YASKAWA VIPA System 200V User Manual

VIPA System 200V
FM | Manual
HB97E_FM | RE_250-1BS00 | Rev. 14/44
Copyright © VIPA GmbH. All Rights Reserved.
This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable agreements.
This material is prot ected by the copyright laws. It may not be reproduced, distributed, or al tered in any fashion by any entity (either internal or external to VIPA), except in ac cordance with applicable agreements, contracts or licensing, without the express written consent of VIPA and the business management owner of the material.
For permission to reproduce or dis tribute, please contact: VIPA, Gesellsc haft für Visualisierung und Prozes sautomatisierung mbH Ohmstraße 4, D-91074 Herzogenaurach, Germany Tel.: +49 (91 32) 744 -0 Fax.: +49 9132 744 1864 EMail: info@vipa.de http://www.vipa.com
Note
Every effort has been made to ens ure that the information cont ai ned i n this document was compl ete and accurate at the tim e of publishing. Nevertheless, the authors retain the right to m odi fy the information. This customer document des cribes all the hardware units and functions known at t he present time. Descriptions may be included for units which are not present at the customer site. The exact scope of delivery is descri bed i n the respective purchase contract.
CE Conformity Declaration
Hereby, VIPA GmbH declares that the products and syst ems are in compliance with t he essential requirements and ot her rel evant provisions.
Conformity is indicated by the CE marking affixed to the product.
Conformity Information
For more information regarding CE marking and Declaration of Conformity (DoC), please contact your l ocal VIPA customer service organization.
Trademarks
VIPA, SLIO, Sys tem 100V, System 200V, System 300V, Sys t em 300S, System 400V, System 500S and Commander Compact are registered trademarks of VIPA Gesellschaft f ü r V i sualisierung und Prozessautom atisierung mbH.
SPEED7 is a registered t rademark of profichip GmbH. SIMATIC, STEP, SINEC, TIA Portal, S7-300 and S7-400 are registered trademarks of Siemens AG. Microsoft und Wi ndows are registered trademarks of Micros oft Inc., USA. Portable Document Form at (PDF) and Postscript are regist ered trademarks of Adobe Systems, Inc. All other trademarks, logos and service or product marks specified herein are owned by their respective companies.
Information product support
Contact your local VIPA Customer Service Organization repres entative if you wish to report errors or questions regarding the contents of this document. If you are unable to locate a customer service center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany Telefax:+49 9132 744 1204
EMail: documentation@vipa.de
Technical support
Contact your local VIPA Customer Service Organization repres entative if you encounter problems with the product or have questions regarding the product. If you are unable to l ocate a customer servic e center, contact VIPA as follows:
VIPA GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany Telephone: +49 9132 744 1150 (Hotline)
EMail: support@vipa.de
Manual VIPA System 200V Contents
HB97E - FM - RE_250-1BS00 - Rev. 14/44 i
Contents
About this manual....................................................................................1
Safety information.................................................................................... 2
Chapter 1
Basics and Assembly.....................................................1-1
Safety Information for Users.................................................................1-2
System conception...............................................................................1-3
Dimensions..........................................................................................1-5
Installation............................................................................................1-7
Demounting and module exchange....................................................1-11
Wiring.................................................................................................1-12
Installation guidelines.........................................................................1-14
General data ...................................................................................... 1-17
Chapter 2 Hardware description .....................................................2-1
Properties.............................................................................................2-2
Structure ..............................................................................................2-3
Technical data......................................................................................2-5
Chapter 3 Deployment.....................................................................3-1
Functionality.........................................................................................3-2
Configuration........................................................................................3-4
Contents Manual VIPA System 200V
ii HB97E - FM - RE_250-1BS00 - Rev. 14/44
Manual VIPA System 200V About this manual
HB97E - FM - RE_250-1BS00 - Rev. 14/44 1
About this manual
This manual describes the System 200V SSI module FM 250S from VIPA. Here you may find every information for com m issioning and operation.
Chapter 1: Basics and Assembly
The focus of this chapter is on the introduction of the VIPA System 200V. Here you will find the information required to assemble and wire a controller system consisting of System 200V component s.
Besides the dimensions the general technical data of System 200V will be found.
Chapter 2: Hardware description
Here the hardware components of the FM 250-1BS00 are described. The technical data are at the end of t he chapter.
Chapter 3: Deployment
This chapter contains every information on the deployment and the configuration of t he SSI module FM 250S.
Overview
About this manual Manual VIPA System 200V
2 HB97E - FM - RE_250-1BS00 - Rev. 14/44
This manual describes the System 200V SSI module FM 250S from VIPA. It contains a description of the construction, project implementation and usage.
This manual is part of the document at ion package with order number HB97E_FM and relevant for:
Product Order number as of state:
HW
FM 250S VIPA 250-1BS00 02
The manual is targeted at users who have a background in automation technology.
The manual consists of chapters. Every chapter provides a self-contained description of a specific topic.
The following guides are available in the manual:
an overall table of contents at the beginning of the manual
an overview of the topics for every chapter
The manual is available in:
printed form, on paper
in electronic form as PDF-f ile (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and headings:
Danger!
Immediate or likely danger. Personal injury is possible.
Attention!
Damages to property is likely if t hese warning s ar e not heeded.
Note!
Supplementary information and usef ul t ips.
Objective and contents
Target audience
Structure of the manual
Guide to the document
Availability
Icons Headings
Manual VIPA System 200V Safety information
HB97E - FM - RE_250-1BS00 - Rev. 14/44 3
Safety information
The FM 250S is constructed and produced for:
all VIPA System 200V components
communication and process control
general control and automation applications
industrial applications
operation within the environmental conditions specified in the technical
data
installation into a cubicle
Danger!
This device is not certified for applicat ions in
in explosive environments (EX-zone)
The manual must be available to all personnel in the
project design department
installation department
commissioning
operation
The following conditions must be met bef ore usi ng or commissioning the components described in this manual:
Hardware modifications to the process control system should only be carried out when the system has been disconnected from power!
Installation and hardware modification only by properly trained personnel.
The national rules and regulations of the respective country must be satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of t he uni t !
Applications conforming with specifications
Documentation
Disposal
Safety information Manual VIPA System 200V
4 HB97E - FM - RE_250-1BS00 - Rev. 14/44
Manual VIPA System 200V Chapter 1 Basics and Assembly
HB97E - FM - RE_250-1BS00 - Rev. 14/44 1-1
Chapter 1 Basics and Assembly
The focus of this chapter is on the introduction of the VIPA System 200V. Here you will find the information req uir ed to assemble and wire a controller system consisting of System 200V components.
Besides the dimensions the general technical data of System 200V will be found.
Topic Page Chapter 1
Basics and Assembly.....................................................1-1
Safety Information for Users ................................................................. 1-2
System conception...............................................................................1-3
Dimensions..........................................................................................1-5
Installation............................................................................................1-7
Demounting and module exchange....................................................1-11
Wiring.................................................................................................1-12
Installation gu idelines.........................................................................1-14
General data...................................................................................... 1-17
Overview
Contents
Chapter 1 Basics and Assembly Manual VIPA System 200V
1-2 HB97E - FM - RE_250-1BS00 - Rev. 14/44
Safety Information for Users
VIPA modules make use of highly integrated components in MOS­Technology. These components are extremely sensitive to over-voltages that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by electrostatic discharges.
The Symbol is located on the module, the module rack or on packing material and it indicates the presence of elect r ostatic sensitive equipment.
It is possible that electrostatic sensitive equipm ent is destr oyed by energies and voltages that are far less than the human threshold of perception. These voltages can occur where persons do not discharge themselves before handling electrostatic sensitive modules and they can damage components thereby, causing the module to become inoperable or unusable.
Modules that have been damaged by electrostatic discharges can f ail after a temperature change, mechanical shock or changes in the electrical load.
Only the consequent implementation of protection devices and meticulous attention to the applicable rules and regulat ions for handling the respective equipment can prevent failures of electrostatic sensitive modules.
Modules must be shipped in the original packing mater ial.
When you are conducting measurements on electrostatic sensitive modules you should take the following precautions:
Floating instruments must be discharged before use.
Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on electrostatic sensitive modules.
Handling of electrostatic sensitive modules
Shipping of electrostatic sensitive modules
Measurements and alterations on electrostatic sensitive modules
Manual VIPA System 200V Chapter 1 Basics and Assembly
HB97E - FM - RE_250-1BS00 - Rev. 14/44 1-3
System conception
The System 200V is a modular automation system for assembly on a 35mm profile rail. By means of the peripheral modules with 4, 8 and 16 channels this system may properly be adapted matching to your automation tasks.
PW SF FC MC
CPU 215
DC 24V
+
-
1 2
RN ST MR
X1
MMC
R S
X2 34
VIPA 215-1BA03
M P
I
2
DI 8xDC24V
SM 221
.0 .1 .2 .3 .4 .5 .6 .7
VIPA 221-1BF00
X2 34
1 2 3 4 5 6 7 8 9
I0
DI 8xDC24V
SM 221
.0 .1 .2 .3 .4 .5 .6 .7
VIPA 221-1BF00
X2 34
1 2 3 4 5 6 7 8 9
I0
DI 8xDC24V
SM 221
.0 .1 .2 .3 .4 .5 .6 .7
VIPA 221-1BF00
X2 34
1 2 3 4 5 6 7 8 9 I0
DI 8xDC24V
SM 221
.0 .1 .2 .3 .4 .5 .6 .7
VIPA 221-1BF00
X2 34
1 2 3 4 5 6 7 8 9
I0
The System 200V consists of the following components:
Head modules like CPU and bus coupler
Periphery modules like I/O, function und communication modules
Power supplies
Extension modules
CPU 214
M P
I
PW SF FC MC
R S
RN ST MR
MMC
2
1 2
-
DC 24V
+
X1
VIPA 214-1BC03
X2 34
PW ER RD DE
IM 253DP
ADR.
X8 910
VIPA 253-1DP00
+
-
1 2
DC 24V
X1
D P
99
With a head module CPU r espectively bus interface and DC 24V power supply are integrated to one casing.
Via the integrated power supply the CPU respectively bus interface is power supplied as well as the electronic of the connected periphery modules.
.0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 .6 .7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
VIPA 221-1BH10
X2 3
4
DI 16xDC24V
n+1
n
DI 8xAC/..48V
SM 221
.0 .1 .2 .3 .4 .5 .6 .7 N
VIPA 221-1FF30
X2 3
4
1 2 3 4 5 6 7 8 9
I0
1 2 3 4 5 6 7 8 9 10
The modules are direct installed on a 35mm profile rail and connected to the head module by a bus connector, which was mounted on the profile rail before.
Most of the periphery modules are equipped with a 10pin respectively 18pin connector. This connector provides the electrical interface for the signaling and supplies lines of the modules.
Overview
Components
Head modules
Periphery modules
Chapter 1 Basics and Assembly Manual VIPA System 200V
1-4 HB97E - FM - RE_250-1BS00 - Rev. 14/44
PS 207/2
X2 34
VIPA 207-1BA00
L N P
E
100-240V AC
550-230mA
50-60Hz
OH
OL OK
X1
1 2 3 4
+
-
+
-
OUT DC 24V /
Ι:
2A
4A (peak)
G
DC 24V
DC 24V
With t he System 200V the DC 24V power supply can take place either externally or via a particularly for this developed power supply.
The power supply may be mounted on the profile rail together with the System 200V modules. It has no connector to the back ­plane bus.
CM 201
VIPA 201-1AA00
X2 34
X2.X1.
The expansion modules are complemen­tary modules providing 2- or 3wire con­nection facilities.
The modules are not connected to the backplane bus.
Profile rail 35mm
Dimensions of the basic enclosure:
1tier width: (HxWxD) in mm: 76x25.4x74 in inches: 3x1x3 2tier width: (HxWxD) in mm: 76x50.8x74 in inches: 3x2x3
Please note that you can only install head modules, lik e the CPU, the PC and couplers at slot 1 or 1 and 2 (for double width modules).
[1] Head module
(double width)
[2] Head module
(single width) [3] Periphery module [4] Guide rails
1
2
4
3
0
1
Clack
D P
Note
Information about the max. number of pluggable modules and the max. current at the backplane bus can be found in the "Technical Data" of the according head module.
Please install modules with a high current consumption direct ­ly beside the head module.
Power supplies
Expansion modules
Structure/ dimensions
Installation
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