method A1-03 Initialization A2-01 to A2-32 User Parameters (If selected)

10 VS-616G5 Programming Manual

A2 User’s Parameters

The user can select up to 32 parameters for quick-access programming. By setting the user access level (A1-01) to “User Program”, only the parameters selected in function A2 can be accessed by the user.

Parameter A1-01 must be set to 4 (advanced access level) to input parameter numbers into A2-01 through A2-32, and then A1-01 must be set to 1 (User Level) for only the user selected parameters to be viewed.

Main Menu: Programming <ENTER>

B Application Parameters

B1 Sequence

Section B: Application Parameters

A2 User Parameters and B1 Sequence

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B1-01 Frequency Reference Selection Reference Source B1-02 Operation Method Selection Run Source

Frequency reference and run command can be set independently as shown below:

Setting Description

0 Command from digital operator 1 Command from control circuit terminal (factory default) 2 Command from serial communication 3 Command from option card 4 EWS (Reference from CP-717)* <1110>

This setting will be used with the CP-717 to run and change the reference through DP-RAM.

* Setting parameter B1-01 or B1-02 to 4 allows reference and/or run source from CP-717 when

either CP-916 or CP-216 option cards are installed.

By depressing the LOCAL/REMOTE key on the digital operator, the operation mode can be selected as shown below:

Local: Operation according to frequency reference and run command from digital operator. Remote: Operation according to frequency reference and run command set by B1-01 and B1-

02.

Q Q Q Q Q Q Q Q

The digital operator is reset to remote operation when power is cycled.

VS-616G5 Programming Manual 11

Section B: Application Parameters

B1 Sequence

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B1-03 Stopping Method Selection Stopping Method

This function selects the stopping method suitable for the particular application.

Setting Description

0 Ramp to stop (factory default) 1 Coast to stop 2 DC injection to stop 3 Coast to stop with timer

· Ramp to Stop (B1-03 = “0”)

Output Frequency

Decel time 1 (C1-02)

Zero Speed Level (Frequency at DC Injection Braking Start - B2-01) Factory Default: 0.5Hz

DC injection Braking Time at Stop (B2-04) Factory Default: 0.5 s

Run Command

OFF

Q Q Q Q

Figure 1 Stopping Method - Ramp to Stop

Upon removal of the FWD (REV) run command, the motor decelerates at a rate determined by the time set in deceleration time 1 (C1-02) and DC injection braking is applied after the minimum output frequency (E1-09) has been reached. If the deceleration time is set too short or the load inertia is large, an overvoltage fault (OV) may occur during deceleration. In this case, increase the deceleration time or install an optional braking transistor and/or braking resistor (braking transistors are provided as standard for units 230V 7.5kW and smaller, 460V 15kW and smaller).

Braking torque: without braking resistor, approx. 20% of motor rated torque

with braking option, approx. 150% of motor rated torque

12 VS-616G5 Programming Manual

· Coast to Stop (B1-03 = “1”)

Section B: Application Parameters

B1 Sequence

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Output frequency

Run command

Inverter output is shut OFF when stop command is given.

OFF

Figure 2 Stopping Method - Coast to Stop

Upon removal of the FWD (REV) run command, the motor starts to coast. After a stop command is given, a run command is accepted and operation will start after the minimum baseblock time (L2-03) elapses. If there is a possibility that a run command might be entered before the motor has come to a stop, the speed search function (B3) or Coast to Stop with Timer 1 (B1-03 = “3”) should be employed.

· DC Injection Braking to Stop (B1-03 = “2”)

Output Frequency

Inverter Output OFF during Minimum Baseblock Time (L2-03) Factory Default: 0.5s

Run Command

DC injection Braking Time at Stop (B2-04) Factory Default: 0.0s

OFF

DC injection Braking Time

DC injection Braking Time at Stop (B2-04)

B2-04 x 10

Figure 3 Stopping Method - DC Injection Braking to Stop

Upon removal of the FWD (REV) run command, the motor brakes to stop, according to the DC injection braking time at stop set in B2-04. If this value is set to “0” (factory default), DC injection braking is disabled, and the motor coasts to stop. When choosing this function, note that the actual stop time is the time set in B2-04 multiplied by 10 (see Figure 3 above). This stopping method is disabled during flux vector control. Braking duty cycle should allow excess motor heat to dissipate.

VS-616G5 Programming Manual 13

Section B: Application Parameters

B1 Sequence

· Coast to Stop with Timer 1 (B1-03 = “3 ”)

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Output Frequency

Coasting

FWD (REV) Run Command

Run Command Disabled

Decel Time 1

(C1-02)

Figure 4 Stopping Method - Coast to Stop w/ Timer

After a stop command is given, a run command is not accepted while the coast to stop timer elapses (same as Decel 1). After the timer runs out, another run command must be given for the inverter to begin acceleration. This stopping method is disabled during flux vector control.

B1-04 Prohibition of Reverse Operation Reverse Oper

Accel Time 1

(C1-01)

Time

ONONON

B B B B

A “reverse run disabled” setting does not allow a reverse run command from the control circuit terminal or the digital operator. This setting is used in applications where a reverse run command is undesirable.

Setting Description

0 Reverse run enabled (factory default) 1 Reverse run disabled

14 VS-616G5 Programming Manual

Section B: Application Parameters

B1 Sequence

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B1-05 Operation Selection at Zero Speed Zero Speed Oper

During flux vector control, select an operation mode to be employed when the frequency reference (analog input) drops below the minimum output frequency (El -09). During V/f or open loop vector control, baseblock is applied when the output frequency drops below the minimum output frequency (El -09).

Setting Description

0 E1 -09 disabled, run according to frequency reference (factory default) 1 Baseblock 2 Run at minimum output frequency (E1-09) 3 Zero-speed operation (internal speed reference is set to “0”)

B1-06 Input Scan Time Cntl Input Scans

This parameter selects the microprocessor scan time for reading sequence input data from the control circuit terminals.

Setting Description

0 2ms scan time for 2 scans 1 5ms scan time for 2 scans (factory default)

- - - A

B B B B

Set to “0” when a quicker response is needed from the control circuit terminals.

B1-07 Operation Selection After Switch to Remote Mode LOC/REM RUN Sel

Parameter b1-07 determines how the inverter will function when switching between local and remote operation. This function prevents the motor from running when switching between local/remote and the inverter is controlled from the digital operator.

Setting Description

0 (Cycle Extrn RUN) - If the run command is closed when switching from local control to remote control,

the inverter will not run. The run command must be cycled for the inverter to run. (factory default)

1 (Accept Extrn RUN) - If the run command is closed, when switching from local control to remote con-

trol, the inverter will run.

A A A A

VS-616G5 Programming Manual 15

Section B: Application Parameters

B2 DC Braking

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B1-08 Run Command Acceptance During Programming RUN CMD at PRG

As a safety precaution the drive will not respond to a change in the run command when the digital operator is being used to set or adjust parameters.This parameter will allow the drive to accept or reject a change in the run command when the digital operator is being used to change or adjust parameters. <1110>

Table 1:

Setting Description

0 Run command is disabled when drive is in the programming mode. (factory default) 1 Run command is enabled when the drive is in the program mode

B2 DC Braking

B2-01 DC Braking Frequency (Zero Speed Level) DCInj Start Freq

Setting Range: 0.0 to 10.0Hz Factory Default: 0.5Hz

Sets the frequency at which DC injection braking (or initial excitation for flux vector control) starts, in units of 0.1 Hz. When B2-01 < E1-09, DC injection braking starts from the minimum frequency reference (E1-09).

A A A A

B B B B

B2-01

DC Injection Braking Frequency

B2-03

DC Injection Braking Time at Start

Figure 5 DC Injection Braking at Starting

B2-02 DC Braking Current DCInj Current

Setting Range: 0 to 100% Factory Default: 50%

DC injection braking current is set as a percentage of inverter rated current. In flux vector control mode, initial excitation is performed according to the motor no-load current set in E2-03. This param- eter should not be set unnecessarily high or motor overexcitation may occur.

B B B -

16 VS-616G5 Programming Manual

Section B: Application Parameters

B2 DC Braking

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B2-03 DC Braking Time at Start DCInj Time@Start

Setting Range: 0.00 to 10.00s Factory Default: 0.00s

DC injection braking at start can be used to stop a spinning motor (or when motor rotation direction is unknown) prior to running. DC injection braking time at start (or initial excitation for flux vector control) is set in units of 0.1 second. When B2-03 is set to “0”, DC injection braking is disabled and acceleration starts from the minimum output frequency.

B2-04 DC Braking Time at Stop DCInj Time@Stop

Setting Range: 0.00 to 10.00s Factory Default: 0.00s

DC injection braking time at stop (or initial excitation for flux vector control) is set in units of 0.1 second. When B2-04 is set to “0”, DC injection braking is disabled, and the inverter output shuts OFF.

E1-09

Min. Output Frequency

B B B B

B2-04

DC injection Braking Time at Stop

Figure 6 DC Injection Braking Time at Stop

When coast to stop is selected as the stopping method (B1-03), DC injection braking at stop is disabled.

B2-08 Magnetic Flux Compensation Level <1110> FieldComp

Setting Range: 0 to 500% Factory Default: 0%

This parameter allows the magnetizing motor flux to be boosted when starting the motor. This parameter will facilitate a quick ramp-up of the torque reference and magnetizing current reference to reduce motor slip during start. A setting of 100% equals motor no-load current E1-09. This flux level will be applied below Minimum Output Frequency (E1-09) until the DC Injection Time at Start (B2-03) expires. This parameter is useful when starting motors that are relatively larger than the inverter, due to the requirement for increased magnetizing current. This parameter may also compensate for reduced starting torque due to motor circuit inefficiencies.

- - A A

VS-616G5 Programming Manual 17

Section B: Application Parameters

B3 Speed Search

When starting into a coasting motor, use the speed search command or DC injection braking at start, to prevent a drive trip and motor burnout.

This function allows the restart into a coasting motor without the necessity to stop. It is useful during inverter bypass operation, when switching between the motor receiving power directly from the line and from the inverter. Two interlocking contactors must be employed for commercial power switchover to prevent line power from being applied to the inverter output terminals.

Set the multi-function contact input selection (H1-01 to H1-06) to “61” (start search command from maximum output frequency), “62” (start search command from the set frequency), or “64” (start search command from the SFS frequency when baseblock is applied).

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B3-01 Speed Search after Run Command SpdSrch at Start

A - A -

Setting Description

0 Speed search disabled, the motor accelerates to the set frequency from the

min. frequency reference after run command is given (factory default).

1 Speed search enabled after run command is given, according to multi-func-

tion contact input selection. When using an encoder, the motor accelerates/ decelerates to the set frequency from the motor speed.

Note: This parameter is disabled except when (A1-02=1) (V/F w/PG Fdbk) or 3 (Flux Vector)

B3-02 Speed Search Detection Current Level SpdSrch Current

Setting Range: 0 to 200% Factory Default: 150%

After power loss and recovery, speed search begins to ramp the frequency down from a specified point in order to locate the frequency of the spinning motor. During initial speed search the inverter’s output current exceeds the speed search detection current level. This level is set as a percentage of inverter rated current. When the inverter’s output current is less than the speed search detection level, the frequency is interpreted as the speed agree level, and the inverter accelerates/decelerates to the specified frequency.

A - A -

Note: Factory setting defaults to 150 when A1-02=0 (V/F Control). When A1-02=2 (Open Loop Vec-

tor), the default is 100.

18 VS-616G5 Programming Manual

Section B: Application Parameters

B4 Delay Timers

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B3-03 Speed Search Deceleration Time SpdSrch Dec Time

Setting Range: 0.1 to 10.0s Factory Default: 2.0s

Sets deceleration time during speed search in units of 0.1 second. When speed search deceleration time is set to 0.0 second, speed search is disabled. The speed search deceleration time should be set to be somewhat faster than the decel rate of coasting motor. Build an input sequence so that the speed search command is input at the same time or prior to the FWD (REV) run command. If the run command is input before the search command, the search command is not effective. Below is a timing diagram of the search command input:

FWD (REV) Run Command

Speed Search Command

Max. Output Frequency, Frequency Reference at

Run Command Input,

or SFS Output Frequency

Output Frequency

Motor Speed

Min. Baseblock Time (L2-03)

Speed Search Decel Time (B3-03)

Speed Search Operation

Coasting Accelerating

A - A -

B3-02

Figure 7 Search Command Input Timing Diagram

B4 Delay Timers

The inverter input and output contacts can be used in place of an external timer. When multi-function contact input (H1-__ = “18”) is closed, a multi-function contact output (H2-__ = “12”) can be set to close after the On-delay time (B4-01) has expired. When multi-function contact input (H1-__ = “18”) is opened, a multi-function contact output (H2-__ = “12”) can be set to open after the Off-delay time (B4-01) has expired. This function operates independently of any action the inverter is performing.

B4-01 On-delay Timer Delay-ON Timer

Setting Range: 0.0 to 100.0s Factory Default: 0.0s

Sets the ON-delay time in units of 0.1 second. The multi-function input must be “closed” for longer than the ON-delay timer for the multi-function output to close.

Speed Agree Detected

Output Current

A A A A

VS-616G5 Programming Manual 19

Section B: Application Parameters

B5 PID Control

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B4-02 Off-delay Timer Delay-OFF Timer

Setting Range: 0.0 to 100.0s Factory Default: 0.0s

Sets the OFF-delay time in units of 0.1 second. The multi-function input must be “open” for longer than the OFF-delay timer for the multi-function output to open.

Multi-function Contact Input: Timer Function

Multi-function Contact Output: Timer Function

B4-01

B4-02

ON ON ON

B4-01 B4-02

Figure 8 Timing Diagram of Timer Function

B5 PID Control

The Proportional, Integral and Derivative (PID) control function provides closed-loop control and regulation of a system variable such as temperature or pressure. A control signal based on the difference (or proportion) between a feedback signal and a desired setpoint is produced. Integration and derivative calculations are then performed on this signal, based upon the PID parameter settings (B5-01 to B5-08), to minimize deviation, for more precise control.

A A A A

ON ON ON

Proportional - P

PID refers to the type of action used to control modulating equipment such as valves or dampers. With proportional control, a control signal based on the difference between an actual condition and a desired condition is produced. The difference, such as that between an actual temperature and setpoint is the “error”. The inverter adjusts its output signal related directly to the error magnitude.

Integral - I

The integral action is designed to minimize offset. An integrating term is used to observe how long the error condition has existed, summing the error over time. Once the system has stabilized, the offset would be minimized.

Derivative - D

Overshoot refers to a control loop tendency to overcompensate for an error condition, causing a new error in the opposite direction. Derivative action provides an anticipatory function that exerts a “braking” action on the control loop. When combined, the proportional integral, and derivative actions provide quick response to error, close adherence to the setpoint, and control stability.

20 VS-616G5 Programming Manual

Section B: Application Parameters

Figure 9 PID Block Diagram

VS-616G5 Programming Manual 21

Figure 9 PID Block Diagram

Section B: Application Parameters

B5 PID Control

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B5-01 PID Control Mode Selection PID Mode

To enable PID control, set PID control mode selection to “1” or “4”, according to the description below. Also be sure to set terminal 16 function selection (H3-05) to PID feedback (setting: “B”).

Setting Description

0 PID disabled (factory default) 1 PID enabled (deviation signal is put through derivative control) 2 PID with feed forward (feedback signal is put through derivative control)

3 <1110> Reference= Frequency reference + PID output, D is Fdbk

4 <1110> Reference= Frequency reference + PID output, D is feed-forward

Notes:

1. PID with feed forward applies control much quicker than normal PID, without waiting for the deviation signal to build up.

2. A PID inverse feedback signal can be selected by inverting the settings for terminal 16 gain and bias.

Then select the PID control intended value setpoint or detected feedback value setpoint as follows:

Intended Value Setting The control circuit terminal 16 voltage signal (0 to 10V, -10 to 10V) or multi-step speed parameters H103 to H1-06 can be used to set the PID intended value.

A A A A

Control circuit terminal 16 voltage signal:

Set reference selection (B1-01) to “1”.

Multi-step speed parameters (H1-03 to H1-06):

Set reference selection (B1-01) to “0”. (combination of multi-step speed references and jog frequency reference)

Detected Value Setting (Feedback)

The control circuit terminal 14 current signal (4 to 20mA) or voltage signals (0 to 10V, -10 to 10V) can be used to set the PID detected value.

Control circuit terminal 14 current signal:

Set terminal 14 signal selection (H3-08) to “2”.

Control circuit terminal 14 voltage signal:

Set terminal 14 signal selection (H3-08) to “0”or “1”.

22 VS-616G5 Programming Manual

Notes:

1. I value is reset to ”0” when operation stops.

2. The upper limit of the I value can be set by parameter B5-04.

Increase the value of parameter B5-04 to upgrade control capability by integration. If the control system vibrates and it cannot be stopped by adjusting the integral time, output delay time, etc., decrease the set value of parameter B5-04.

3. PID control can be canceled by a multi-function contact input signal.

By setting any of parameters H1-01 to H1-06 to “19” and by closing the contact during running, PID control is disabled and the intended value signal itself is used as a frequency reference signal.

Section B: Application Parameters

B5 PID Control

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B5-02 PID Control Proportional Gain PID Gain

Setting Range: 0.00 to 25.00 Factory Default: 1.00

The proportional gain is the value by which the deviation signal is multiplied to generate a new frequency reference.

B5-03 PID Control Integral Time PID I Time

Setting Range: 0.00 to 360.0 seconds Factory Default: 1.00 seconds

The integral calculation sums the deviation over time, which eliminates the offset, thus achieving the intended value. The integral time determines how quickly the integral gain increase is added to the control loop.

B5-04 PID Control Integral Limit PID I Limit

Setting Range: 0.0 to 100.0% Factory Default: 100.0%

The integral limit value eliminates oscillations and improves stability. This value is set as a percentage of maximum output frequency (E1-04).

A A A A

B5-05 PID Control Derivative Time PID D Time

A A A A

Setting Range: 0.00 to 10.00 seconds Factory Default: 0.00 seconds

The derivative calculation attempts to control the remaining overshoot left over after the proportion and integral calculations. If the system is approaching the intended value very rapidly, the derivative control produces a strong braking action to prevent overshoot. If the system is already stable with very little deviation change, derivative control has very little effect. The derivative time is used to dampen oscillations and reduce overshoot, thus improving stability. Setting the derivative time to a larger number produces more braking action in the control system.

VS-616G5 Programming Manual 23

Section B: Application Parameters

B5 PID Control

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B5-06 PID Control Limit PID Limit

Setting Range: 0.0 to 100.0% Factory Default: 100.0%

The PID limit value further eliminates oscillations and improves stability. This value is set as a percentage of maximum output frequency (E1-04).

B5-07 PID Control Offset PID Offset

Setting Range: -100.0% to +100.0% Factory Default: 0.0%

The PID offset adds a bias to the calculated PID value, in order to reduce any offset.

B5-08 PID Control Output Primary Delay Time PID Delay Time

Setting Range: 0.00 to 100.0 seconds Factory Default: 0.00 seconds

The output delay time is used to delay changes in the calculated PID value, which can prevent oscillations and improve stability.

A A A A

Parameters B5-04 and B5-06 to B5-08 are preset at the factory to optimum values for most applications, hence, do not need to be changed. When tuning a system, first adjust the proportional gain until oscillations are reduced. Then adjust the integral time so that minimal deviation is achieved as quickly as possible, without oscillations. Finally, adjust the derivative time to reduce any overshoot at start-up.

B5-09 PID Output Selection <1110> Output Level Sel

The PID output term for the inverter control can be either negative or positive output.

Setting Description

0 PID Normal or Forward Output (factory default)

Increase in the manipulated variable when the process variable is larger than the setpoint and decrease the manipulated variable when the process variable is smaller.

1 PID Reverse or Inverse Output

Increase the manipulated variable when the process variable is smaller than the setpoint and decrease the manipulated variable when the process variable is larger than the setpoint.

A A A A

24 VS-616G5 Programming Manual

Section B: Application Parameters

B5 PID Control

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B5-10 PID Output Gain <1110> Output Gain

Setting Range: 0.0 to 25.0 Factory Default: 1.0

This parameter sets the gain of the PID output. The PID output can be monitored by parameter U1-37

PID Output Monitor. Refer to PID Block Diagram Figure 9.

B5-11 PID Output Reverse <1110> Output Rev Sel

This parameter is used when the motor is required to change direction during PID operation in response to a negative PID output signal. The PID output can be monitored using parameter U1-37 PID Output Monitor.

Setting Description

0 Zero limit (factory default)

When PID output is negative, motor direction is not changed. The PID output is limited to 0.

1 Reverse

When PID output is negative the motor will reverse direction.

A A A A

Note: When Reverse Prohibit B1-04 is selected, reverse will not operate.

B5-12 Loss of Feedback Action <1110> Fb Los Det Sel

This parameter is used to select what action the inverter will take on a loss of PID feedback. A loss of PID feedback occurs when the feedback signal falls below the B5-13 Feedback Loss Detection Level for the time set by B5-14 Feedback Loss Detection Time.

Setting Description

0 Disabled (factory default)

PID feedback missing detection is disabled.

1 Alarm

PID feedback missing detection is enabled. Operation continues after loss of feedback. The text “Fbl” will be displayed on the digital operator.

2 Fault

PID feedback missing detection is enabled. The inverter output to the motor is shut off (the motor is stopped) and “Fbl” is displayed on the digital operator.

A A A A

VS-616G5 Programming Manual 25

Section B: Application Parameters

B6 Reference Hold

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B5-13 PID Feedback Loss Detection Level <1110> Fb los Det Lvl

Setting Range: 0 to 100% Factory Default: 1%

This parameter sets the level at which a loss of PID feedback is detected. The PID feedback must be at or below this level for the time defined by B5-14 before a loss of feedback can be detected. A setting of 100% represents 100% of the feedback signal.

B5-14 PID Output Gain <1110> Output Gain

Setting Range: 0.0 to 25.0 Factory Default: 1.0

This parameter sets the gain of the PID output. The PID output can be monitored by parameter U1-37 PID Output Monitor. Refer to PID Block Diagram Figure 9.

B6 Reference Hold

The reference hold or dwell function is used to temporarily hold the output frequency at a set reference, for a set time, and then start it again. This function can be used when driving a permanent magnet motor, or a motor with a heavy starting load. This pause in acceleration allows the magnets in a permanent magnet motor to synchronize with the stator field of the motor, thus reducing traditionally high starting current.

A A A A

B6-01 Dwell Frequency Reference at Start Dwell Ref @Start

Setting Range: 0.0 to 400.0Hz Factory Default: 0.0Hz

Sets the dwell frequency reference during acceleration in units of 0.1Hz.

B6-02 Dwell Time at Start Dwell Time@Start

Setting Range: 0.0 to 10.0s Factory Default: 0.0s

Sets the amount of time that the frequency reference “dwells” during acceleration in units of 0.1s.

B6-03 Dwell Frequency Reference at Stop Dwell Ref @Stop

Setting Range: 0.0 to 400.0Hz Factory Default: 0.0Hz

Sets the dwell frequency reference during deceleration in units of 0.1Hz.

A A A A

26 VS-616G5 Programming Manual

Section B: Application Parameters

B7 Droop Control and B8 Energy Saving

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B6-04 Dwell Time at Stop Dwell Time @Stop

Setting Range: 0.0 to 10.0s Factory Default: 0.0s

Sets the amount of time that the frequency reference “dwells” during deceleration in units of 0.1s.

B7 Droop Control

The Drooping function reduces the motor speed based on the load torque of the motor.

B7-01 Droop Control Gain Droop Quantity

Setting Range: 0.0 to 100.0 Factory Default: 0.0

Parameter b7-01 sets the amount of motor speed reduction when the motor is producing 100% of rated torque. The actual amount of motor speed reduction is based on the ratio of the amount of motor torque and the maximum output frequency (E1-04).

B7-02 Droop Control Delay Time Droop Delay Time

Setting Range: 0.03 to 2.00 Factory Default: 0.05

A A A A

- - - A

Parameter b7-02 sets the response time for the drooping function. Decreasing the droop delay time, will cause the response to become quicker; however, instability may occur.

B8 Energy Saving

This feature can save energy during operation under lightly loaded conditions, by decreasing output voltage, energy-saving operation is made available. Energy saving control is enabled by a multi-func- tion contact input, when control mode selection (A1-02) is set to “0” (V/f Control) or “1” (V/f w/PG Fdbk). Parameters B8-03, B8-04 and B8-05 are for energy savings in the vector modes. B8-01 and B8-02 are only functional in the V/f modes via a multi-function input command. Parameters B8-03, B8-04 and B8-05 are for automatic energy savings in the vector modes.

B8-01 Energy Saving Gain Energy Save Gain

Setting Range: 0 to 100% Factory Default: 80%

The output voltage during energy-saving operation is the product of the normal V/f settings (El-03 to E1-10) and the energy saving gain. The output voltage decreases and recovers in the voltage recovery time (L2-04). As the energy saving gain increases, the output voltage increases also. This feature is

only enabled by a multi-function contact input.

A A - -

VS-616G5 Programming Manual 27

Section B: Application Parameters

B8 Energy Savings

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

B8-02 Energy Saving Starting Frequency Energy Save Freq

Setting Range: 0.0 to 400.0Hz Factory Default: 0.0Hz

After the multi-function contact input for energy-saving operation closes (H1-__, setting: “63”), the output voltage is decreased when the output frequency reaches the energy-saving starting frequency. This feature is only enable by multi-function contact input.

B8-03 Automatic Energy Saving <1110> Energy Save Sel

This parameter is used to select if Automatic Energy Saving Mode is to be on or off. A multi-function contact input is not required to activate Automatic Energy Saving Mode. This mode of operation automatically searches for the optimum motor voltage required to save energy. This function is separate and not to be confused with parameters B8-01 and B8-02. The energy saving mode that utilizes B8-01 and B8-02 requires a multi-function input to be activated for operation. This Automatic Energy Saving Mode selection does not require a multi-function input to activate operation.

Setting Description

0 Disabled (factory default)

Energy saving mode will not be activated under light loads.

1 Enabled

The energy saving mode will be activated under light loads.

A A - -

- - A A

B8-04 Energy Saving Control Gain Energy Save Gain

Setting Range: 0 to 10.0 Factory Default: 0.7

The output voltage during energy-saving operation is the product of the normal V/f settings (El-03 to

E1-10) and the energy saving gain. The output voltage decreases and recovers according to the EnergySaving Control Time Constant B8-05. As the energy saving gain increases, the output voltage

increases also.

Note: When the control mode A1-02=3, the default factory setting becomes 1.0

B8-05 Energy Control Time-Constant Energy Save F. T

Setting Range: 0.00 to 10.00 Factory Default: 0.50

Parameter B8-05 sets the response time for the Automatic Energy Saving function. Decreasing the Energy Control Time-Constant, will cause the response to become quicker; however, instability may occur if this is decreased too much. Note: When control mode A1-02=3, the default factory setting becomes 0.01.

- - A A

28 VS-616G5 Programming Manual

FWD

Energy Saving

Command (Multi-function input setting = “63”)

Fout

Section B: Application Parameters

B9 Zero Servo

V/f V/f w/PG

Fref ≥ B8-02

Open Loop

Vector

Flux

Vector

Vout

L2-04

V/f Pattern × Energy Saving Gain (B8-01)

Figure 10 Timing Diagram of Energy Saving Function

B9 Zero Servo

The zero servo function is enabled when the multi-function contact input is set to zero servo command (H1-__ = “72”). The motor position is then memorized when motor speed feedback is less than the zero speed level (B2-01).

B9-01 Zero Servo Gain Zero Servo Gain

Setting Range: 0 to 100 Factory Default: 5

Sets the zero-servo position loop gain. When adjusting the gain, the higher the setting, the quicker the response. However, if the gain is set too high, it can cause overshoot and a possible runaway condition.

B9-01

∫

Deviation Counter

Speed Reference

Motor Speed Feedback

(Position Ref.)

Motor Position

- - - A

Figure 11 Zero Servo Position Loop

B9-02 Zero Servo Bandwidth Zero Servo Count

- - - A

Setting Range: 0 to 16383 pulses Factory Default: 10 pulses Sets zero servo bandwidth in units of one pulse. During zero servo control, the multi-function contact output (H2-__ = “33”) is closed until the number of pulses (or bandwidth) is completed. Then the contact output opens.

VS-616G5 Programming Manual 29

Section C: Tuning Parameters

C1 Accel/Decel

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Zero Servo Function (Multi-function Input H1-__ setting = “72”)

Zero Servo Completion (Multi-function Output H2-__ setting = “33”)

Notes:

1. For multi-function contact input function selection, refer to parameters H1-01 to H1-06.

2. For multi-function contact output function selection, refer to parameters H2-01 to H2-03.

3. This function is only available during flux vector control (Al-02 = “3”).

C Tuning Parameters

C1 Accel/Decel

OFF

(Factory Default: 0.5Hz)

Zero Servo Loop

Motor Speed

Zero Servo Bandwidth

Position Deviation

Zero Speed Level

(B2-01)

Speed Loop

(B9-02)

OFF

Figure 12 Timing Diagram of Zero Servo Function

C1-01 Acceleration time 1 Accel Time 1 C1-02 Deceleration time 1 Decel Time 1 C1-03 Acceleration time 2 Accel Time 2 C1-04 Deceleration time 2 Decel Time 2 C1-05 Acceleration time 3 Accel Time 3 C1-06 Deceleration time 3 Decel Time 3 C1-07 Acceleration time 4 Accel Time 4 C1-08 Deceleration time 4 Decel Time 4

Setting Range: 0.00 to 6000.0s Note: Setting range may be 0.00-600.0 or 0.0-6000.0 depending on the setting of parameter C1-10. Factory Default: 10.0s Acceleration time sets the time necessary for the output frequency to accelerate from 0Hz to maximum output frequency. Deceleration time sets the time necessary for the output frequency to decelerate from the maximum output frequency to 0Hz.

Q Q Q Q Q Q Q Q B B B B B B B B A A A A A A A A A A A A A A A A

30 VS-616G5 Programming Manual

Section C: Tuning Parameters

C1 Accel/Decel

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Accel Time 1

(C1-01)

Output Frequency

FWD (REV) Run Command

Accel/Decel Time Selection 1 (Terminals 3 to 8, Setting = “7”)

Accel/Decel Time Selection 2 (Terminals 3 to 8, Setting = “1A”)

* When “deceleration to stop” is selected (B1-03 = “0”)

Decel Time 1* (C1-02)

Accel Time 2 (C1-03)

ON OFF ON

Figure 13 Timing Diagram of Accel/Decel Time Adjustment

Decel Time 2*

(C1-04)

Decel Time 1*

(C1-02)

Accel Time 3

(C1-05)

ON OFF ON

OFF

Decel Time 3* (C1-06)

Accel Time 4 (C1-07)

Decel Time 4*

(C1-08)

Decel Time 1*

(C1-02)

Time

When any of the multi-function contact input selections (H1-01 to H1-06) are set to “7”and “1A”, up to four accel/decel times can then be selected by opening or closing the appropriate accel/decel time selection commands (terminals 3 to 8).

Accel/decel Time

Selection 1

Multi-function Input

Setting = “7”

Accel/decel Time

Selection 2

Multi-function Input

Setting = “1A”

Accel Time Decel Time

Open or not set Open or not set C1-01 C1-02

Closed Open or not set C1-03 C1-04

Open or not set Closed C1-05 C1-06

Closed Closed C1-07 C1-08

C1-09 Fast-Stop Time Fast Stop Time

Setting Range: 0.00 to 6000.0s Factory Default: 10.0s

Fast-stop time is enabled when:

Multi-function contact input is set to fast-stop command (setting = “15”), and the contact closes. The default stopping method when a fault is detected is fast-stop.

B B B B

VS-616G5 Programming Manual 31

Section C: Tuning Parameters

C2 S-Curve Accel/Decel

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

C1-10 Accel/Decel Time Setting Unit Acc/Dec Units

Setting Description

0 Accel/decel time (C1-01 to C1-09) setting range is in units of 0.01 second.

Accel/decel time setting range: 0.00 to 600.00s

1 Accel/decel time (C1-01 to C1-09) setting range is in units of 0.1 second.

Accel/decel time setting range: 0.0 to 6000.0s (factory default)

If any of the parameters C1-01 to C1-09 is set to 600.1 seconds or more, C1-10 cannot be set to “0”.

C1-11 Accel/Decel Time Switching Frequency Level Acc/Dec SW Freq

Setting Range: 0.0 to 400.0Hz Factory Default: 0.0Hz

Accel/decel times can be changed automatically, without using the multi-function contact inputs. Use accel/decel times set in parameters C1-01 and C1-02 when output frequency ≥ C1-11. Use accel/decel times set in parameters C1-07 and C1-08 when output frequency < C1-11. When multi-function contact inputs are set for accel/decel selection, this command has priority over automatic change of accel/decel.

Accel/Decel Switching Level

(C1-11)

A A A A

Output Frequency

C1-07

C1-01 C1-02 C1-08

Figure 14 Accel/Decel Switching Level Adjustment

C2 S-Curve Accel/Decel

An S-curve pattern is used to reduce shock and provide smooth transitions during machine acceleration and deceleration. S-curve characteristic time is the time from the output frequency to the set accel/ decel time.

C2-01 S-Curve Time at Acceleration Start SCrv Acc @ Start C2-02 S-Curve Time at Acceleration End SCrv Acc @ End C2-03 S-Curve Time at Deceleration Start SCrv Dec @ Start C2-04 S-Curve Time at Deceleration End SCrv Dec @ End

Setting Range: 0.00 to 2.50s Factory Default: 0.20s

A A A A A A A A A A A A A A A A

32 VS-616G5 Programming Manual

Section C: Tuning Parameters

C2 S-Curve Accel/Decel

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Frequency Reference

Output Frequency

S-curve Characteristic Time (Tsc)

Output Frequency

Time

Figure 15 S-curve Characteristic Timing Diagram

The following figure shows FWD/REV run switching during deceleration to stop.

FWD Run Command REV Run Command

C2-02 C2-03

C2-04

Output Frequency

C2-01

DC Injection Braking

Time at Stop

B2-04

Figure 16 S-curve Characteristics - FWD/REV Operation

Time to accelerate from the minimum frequency to the maximum frequency (total acceleration)

C2-01

C2-04

C2-02 C2-03

= C1-__ + (C2-01 + C2-02)/2

VS-616G5 Programming Manual 33

Section C: Tuning Parameters

C3 Motor Slip Compensation

As the load becomes larger, the motor speed is reduced and motor slip increases. The slip compensation function keeps the motor speed constant even under varying load conditions.

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

C3-01 Slip Compensation Gain Slip Comp Gain

Setting Range: 0.0 to 2.50 Factory Default: 1.0

This function controls the output frequency in response to the load’s torque demand. Increase the set value in one tenth (0.1) increments when operating at low speeds; decrease the set value as the motor speed increases.

During flux vector control, this gain compensates for motor slip causes by changes in temperature. Normally, this setting does not have to be modified.

Note: Default factory setting will be 0.0 when parameter A1-02=0 [V/F mode]. When parameter A102=2 [Open Loop Vector] or 3 [Flux Vector] the default factory setting will be 1.0.

C3-02 Slip Compensation Primary Delay Time Slip Comp Time

Setting Range: 0 to 10000ms Factory Default: 200ms

Adjust the slip compensation delay time when motor speed is unstable or speed response is slow. Increase the set value in 10ms increments when operating at low speeds; decrease the set value as the motor speed increases.

B - B B

A - A -

C3-03 Slip Compensation Limit Slip Comp Limit

A - A -

Sets the slip compensation limit as a percentage of motor rated slip (E2-02).

E1-04

× C3-03

E1-06

C3-03

Output Frequency

Base

Frequency

E1-04E1-06

Maximum

Frequency

Figure 17 Slip Compensation Limit Adjustment

34 VS-616G5 Programming Manual

Section C: Tuning Parameters

C3 Motor Slip Compensation

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

C3-04 Slip Compensation During Regeneration Slip Comp Regen

Setting Description

0 Slip compensation disabled during regeneration (factory default) 1 Slip compensation enabled during regeneration

C3-05 Flux Calculation Method Flux Select

Parameter C3-05 determines if the motor torque characteristic is based on output frequency or motor speed.

Setting Description

0 Slip Included

Motor torque characteristic is based on frequency. (factory default)

1 Slip Excluded

Motor torque characteristic is based on motor speed.

A - A -

- - A -

Torque

100%

=1=0

60Hz 1800 rpm 120Hz 3600 rpm

When running the motor only in the constant torque region, leave parameter C3-05 set to 0 for the best performance.

When running the motor in the constant horsepower region, set parameter C3-05 to 1 because the

larger flux will result in better motor stability.

VS-616G5 Programming Manual 35

Section C: Tuning Parameters

C4 Torque Compensation

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

C3-06 Output Voltage Limit Operation Selection <1110> Output V Limit

Setting Description

0 Disabled (factory default)

When this parameter is “0” slip compensation will be disabled when the motor is operating above its base speed. The motor voltage will not be reduced above base speed.

1 Enabled

Open Loop Vector Mode: When this parameter is set to “1” the motor voltage will be reduced slightly when the motor is operating above 90% base speed. Slip Compensation is enabled. Speed control accuracy is improved. This may prevent speed instabilities due to motor voltage saturation. This setting may improve speed regulation however motor torque/amp will be reduced by up to 10% due to motor voltage reduction above base speed. Flux Vector Mode: Torque linearity is improved.

C4 Torque Compensation

Motor torque can be adjusted by changing the V/f pattern (E1-03) or by adjusting the torque compensation gain. For details on setting the V/f pattern, see section E1, V/f Pattern Adjustment,.

Parameters C4-03, C4-04 and C4-05 are added for the OLV mode to help improve starting/breakaway response. Individual torque compensation settings are possible for forward (C4-03) and reverse (C4-

04). The delay time (C4-05) is the time for which the internal torque reference will be increased. This torque compensation is much like inputting an analog torque reference via an analog input.

- - A A

C4-01 Torque Compensation Gain Torq Comp Gain

B B B -

The motor torque requirement changes according to load conditions. Full-range automatic torque boost adjusts the voltage of the V/f pattern according to the required torque. The VS-616G5 automatically adjusts the voltage during constant-speed operation as well as during acceleration.

The required torque is calculated by the inverter. This ensures tripless operation and power savings.

36 VS-616G5 Programming Manual

Section C: Tuning Parameters

C4 Torque Compensation

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Output voltage ∝ Torque compensation gain × Required torque

Voltage

Required torque ⇒ Increase voltage

Frequency

Figure 18 Torque Characteristics

Normally, no adjustment is necessary for torque compensation gain. When more torque is needed, increase the torque compensation gain in one tenth (0.1) increments. When the wiring distance between the inverter and the motor is long, or when the motor generates excessive vibration, decrease the torque compensation gain.

Increasing torque compensation gain increases motor torque, but an excessive increase may cause the following:

· Inverter fault trips due to motor overexcitation

· Motor overheat or excessive vibration

C4-02 Torque Compensation Time Constant Torq Comp Time

Setting Range: 0 to 10000ms Factory Default: 20ms

Increase the torque compensation time constant in 10ms increments when the motor output current is unstable, and decrease this value when speed response is slow.

Note: When A1-02=2 [Open Loop Vector] the factory default setting is 20 ms. When A1-02=1or 3

[V/F or V/F w/PG] factory default setting is 200 ms.

C4-03 Forward Torque Compensation Value at Start<1110> F TorqCmp @ start

Setting Range: 0.0 to 200.0% Factory Default: 0.0

This parameter may improve the motor performance during start. This feature functions only when starting a motor. Torque reference and motor flux can be ramped up quickly to improve speed response during start. A setting of 0.0 disables this feature.

A A A -

- - A -

VS-616G5 Programming Manual 37

Section C: Tuning Parameters

C5 ASR Tuning

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

C4-04 Reverse Torque Compensation Value at Start<1110> R TorqCmp @ start

Setting Range: 0.0 to 200.0% Factory Default: 0.0

C4-05 Torque Compensation Time Constant@Start<1110> TorqCmp Delay T

Setting Range: 0 to 200 ms Factory Default: 1 ms

This parameter functions with C4-03 and C4-04. This parameter is the time delay that will be applied to the Torque Compensation parameters C4-03 and C4-04. A setting of less than 4 milliseconds (ms) causes this filter to be disabled.

C5 ASR Tuning

The automatic speed regulator (ASR) provides optimum performance during changes in motor speed or load, when speed feedback is provided.

Frequency Reference

- - A -

Output Frequency

Speed Feedback

Speed Reference

Speed Feedback

Variation

Ratio Limit

C5-01, C5-03

C5-02, C5-04

Limit

C5-05

Figure 19 ASR Block Diagram (V/f Control with PG Feedback)

Torque Limit

Secondary Current Reference

L7-01 ~ L7-04

C5-01, C5-03

C5-02, C5-04

1 + ST

C5-06

Figure 20 ASR Block Diagram (Flux Vector Control)

38 VS-616G5 Programming Manual

Proportional Gain According to Motor Speed

Section C: Tuning Parameters

C5 ASR Tuning

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

C5-01 ASR Proportional Gain 1 ASR P Gain 1

- B - B

Setting Range: 0.00 to 300.00 Factory Default: 20.00

The ASR proportional gain 1 adjusts the speed in response to speed deviation, and softens the effect of changes in load. Speed response increases as the proportional gain is increased. However, the load may become unstable if the ASR proportional gain is set too high.

Note: When parameter A1-02=1 [V/f w/PG] the factory default setting is 0.20. When parameter A1-02=3 the factory default setting is 20.00.

C5-02 ASR Integral Time 1 ASR I Time 1

- B - B

Setting Range: 0.000 to 10.000s Factory Default: 0.500s

The ASR integral time 1 adjusts the inverter’s response time to changes in load. Speed response increases as the integral time is decreased. However, the load may become unstable if the ASR integral time is set too low.

Note: When A1-02=1 [V/f w/PG] the factory default setting is .200. When A1-02=3 factory default setting is 0.500

When A1-02=1 [V/f w/PG] factory default setting is 0.20. When A1-02=3 factory default setting is 20.00. When A1-02=1 [V/f w/PG] factory default setting is 0.200. When A1-02=3 factory default setting is 0.500 When A1-02=1 [V/f w/PG] factory default setting is 0.02 When A1-02=3 factory default setting is 20.00.

C5-03 ASR Proportional Gain 2 ASR P Gain 2

- B - B

Setting Range: 0.00 to 300.00 Factory Default: 20.00

The ASR proportional gain 2 is an additional proportional gain adjustment that can be enabled by a multi-function contact input (H1-__ = “77”).

(see Figure 22) C5-03 Proportional Gain

Multi-function Input (H1-__ = “77”)

OFF

C5-02

OFF

C5-02

Figure 21 ASR Multi-function Input Timing Diagram

Note: When parameter A1-02=1 [V/f w/PG] factory default setting is .02 When A1-02=3 the factory

default setting is 20.00.

VS-616G5 Programming Manual 39

Section C: Tuning Parameters

C5 ASR Tuning

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

C5-04 ASR Integral Time 2 ASR I Time 2

Setting Range: 0.000 to 10.000s Factory Default: 0.500s

The ASR integral time 2 is an additional integral time adjustment.

C5-05 ASR Limit ASR Limit

Sets ASR frequency compensation limit as a percentage of maximum output frequency (El -04). This function is enabled when V/f control with PG feedback is selected as the control method (A1-02).

C5-06 ASR Output Primary Delay Time ASR Delay Time

Setting Range: 0.000 to 0.500s Factory Default: 0.004s

Mechanical backlash in an application causes secondary current (I2) reference variations in the motor’s rotor. This condition can prevent the adjustment of ASR parameters.The output delay time constant is

used to control these secondary current (I2) reference variations.

C5-07 ASR Switching Frequency Level ASR Gain SW Freq

Setting Range: 0.0 to 400.0Hz Factory Default: 0.0Hz

- B - B

- A - -

- - - A

Sets frequency to change ASR proportional gain and integral time constant in units of 0.1Hz when flux vector control is selected.

C5-01 C5-02

C5-03

P gain · I time

C5-07

E1-04

C5-04

Motor Speed

P · N

fFB =

120

where: P = Number of Motor Poles N = Motor RPM

* When C5-07 =”0”, proportional gain 1 (C5-01) and integral time 1 (C5-02) are selected.

Figure 22 ASR Switching Frequency Level

Notes:

1.When C5-07 =”0”, proportional gain 1 (C5-01) and integral time 1 (C5-02) are selected.

2.During V/f control with PG feedback (A1-02 = “1”), the frequency switching level becomes the maximum output frequency (E1-04).

40 VS-616G5 Programming Manual

Section C: Tuning Parameters

C6 Carrier Frequency

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

C5-08 ASR Integral Limit ASR I Limit

Setting Range: 0 to 400% Factory Default: 400%

.Parameter C5-08 adjusts the amount of Integral control of the automatic speed regulator in the Closed Loop Flux Vector control mode. Setting parameter C5-08 to zero will make the ASR control propor tional. Setting C5-08 to 400% will make the ASR control proportional and integral.

C5-08=0

P Control

C5-08=400%

P-I Control

Torque

Slip

- - - A

Speed

C6 Carrier Frequency

This function sets the inverter output transistor switching frequency (carrier frequency). Increase the carrier frequency to reduce motor noise and decrease it to reduce leakage current.

C6-01 Carrier Frequency Upper Limit CarrierFreq Max C6-02 Carrier Frequency Lower Limit CarrierFreq Min

Setting Range: 0.4 to 15.0kHz Factory Default: 15.0Hz*

For constant carrier frequency operation, set the gain (C6-03) to “0”, and set the upper limit (C6-01) and lower limit (C6-02) to the same value. * Factory defaults vary depending on drive rating. See the following table for more details:

B B B B A A - -

VS-616G5 Programming Manual 41

Section C: Tuning Parameters

C6 Carrier Frequency

Carrier Frequency Factory Defaults

Model

CIMR-

G5U

20P4 15.0 15.0 0 2015 15.0 15.0 0 20P7 15.0 15.0 0 2018 15.0 15.0 0 21P5 15.0 15.0 0 2022 10.0 10.0 0 22P2 15.0 15.0 0 2030 10.0 10.0 0 23P7 15.0 15.0 0 2037 10.0 10.0 0 25P5 15.0 15.0 0 2045 10.0 10.0 0 27P5 15.0 15.0 0 2055 10.0 10.0 0

2011 15.0 15.0 0 2075 10.0 10.0 0

40P4 15.0 15.0 0 4022 8.0 8.0 0 40P7 15.0 15.0 0 4030 8.0 8.0 0 41P5 15.0 15.0 0 4037 6.0 6.0 0 42P2 15.0 15.0 0 4045 6.0 6.0 0 43P7 15.0 15.0 0 4055 6.0 6.0 0 44P0 15.0 15.0 0 4075 6.0 6.0 0 45P5 15.0 15.0 0 4090 5.0 5.0 0 47P5 12.5 12.5 0 4110 5.0 5.0 0

4011 12.5 12.5 0 4132 5.0 5.0 0 4015 10.0 10.0 0 4160 5.0 5.0 0 4018 10.0 10.0 0 4185 2.0 2.0 0

51P5 10.0 10.0 0 5030 10.0 10.0 0 52P2 10.0 10.0 0 5037 10.0 10.0 0 53P7 10.0 10.0 0 5045 10.0 10.0 0 55P5 10.0 10.0 0 5055 8.0 8.0 0 57P5 10.0 10.0 0 5075 2.0 1.0 36

5011 10.0 10.0 0 5090 2.0 1.0 36 5015 10.0 10.0 0 5110 2.0 1.0 36 5018 10.0 10.0 0 5160 2.0 1.0 36 5022 10.0 10.0 0

Upper Limit

C6-01

Setting

- - - - 2090 2.0 2.0 0

- - - - 2185 2.0 2.0 0

- - - - 4220 2.0 2.0 0

- - - - 4300 2.0 2.0 0

Lower Limit

C6-02

Setting

Gain

C6-03

Setting

230

460

575

Model CIMR-

G5U

Upper Limit

C6-01

Setting

Lower Limit

C6-02

Setting

Gain

C6-03

Setting

42 VS-616G5 Programming Manual

Section C: Tuning Parameters

C7 Hunting Prevention

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

C6-03 Carrier Proportional Gain CarrierFreq Gain

Setting Range: 0 to 99 Factory Default: 0

C6-01

Carrier Frequency

C6-02

Fout × C6-03 × K*

Fout

Output Frequency

* K varies depending on the carrier frequency upper limit (C6-01):

C6-01 > 10.0kHz K = 3

10.0kHz > C6-01 > 5.0kHz K = 2 C6-01 < 5.0kHz K = 1

Figure 23 Carrier Frequency Setting

Note: An OPE11 fault occurs if either of the following conditions is present:

1. C6-03 > 6kHz and C6-02 > C6-01

2. C6-01 > 5kHz and C6-02 ≤ 5kHz

C7 Hunting Prevention

Occasionally, in an application, resonance between the internal control system and the mechanical system causes current instability. This instability is called hunting, and may cause the machine to vibrate at lower speeds (up to 30Hz). The hunting prevention function monitors the motor flux and uses a special control circuit to “smooth out” any peaks in the output current waveform.

A A - -

C7-01 Hunting Prevention Selection Hunt Prev Select

Enables the hunting prevention function in V/f control mode.

Setting Description

0 Hunting prevention is disabled. 1 Hunting prevention is enabled (factory default).

C7-02 Hunting Prevention Gain Hunt Prev Gain

Setting Range: 0.00 to 2.50 Factory Default: 1.00

Sets hunting prevention gain in units of 0.01. When hunting is present while driving a light load, increase the set value in one tenth (0.1) increments. When the motor vibrates or stalls while driving a heavy load, decrease the set value.

A A − −

VS-616G5 Programming Manual 43

Section C: Tuning Parameters

C8 Factory Tuning

This section describes parameters not normally accessed by the user, but which may require adjustment.

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

C8-08 Automatic Frequency Regulator Adjustment AFR Gain

Setting Range: 0.00 to 10.00 Factory Default: 1.00

Sets AFR gain in units of 0.01. When hunting is present during open loop vector control, decrease the set value in one tenth (0.1) increments. If the speed or torque response is slow, increase the set value.

C8-09 Automatic Frequency Regulator Time Constant AFR Time

Setting Range: 0 to 2000 milliseconds Factory Default: 50 milliseconds

Parameter C8-09 sets the AFR (automatic frequency regulator) time. Adjusting C8-09 will increase or decrease the AFR frequency response, when the load changes. If the motor is unstable, increase the set value. If the speed response is slow, decrease the set value.

C8-30 Carrier Frequency Selection During Auto-tuning Carrier in Tune

During normal auto-tuning, the inverter is tuned while running at a carrier frequency of 2kHz. This parameter allows the user to specify the inverter carrier frequency during auto-tuning. Adjustment may be necessary when using a spindle motor with low inductance.

− − A −

− − A A

Setting Description

0 Carrier frequency during auto-tuning is 2kHz (factory default). 1 Carrier frequency during auto-tuning is set by C6-01. 2 Carrier frequency is 5kHz. Except for 185-300 kW which is 2.5 kHz

44 VS-616G5 Programming Manual

D Reference Parameters

D1 Preset References

Section D: Reference Parameters

D1 Preset References

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

D1-01 Preset Frequency Reference 1 Reference 1 D1-02 Preset Frequency Reference 2 Reference 2 D1-03 Preset Frequency Reference 3 Reference 3 D1-04 Preset Frequency Reference 4 Reference 4 D1-05 Preset Frequency Reference 5 Reference 5 D1-06 Preset Frequency Reference 6 Reference 6 D1-07 Preset Frequency Reference 7 Reference 7 D1-08 Preset Frequency Reference 8 Reference 8

Setting Range: 0.0 to 400.0Hz Factory Default: 0.0Hz

Up to 9 preset speed references (including jog) can be set through multi-function contact input function selections. When using the multi-step speed references, set the reference selection (B1-01) to “0”, and set terminal 16 selection (H3-05) to “1F”. See the following table for programming preset speed references.

Terminal 5

H1-03 = “3”

Terminal 6

H1-04 = “4”

Terminal 7

H1-05 = “5”

Terminal 8

H1-06 = “6”

Open Open Open Open Speed Reference 1 - Set Reference Source

(B1-01) to “0”.

Closed Open Open Open Speed Reference 2 - Set Terminal 16 Selection

(H3-05) to “1F”.

Open Closed Open Open Speed Reference 3

Closed Closed Open Open Speed Reference 4

Open Open Closed Open Speed Reference 5

Closed Open Closed Open Speed Reference 6

Open Closed Closed Open Speed Reference 7 Closed Closed Closed Open Speed Reference 8 Closed Closed Closed Closed Jog Speed Reference

Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q B B B B B B B B B B B B B B B B

Speed Reference

VS-616G5 Programming Manual 45

Section D: Reference Parameters

D1 Preset References

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

D1-09 Jog Frequency Reference JOG Reference

Setting Range: 0.0 to 400.0Hz Factory Default: 0.0Hz

The jog frequency reference can be set in this parameter. Depress the JOG key on the digital operator, or close terminal 7, to use this function. The jog command always has priority over other reference commands. When using the multi-step speed references, change the jog command from terminal 7 to terminal 8 (H1-06 = “6”).

D1-06

50.0Hz

Frequency Reference

D1-01

10.0Hz

D1-02

20.0Hz

D1-03

30.0Hz

D1-05

45.0Hz

D1-04

40.0Hz

Q Q Q Q

D1-08

60.0Hz

D1-07

55.0Hz

D1-09

6.0Hz

FWD (REV) Run/Stop Multi-step Speed Ref. 1

(Terminal 5) Multi-step Speed Ref. 2

(Terminal 6) Multi-step Speed Ref. 3

(Terminal 7) Jog Ref.

(Terminal 8)

ON ON

Figure 24 Multi-step Speed Operation - Timing Diagram

Note: Setting units for D1-01 to D1-09 are dependent upon the setting of digital operator display

mode (O1-03). Possible setting units include Hz, percentage, RPM or engineering units. See section O1, Monitor Selection, on page 120 for more details.

Time

46 VS-616G5 Programming Manual

D2 Reference Limits

Section D: Reference Parameters

D2 Reference Limit / D3 Jump Frequency

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

D2-01 Frequency Reference Upper Limit Ref Upper Limit

Setting Range: 0.0 to 110.0% Factory Default: 100.0%

The frequency reference upper limit is set as a percentage of the maximum output frequency (E1-04) in increments of 1%.

D2-02 Frequency Reference Lower Limit Ref Lower Limit

Setting Range: 0.0 to 109.0% Factory Default: 100.0%

The frequency reference lower limit is set as a percentage of the maximum output frequency (E1-04) in increments of 1%. When a run command is input and the frequency reference is less than the lower limit, operation continues at the frequency reference lower limit. However, when the lower limit is set to less than the minimum output frequency (E1-09), operation discontinues.

100

Internal Frequency Reference

D2-01

B B B B

D2-02

Set Frequency Reference

E1-04

Figure 25 Setting Frequency Upper and Lower Limits

D3 Jump Frequencies

D3-01 Jump Frequency Reference 1 Jump Freq 1 D3-02 Jump Frequency Reference 2 Jump Freq 2 D3-03 Jump Frequency Reference 3 Jump Freq 3 D3-04 Jump Frequency Reference Bandwidth Jump Bandwidth

This function allows the prohibition or “jumping” of critical frequencies so that the motor can operate without resonant vibrations caused by some machine systems. This function is also used for dead-band control. Setting the value to 0.0Hz disables this function.

B B B B B B B B B B B B B B B B

VS-616G5 Programming Manual 47

Section D: Reference Parameters

D4 Sequence

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

D3-02

Output Frequency

D3-01

Set Frequency Reference

D3-04

D3-03

D3-04

Figure 26 Jump Frequencies

D4 Sequence

D4-01 Hold Reference Memory Selection MOP Ref Memory

Selects whether the held frequency during motor operated potentiometer (MOP) simulation operation is stored when operation is stopped (when power is removed or when the run command is removed).

Setting Description

A A A A

0 Held frequency during MOP operation not retained. If a stop command is given or if

power is removed, the frequency reference is reset to 0Hz. If the inverter is still decelerating when the run command is restored, operation resumes at the frequency reference which the inverter has ramped down to (factory default).

1 Held frequency during MOP operation is retained. If a stop command is given, or if

power is removed, operation resumes at the held frequency reference when run command is restored.

Note: MOP operation is set using the multi-function contact input function selections (H1-01 to H1-06, setting = “10” and “11”). See section H1, Digital Inputs, on page 76 for more information.

D4-02 Trim Control Level Trim Control Lvl

Setting Range: 0 to 100% Factory Default: 10%

Sets the motor operated pot or “trim” control level as a percentage of maximum output frequency in units of 1%. When trim control increase and decrease are selected as multi-function contact input functions (setting: H1-__ = “1C” and “1D”, respectively), the trim control level is added to or subtracted from the analog frequency reference, when each respective contact closes. This is useful in applications such as winders and unwinders, where speed compensation may be needed.

A A A A

48 VS-616G5 Programming Manual

D5 Torque Control

Section D: Reference Parameters

D5 Torque Control

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

D5-01 Torque Control Selection Torq Control Sel

Selects between speed and torque control during flux vector operation (A1-03 = “3”).

Setting Description

0 Speed control enabled with torque limit (factory default) 1 Torque control enabled with speed limit

Speed/torque control selection can also be made by using a multi-function contact input function selection (H1-__ = “71”).

D5-02 Torque Limit Primary Delay Time Torq Ref Filter

Setting Range: 0 to 1000ms Factory Default: 0ms

Sets delay time constant for torque reference input in the torque control mode, in units of 1ms.

D5-03 Speed Limit Input Selection Speed Limit Sel

Sets speed limit selection in the torque control mode.

- - - A

Setting Description

1 Speed limit is the analog speed reference set by

terminal 13 or 14 (factory default).

2 Speed limit is the reference set by B1-01.

D5-04 Speed Limit Value Speed Lmt Value

Setting Range: -120 to 120% Factory Default: 0%

Sets the speed limit value in the torque control mode as a percentage of the maximum output frequency, when D5-03 = “2”.

- - - A

VS-616G5 Programming Manual 49

Section D: Reference Parameters

D5 Torque Control

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

D5-05 Speed Limit Bias Speed Lmt Bias

Setting Range: 0 to 120% Factory Default: 10%

Sets the speed limit bias value in the torque control mode as a percentage of the maximum output frequency.

D5-06 Reference Delay Timer Ref Hold Time

Setting Range: 0 to 1000ms Factory Default: 0ms

Sets delay time from when the speed/torque control selection is made to when the control mode is actually changed, in units of 1ms.

Torque Control Operation

To select torque control, set torque selection (D5-01) to “1”, or close the multi-function contact input set to speed/torque control (H1-__ = “71”) and set terminal 16 function selection to torque reference (H3-05 = “13”).

Torque Compensation

Torque Reference

1 + ST

T = D5-02

+ +

- - - A

Torque Limit

Speed Limit

SFS

Motor Speed

D5-05

Speed Limiting Circuit

Figure 27 Torque Control Block Diagram

*1: When speed limit selection (D5-03) is set to “1”, the master frequency reference input from termi-

nal 13 or 14 becomes the speed limit; when speed limit selection (D5-03) is set to “2”, the set value of D5-04 becomes the speed limit.

*2: When terminal 14 function selection is set to torque compensation (H3-09 = “14”), terminal l4 set

value can be used as the torque compensation value.

When torque reference > 0 and speed limit > 0 (winder application sequence), the following sequence is activated:

50 VS-616G5 Programming Manual

Torque

Section D: Reference Parameters

D5 Torque Control

· When [-1 × speed limit bias (D5-05)] < motor speed < [speed limit + D5-05], torque control is activated using the set torque reference.

· When motor speed > [speed limit + D5-05], torque control is activated using the set torque reference.

· When motor speed < [-l × D5-05], the speed limiting circuit outputs a positive torque reference to prevent the motor speed from increasing in the reverse direction.

Therefore, when torque reference > 0 and speed limit > 0, the torque control range is:

[-l × D5-05] < motor speed < [speed limit + D5-05]

Refer to the following table for more details on the relationship between torque reference, speed limit and motor speed.

Winder Control Unwinder Control

Configuration

Direction of Motor Rotation

Torque Reference

Reference Polarity

(TREF) Speed

Limit (NLIM)

Torque Profile

Line Direction

Motor

Forward Reverse Forward Reverse

+ - - +

+ - + -

Torque Limit

D5-05

Torque

TREF

NLIM

Speed

Torque Limit

NLIM

TREF

Torque

D5-05

Speed

Torque Limit

Torque

D5-05

NLIM

Speed

Torque Limit

Torque

TREF

NLIM

D5-05

Speed

Limit

VS-616G5 Programming Manual 51

Section D: Reference Parameters

D5 Torque Control

Speed/Torque Control Switching

When the VS-616G5 is set up for flux vector control (A1-03 = “3”), speed control or torque control can be selected “on the fly” by using the multi-function input speed/torque control selection command (H1-__ = “71”).

Terminal No. Parameter No. Setting Description

8 H1-06 71 Speed/torque control selection

13 B1-01

D5-03

16 H3-05 13 Torque reference/speed limit

1 1

Frequency reference selection (terminals 13, 14) Speed limit selection (terminals 13, 14)

Speed/Torque Selection Command (Terminal 8 Input)

Run Command

Control Method

Terminal 13 Input

Terminal 16 Input Sequence

STOP

OFF ON OFF ON

RUN

Speed Control Torque Control

Speed Reference Speed Limit

Torque Limit Torque Reference

Speed Control Torque Control Speed Control (decel to stop)

Speed Reference Speed Limit

Torque Limit Torque Reference

• ‚ • ‚ ƒ

Figure 28 Speed/Torque Control Selection Timing Diagram

Sequence Description

• When the speed/torque control selection contact is OFF, speed control is activated.

· Speed reference during speed control depends on the frequency reference selection (B1-01) setting. To use terminal 13 or 14 as the master frequency reference, set Bl-0l to “l”.

· Torque limit during speed control is the smaller of the absolute value of terminal 16 torque limit, or the values set in the torque limit parameters (L7-01 to L7-04).

· When a stop command is given during speed control, speed control is maintained and the smaller of the absolute value of terminal l6 torque limit, or the values set in the torque limit parameters (L7-01 to L7-04), is used as the torque limit. Then the motor decelerates to stop.

‚ When the speed/torque control selection contact is ON, torque control is activated.

· Speed limit during torque control is the master frequency reference at terminal 13 or 14 when speed limit selection (D5-03) is set to “1”, and is the speed limit value (D5-04) when D5-03 = “2”, regardless of the frequency reference selection (B1-01) setting.

· During torque control, the terminal 16 analog input value becomes the torque reference.

52 VS-616G5 Programming Manual

ƒ By giving a stop command during torque control, operation changes to speed control automati-

cally, and the motor decelerates to stop. The torque limit during deceleration to stop becomes the values set in the torque limit parameters (L7-01 to L7-04).

Note: The control mode actually changes after the speed/torque control selection command changes

and after the reference delay timer (D5-06) elapses. The terminal 13 speed reference/speed limit and the terminal 16 torque limit/torque reference are stored in the inverter until the time set to D5-06 elapses.

E Motor Parameters

E1 V/f Pattern

E1-01 Input Voltage Input Voltage

Setting Range: 155 to 255V (230V class), 310 to 510V (460V class) 445 to 733 (575V class)<1110> Factory Default: 230V, 460V, 575V <1110>

Section E: Motor Parameters

E1 V/F Pattern

V/f V/f w/PG

Q Q Q Q

Open Loop

Vector

Flux

Vector

Sets the inverter input voltage in units of 1V.

E1-02 Motor Selection Motor Selection

Select between fan-cooled, blower-cooled and vector/inverter duty motor types with this parameter.

Setting Description

0 Fan-cooled motor characteristics (factory default) 1 Blower-cooled or TENV motor characteristics

This setting allows 120% motor current at and above 5.6 Hz continuously, and allows 100% motor current at 0 Hz continuously (w/ linear in between).

2 Vector/inverter duty motor <1110>

This setting allows 120% motor current at all frequencies.

E1-03 V/f Pattern Selection V/f Selection

Choose a preset V/f pattern for operation in V/f modes only. It may be necessary to change the V/f pattern when using a high-speed motor, or when special torque adjustment is required in the application.

Set values 0 to E: preset V/f pattern can be selected

F: custom V/f pattern can be set (factory default)

Q Q Q Q

Preset V/f patterns are automatically scaled by the input voltage value set in parameter E1-01. Set the V/f pattern according to the applications described in the table on the following page:

VS-616G5 Programming Manual 53

(V)

Section E: Motor Parameters

E1 V/F Pattern

Preset V/f Patterns

Specifications E1-03 V/f Pattern *1 Specifications E1-03 V/f Pattern *1

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

50Hz 0

60Hz Saturation

General-purpose

50Hz Saturation 2

72Hz 3

Variable

Torque 1

50Hz

Variable

Torque 2

230

17 10

0 1.3 2.5 50

230

17 10

0 1.5 3.0 50 60

230

(Hz)

1 F

(Hz)

50Hz

High Starting Torque *2

60Hz

High

Starting

Torque 1

High

Starting

Torque 2

High

Starting

Torque 1

High

Starting

Torque 2

230

28 22

15 13

0 1.3 2.5 50

230

28 22 17 13

0 1.5 3.0

230

(Hz)

90Hz C

17 10

0 1.5 3.0 60 72

230

57 40

0 1.3 25 50

(Hz)

120Hz D

High Speed Operation

17 10

0 1.5 3.0 60 90

230

17 10

0 1.5 3.0 60 120

(Hz)

Variable Torque

Variable

Torque 1

60Hz

Variable

Torque 2

230

57 40

0 1.5 30 60

230

180Hz E

(Hz)

17 10

0 1.5 3.0 60 180

(Hz)

Notes:

1 The following conditions must be considered when selecting a V/f pattern:

· The voltage and frequency characteristics of the motor.

· The maximum speed of the motor.

2 Select a high starting torque V/f pattern only under the following conditions:

· The wiring distance is long - 492 ft. (150m) and above.

· Large voltage drop at start-up.

· AC reactor is connected to the inverter’s input or output.

3 Voltage in preset patterns is doubled for 460V class inverters. The 575V patterns ar 2.5

times the 230V patterns.

54 VS-616G5 Programming Manual

Section E: Motor Parameters

E1 V/F Pattern

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Custom V/f Pattern

Set up a custom V/f pattern by setting parameter E1-03 to “F”, and then setting the values in parameters E1-04 to E1-13.

E1-04 Maximum Frequency Max Frequency E1-05 Maximum Voltage Max Voltage E1-06 Motor Base Frequency Base Frequency E1-07 Middle Output Frequency A Mid Frequency A E1-08 Middle Output Voltage A Mid Voltage A E1-09 Minimum Output Frequency Min Frequency E1-10 Minimum Output Voltage Min Voltage E1-11 Middle Output Frequency B Mid Frequency B E1-12 Middle Output Voltage B Mid Voltage B E1-13 Motor Base Voltage Base Voltage

Voltage

E1-05 Vmax

Be sure to satisfy the following conditions for setting parameters E1-04 to E1-13: E1-09 ≤ E1-07 ≤ E1-06 ≤ E1-11 ≤ E1-04

E1-12 VmidB

E1-13 Vbase

E1-08 V mid A

E1-10 Vmin

MidA

Min

Base

Q Q Q Q Q Q Q Q Q Q Q Q Q Q A Q Q A Q Q Q A Q Q A A A A A A A A A A A Q Q

Max

MidB

−

Fmin

E1-09 E1-07

Fmid A

Fbase Fmax

E1-06 E1-11 E1-04

FmidB

Frequency

Figure 28 Custom V/f Pattern Setting

* For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

Increasing the voltage in the V/f pattern increases motor torque. However, when setting a custom

V/f pattern, increase the voltage gradually while monitoring the motor current, to prevent:

· Inverter fault trips as a result of motor overexcitation

· Motor overheat or excessive vibration

VS-616G5 Programming Manual 55

Section E: Motor Parameters

E1 V/F Pattern

V/F Pattern for Inverter Capacity 0.4 ~ 1.5kW for 200V Class

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Parameter

No.

E1-03 V/f Pattern Selection — 0 1 2 3 4 5 6 7

E1-08

E1-09 Min. Output Frequency Hz 1.3 1.5 1.5 1.5 1.3 1.3 1.5 1.5

E1-10

Mid. Output Frequency Voltage

Min. Output Frequency Voltage

For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

Name Unit Factory Setting

V 17.2 17.2 17.2 17.2 40.2 57.5 40.2 57.5

V 10.3 10.3 10.3 10.3 9.2 10.3 9.2 10.3

Inverter Capacity 0.4 ~ 1.5kW for 200V Class (Continued)

Parameter

No.

Name Unit Factory Setting

E1-03 V/f Pattern Selection — 8 9 A B C D E F

E1-04 Max. Output Frequency Hz 50.0 50.0 60.0 60.0 90.0 120.0 180.0 60.0

E1-08

E1-09 Min. Output Frequency Hz 1.3 1.3 1.5 1.5 1.5 1.5 1.5 1.5

E1-10

Mid. Output Frequency Voltage

Min. Output Frequency Voltage

For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

V 21.8 27.6 21.8 27.6 17.2 17.2 17.2 17.2

V 12.6 14.9 12.6 17.2 10.3 10.3 10.3 10.3

56 VS-616G5 Programming Manual

Section E: Motor Parameters

V/f V/f w/PG

V/F Patterns for Inverter Capacity 2.2 ~ 45kW for 200V Class

E1 V/F Pattern

Open Loop

Vector

Flux

Vector

Parameter

No.

E1-03 V/f Pattern Selection — 0 1 2 3 4 5 6 7

E1-04 Max. Output Frequency Hz 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 E1-06 Max. Voltage Frequency Hz 50.0 60.0 50.0 60.0 50.0 50.0 60.0 60.0 E1-07 Mid. Output Frequency V 2.5 3.0 3.0 3.0 25.0 25.0 30.0 30.0 E1-08 Mid. Output Frequency Voltage V 16.1 16.1 16.1 16.1 40.2 57.5 40.2 57.5 E1-09 Min. Output Frequency Hz 1.3 1.5 1.5 1.5 1.3 1.3 1.5 1.5 E1-10 Min. Output Frequency Voltage V 8.0 8.0 8.0 8.0 6.9 8.0 6.9 8.0

For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

Name Unit Factory Setting

V/F Patterns for Inverter Capacity 2.2 ~ 45kW for 200V Class (Continued)

Parameter

No.

Name Unit Factory Setting

E1-03 V/f Pattern Selection — 8 9 A B C D E F

E1-04 Max. Output Frequency Hz 50.0 50.0 60.0 60.0 90.0 120.0 180.0 60.0

E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 E1-06 Max. Voltage Frequency Hz 50.0 50.0 60.0 60.0 60.0 60.0 60.0 60.0 E1-07 Mid. Output Frequency V 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0 E1-08 Mid. Output Frequency Voltage V 20.7 26.4 20.7 26.4 16.1 16.1 16.1 16.1 E1-09 Min. Output Frequency Hz 1.3 1.3 1.5 1.5 1.5 1.5 1.5 1.5 E1-10 Min. Output Frequency Voltage V 10.3 12.6 10.3 14.9 8.0 8.0 8.0 8.0

For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

VS-616G5 Programming Manual 57

Section E: Motor Parameters

E1 V/F Pattern

V/F Patterns for Inverter Capacity 55 ~ 300kW for 200V Class

Parameter Name Unit Factory Setting

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

E1-03

E1-04

V/f Pattern Selection

Max. Output Frequency

– 0 1 2 3 4 5 6 7

50.0

<21>

60.0 60.0 72.0

<21>

50.0

<21>

50.0

<21>

60.0 60.0

E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0

E1-06

E1-07

E1-08

E1-09

E1-10

Max. Voltage Frequency

Mid. Output Frequency

Mid. Output Frequency Voltage

Min. Output Frequency

Min. Output Frequency Voltage

50.0

<21>

2.5

<21>

13.8

<21>

1.3

<21>

6.9 6.9 6.9 6.9 5.7

60.0 50.0

3.0 3.0 3.0 25.0

13.8

<21>

1.5 1.5 1.5 1.3

13.8

<21>

60.0 50.0

13.8

<21>

40.2

<21>

50.0

<21>

25.0

<21>

57.5

<21>

1.3

<21>

6.9 5.7

60.0 60.0

30.0 30.0

40.2

<21>

1.5 1.5

<21>

For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

V/F Patterns for Inverter Capacity 55 ~ 300kW for 200V Class (Continued)

Parameter Name Unit Factory Setting

E1-03

V/f Pattern Selection

– 8 9 A B C D E F

57.5

<21>

6.9

E1-04

Max. Output Frequency

50.0

<21>

50.0

<21>

60.0 60.0 90.0

<21>

120.0

<21>

180.0

<21>

60.0

E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0

E1-06

E1-07

E1-08

E1-09

E1-10

Max. Voltage Frequency

Mid. Output Frequency

Mid. Output Frequency Voltage

Min. Output Frequency

Min. Output Frequency Voltage

50.0

2.5

17.2

1.3

8.0

<21>

50.0

2.5

23.0

1.3

10.3

<21>

60.0 60.0 60.0 60.0 60.0 60.0

3.0 3.0 3.0 3.0 3.0 3.0

17.2

<21>

1.5 1.5 1.5 1.5 1.5 1.5

8.0

<21>

23.0

12.6

<21>

13.8

<21>

6.9 6.9 6.9 6.9

13.8

<21>

13.8

<21>

13.8

<21>

For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

58 VS-616G5 Programming Manual

E2 Motor Set-up

E2-01 Motor Rated Current Motor Rated FLA

Sets the motor rated current in units of 0.01A for inverter models 27P5, 47P5 and smaller; 0.1A for models G5U2011, G5U4011 and larger. The default setting varies depending on the inverter model setting (O2-04).

Section E: Motor Parameters

E2 Motor 1 Set-up

V/f V/f w/PG

Q Q Q Q

Open Loop

Vector

Flux

Vector

E2-02 Motor Rated Slip Frequency Motor Rated Slip

Setting range: 0.00 to 20.00Hz Sets the motor rated slip frequency in units of 0.01Hz. The default setting varies depending on the

inverter model setting (O2-04). Use the following equation to calculate the motor rated slip frequency:

⋅()

-----------------–=

120

where:

fs : slip frequency (Hz) f : rated frequency (Hz)

N : rated motor speed (rpm) P : number of motor poles

E2-03 Motor No-Load Current No-Load Current

Sets the motor no-load current in units of 0.01A for inverter models 27P5, 47P5 and smaller; 0.1A for models G5U2011, G5U4011 and larger. The default setting varies depending on the inverter model setting (O2-04).

E2-04 Number of Motor Poles Number of Poles

Setting Range: 2 to 48 poles Factory Default: 4 poles

A A Q Q

−

Sets the number of motor poles.

E2-05 Motor Terminal Resistance Term Resistance

A A A A

Sets the motor phase-to-phase resistance value in units of 0.01W.

Motor Terminal Resistance =

Phase-to-Phase Resistance at Insulation Class Temperature

273 + (25ºC + insulation class temperature) / 2

273 + insulation class temperature

The default setting varies depending on the inverter model setting (O2-04).

VS-616G5 Programming Manual 59

Section E: Motor Parameters

E2 Motor 1 Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

E2-06 Leakage Inductance Leak Inductance

Sets the motor leakage inductance in units of 0.1%. The default setting varies depending on the inverter model setting (O2-04).

E2-07 Core-Saturation Compensation Coefficient 1 Saturation Comp1

Setting Range: 0.00 to 1.00 Factory Default: 0.5

Sets the motor iron core saturation coefficient at 50% of the magnetic flux. This parameter is set automatically during auto-tuning, so it does not need to be changed.

E2-08 Core-Saturation Compensation Coefficient 2 Saturation Comp2

Setting Range: 0.00 to 1.00 Factory Default: 0.75

Sets the motor iron core saturation coefficient at 75% of the magnetic flux. This parameter is set automatically during auto-tuning, so it does not need to be changed.

E2-09 Motor Mechanical Loss Mechanical Loss

Setting Range: 0.0 to 10.0% Factory Default: 0.0%

− −

− − −

A A

Sets the motor mechanical loss as a percentage of motor rated output power, in units of 0.1%.

E2-10 Motor Iron Loss Torque Compensation <1110> Tcomp Iron Loss

Setting Range: 0 to 65535 Factory Default: 14 (Factory default depends on inverter capacity.)

This parameter sets the motor iron loss of the torque compensation.

A A

− −

60 VS-616G5 Programming Manual

E3 Motor 2 Set-up

Section E: Motor Parameters

E3 Motor 2 Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

E3-01 Motor 2 Control Method Selection Control Method

The G5 inverter has the capability to control 2 motors independently. A second motor may be selected using a multi-function contact input.

Select the control method best suited for your application for Motor 2.

Setting Description

0 V/f Control - For general-purpose and multiple motor applications. 1 V/f with PG Feedback - For general-purpose applications requiring closed

loop speed control.

2 Open Loop Vector (factory default) - For applications requiring precise

speed control, quick response and higher torque at low speeds (150% torque below 1Hz).

3 Flux Vector - For applications requiring very precise speed and torque con-

trol at a wide speed range including 0 speed. Uses encoder feedback.

A A A A

Motor 1

Motor 2

The following is a list of parameters that become effective when motor 2 is selected.

Function E3 Function E4 Function E5

Control Method 2 V/F Pattern 2 Motor Setup 2

E3-01 Control Method 2 E4-01 Max Frequency E5-01 Motor Rated FLA

E4-02 Max Voltage E5-02 Motor Rated Slip E4-03 Base Frequency E5-03 No-Load Current E4-04 Mid Frequency E5-05 Term Resistance E4-05 Mid Voltage E5-06 Leak Inductance E4-06 Min Frequency E4-07 Min Voltage

The inverter must be stopped to switch motors.

VS-616G5 Programming Manual 61

Section E: Motor Parameters

E4 Motor 2 V/F Pattern / E5 Motor 2 Set-up

The motor 2 parameters are identical to the motor 1 parameters. Refer to E1-03 through E1-10.

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

E4-01 Motor 2 Maximum Frequency Max Frequency E4-02 Motor 2 Maximum Voltage Max Voltage E4-03 Motor 2 Base Frequency Base Frequency E4-04 Motor 2 Middle Output Frequency A Mid Frequency A E4-05 Motor 2 Middle Output Voltage A Mid Voltage A E4-06 Motor 2 Minimum Output Frequency Min Frequency E4-07 Motor 2 Minimum Output Voltage Min Voltage

E5 Motor 2 Set-up

E5-01 Motor 2 Rated Current Motor Rated FLA

E5-02 Motor 2 Rated Slip Frequency Motor Rated Slip

Setting range: 0.00 to 20.00Hz Sets the motor rated slip frequency in units of 0.01Hz. The default setting varies depending on the

inverter model setting (O2-04). Use the following equation to calculate the motor rated slip frequency:

A A A A A A A A A A A A A A A A A A A A A A A A AA

A A A A

−

⋅()

-----------------–=

120

where:

f : slip frequency (Hz)

f : rated frequency (Hz) N : rated motor speed (rpm) P : number of motor poles

E5-03 Motor 2 No-Load Current No-Load Current

E5-04 Motor 2 Number of Motor Poles Number of Poles

Setting Range: 2 to 48 poles Factory Default: 4 poles

Sets the number of motor poles for motor 2.

A A A A

−

62 VS-616G5 Programming Manual

Section F: Option Parameters

F1 PG Option Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

E5-05 Motor 2 Terminal Resistance Term Resistance

Sets the motor phase-to-phase resistance value in units of 0.01W.

Motor Terminal Resistance =

Phase-to-Phase Resistance at Insulation Class Temperature

273 + (25ºC + insulation class temperature) / 2

273 + insulation class temperature

The default setting varies depending on the inverter model setting (O2-04).

E5-06 Motor 2 Leakage Inductance Leak Inductance

Sets the motor leakage inductance in units of 0.1%. The default setting varies depending on the inverter model setting (O2-04).

F Option Parameters

F1 PG Option Set-up

These parameters can be accessed during operation using a pulse generator (PG) for speed feedback.

When access level is BASIC (A1-03), the parameter is not displayed unless the option card is connected.

A A A A

−

A A

F1-01 PG Pulses per Revolution PG Pulses/Rev

Setting Range: 0 to 60000 Factory Default: 1024

Sets the number of PG pulses per motor revolution (pulses/rev).

F1-02 PG Disconnection Detection Stopping Method PG Fdbk Loss Sel

Selects the stopping method when a disconnected PG is detected.

Setting Description

0 Ramp to stop - according to C1-02 1 Coast to stop (factory default) 2 Fast-stop according to C1-09 3 Alarm flashes, operation continues (this setting is disabled

during flux vector control)

−

VS-616G5 Programming Manual 63

Section F: Option Parameters

F1 PG Option Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

F1-03 Overspeed Detection Stopping Method PG Overspeed Sel

Selects the stopping method when an overspeed condition is detected.

Setting Description

0 Ramp to stop - according to C1-02 1 Coast to stop (factory default) 2 Fast-stop according to C1-09 3 Alarm flashes, operation continues (this setting is disabled

during flux vector control)

F1-04 PG Deviation Detection Stopping Method PG Deviation Sel

Selects the stopping method when excessive speed deviation is detected.

Setting Description

0 Ramp to stop - according to C1-02 1 Coast to stop 2 Fast-stop according to C1-09 3 Alarm flashes, operation continues (factory default)

−

F1-05 PG Rotation Selection PG Rotation Sel

Sets the relationship between the motor rotation direction and PG polarity.

Setting Description

0 Motor FWD direction is counterclockwise (factory default). 1 Motor FWD direction is clockwise.

The motor rotation direction applies when viewing the motor shaft from the load side.

F1-06 PG Division Rate (pulse output) PG Output Ratio

Setting Range: 1 to 132 Factory Default: 1 Sets the division ratio for monitoring the PG pulse signals.

−

64 VS-616G5 Programming Manual

Section F: Option Parameters

F1 PG Option Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Division Ratio =

Setting Example:

When F1-06 is set to “132”, then the division ratio =

n + 1

Data

1 + 1

m: 1 to 32 n: 0, 1

This parameter is effective only when the printed circuit board PG-B2 is used

F1-07 Integral Value During Accel/Decel PG Ramp PI/I Sel

Selects whether speed control (ASR) integral operation is activated during acceleration/deceleration.

Setting Description

0 Integral operation disabled (factory default) 1 Integral operation enabled

F1-08 Overspeed Detection Level PG Overspd Level

Setting Range: 0 to 120% Factory Default: 115%

−

− −

−

Sets the motor overspeed detection level as a percentage of maximum output frequency (E1-04).

F1-09 Overspeed Detection Time PG Overspd Time

Setting Range: 0.0 to 2.0s Factory Default: 0.0s

Sets the elapsed time from when an overspeed condition is detected to when a fault occurs.

Overspeed Level (F1-08)

|Motor Speed|

Overspeed Fault Signal

Figure 29 Overspeed Detection Timing Diagram

A fault signal is output to stop operation after the absolute value of the motor speed exceeds the set value of F1-08 and after the time set to F1-09 elapses. The stopping method is set by F1-03. When parameter A1-02=1 [V/f w/PG] the factory setting will be 1.0. When parameter A1-02=3 [Flux Vector] the factory setting will be 0.0.

OFF

F1-09

−

VS-616G5 Programming Manual 65

Section F: Option Parameters

F1 PG Option Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

F1-10 PG Deviation Detection Level PG Deviate Level

Setting Range: 0 to 50% Factory Default: 115%

Sets the excessive speed deviation detection level as a percentage of maximum output frequency (E1-04).

F1-11 PG Deviation Detection Time PG Deviate Time

Setting Range: 0.0 to 2.0s Factory Default: 0.0s

Sets the elapsed time from when excessive speed deviation is detected to when a fault occurs.

Speed Reference

Motor Speed

Speed Deviation Fault Signal

OFF ON

F1-11

OFF

−

F1-10

−

Figure 30 Overspeed Detection Timing Diagram

A fault signal is output to stop operation after the deviation between speed reference and the motor speed exceeds the set value of F1-10 and after the time set to F1-11 elapses. The stopping method is set by F1-04. Also, detection is not activated while accelerating/decelerating or during torque control.

F1-12 Number of Teeth Gear 1 PG # Gear Teeth1 F1-13 Number of Teeth Gear 2 PG # Gear Teeth2

Setting Range: 0 to 1000 Factory Default: 0

Sets the number of teeth for each gear when gears are installed between the motor and the PG. When the number of gear teeth is set, the motor revolutions per minute (rpm) are calculated as shown below.

No. of Motor RPM’s =

No. of PG Output Pulses × 60 PG Pulses/Revolution (F1-01)

No. of Teeth Gear 2 (F1-13)

No. of Teeth Gear 1 (F1-12)

This function is disabled when either F1-12 or F1-13 = “0”.

−

− −

66 VS-616G5 Programming Manual

Section F: Option Parameters

F2 AI-14B Option Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

F1-14 PGO Detection Time PGO Detect Time

Setting Range: 0.0 to 10 seconds Factory Default: 2 seconds

Parameter F1-14 sets the time from when the pulse generator (PG) signal is missing to when the fault signal is displayed. The stopping method when a “PGO” fault is detected is selected by parameter F1-02. If a speed reference is commanded, but the motor is physically locked, a “PGO” fault will occur even though the PG is not disconnected from the inverter.

F2 AI-14B Set-up

F2-01 Bipolar or Unipolar Input Selection AI-14 Input Sel

Sets CH1 to CH3 input functions when AI-14B option is connected.

Setting Function CH1 (TC1 to TC4) CH2 (TC2 to TC4) CH3 (TC3 to TC4)

0 3-channel individual

input (factory default)

1 3-channel additional

input

Substitute for

terminals 13 and 17

Substitute for

terminals 14 and 17

Sum of CH1 to CH3 input values is used as the frequency reference value.

−

A A A A

−

Substitute for

terminals 16 and 17

When the 3CH individual input is used, parameter B1-01 is automatically set to “l” (frequency reference from control circuit terminal). The option/inverter reference selection, which is selected by a multi-function contact input (H1-__ = “2”), is disabled when using the AI-14B option.

VS-616G5 Programming Manual 67

Section F: Option Parameters

F3 DI-08/DI-16H & F4 AO-08/AO-12 Option

F3 DI-08/DI-16H Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

F3-01 Digital Input Option DI Input

Selects the setting mode of the frequency reference input from the DI-08 and DI-16H options.

Setting Frequency Reference Setting Mode

0 BCD 1% unit (factory default) 1 BCD 0.1% unit 2 BCD 0.01% unit 3 BCD 1Hz unit 4 BCD 0.1Hz unit 5 BCD 0.01Hz unit 6 Binary

DI-08: 255/100% DI-16H, 12-bit selection: 4096/100% DI-16H, 16-bit selection: 30000/100%

7 Binary, set value is displayed in decimal notation.

F4 AO-08/AO-12 Set-up

F4-01 Analog Output Channel 1 Selection AO CH1 Select

Selects the analog output monitors for channel 1 of the AO-08 and AO-12 options.

A A A A

Analog Output Channel 1 Selection

F4-01 Setting Function Description

1 Frequency reference Monitors the frequency reference value. 10V= Max frequency

2 Output frequency (factory default) Monitors the output frequency. 10V= Max frequency

3 Inverter output current Monitors the output current. 10V=Rated current (0 to +10V output) 5 Motor speed Monitors the motor speed. 10V= Max frequency (0 to +/- 10 V possible) 6 Output voltage Monitors the inverters internal output voltage reference value.

7 DC bus voltage Monitors the DC voltage of the inverters internal main circuit.

8 Output power Monitors the output power, this is an internally detected value. 10V=Max motor

9 Torque reference (internal) Monitors the internal torque reference value when vector control is used.

10-14 Not Used --

15 Terminal 13 input voltage level Monitors the input voltage of the frequency reference (voltage). An input of 10 V

16 Terminal 14 input voltage or current level Monitors the input current of the frequency reference. (current) An input of 20 mA

17 Terminal 16 input voltage level Monitors the input voltage of the multi-function analog input. An input of 10 V cor-

(0-+/-10V possible)

10V=200,400 or 575 VAC

10V=400 or 800 VDC (0 to +10V output)

capacity. (0 to +/-10 V possible)

10 V=Rated torque. (0 to +/-10V possible)

corresponds to 100%. 10 V=100% (10 V) 0 to +/-10 V possible.

corresponds to 100%. 20 mA=100% (20 mA) 0 to + 10 V output.

responds to 100%. 10 V= 100% (10 V). (0 to +/-10 V possible)

68 VS-616G5 Programming Manual

Section F: Option Parameters

F4 AO-08/AO-12 Option Set-up

V/f V/f w/PG

Open Loop

Vector

Analog Output Channel 1 Selection (Continued)

F4-01 Setting Function Description

18 Motor secondary current (Iq) Monitors the calculated value of the motors secondary current. (Iq) The motors

19 Motor excitation current (Id) Monitors the calculated value of the motors excitation current. (Id) The motors

20 SFS output frequency Monitors the output frequency after a soft start. This is the frequency without the

21 ASR input Monitors the input to the speed control loop. The max. frequency corresponds to

22 ASR output Monitors the output from the speed control loop. Analog monitor becomes 10 V/

23 Speed deviation Monitors the speed deviation within the speed control loop. The max. frequency

24 PID feedback Monitors the feedback value when the PID control is utilized. The input for the

25 Not Used -26 Voltage reference (Vq output) Monitors the inverters internal voltage reference value for the motors secondary

27 Voltage reference (Vd output) Monitors the inverters internal voltage reference value for the motors excitation

28-30 Not Used --

31 Not Used -32 ACR(q) Output Monitors current control output value for the motors secondary current.

33 ACR(d) Output Monitors current control output value for the motors excitation current.

34-35 Not Used --

36 PID Input Monitor Monitors the input to the PID circuit. This is the PID reference + the PID reference

37 PID Output Monitor Monitors the output of the PID circuit. 10 V= Max frequency. 38 PID Setpoint or Reference Monitors the PID setpoint. This is the PID setpoint + the PID setpoint bias.

rated secondary current corresponds to 100%. 10 V=Rated secondary current. (0 to + 10 V output)

rated excitation current corresponds to 100%. 10 V=Rated excitation current. (0 to + 10 V output).

correction from compensation functions such as slip compensation. 10 V=Max. frequency (0 to +/- 10 V possible)

100%. 10 V=Max. frequency (0 to +/- 10 V possible)

max. output frequency with V/F control. In vector control the analog monitor becomes 10V= motor rated excitation current. (0 to +/-10V possible.)

corresponds to 100%. 10 V=Max. frequency (0 to +/-10 V possible.)

max. frequency corresponds to 100%. 10 V= Max frequency. (0 to +/-10 V possible.)

current control. 10 V= 200,400 or 575 VAC (0 to =/- 10 V possible.)

10 V= 100%.

bias - the PID feedback. 10 V= Max frequency.

10 V= Max frequency.

Flux

Vector

F4-02 Analog Output Channel 1 Gain AO CH1 Gain

A A A A

Setting Range: 0.00 to 2.50 Factory Default: 1.00

Sets the channel 1 output gain for the analog output monitors. To obtain the output level, multiply the monitor output level by the gain value set in F4-02.

VS-616G5 Programming Manual 69

Section F: Option Parameters

F4 AO-08/AO-12 Option Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

F4-03 Analog Output Channel 2 Selection AO CH2 Select

Setting Range: Same as F4-01 Factory Default: Inverter output current (setting = “3”)

Selects the analog output monitors for channel 2 of the AO-08 and AO-12 options.

F4-04 Analog Output Channel 2 Gain AO CH2 Gain

Setting Range: 0.00 to 2.50 Factory Default: 0.50

Sets the channel 2 output gain for the analog output monitors. To obtain the output level, multiply the monitor output level by the gain value set in F4-04.

F4-05 Analog Output Channel 1 Bias AO CH1 Bias

Setting Range: -10.0 to + 10.0 Factory Default: 0.0 Sets the channel 1 output bias for the analog output monitors. This is for the AO-08 and AO-12 option cards.

F4-06 Analog Output Channel 2 Bias AO CH2 Bias

A A A A

Setting Range: -10.0 to + 10.0 Factory Default: 0.0

Sets the channel 2 output bias for the analog output monitors. This is for the AO-08 and AO-12 option cards.

70 VS-616G5 Programming Manual

F5 DO-02 Set-up

The DO-02C option card has 2 form C type dry contacts. Each of the dry contacts can be individually set by F5-01 and F5-02. The DO-02C option card connects to the control board at 3CN. The table is a list of items that can be selected.

Section F: Option Parameters

F5 DO-02 Option Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

F5-01 DO-02C Digital Output Channel 1 Selection DO-02 CH1 Select

Selects the multi-function output selections for channel 1 of the DO-02C option. For detailed information on these settings, refer to section H2, Digital Outputs, on page 88.

Setting Description Setting Description

0 During run 1 (factory default) 13 Fref/Fout agree 2 1 Zero speed 14 Fref/set agree 2 2 Fref/Fout agree 1 15 Frequency detection 3 3 Fref/set agree 1 16 Frequency detection 4 4 Frequency detection 1 17 Torque detection 1 (N.C.) 5 Frequency detection 2 18 Torque detection 2 (N.O.) 6 Inverter ready 19 Torque detection 2 (N.C.) 7 DC bus undervoltage 1A Reverse direction 8 Baseblock 1 1B Baseblock 2 9 Option frequency reference 1C Motor 2 selected A Remote operation 1D Regenerating B Torque detection 1 (N.O.) 1E Restart enabled C Loss of reference 1F Overload (OL1) D DB overheat 20 OH pre-alarm E Fault 30 Current/torque limit

F Not used 31 Speed limit 10 Minor fault 33 Zero servo end 11 Reset command active 37 During run 2 12 Timer output - --

A A A A

F5-02 DO-02C Digital Output Channel 2 Selection DO-02 CH2 Select

A A A A

Setting Range: Same as F5-01 Factory Default: Zero speed (setting = “1”)

Selects the multi-function output selections for channel 2 of the DO-02C option.

VS-616G5 Programming Manual 71

Section F: Option Parameters

F6 DO-08 Option Set-up

F6 DO-08 Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

F6-01 DO-08 Digital Output Selection DO-08 Selection

Selects the multi-function output selections for the DO-08 option.

Setting Terminal No. Description

TD5/TD11 Overcurrent (SC, OC, GF) TD6/TD11 Overvoltage (OV)

8-channel

individual

(factory default)

binary output

TD7/TD11 Inverter overload (OL2) TD8/TD11 Fuse blown (FU) TD9/TD11 Not used

TD10/TD11 Inverter overheat (OH)

TD1/TD2 During zero-speed detection

TD3/TD4 During speed agree TD5/TD11 TD6/TD11 TD7/TD11

Binary output *

TD8/TD11 TD9/TD11 During zero-speed detection

TD10/TD11 During speed agree

TD1/TD2 During run

TD3/TD4 Minor fault

A A A A

* When F6-01 is set to binary output (setting = “1”), use the table below to read the DO-08 output.

TD8/TD11

(bit 3)

TD7/TD11

(bit 2)

TD6/TD11

(bit 1)

TD5/TD11

(bit 0)

Description

0 0 0 0 No fault 0 0 0 1 Overcurrent (SC, OC, GF) 0 0 1 0 Overvoltage (OV) 0 0 1 1 Inverter overload (OL2) 0 1 0 0 Inverter overheat (OH) 0 1 0 1 Overspeed (OS) 0 1 1 0 Fuse blown (FU) 0 1 1 1 Not used 1 0 0 0 External fault (EF3 ~ EF8) 1 0 0 1 Controller fault 1 0 1 0 Motor overload (OL1) 1 0 1 1 Not used 1 1 0 0 Power loss (UV1, UV2, UV3) 1 1 0 1 Excessive speed deviation (DEV) 1 1 1 0 PG disconnection (PGO) 1 1 1 1 Not used

Note: When the terminal is open, the bit setting is “0”; when the terminal is closed, the bit setting is “1”.

72 VS-616G5 Programming Manual

F7 PO-36F Set-up

The PO-36F option card outputs pulse signals that correspond to the inverter output frequency. These signals are used in master/slave configurations where speed matching is needed. .

Section F: Option Parameters

F7 PO-36F & F8 SI-F/G Option Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

F7-01 PO-36F Pulse Monitor Output Selection PO-36F Selection

Sets the number of pulse signals to be output from the PO-36F option.

Setting Number of Output Pulses

0 Inverter output frequency × 1 1 Inverter output frequency × 6 (factory default) 2 Inverter output frequency × 10 3 Inverter output frequency × 12 4 Inverter output frequency × 36

F8 Function F8 SI-F/G Set-up

The setting of parameter F8-01 selects the stopping method when an E-15 fault is detected.

F8-01 (E-15) Detection Stopping Method E-15 Det Sel

An E-15 fault may occur when using the SI-F or SI-G communication options. The fault will occur after initial communication has been established then the connection is lost. The following fault code will be displayed:

A A A A

Setting Description

0 Ramp to stop according to C1-02 set value

1 Coast to stop.

2 Ramp to stop according to C1-09 set value. 3 Alarm flashes, operation continues.

VS-616G5 Programming Manual 73

Section F: Option Parameters

F9 CP-916 Option Set-up

F9 CP-916 Setup

The CP-916 option card provides PLC and motion type functions. This allows the G5 inverter to be a stand alone control system. The CP-916 option card connects to the control board at 3CN. When the CP-916 option is installed, the 4CN speed feedback option port is the only option port that is supported.

Specifications

• RS 232C communication port - Used for programming the CP-916G and for communication to other devices such as PLC’s or printers.

• High speed (4 Mb/s) peer to peer communication port.

• Available protocol; MEMOBUS (MODBUS) 19.2 kbps maximum. Application Download Tool 19.2 kbps maximum. CP 717 Programming Tool 9.6 kbps.

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

F9-01 Option External Fault Selection EFO Selection

Parameter F9-01 selects the initial state for an external fault condition when the inverter is configured for serial communication using the CP-916.

Setting Description

0 When closed, the inverter will trip. (factory default)

1 When open, the inverter will trip.

The “EFO” fault code will be displayed.

F9-02 Option External Fault Detection EFO Detection

Parameter F9-02 selects the condition of detection for an external fault when using the CP-916 option.

Setting Description

0 The fault will always be detected, even when the drive is

stopped. (factory default)

1 The fault will be detected only when the drive is running.

A A A A

74 VS-616G5 Programming Manual

Section F: Option Parameters

F9 CP-916 Option Set-up

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

F9-03 Option External Fault Action EFO Fault Action

The setting of parameter F9-03 selects the stopping method when an EF0 fault is detected.

Setting Description

0 Ramp to stop according to C1-02 set value.

1 Coast to stop. (factory setting)

2 Ramp to stop according to C1-09 set value. 3 Alarm flashes, operation continues.

F9-04 Trace Sample Time Trace Sample Tim

Setting Range: 0-60000 Factory Default: 0

Parameter F9-04 sets the trace sample time when using the CP-916B option card.

F9-05 Torque Reference/Torque Limit Select (CP-916) Torq Ref/Lmt Sel

A A A A

- - - A

Parameter F9-05 allows the CP-916 option card to set the torque limits when the inverter is in the speed control mode and the torque reference when operating in the torque control mode

Setting Description

0 Disabled -Torque reference/torque limits set by G5 pro-

gram parameters or by analog input.

1 Enabled - Torque reference/torque limits set by G5 pro-

gram parameters, analog input, or by the CP-916. (factory default)

Operation Truth Table for Parameter F9-05

Set Value Speed Control (Torque Limit) Torque Control (Torque Reference) F9-05 = 0 Set by parameter or analog input. Set by analog input terminal 14 or 16. F9-05 = 1 Set by CP-916 option card, parameter, or analog

Set by CP-916 option card.

input.

Note: The inverter will use the lowest value from the CP-916, L7-01 to L7-04, or the multi-function

analog input terminals 14 or 16.

VS-616G5 Programming Manual 75

Section H: Control Circuit Terminals

H1 Digital Inputs

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

F9-06 Bus Fault Select Bus Fault Sel

The setting of parameter F9-06 selects the stopping method when an BUS fault is detected. A BUS fault may occur when using the SI-B or the CP-916 communication options. The fault will occur after initial communication has been established then the connection is lost. The following fault code will be displayed: “BUS SI-B Com Err”.

Setting Description

0 Ramp to Stop - Ramp to stop according to C1-02 set value.

1 Coast to stop.

2 Fast-Stop - Ramp to stop according to C1-09 set value. 3 Alarm Only - Alarm flashes, operation continues.

H Control Circuit Terminal Parameters

H1 Digital Inputs

The VS-616G5 has six multi-function contact inputs for the set-up of numerous functions, including multi-step speed operation, PID, speed search, speed/torque control selection, and many other. This section includes descriptions of these functions.

H1-01 Multi-function Input Terminal 3 Selection Terminal 3 Sel H1-02 Multi-function Input Terminal 4 Selection Terminal 4 Sel H1-03 Multi-function Input Terminal 5 Selection Terminal 5 Sel H1-04 Multi-function Input Terminal 6 Selection Terminal 6 Sel H1-05 Multi-function Input Terminal 7 Selection Terminal 7 Sel H1-06 Multi-function Input Terminal 8 Selection Terminal 8 Sel

A A A A

B B B B B B B B B B B B B B B B B B B B B B B B

The following table lists the function selections for the multi-function contact inputs (terminals 4 to 8), and indicates the control modes during which each function can be enabled.

H1-01

to 6

Setting

0 3-Wire Control √ √ √ √ 1 Local/Remote Selection √ √ √ √ 2 Option/Inverter Selection √ √ √ √ 3 Multi-Step Ref. 1 (factory default, H1-03) √ √ √ √ 4 Multi-Step Ref. 2 (factory default, H1-04) √ √ √ √ 5 Multi-Step Reference 3 √ √ √ √ 6 Jog Frequency Ref. (factory default, H1-05) √ √ √ √ 7 Multi-Accel/Decel 1 √ √ √ √ 8 Ext. Baseblock N.O. (factory default, H1-06) √ √ √ √

9 External Baseblock N.C. √ √ √ √ A Accel/Decel Ramp Hold √ √ √ √ B OH2 Alarm Signal √ √ √ √ C Terminal 16 Enable √ √ √ √ D V/f Mode Selection − √ − − E ASR Integral Reset − √ − √

10 MOP Increase √ √ √ √ 11 MOP Decrease √ √ √ √

Function

Control Method (A1-02)

Open Loop

Vector

Flux Vector

Reference

PageV/f V/f w/ PG

76 VS-616G5 Programming Manual

Section H: Control Circuit Terminals

H1 Digital Inputs

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

H1-01

to 6

Setting

12 Forward Jog √ √ √ √ 13 Reverse Jog √ √ √ √ 14 Fault Reset (factory default, H1-02) √ √ √ √ 15 Fast-Stop √ √ √ √ 16 Motor 2 Select √ √ √ √ 17 Fast-Stop (Closed, motor decels by C1-09)

<1110>

18 Timer Function √ √ √ √ 19 PID Disable √ √ √ √ 1A Multi-Accel/Decel 2 √ √ √ √ 1B Program Lockout √ √ √ √ 1C Trim Control Increase √ √ √ √ 1D Trim Control Decrease √ √ √ √ 1E Reference Sample Hold √ √ √ √ 1F Terminal 13/14 Switch √ √ √ √

20-2F External Fault (factory default, H1-01) √ √ √ √

30 Closed: PID Integral is Reset √ √ √ √ 31 Closed: PID Integral Value is Held <1110> √ √ √ √ 60 DC Injection Activate √ √ √ √ 61 Speed Search 1 √ − √ − 62 Speed Search 2 √ − √ − 63 Energy Saving Command √ √ − − 64 Speed Search 3 √ √ √ √ 65 KEB Ridethrough N.C. √ √ √ √ 66 KEB Ridethrough N.O √ √ √ √ 71 Speed/Torque Control Change − − − √ 72 Zero Servo Command − − − √ 77 ASR Gain Switch − − − √

Function

√ √ √ √

Control Method (A1-02)

Open Loop

Vector

Flux Vector

Reference

PageV/f V/f w/ PG

· 3-Wire Control (setting: “0”)

When H1-__ is set to “0”, 3-wire control is enabled. The terminal set to “0” becomes the FWD/REV run command.

Run Command (Run when “Closed”)

Stop Command (Stop when “Open”)

FWD/REV Run Selection

(FWD Run when “Open”

REV Run when “Closed”)

Figure 31 Terminal Function at 3-Wire Sequence Selection (H1-__ = “0”)

VS-616G5 Programming Manual 77

Section H: Control Circuit Terminals

H1 Digital Inputs

· Local/Remote Selection (setting: “1”) Selects the operation mode, only when the inverter is stopped.

Local: Operation according to frequency reference and run command from digital operator. Remote: Operation according to frequency reference and run command set by B1-01 and B1-

02, respectively.

Note: When local/remote selection is set by a multi-function contact input terminal, local/remote

selection from the digital operator key is disabled.

· Option/Inverter Selection (setting: “2”) Selects whether operation is performed using a reference command from an option card or from the inverter. Selection is effective only when the inverter is stopped.

Open: Runs by frequency reference and run command from inverter control circuit termi-

nal or digital operator.

Closed: Runs by frequency reference and run command from an option card.

Multi-Step Ref 1 through 3 and Jog Freq Ref (Set value = 3, 4, 5, and 6)

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Terminal 8 Terminal 7 Terminal 6 Terminal 5

(H1-06 = 6) (H1-05 = 5) (H1-04 = 4) (H1-03 = 3) Preset

Jog Freq Ref Multi-Step Ref 3 Multi-Step Ref 2 Multi-Step Ref 1 Reference

O O O O O O O X O O X O O O X X O X O O O X O X O X X O O X X X X

Reference 1 (d1-01) Reference 2 (d1-02) Reference 3 (d1-03) Reference 4 (d1-04) Reference 5 (d1-05) Reference 6 (d1-06) Reference 7 (d1-07) Reference 8 (d1-08) Jog Reference (d1-09)

O - Open X - Closed

-- Has no effect d1-01 is effective when b1-01 is set to 0 (reference from the digital operator) d1-02 is effective when the terminal 16 setting (H3-05) is set to anything other than zero.

78 VS-616G5 Programming Manual

Section H: Control Circuit Terminals

H1 Digital Inputs

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

It is possible to mix analog and digital references in the multi-speed input function. The parameters must be set as shown below .

Parameter Reference Digital Analog

(d1-01) Reference 1 b1-01 = 0 b1-01 = 1 (terminal 13 or 14)

(d1-02) Reference 2 H3-05 ≠ 0 H3-05 = 0 (terminal 16)

(d1-03) Reference 3 d1-03 (d1-04) Reference 4 d1-04 (d1-05) Reference 5 d1-05 (d1-06) Reference 6 d1-06 not available (d1-07) Reference 7 d1-07 (d1-08) Reference 8 d1-08 (d1-09) Jog Reference d1-09

· Multi Accel/Dec1 (Set value = 7)

Open: Acceleration 1 / Deceleration 1 is set by parameters C1-01and C1-02 respectively. Closed: Acceleration 2 / Deceleration 2 is set by parameters C1-03 and C1-04 respectively.

Accel Time 1

Output

Frequency

FWD (REV)

Run Command

Accel/Decel

Time Selection

(Terminals 3 to 8)

(C1-01)

Decel Time 1

(C1-02)

Accel Time 2

(C1-03)

Decel Time 2

(C1-04)

Decel Time 1

(C1-02)

· External Baseblock N.O. (setting: “8”) Baseblock operation is performed when the contact output is closed. External baseblock operation differs as described below, depending on the run command input status.

When an external baseblock signal is input while the inverter is running, BB blinks on the digital operator display, and the inverter output is shut OFF. When the external baseblock signal is removed, operation restarts at the previous frequency reference before baseblock. Output voltage is then increased up to its previous level before baseblock, in the voltage recovery time (L2-04). When a stop signal is input and an external baseblock signal is input while the inverter is decelerating, BB blinks on the digital operator, the inverter output shuts OFF and the frequency reference is set to 0.

VS-616G5 Programming Manual 79

Section H: Control Circuit Terminals

H1 Digital Inputs

· External Baseblock N.C. (setting: “9”) Baseblock operation is performed similar to setting “8”, except that operation is performed when the contact output is closed.

· Accel/Decel Hold Command (setting: “A”) The accel/decel hold command is used to temporarily hold the output frequency at the current frequency reference, when the hold command is input. When a stop command is input, the accel/decel hold condition is released and operation stops.

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Fwd Run

Accel/Decel Hold Command

Frequency Reference

Output Frequency

OFF ON OFF ON

ONOFF OFF

Figure 32 Accel/Decel Hold Command Timing Diagram

Notes:

1. When hold reference memory selection is enabled (D4-01 = “1”) and an accel/decel hold command is input, by inputting a run command again after a stop command is input, the held output frequency is stored unless the accel/decel stop command is released. Operation resumes at the stored frequency.

2. When the power supply is turned OFF after the accel/decel hold command is input, the held output frequency is also stored.

3. When D4-01 is set to “0”. the held output frequency is not stored,

· Inverter Overheat OH2 Alarm (setting: “B”) When the inverter overheat alarm signal is input, OH2 blinks on the digital operator display. This contact can be connected to an external temperature switch for monitoring the inverter ambient temperature. A multi-function contact output (H2-__) can be set to “20” to close a contact at this condition.

· Multi-function Analog Input Selection (setting: “C”) This setting disables the terminal 16 multi-function analog input.

Open: Terminal 16 command is not accepted. Closed: Terminal 16 command is accepted.

· Feedback Mode During V/f Selection (setting: “D”) Feedback input can be disabled while the inverter is running when this function is selected. However, the speed control integral value (C5-05) is held until stop.

Open: Feedback control enabled (closed loop) Closed: Feedback control disabled (open loop)

This function is available only during V/f control with PG feedback.

80 VS-616G5 Programming Manual

· Speed Control Integral Value Reset (setting: “E”) The speed control integral value can be reset while the inverter is running when this function is selected. Reset is effective only when integral control selection during accel/decel (F1-07) = “0”.

Open: PI-control (speed control integral values are added.) Closed: P-control (speed control integral values are reset by the integral time constant.)

· Up/Down Command (settings: Up = “10”. Down = “11”) With the FWD (REV) run command entered, a change in frequency is performed by inputting the Up or Down signals to any two contact inputs, so that operation can be performed at the desired speed.

UP command Closed Open Open Closed DOWN command Open Closed Open Closed Operation Status Accel Decel Hold Hold

FWD Run UP Command S5 DOWN Command S6

Section H: Control Circuit Terminals

H1 Digital Inputs

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Upper Limit Speed

Lower Limit Speed Output Frequency

Frequency Agree Signal

U: Up (accelerating) status D: Down (decelerating) status H: Hold (constant speed) status U1: Up status, with clamping at upper limit speed D1: Down status, with clamping at lower limit speed

Notes:

1. Be sure to set frequency reference selection (B1-01) = “1”. When B1-01 = “0”, Up/Down operation is disabled.

2. Upper limit speed

3. The lower limit value is either the master frequency reference from control circuit terminals 13 or 14, or the frequency reference lower limit (D2-01), whichever is larger.

4. When hold reference memory selection is enabled (D4-01 = “1”) and a hold command is input, the held output frequency is stored even after the power supply is turned OFF. When D4-01 = “0”, the held output frequency is not stored.

5. If the jog frequency reference is input during Up/Down operation, the jog frequency reference has priority.

D H U U1D1 D1D D DH H H H HU UH

Figure 33 UP/DOWN Command Timing Diagram

= Max. output frequency (E1-04) × Frequency reference upper limit (D2-01), if used

VS-616G5 Programming Manual 81

Section H: Control Circuit Terminals

H1 Digital Inputs

· Forward and Reverse JOG commands (settings: Fwd Jog = “12”, Rev Jog = “13”) Forward and reverse run jog frequency commands are enabled.

Setting Description

12 Forward jog command is closed, run at jog frequency ref-

13 Reverse jog command is closed, run at jog frequency ref-

Notes:

1. When either the forward or reverse jog command is input during run, this command has priority.

2. When both the forward and reverse jog commands are closed for more than 500ms, the inverter stops according to the stopping method selection (Bl-03).

3. The forward and reverse jog commands can be set independently.

· Fault Reset (setting: “14”) Closing this contact resets a fault after the condition is removed.

erence (D1-09).

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

· Fast-Stop (Set value = 15)

Open: The inverter operates normally. Closed: The inverter decelerates to stop using deceleration time C1-09 (factory set to 10 sec.). The run command can remain closed during this period of time. The inverter will not run, from the

external terminals or the digital operator as long as this input is closed.

To restart the inverter, the run command must be cycled.

· Motor 2 Select (Set value = 16)

Open: Motor 1 is selected. Closed: Motor 2 is selected. When Motor 2 is selected, the following parameters are effective;

The inverter must be stopped to switch motors. A multi-function digital output may be programmed when motor 2 is selected. Refer to page 88

for more information.

· Fast-Stop (setting: “17”) <1110>

When this input is closed the motor decelerates to a stop using the rate defined by parameter C1-09.

· Timer Function (Set value = 18)

The timer function works independently from the inverter. The timer input must be on longer than the time in b4-01for the output to close. The timer input must be off longer than the time in b4-02 for the output to open.

b4-01 is the on-delay time setting (0.0 - 300.0 second) b4-02 is the off-delay time setting (0.0 - 300.0 second)

82 VS-616G5 Programming Manual

Multi-function Digital Input: Timer Function

Multi-function Contact Output: Timer Function

· PID Disable (Set value = 19) Open: PID control is enabled.

Closed: PID control is disabled

· Program Lockout (setting: “1B”) Opening this contact prohibits the changing of VS-616G5 parameters.

Section H: Control Circuit Terminals

H1 Digital Inputs

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

a - b4-01 b - b4-02

· TrimCtl Increase (Set value = 1C)

· TrimCtl Decrease (Set value 1D)

Closed: Increases or decreases the output frequency based on the setting of d4-02 (trim control

level). This function is not available when the reference is set from the digital operator.

· Analog Reference Sample/Hold Selection (setting: “1E”)

If the contact input closes for 100ms or longer, the analog frequency reference is sampled once, after which the analog frequency reference is held.

Analog Input

Fref

100ms

Closed Open

t2 t3

Figure 34 Sample/Hold Selection - Analog Reference

Note: t1, t3 - Reference is held at 100ms or longer.

t2 - Reference is not held at less than 100ms.

VS-616G5 Programming Manual 83

Section H: Control Circuit Terminals

H1 Digital Inputs

· Terminal 13/14 Selection (setting: “1F”) Open: Terminal 13 is used for the master frequency reference.

Closed: Terminal 14 is used for the master frequency reference.

Note: When the set value of Terminal 14 Selection (H3-09) is other than “1F” and the contact input

is set for terminal 13/14 selection (H1-__ = “1F”), a setting error (OPE3) occurs.

· External Fault (setting: “20-2F”)

Use this contact input to select how the inverter responds to an external fault.

Input Level Selection Detection Method External Fault Action

N.O. N.C. Always During Run Ramp to Stop Coast to Stop Fast-stop Alarm Only

√ √ √ 20 √ √ √ 24 √ √ √ 28 √ √ √ 2C √ √ √ 22 √ √ √ 26 √ √ √ 2A √ √ √ 2E

√ √ √ 21 √ √ √ 25 √ √ √ 29 √ √ √ 2D √ √ √ 23 √ √ √ 27 √ √ √ 2B √ √ √ 2F

External Fault Selection

V/f V/f w/PG

Open Loop

Setting

Result

Vector

Flux

Vector

Notes:

1. N.O. = normally open contact; N.C. = normally closed contact

2. Setting “24” is the factory default.

3. Set up the external fault function according to the following tree:

84 VS-616G5 Programming Manual

Section H: Control Circuit Terminals

H1 Digital Inputs

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Depress the Data/Enter key.

H1-__ = “24”

Depress the ∧ key.

Input Level Selection

Detection Method

External Fault Action

N.O. Contact N.C. Contact

Always

During Run

Ramp to Stop Coast to Stop Fast-stop Alarm Only

· PID Integral reset (Set value = 30)

Open: PID Integral values are added. Closed: PID Integral value is set to zero.

· PID Control Integral Hold (Set value = 31) <1110>

Closed: Integral value of the PID control is held.

· DC Injection Braking Command (setting: “60”) When a DC injection braking command is input while the inverter is stopped, DC injection braking operation is activated. When a run command or a jog command is input, DC injection braking is released to start operation (operation has priority).

DC Injection Braking Command

Fwd Run Command

Output Frequency

OFF

DC Injection

Braking

DC Injection Braking

Start Frequency

(B2-01)

Figure 35 DC Injection Braking Contact Input Timing Diagram

OFF

DC Injection

Braking

VS-616G5 Programming Manual 85

Section H: Control Circuit Terminals

H1 Digital Inputs

·Speed Search 1 and Speed Search 2 (Set value = 61 and 62)

Set values 61 and 62

are only available in the open loop V/f and open loop flux vector control modes.

Searches from max frequency when using 61, and set frequency when using 62.

a = (L2-03) minimum baseblock time b = (L2-04) voltage recovery time c = speed search decel time d = V/f pattern reduction during speed search

Run

Command

Motor

RPM

Output

Frequency

Output

Voltage

Output

Current

Inverter is in

speed search

mode

V/f V/f w/PG

Inverter is in

run mode

b3-02 (150%)

Open Loop

Vector

Flux

Vector

· Energy Save Mode (Set value = 63) After the energy savings input is closed and the output frequency is equal to or greater than (b8-02) energy savings start frequency, the output voltage drops to the value in (b8-01) energy savings gain. The output voltage increases and decreases based on L2-04 (voltage recovery time).

Run

Command

Energy

saving

command

Output

Frequency

Output

Voltage

b8-02

b8-01

86 VS-616G5 Programming Manual

· Speed Search 3 (Set value = 64)

Speed Search

Command

Run

Command

Section H: Control Circuit Terminals

H1 Digital Inputs

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

Estimated deceleration frequency when using set value 64

a = (L2-03) minimum baseblock time b = (L2-04) voltage recovery time = speed search decel time d= V/f pattern reduction during speed search

Motor

RPM

Output

Frequency

Output

Voltage

Output

Current

Inverter is in

speed search

mode

Inverter is in

run mode

b3-02 (150%)

VS-616G5 Programming Manual 87

Section H: Control Circuit Terminals

H2 Digital Outputs

· KEB Ridethrough (settings: N.C. = “65”, N.O. = “66”) In general applications, the Kinetic Energy Braking (KEB) control circuit attempts to maintain the DC bus voltage at an optimum level [1.35 × input voltage (E1-01)] during momentary power loss, by using load inertia to regenerate voltage back to the DC bus. The inverter decelerates at the fast-stop rate (C1-09), until power is restored, or until the time runs out and an undervoltage fault (UV) occurs. The larger the inertia, the longer the deceleration rate can be extended. If the inertia is small, then the inverter must decelerate quickly to regenerate voltage back to the DC bus, and thus the ridethrough time is shorter. For most applications, set KEB Frequency Constant (L2-06) to “0” (factory

default). .

V/f V/f w/PG

Open Loop

Vector

Flux

Vector

KEB Ridethrough Multi-function Input Contact (H1-__ = “65” or “66”)

Output Frequency

OFF

C1-09

OFF

Figure 36 KEB Ridethrough Timing Diagram

Note: Larger model inverters (2022 and above, 4018 and above) require a separate uninterruptible

power supply (UPS) for control power, in order for load inertia ridethrough to be effective.

H2 Digital Outputs

The VS-616G5 has three multi-function contact outputs for the indication of various conditions, including frequency detection, speed agree, zero speed, overtorque detection, and many others. This section includes descriptions of these functions.

H2-01 Multi-function Output 1 Selection (terminal 9, 10) Terminal 9 Sel H2-02 Multi-function Output 2 Selection (terminal 25, 27) Terminal 25 Sel H2-03 Multi-function Output 3 Selection (terminal 26, 27) Terminal 26 Sel

L2-06

C1-01

1.35 × E1-01

B B B B B B B B B B B B

The following table lists the function selections for the multi-function contact outputs (terminals 9, 25 and 26), and indicates the control modes during which each function can be enabled.

H2-01

to 3

Setting

0 During run 1 (factory default, H2-01) √ √ √ √ 1 Zero-speed (factory default, H2-02) √ √ √ √ 2 Frequency agree 1 (factory default, H2-03) √ √ √ √

3 Desired frequency agree 1 √ √ √ √ 4 Frequency detection 1 √ √ √ √

Function

V/f V/f w/ PG

Control Method (A1-02)

Open Loop

Vector

Flux Vector

Reference

Page

88 VS-616G5 Programming Manual

Section H: Control Circuit Terminals

H2 Digital Outputs

H2-01

to 3

Setting

5 Frequency detection 2 √ √ √ √ 6 Inverter ready √ √ √ √ 7 DC bus undervoltage √ √ √ √ 8 Baseblock 1 √ √ √ √ 9 Option reference √ √ √ √ A Remote operation √ √ √ √ B Torque detection 1 (N.O.) √ √ √ √ C Loss of reference √ √ √ √ D DB overheat √ √ √ √ E Fault √ √ √ √

F Not used − − − − 10 Minor fault √ √ √ √ 11 Reset command active √ √ √ √ 12 Timer output √ √ √ √ 13 Frequency agree 2 √ √ √ √ 14 Desired frequency agree 2 √ √ √ √ 15 Frequency detection 3 √ √ √ √ 16 Frequency detection 4 √ √ √ √ 17 Torque detection 1 (N.C.) √ √ √ √ 18 Torque detection 2 (N.O.) √ √ √ √ 19 Torque detection 2 (N.C.) √ √ √ √ 1A Reverse direction √ √ √ √ 1B Baseblock 2 √ √ √ √ 1C Motor 2 Selection √ √ √ √ 1D Regenerating − − − √ 1E Restart enabled √ √ √ √ 1F Overload (OL1) √ √ √ √ 20 OH pre-alarm √ √ √ √ 30 Current/torque limit − − √ √ 31 Speed limit − − − √ 33 Zero servo completion − − − √ 37 During run 2 √ √ √ √

Function

V/f V/f w/ PG

Control Method (A1-02)

Open Loop

Vector

Flux Vector

Reference

Page

· During Run (setting: “0”) Closes when a run command is input, or when the inverter outputs voltage.

· Zero-speed (setting: “1”) Closes when the inverter output frequency is less than the minimum output frequency (El-09) during V/f control with PG feedback. Closes when the motor speed is less than the zero-speed level (B2-01) during flux vector control.

VS-616G5 Programming Manual 89

Section H: Control Circuit Terminals

H2 Digital Outputs

· Frequency Agree 1 (setting: “2”) Closes whenever the output frequency “agrees” with the frequency reference, plus or minus the speed agree detection width (L4-02). This is effective during both forward and reverse operation.

Detection Width 1 (L4-02)

Output Frequency

Frequency Agree 1 Signal

OFF OFF

Frequency Reference

Figure 37 Frequency Agree Signal 1 Timing Diagram

· Desired Frequency Agree 1 (setting: “3”) Closes whenever the output frequency “agrees” with the speed agree detection level (L4-01), plus or minus the speed agree detection width (L4-02). This is effective during both forward and reverse operation.

Detection Width 1 (L4-02)

Output Frequency

Desired Frequency Agree 1 Signal

OFF OFF

Detection Level 1 (L4-01)

Figure 38 Desired Frequency Agree 1 Signal Timing Diagram

· Frequency Detection 1 (setting: “4”) Closes whenever the output frequency is at or below the speed agree detection level (L4-01). During acceleration from below the detection level, the output frequency increases through the detection bandwidth (L4-02) before the contact opens again. This is effective during both forward and reverse operation.

90 VS-616G5 Programming Manual

Section H: Control Circuit Terminals

H2 Digital Outputs

Detection Width 1 (L4-02)

Detection Level 1 (L4-01)

Output Frequency

Frequency Detection 1 Signal

ON ON

OFF

Figure 39 Frequency Detection 1 Signal Timing Diagram

· Frequency Detection 2 (setting: “5”) Closes whenever the output frequency is at or above the speed agree detection level (L4-01). During deceleration from above the detection level, the output frequency decreases through the detection bandwidth (L4-02) before the contact opens again. This is effective during both forward and reverse operation.

Detection Level 1 (L4-01)

Output Frequency

Frequency Detection 2 Signal

OFF OFF

Detection Width 1 (L4-02)

Figure 40 Frequency Detection 2 Signal Timing Diagram

· Inverter Ready (setting: “6”) Closes when the inverter is ready for operation (no faults or alarms).

· DC Bus Undervoltage (setting: “7”) Closes when the main circuit DC bus voltage or control circuit power supply is drops below the trip level, or when the main circuit magnetic contactor (MC) turns OFF.

· Baseblock 1 - N.O. (setting: “8”) Closes when the inverter output shuts OFF.

· Frequency Reference Selection (setting: “9”) Opens when the frequency reference is input from the control circuit terminals or an option. Closes when the frequency reference is input from the digital operator.

· Run Command Selection (setting: “A”) Opens when run command is input from the control circuit terminals or an option. Closes when run command is input from the digital operator.

· Overtorque Detection 1 - N.O. (setting: “B”) Closes during overtorque detection 1 (see section L6, Overtorque Detection, on page 113).

VS-616G5 Programming Manual 91

Section H: Control Circuit Terminals

H2 Digital Outputs

· Loss of Frequency Reference (setting: “C”) Closes when frequency reference is reduced by 90% within 400ms. The inverter will respond according to the setting of reference loss selection (L4-05). After reference loss, if L4-05 = “1”, then operation continues at 80% of the previous frequency reference, and the contact closes.

Fwd Run Command

Master Frequency Reference

Output Frequency

Reference Loss Contact

OFF

400ms

OFF

400ms

Figure 41 Reference Loss Timing Diagram

· Dynamic Braking Resistor Overheat (setting: “D”) Closes during braking resistor overheating or a braking transistor fault.

· Fault (setting: “E”) Closes when a fault occurs (except CPF00 and CPF01).

· Alarm (setting: “10”) Closes while an alarm is displayed.

· Fault Reset (setting: “11”) Closed while fault is being reset.

OFF

80% 10%

80% Frequency

· Timer Output (setting: “12”) Closes when timer contact input closes (after On-delay time elapses). Opens when timer contact input opens (after Off-delay time elapses).

· Frequency Agree 2 (setting: “13”) Closes whenever the output frequency “agrees” with the frequency reference, plus or minus the speed agree detection width (L4-04). This is used for setting up an alternate detection width.

Detection Width 1 (L4-04)

Output Frequency

Frequency Agree 2 Signal

OFF OFF

Frequency Reference

Figure 42 Frequency Agree Signal 2 Timing Diagram

92 VS-616G5 Programming Manual

Section H: Control Circuit Terminals

H2 Digital Outputs

· Desired Frequency Agree 2 (setting: “14”) Closes whenever the output frequency “agrees” with the speed agree detection level (L4-03), plus or minus the speed agree detection width (L4-04). Choose forward or reverse operation in L4-03.

Detection Width 1 (L4-04)

Output Frequency

Desired Frequency Agree 2 Signal

OFF OFF

Detection Level 1 (L4-03)

Figure 43 Desired Frequency Agree 2 Signal Timing Diagram

· Frequency Detection 3 (setting: “15”) Closes whenever the output frequency is at or below the speed agree detection level (L4-03). During acceleration from below the detection level, the output frequency increases through the detection bandwidth (L4-04) before the contact opens again. Choose forward or reverse operation in L4-03.

Detection Width 1 (L4-04)

Detection Level 1 (L4-03)

Output Frequency

Frequency Detection 3 Signal

ON ON

OFF

Figure 44 Frequency Detection 3 Signal Timing Diagram

· Frequency Detection 4 (setting: “16”) Closes whenever the output frequency is at or above the speed agree detection level (L4-03). During deceleration from above the detection level, the output frequency decreases through the detection bandwidth (L4-04) before the contact opens again. Choose forward or reverse operation in L4-03.

Detection Level 1 (L4-03)

Output Frequency

Frequency Detection 4 Signal

OFF OFF

Detection Width 1 (L4-04)

Figure 45 Frequency Detection 2 Signal Timing Diagram

VS-616G5 Programming Manual 93

Section H: Control Circuit Terminals

H2 Digital Outputs

· Overtorque Detection 1 - N.C. (setting: “17”)

Closes during overtorque detection 1 (see section L6, Overtorque Detection, on page 113).

· Overtorque Detection 2 - N.O. (setting: “18”)

Closes during overtorque detection 2 (see section L6, Overtorque Detection, on page 113).

· Overtorque Detection 2 - N.C. (setting: “19”)

Opens during overtorque detection 2 (see section L6, Overtorque Detection, on page 113).

· During Reverse Run (setting: “1A”) Closes during a reverse run command.

· Baseblock 2 - N.C. (setting: “1B”) Opens when the inverter output shuts OFF.

· Motor 2 Selection (setting: “1C”) Closed when motor 2 is selected.

Motor 2 may be selected by using a multi-function digital input.

· Motoring/Regenerating Mode (setting: “1D”) Closes during regenerative operation (flux vector control only).

· Automatic Restart (setting: “1E”) Closes during automatic restart operation.

· OL1 Pre-alarm (setting: “1F”) Closes when the motor-calculated electronic thermal overload value increases to 90% of the internal fault detection level.

· OH Pre-alarm (setting: “20”) Closes when the heatsink temperature exceeds the overheat temperature level (L8-02), or when a multi-function contact input (H1-__ = “B”) closes.

· Current/Torque Limit (setting: “30”) Closes during torque limit.

· Speed Limit (setting: “31”) Closes when the speed limit level (D5-03) is reached during torque control (flux vector control).

· Zero-Servo Completion (setting: “33”) Closes when zero-servo operation is completed.

· During Run 2 (setting: “37”) Closes when a run command is input (does not close during baseblock, injection braking or initial excitation).

94 VS-616G5 Programming Manual

H3 Analog Inputs

The VS-616G5 has three analog inputs (two multi-function and one reference), for the external input of numerous references and limits, including frequency, torque, PID, and others. This section includes descriptions of these functions.

Section H: Control Circuit Terminals

H3 Analog Inputs

H3-01 Terminal 13 Signal Selection Term 13 Signal

Selects the type of voltage signal input at terminal 13.

Setting Description

0 0 to 10V input (factory default) 1 -10 to +10V input

The resolution of terminal 13 is 11 bit.

H3-02 Terminal 13 Reference % Gain Terminal 13 Gain

Setting Range: 0.0 to 1000.0% Factory Default: 100.0%

Sets the terminal 13 input gain level when the reference voltage is 10V.

H3-03 Terminal 13 Reference ±% Bias Terminal 13 Bias

Setting Range: -100.0 to 100.0% Factory Default: 0.0%

Sets the terminal 13 input bias level when the reference voltage is 0V.

B B B B

+100

0Bias (%)

Reference (%)

-100

1000

Gain (%)

100

Figure 46 Analog Input Gain and Bias Adjustment

VS-616G5 Programming Manual 95

Section H: Control Circuit Terminals

H3 Analog Inputs

H3-04 Terminal 16 Signal Selection Terminal 16 Sel

Selects the type of voltage signal input at terminal 16.

Setting Description

0 0 to 10V input (factory default) 1 -10 to +10V input

The resolution of terminal 16 is 11 bit.

H3-05 Terminal 16 Multi-function Selection Terminal 16 Sel

The following table lists the function selections for the multi-function analog inputs (terminals 14 and

16), and indicates the control modes during which each function can be enabled.

Control Method (A1-02)

Setting Function

0 Aux. Frequency Ref. (factory default) √ √ √ √ ±100% / ±10V 1 Frequency Gain √ √ √ √ 100% / 10V 2 Frequency Bias √ √ √ √ ±100% / ±10V 4 Voltage Bias √ √ − − 100% / 10V 5 Accel/Decel Change √ √ √ √ 100% / 1V 6 DC Injection Braking Current √ √ √ − 100% / 10V 7 Overtorque Level √ √ √ √ 100% / 10V 8 Stall Prevention Level √ √ − − 100% / 10V

9 Reference Lower Limit √ √ √ √ 100% / 10V A Jump Frequency √ √ √ √ 100% / 10V B PID Feedback √ √ √ √ ±100% / ±10V C PID Reference Bias <1110> √ √ √ √ 10V/Fmax D Frequency Reference Bias 2 <1110> √ √ √ √ 10V/Fmax

10 Forward Torque Limit − − √ √ 100% / ±10V

11 Reverse Torque Limit − − √ √ 100% / ±10V 12 Regenerative Torque Limit − − √ √ 100% / ±10V 13 Torque Reference − − − √ ±100% / ±10V 14 Torque Compensation − − − √ ±100% / ±10V 15 Forward/Reverse Torque Limit − − √ √ ±100% / 10V 1F Not Used − − − − −

V/f V/f w/ PG

Open Loop

Vector

B B B B

Flux

Vector

Setting Level

96 VS-616G5 Programming Manual

Section H: Control Circuit Terminals

H3 Analog Inputs

· Auxiliary Frequency Reference (setting: “0”)

· Frequency Bias (setting: “2”)

· PID Feedback (setting: “B”)

· Torque Reference (setting: “13”)

· Torque Compensation (setting: “14”)

100%

-10V 0

-100%

· Accel/Decel Change (setting: “5”)

100%

10%

-10V 10V0

10V

· Frequency Gain (setting: “1”)

· Voltage Bias (setting: “4”)

· DC Injection Braking Current (setting: “6”)

· Overtorque Level (setting: “7”)

· Reference Lower Limit (setting: “9”)

· Jump Frequency (setting: “A”)

100%

-10V 0

· Stall Prevention Level (setting: “8”)

100%

30%

-10V 10V0

· Forward/Reverse Torque Limit (setting: “15”)

100%

10V

· Forward Torque Limit (setting: “10”)

· Reverse Torque Limit (setting: “11”)

· Regenerative Torque Limit (setting: “12”)

-10V 10V0

-100%

100%

10V

Figure 47 Multi-function Analog Input Selection

H3-06 Terminal 16 Reference % Gain Terminal 16 Gain

Setting Range: 0.0 to 1000.0% Factory Default: 100.0%

Sets the terminal 16 input gain level when the reference voltage is 10V. See Figure 46, on page 95.

H3-07 Terminal 16 Reference ±% Bias Terminal 16 Bias

Setting Range: -100.0 to 100.0% Factory Default: 0.0%

Sets the terminal 16 input bias level when the reference voltage is 0V. See Figure 46, on page 95.

B B B B

VS-616G5 Programming Manual 97

Section H: Control Circuit Terminals

H3 Analog Inputs

H3-08 Terminal 14 Signal Selection Term 14 Signal

Selects the type of signal input at terminal 14.

Setting Description

0 0 to 10V input 1 -10 to +10V input 2 4 to 20mA (factory default)

The resolution of terminal 14 is 10 bit.

Note: To enable terminal 14 for a voltage signal (settings: “0” or “1”), cut jumper wire J1 on the con-

trol printed circuit board. J1 is located on the bottom left-hand corner of the control board directly behind terminal 13.

H3-09 Terminal 14 Multi-function Selection Terminal 14 Sel

Selects the multi-function analog input function for terminal 14 (see Terminal 16 Multi-function Selection for details).

H3-10 Terminal 14 Reference % Gain Terminal 14 Gain

A A A A

Setting Range: 0.0 to 1000.0% Factory Default: 100.0%

Sets the terminal 14 input gain level when the reference current is 20mA. See Figure 46, on page 95.

H3-11 Terminal 14 Reference ±% Bias Terminal 14 Bias

Setting Range: -100.0 to 100.0% Factory Default: 0.0%

Sets the terminal 14 input bias level when the reference current is 4mA. See Figure 46, on page 95.

H3-12 Analog Input Filter Time Constant Filter Avg Time

Setting Range: 0.00 to 2.00s Factory Default: 0.00s

Sets up a delay filter time constant at terminals 13, 14 and 16. This filter inserts a delay between the time the command is input to the time it is received by the inverter.

A A A A

98 VS-616G5 Programming Manual

H4 Analog Outputs

The VS-616G5 has two analog outputs, for the external monitoring of drive conditions such as output frequency, output current, PID feedback and others.

Section H: Control Circuit Terminals

H4 Analog Outputs

H4-01 Terminal 21 Analog Output Selection Terminal 21 Sel

Selects the analog output monitors for terminal 21.

Setting Description

1 Frequency reference 2 Output frequency (factory default) 3 Inverter output current 5 Motor speed 6 Output voltage 7 DC bus voltage 8 Output power

9 Torque reference (internal) 15 Terminal 13 input voltage level 16 Terminal 14 input voltage or current level 17 Terminal 16 input voltage level 18 Motor secondary current (Iq) 19 Motor excitation current (Id) 20 SFS output frequency 21 ASR input 22 ASR output 23 Speed deviation 24 PID feedback 26 Voltage reference (Vq output) 27 Voltage reference (Vd output) 32 ACR (q) Output 33 ACR (d) Output 36 PID Input Monitor <1110> 37 PID Output Monitor<1110> 38 PID Setpoint Monitor <1110>

B B B B

The resolution of terminal 21 is 9 bit plus sign.

H4-02 Terminal 21 Analog Output Gain Terminal 21 Gain

B B B B

Setting Range: 0.00 to 2.50 Factory Default: 1.00

Sets the terminal 21 output gain for the analog output monitors. To obtain the output level, multiply the monitor output level by the gain value set in H4-02.

VS-616G5 Programming Manual 99

Section H: Control Circuit Terminals

H4 Analog Outputs

H4-03 Terminal 21 Analog Output Bias Terminal 21 Bias

Setting Range: -10.0 to 10.0% Factory Default: 0.0%

Sets the terminal 21 output bias for the analog output monitors. To obtain the output level, multiply the monitor output level by the gain value set in H4-02, then add the bias value set in H4-03.

+10

0Bias (%) 0

Reference (%)

-10

2.50

1.00

Figure 48 Analog Output Gain and Bias Adjustment

H4-04 Terminal 23 Analog Output Selection Terminal 23 Sel

Selects the analog output monitors for terminal 23 (see Terminal 21 Analog Output Selection). The resolution of terminal 23 is 9 bit plus sign.

B B B B

Gain

B B B B

H4-05 Terminal 23 Analog Output Gain Terminal 23 Gain

Setting Range: 0.00 to 2.50 Factory Default: 1.00

Sets the terminal 23 output gain for the analog output monitors. To obtain the output level, multiply the monitor output level by the gain value set in H4-05. See Figure 48.

H4-06 Terminal 23 Analog Output Bias Terminal 23 Bias

Setting Range: -10.0 to 10.0% Factory Default: 0.0%

Sets the terminal 23 output bias for the analog output monitors. To obtain the output level, multiply the monitor output level by the gain value set in H4-05, then add the bias value set in H4-06. See Figure 48.

H4-07 Analog Output Signal Selection AO Level Select

Selects the type of voltage signal output at terminals 21 and 23.

Setting Description

0 0 to 10V input (factory default) 1 -10 to +10V input

B B B B

100 VS-616G5 Programming Manual

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