Yaskawa VCD 723 User Manual

MagneTek

VCD 723 Product Guide

Manual Contents

Revision

History

Documents List

The following table shows all pages that have been revised since the f irst issue of this manual.

Revision Affected Pages

Date

9/15/93 Initial

The following publications provide additional information on the VCD 723 drives. Each is a vailable from MagneTek. Please use the form provided at the back of this manual to place your order.

● Maintenance Guide TM 6723-10

● PCDU Guide TM 6723-20

● MicroTrac® LAN Network Guide TM 6723-30

Additional copies of this manual can also be ordered by specifying the VCD 723 Product Guide (TM 6723).

9/15/93

Revision History

Warranty

9/15/93

Warranty

Standard products manufactured by MagneTek are warranted to be free from defects in workmanship and material for a period of one year from date of shipment and any products which are defectiv e in w orkmanship or material will be repaired or replaced, at MagneTek's option, at no charge to the Buyer. Final determination as to whether a product is actually defective rests with MagneTek. The obligation of MagneTek hereunder shall be limited solely to repair or replace, at MagneTek's discretion, products that fall within the foregoing limitations, and shall be conditioned upon receipt by MagneTek or written notice of any alleged defects or deficiency promptly after discovery and within the warranty period, and in the case of components or units purchased by MagneTek, the obligations of MagneTek shall not exceed the settlement that MagneTek is able to obtain from the supplier thereof. No products shall be returned to MagneTek without its prior consent. Products which MagneTek consents to have returned shall be shipped prepaid f.o.b. MagneTek's factory. MagneTek cannot assume responsibility or accept inv oices for unauthorized repairs to its components, even though defective. The life of the products of MagneTek depends, to a large extent, upon the usage thereof, and MAGNETEK MAKES NO WARRANTY AS TO FITNESS OF ITS PRODUCTS FOR THE SPECIFIC APPLICATIONS BY THE BUYER NOR AS TO PERIOD OF SERVICE UNLESS MAGNETEK SPECIFICALLY AGREES OTHERWISE IN WRITING AFTER THE PROPOSED USAGE HAS BEEN MADE KNOWN TO IT.

Limitation

Of Liability

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, BUT NOT LIMITED T O, ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE AND BUYER HEREBY WAIVES ANY AND ALL CLAIMS THEREFORE.

IN NO EVENT SHALL MAGNETEK BE LIABLE FOR LOSS OF PROFIT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES WHETHER ARISING OUT OF WARRANTY, BREACH OF CONTRACT OR TORT.

9/15/93

Warranty

iii

Manual Contents

Table of

Contents

Page

Introduction........................................................................................................1

How To Use This Manual .............................................................................1

Controls and Indicators .................................................................................1

Safety Statements ..........................................................................................2

How To Contact MagneTek ..........................................................................2

Drive Description ..........................................................................................3

Ratings and Specifications.............................................................................5

System Considerations ................................................................................12

Installation and Start-up................................................................................15

Pre-Installation Considerations ...................................................................15

Physical Installation ....................................................................................15

Electrical Connection ..................................................................................19

Pre-Power Check .........................................................................................25

Drive Start-up .............................................................................................27

Operation..........................................................................................................31

Controls and Indicators ...............................................................................31

Start-up Operation ......................................................................................32

General Operation .......................................................................................34

Parameter Functions ....................................................................................35

Monitor Functions .......................................................................................36

Error Handling/Reporting ...........................................................................36

Non-Volatile RAM-Access .........................................................................40

Load Defaults Function ...............................................................................42

Upload/Download of Program or Parameters ............................................43

Hex Monitor ................................................................................................49

Table of Contents

Troubleshooting/Maintenance.......................................................................51

Fault and Error Conditions ..........................................................................51

Troubleshooting Flowcharts.........................................................................59

Diode and Transistor Module Resistance Test ...........................................73

Spare Parts List ............................................................................................75

Appendices ........................................................................................................78

VCM Motor/PG (Digital Tachometer) Connection ...................................78

Motor Parameters ........................................................................................81

Node, Channel and Subchannel Assignments ............................................84

Glossary...........................................................................................................103

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Manual Contents

List of

Illustrations

List of Tables

Figure Number Title Page

1 Typical MicroTrac System Diagram.............................................. 14

2 VCD 723 Dimensions .................................................................... 16

3 VCD 723 Basic Interconnection Diagram..................................... 20

4 VCD 723 External Connections Diagram...................................... 21

5 Proper Grounding of Three VCD 723 Drives................................ 25

6 Voltage Selection in 460V VCD 723, 15HP and Above............... 26

7 Local Control Display Unit (LCDU)............................................. 31

8 VCD 723 to IBM PC Compatible Computer Interconnect

Diagram .......................................................................................... 43

Table

Number Title Page

1 Motor Control Specifications.......................................................... 5

2 Terminal I/O Specifications ............................................................ 9

3 Digital Feedback Tachometer Connector CA1 Terminal

Specifications.................................................................................. 11

4 Summary of Option Cards.............................................................. 11

5 Closed Loop Connectors and Wire Sizes for Terminal

Screws ............................................................................................. 23

6 Wire Sizing for Main Circuit.......................................................... 23

7 Function Number Assignments...................................................... 34

8 Standard Error and Fault Descriptions........................................... 51

9 AC MicroTrac Circuit Card Test Points ........................................ 72

10 Diode Module Resistances ............................................................. 73

11 Transistor Module Resistances....................................................... 74

12 Spare Parts List - 230 Volt Drives................................................... 75

13 Spare Parts List - 460 Volt Drives................................................... 76

14 Connection of VCM........................................................................ 78

15 TB1 - PG (Digital Tachometer) Connection.................................. 79

16 Connections on PG (Digital Tachometer) Card ............................. 79

9/15/93

List of Illustrations

Introduction

How To Use

This Manual

Controls and

Indicators

Status LEDs

MagneTek has made this product guide an easy to use reference. To help you use this manual, we have provided the following guides:

● The top of each page has an identification of the section. For example, notice

that at the top of this page appears. This identifies the page as part of Section 1, Introduction. There are four sections in this

manual: Introduction, Installation and Start-Up, Operation and Troubleshooting/ Maintenance.

● Each section is organized into one or more major subject headings. These are

the main topics covered in that section. You will recognize major subject headings by their distinctive appearances. The next line illustrates an example:

This is an example of a major subject heading from Section 3. Each major subject heading may have one or more minor topics that are

covered. The next line illustrates an e xample: This is a minor topic covered under “Controls and Indicators.” Each minor topic may have one or more descripti v e headings. These identify

items covered within the minor topic. The next line illustrates an e xample:

Introduction

Ready

This is a descriptive heading covered under “Status LEDs.” At the bottom of each page is the name of the first major subject heading

covered on that page. The page number and re vision date are also included. For example, at the bottom of this page, the information indicates that “How to Use This Manual” is the first major subject heading. It was last revised September 15, 1993.

Using the information on the top of the page to find the section, the bottom of the page to find the major subject heading and the left margin to f ind the minor topics and descriptive headings, you can easily page through the manual to find the information you need.

A table of contents is also included. The Table of Contents can be used to locate section and major topics. A glossary is provided to define terms which may be unfamiliar .

9/15/93

How To Use This Manual

Introduction

Safety

Statements

How To Contact

MagneTek

In addition to notes, the following types of precautionary statements appear in this manual.

IMPORTANT

A statement of conditions which should be observed during driv e setup or operation to ensure dependable service.

CAUTION

A statement of conditions which must be observed to prev ent undesired equipment faults or degraded drive system performance.

W ARNING

A statement of conditions which MUST BE OBSER VED to prevent personal injury or serious equipment damage.

For additional information, contact any MagneTek Representative, Authorized Distributor , or our Technical Support Staff at:

MagneTek 16555 West Ryerson Road New Berlin, WI 53151

(800) 541-0939 (414) 782-0200

FAX: (414) 782-1283

Safety Statements

9/15/93

Introduction

Drive

Description

P erformance

Flexibility

The MicroTrac name is used to describe MagneTek's family of digital system drives and the compatible products used to create systems. This manual describes the MicroTrac compatible VCD 723 AC motor drive.

The VCD 723 is a high performance, sine-coded, Pulse Width Modulated (PWM) AC motor drive which genera tes an adjustable three phase output for complete speed or torque control of a compatible AC induction motor. The VCD 723 can maintain a 150% current overload for 60 seconds with automatic stall prevention and v oltage boost to prevent nuisance tripping during load or line side transient conditions. The VCD 723 will not induce any voltage line notching distortion to the utility line and maintains a displacement power factor of approximately 0.98 throughout its speed range.

The VCD 723 drive is totally software configurable to the application through a high level graphical language, called Programmable Application Control (PAC). PA C provides complete flexibility without having to make hardware adjustments. Interface to other equipment is provided with local Input/Output (I/O) or a high speed Local Area Network (LAN). Use of the LAN means that a single coaxial cable eliminates multiple conductor cables and provides high noise immunity. Extensive diagnostic and setup capability are provided thr ough two control/display units. The Local Control/Display Unit (LCDU) is mounted flush with the drive co v er and consists of a Liquid Crystal Displa y (LCD) with two lines of sixteen alphanumeric characters, fi v e pushbuttons, and fiv e status Light Emitting Diodes (LED’ s). The LCDU can be used for all setup functions and many diagnostics. The Portable Control/Display Unit (PCDU) is an optional hand-held device that can be plugged into any MicroTrac compatible drive and used for all the same functions as the LCDU plus some advanced diagnostics. The PCDU has two lines of sixteen alphanumeric characters and a thirty-key keypad.

9/15/93

Accuracy

The distributed control architecture of the MicroT rac system means that each drive performs its o wn regulation calculations synchronized to a common high accuracy crystal master. Thus, even minute crystal drift will not affect multiple drive tracking. This allo ws a MicroTrac system to maintain the drift between sections to 0.00% at steady state. The fully digital nature of the regulation means that an individual drive can maintain a 0.00% average dif ference between set and actual speed from no-load to full-load when using digital tachometer speed feedback. Digital setup and performance assure exact process line and finished product duplication shift to shift and month to month. Speeds, tensions, ratios, draws, limits, ranges, alarms, and other control parameters can be set as percentages or exact numerical values via keypad or thumbwheel switches with up to six digits of resolution. Parameters are entered and displayed in plain and understandable English. The drive can be completely set up prior to actual running and changes can be made during operation. Keypad entry of changed parameters, protected memory, and factory default values allow the operator to modify data with minimum risk to the process.

Drive Description

Introduction

Useability

Versatility

The VCD 723 drive is composed of several major components. The base component is the MagneTek VCD 703 drive, with special software. To this is added the MicroTrac circuit card, which provides gr aphical PAC programming environment, LAN communications and e xtra local I/O. The other components are the Local and Portable Control/Display Units, which allow user friendly interface for drive setup and provides extensive diagnostic capabilities. In addition, optional circuit cards can be added for expanded local I/O capabilities and added functionality.

The VCD 723 can be set up to operate in one of two major modes based on the level of regulation ena bled. The first mode allows the driv e to run as if it were a VCD 703 drive, b ut the input for the constants come from the PAC environment instead of from the Digital Operator . In addition to utilizing the speed control logic of the VCD 703 drive to control the motor, this mode adds the extra I/O capabilities that are present on the MicroTrac circuit card. This also allo ws f or all of the advantages and flexibility of utilizing the PAC programming language. In this mode, the inputs and outputs on the VCD 723 behave in the same way that they would hav e had this been a VCD 703 drive, however , the An, Bn, Cn, Dn, On, Sn, and Un constants are entered via the PA C environment.

The second major operating mode of the VCD 723 has the VCD 703 drive operate as a slave to the MicroTrac circuit card. In this mode, the PAC programmer has complete freedom in how the motor should be controlled, including which inputs/outputs should perform a specific function.

Characteristics

The VCD 723 is mounted in a NEMA 1 wall mount enclosure, with other power/control components required for VCD/VCM interconnection.

When properly installed, operated and maintained, the VCD 723 can provide years of troublefree service. It is important that the person who operates, inspects, or maintains this equipment thoroughly read and understand this manual before proceeding.

Drive Description

9/15/93

Ratings and Specifications

Control Specifications

Table 1. Motor Control Specifications

SECTION A. 208/230V

Drive

Introduction

Model

General Use Capacity HP 3 5 7.5 10 15 20 30 50

Circuit Breaker (MCCB) Rating A

Low Noise

Opera-

(1)

tion

Rated Output Voltage 180V Overload Current

Rating

Voltage/Frequency 3-Phase 208V, 50Hz 208/230V, 60Hz Allowable

Input

Power

Fluctuation

VCD 723-

Input Current A 11 18 26 35 53 70 97 106 140 211

Continuous Rated Current A

Capacity HP 3 5 7.5 10 15 20 30 Continuous Rated

Current A

Motor HP 3 5 7.5 10 15 20 25 30 40 50

Model

VCD 723-

V ±10%

F ± 5%

A003 A005 A7P5 A010 A015 A020 A030 A050

9.6 16 24 32 48 64 96 160

20 30 50 60 100 100 150 300

A003 A005 A7P5 A010 A015 A020 A030 N/A

7.68 12.8 19.2 25.6 38.4 51.2 76.8

150% for one minute

(2)

Motor (VCM)

Capacity

Model VMA___ 003 005 7P5 010 015 020 025 030 040 050 Rated Speed rpm 1750 rpm (4-pole, 60Hz) Rated Voltage 3-phase 190 VAC Rated Current A 9.6 16.0 22.8 29.4 44.0 57.0 69.0 82.0 120 148 Rated

Torque

WK Frame No. 182T 184T 213T 215T 254T 256T 284T 286T 324T 326T

HP 3 5 7.5 10 15 20 25 30 40 50

(KW) (2.2) (3.7) (5.5) (7.5) (11) (15) (18.5) (22) (30) (37)

lb-ft 9 15 22.5 30 45 60 75 90 120 150

lb-ft

0.183 0.264 0.543 0.680 1.253 1.617 3.260 4.050 5.96 7.5

See notes on page 8.

9/15/93

Ratings and Specifications

Introduction

Table 1. Motor Control Specifications - Continued

SECTION B1. 380/415/460V; 3-60 HP

Drive

Model

General Use Capacity HP 1 3 5 10 15 20 30 40 60

Circuit Breaker (MCCB) 5 Rating A

Low Noise

Opera-

(1)

tion

Rated Output Voltage 360V Overload Current

Rating

Voltage/Frequency 3-Phase 380/415/460V, 50/60Hz Allowable

Input

Power

Fluctuation

VCD 723-

Input Current A 2.82 5 9 14 18 26 35 42 53 70 97 106

Continuous Rated Current A

Capacity HP 1 3 5 10 15 20 30 40 60 Continuous Rated

Current A

Motor HP 1 3 5 7.5 10 15 20 25 30 40 50 60

Model

VCD 723-

B001 B003 B005 B010 B015 B020 B030 B040 B060

2.56 4.8 8 16 24 32 48 64 96

10 20 30 50 60 100 100 150

B001 B003 B005 B010 B015 B020 B030 B040 B060

2.05 3.84 6.4 12.8 19.2 25.6 38.4 51.2 76.8

150% for one minute

V ±10%

F ± 5%

(2)

Motor (VCM)

Capacity

Model VMB___ 001 003 005 7P5 010 015 020 025 030 040 050 060 Rated Speed rpm 1750 rpm (4-pole, 60Hz) Rated Voltage 3-phase 380 VAC Rated Current A 1.63 4.8 8 11.4 14.7 22 28.5 34.5 41 60 74 82 Rated

Torque

WK Frame No. 143T 182T 184T 213T 215T 254T 256T 284T 286T 324T 326T 364T

HP 1 3 5 7.5 10 15 20 25 30 40 50 60

(KW) (0.7) (2.2) (3.7) (5.5) (7.5) (11) (15) (18.5) (22) (30) (37) (45)

lb-ft 3 9 15 22.5 30 45 60 75 90 120 150 180

lb-ft

0.074 0.183 0.264 0.543 0.680 1.253 1.617 3.260 4.050 5.960 7.500 9.340

See notes on page 8.

Ratings and Specifications

9/15/93

Introduction

Table 1. Motor Control Specifications - Continued

SECTION B2. 380/415/460V; 75-400 HP

Drive

Model

General Use Capacity HP 75 100 150 200 250 300 400

VCD 723-

Input Current A 141 211 246 330 374 496 663

Motor HP

B075 B100 B150 B200 B250 B300 B400

75 100 150 200 250 300 400

Continuous Rated Current A

Circuit Breaker (MCCB) Rating A

Rated Output Voltage 360V Overload Current

Rating

Voltage/Frequency 3-Phase 380/415/460V, 50/60Hz Allowable

Input

Power

Fluctuation

Capacity

Model VMB___ 075 100 150 200 250 300 400 Rated Speed rpm 1750 rpm (4-pole, 60Hz) Rated Voltage 3-phase 380 VAC Rated Current A 103 142 206 272 338 398 525 Rated

Torque

V ± 10%

F ± 5%

HP 75 100 150 200 250 300 400

(KW) (55) (75) (110) (160) (185) (220) (300)

lb-ft 225 300 450 600 750 900 1200

lb-ft

128 165 224 300 340 450 600

225 300 400 600 600 800 1000

150% for one minute

Motor (VCM)

11.77 17.6 37.0 69.58 74.22 88.14 97.42

(2)

Frame No. 365T 404T 444T 445T 447T 449T 449T

See notes on page 8.

9/15/93

Ratings and Specifications

Introduction

Table 1. Motor Control Specifications - Continued

SECTION C. All VCD 723’s

SECTION C. ALL GPD 503s (CONTINUED)

Control Method Digital flux vector, Sine-coded PWM Speed Control

Control Speed Reference Digital Operator reference: 0.01 Hz (12 bits) Characteristics Setting Resolution Analog reference: 0.06 Hz/60Hz (10 bits)

Auto Speed Reference Signal 0 to +10 VDC (20k Ω), or 4 to 20 mA (250 Ω)

Range 1:1000 operation possible even at stall Precision Digital ref.: ± 0.01% (–10 to +40°C, +14 to +140°F)

Analog ref.: ± 0.1% (25 ± 10°C, 77 ± 50°F)

Accel / Decel Time 0 to 3000 sec (resolution: 0.1 sec.)

Torque Limit Setting range: 0 to 300%. Forward/Reverse set independently Selectable Functions Multi-step speed operation (9 steps max.), S-curve accel/decel,

Inverter Overcurrent, overvoltage, cooling fin overheat, undervoltage,

Protective Motor Overload, overheat, overspeed Functions

Environmental Conditions Storage Temperature

Rated speed 1750 rpm (4 poles) Pulse Generator 1024 ppr (standard) Higher rates are available.

Thermistor Standard Load Connection Direct coupling or belt drive Insulation Type Class F Ambient Temperature –20 to +40°C (–4 to +104°F) Location Indoor

System Excessive speed deviation, open-phase detection, continuous

Ambient Temperature –10 to +45°C (+14 to +113°F)

(See Note 4)

Humidity 90% RH (no condensation) Vibration 1 G at less than 20 Hz, up to 0.2 G at 20 to 50 Hz.

SECTION D. All VCM’s

(Accel / Decel times set independently)

zero speed control, servo lock, arbitrary torque detection, etc.

cooling fan failure, grounding, etc.

operation during momentary power loss (immediate stop at end of programmed ride-thru time, 2 sec. max.)

–20 to +60°C (–4 to +140°F)

SECTION D

(See Note 3)

NOTES:

(1) Low noise operation can be selected by setting of Sn-09 : 0XXX = General Use (low carrier frequency – 2.08 kHz);

1XXX = Low Noise Operation (high carrier frequency - 12.5 kHz). Rated current is 80% of General Use rated current.

(2) 100% reference current is Continuous Rated Current for Low Noise Operation or General Use. (3) For a drive rated 230V 5HP or less, or 460V 3HP or less, standard max. ride-thru time is 1 sec (1000 msec). The

max. ride-thru time can be extended to 2 sec (2000 msec) by adding an optional external mounting capacitor unit.

(4) Temperature during shipping. Storing in this temperature for a long period may deteriorate main circuit capacitor.

Ratings and Specifications

9/15/93

Introduction

Terminal Functions and Control Signal

Specifications

There are various types of I/O available in the VCD 723. The terminal I/O specifications are listed in Table 2. The digital feedback tachometer connector specifications are listed in Table 3. A diagram of these connections can be found in Figure 4.

Table 2. Terminal I/O Specifications

TERMINAL FUNCTION DESCRIPTION

1,2,4,5,6,7,8

9,10

18,19,20

21,22

23,24

25,26

Logic inputs

Logic output, normally open relay contact

Logic input common

Shield tie point

Analog input

Analog input power supply

Analog input

Analog input common

Logic output, form C relay contact

Analog output

Current monitor analog output

Logic outputs, open collector

Open collector output common

The input is off (logic 0) when the input is open, and on (logic 1) when the input is connected to Logic Input Common (0V). If input is from a relay contact, the contact rating must be: 30 VDC min

100 mA min

If input is from an open collector, the rating must be:

35 VDC min 100 mA min

This is always used for external fault generation. This input cannot be reassigned. The SN12 constant can be used to set this input to Normally Open or Normally Closed. If Normally Open is selected, a fault is indicated when the contact closes and if Normally Closed is selected an open contact indicates the fault.

Normally open relay contact. Contact capacity: 250 VAC at 1A or below.

30 VDC at 1A or below.

Common (0V) for use in wiring Logic Inputs.

Shield sheath tie point which is connected to Chassis Common.

Non-isolated 0 to 10 VDC analog input. Input has 20K ohms of impedance. Resolution is 10 bits.

Non-isolated 4 to 20 mA analog input. Input has 250 ohms of impedance. Resolution is 10 bits.

Control power supply for analog input: +15 VDC at 20 mA max.

Non-isolated 0 to 10 VDC analog input. Input has 20K ohms of impedance. Resolution is 10 bits.

Common (0V) for use in wiring analog inputs.

18 is Normally Open, 19 is Normally Closed, and 20 is Common. Contact Capacity: 250 VAC at 1A or below.

30 VDC at 1A or below.

Non-isolated 0 to 11 VDC analog output. Maximum sourcing current is 2 mA. 21 is positive with respect to

22. Resolution is 8 bits. Non-isolated analog output. Approximately 5 VDC at

rated output current. Photocoupler isolated output. Capacity of +48 VDC

max at 50 mA max. Common (0V) for use in wiring multi-function open

collector outputs.

9/15/93

Ratings and Specifications

Introduction

Table 2. Terminal I/O Specifications - Continued

TERMINAL FUNCTION DESCRIPTION

28,29

53 54

55,56

57 58

59,60,61,62

63 64

65,66,67,68

69 70

71,72,73,74

Connector CA1

Logic outputs, open collector

Motor thermistor input

Motor thermistor input common

Shield tie point

+10VREF output

-10VREF output

I/O common Shield tie point

Analog outputs

I/O common Shield tie point

Analog input

I/O common Shield tie point

Analog input

I/O common Shield tie point

Digital Tachometer inputs

Digital Tachometer Connector

Photocoupler isolated output. Capacity of +48 VDC max at 50 mA max.

Motor temperature feedback.

Common (0V) for use in wiring motor thermistor input.

Shield sheath tie point which is connected to Chassis Common.

Reference voltage output for use with MicroTrac card analog inputs. 10 mA max capacity.

Common (0V) for use with MicroTrac card I/O. Shield sheath tie point which is connected to Chassis

Common. Non-isolated -10 to +10 VDC analog outputs.

Maximum sourcing current is 2 mA. Resolution is 12 bits.

Common (0V) for use with MicroTrac card I/O. Shield sheath tie point which is connected to Chassis

Common. Non-isolated differential analog input. Input has over

100K ohms of impedance. Resolution is 12 bits. Input voltage range is -600 to +600 mV when terminals 60 (+) and 61 (-) are used. Input voltage range is -10 to +10 VDC when terminals 59 (+) and 62 (-) are used.

Common (0V) for use with MicroTrac card I/O. Shield sheath tie point which is connected to Chassis

Common. Non-isolated differential analog input. Input has over

100K ohms of impedance. Resolution is 12 bits. Input voltage range is -600 to +600 mV when terminals 66 (+) and 67 (-) are used. Input voltage range is -10 to +10 VDC when terminals 65 (+) and 68 (-) are used.

Common (0V) for use with MicroTrac card I/O. Shield sheath tie point which is connected to Chassis

Common. The quadrature encoder A (terminal 71), /A (terminal

72), B (terminal 73), and /B (terminal 74) signals are connected here. There is 100 ohms of impedance between each pair of encoder input signals. Input differential voltage of 5 VDC max. The maximum input frequency is 300KHz.

Isolated +12 VDC power supply to quadrature encoder and quadrature encoder signal inputs.

Ratings and Specifications

9/15/93

Introduction

Table 3. Digital Feedback Tachometer Connector

CA1 Terminal Specifications

TERMINAL FUNCTION DESCRIPTION

Option Cards

3,4,5,6

Isolated power supply

Isolated power supply common

Digital Tachometer inputs

Shield tie point

Isolated power supply for digital tachometer: +12 VDC at 200 mA max.

Common (0V) for digital tachometer isolated power supply.

The quadrature encoder A (terminal 3), /A (terminal 4), B (terminal 5), and /B (terminal 6) signals are connected here. There is 560 ohms of impedance between each signal pair, pair A and /A and pair B and /B. Input differential voltage of 5 VDC max. The maximum input frequency is 300KHz.

Shield sheath tie point which is connected to Chassis Common.

There are various option cards a vailable to provide additional capability. The option cards are each described in detail in a separate User Reference Sheet. A summary of available option cards is contained in Table 4.

Table 4. Summary of Option Cards

9/15/93

OPTION CARD FUNCTION

Analog Monitor, AO-8 Has two analog output channels with 8 bit resolution. Each output

voltage is from 0 to +10 VDC and is non-isolated.

Analog Monitor, AO-12 Has two analog output channels with 12 bit resolution. Each output

voltage is from 0 to +10 VDC and is non-isolated.

Digital Output, DO-8 Has six photocoupler output channels with a single common. Also

has two independent relay contact output channels.

Torque Control, TRQ-A Closes the torque control loop for higher accuracy torque control.

Ratings and Specifications

Introduction

System

Considerations

When operating in a system application, the VCD 723 can be used with other MagneTek devices with which it will communicate by means of the MicroT rac Local Area Network (LAN). Refer to Figure 1 for a typical MicroTrac System.

Each of the following remote devices (board or assembly) is descr ibed in detail in a separate User Reference Sheet.

● Remote Display Controller LAN Node PCB (RDC) – This board provides

a means for the MicroTrac system to have system operating parameters displayed at locations remote from the MicroTrac drive. The RDC communicates with the drive through the LAN. A single RDC can support up to 31 Remote Display Units (RDUs). By means of a Portable Display/Control Unit (PCDU), the RDC allows the selected display for each RDU to be changed at anytime.

● Remote Display Unit (RDU) – Designed for mounting in a panel cutout, the

RDU provides a two-line LED display (16 character alphanumeric, and 5-1/2 digit numeric). Consisting of a terminal, the information on its display is transmitted by a Remote Display Controller LAN Node PCB.

● Remote Keyboard Assembly – Designed for mounting on a panel with or

near a Remote Display Unit, the Remote Keyboard allows initiation of RDU display changes without the need for a Portable Display/Control Unit.

● Remote I/O [Input/Output] Controller LAN Node PCB (RIO) – This

board provides a means for the MicroTrac system to have inputs or outputs at locations remote from the drive. The RIO communicates with the drive through the LAN. A single RIO can support up to 6 Remote I/O boards, using any combination of the following:

1. Remote Logic I/O PCB (LOGI/O) – This board provides remote logic

signal input/output capability for the MicroTrac system. It is connected to a Remote I/O Controller LAN Node PCB for communication with the drive.

2. Remote Analog I/O PCB (ANI/O) – This board provides remote analog

signal input/output capability for the MicroTrac system. It is connected to a Remote I/O Controller LAN Node PCB for communication with the drive.

3. Remote Thumbwheel Switch I/O PCB (TWIO) – This board provides

remote thumbwheel switch input/output capability for the MicroTrac system. It can support up to 9 Thumbwheel Switch Assemblies. This board is connected to a Remote I/O Controller LAN Node PCB for communication with the drive.

System Considerations

9/15/93

Introduction

● Remote Programmable Logic Controller (PLC) Interface – Available for

a variety of PLCs. These devices allow bi-directional communication via the MicroTrac LAN between dri ves and the PLC. Both logic and numeric data can be transferred.

● Remote Power Supply – The Remote Power Supply produces control level

voltages for use by a Remote LAN Node PCB or a Remote Display Unit.

● Remote Serial Communication Controller LAN Node PCB (RSC) – This

board provides a means for the MicroTrac system to have input from or output to other equipment that uses RS-232 serial communication. The RSC communicates with the drive through the LAN.

9/15/93

System Considerations

MicroTrac

Drive

DRIVE

CONTROL

UNIT

REMOTE

INPUT/OUTPUT

CONTROLLER

PCB (RI/O)

REMOTE

PLC INTER-

FACE

REMOTE

COMMUNICATIONS

CONTROLLER

PCB (RSC)

REMOTE DISPLAY

CONTROLLER

PCB (RDC)

DISPLAY #1

REMOTE

DISPLAY

UNIT (RDU)

DISPLAY #2

PERSONAL COMPUTER

PROGRAMMABLE

LOGIC

CONTROLLER (PLC)

RS-232 OR

RS-422

RS-485

DISPLAY #3

DISPLAY #4

UP TO 9 BANKS OF

6 DIGITS

PCDU

MESSAGE

SELECT

+1 8 8 8 8 8

8 8 8 8 8 8

+1 8 8 8 8 8

THUMB

WHEELS

8 ISOLATED LOGIC I/O MODULES

7 NON-ISOLATED LOGIC OUTPUTS

16 NON-ISOLATED LOGIC INPUTS

4 ISOLATED ANALOG I/O MODULES

7 NON-ISOLATED ANALOG OUTPUTS

4 NON-ISOLATED ANALOG OUTPUTS

4 NON-ISOLATED ANALOG INPUTS

REMOTE THUMBWHEEL INPUT/OUTPUT

PCB

(TWI/O)

REMOTE

ANALOG

INPUT/OUTPUT

PCB

(ANI/O)

UP TO 6 REMOTE INPUT/OUTPUT PCBS

UP TO 31 REMOTE

DISPLAY UNITS

KEYBOARD

REMOTE

LOGIC

INPUT/OUTPUT

PCB

(LOGI/O)

KEYBOARD

ENABLE

2.5 million bits/second

93 Ohm Terminator

LOCAL

I/O

RG 62/U Coaxial Cable

1 2 3 D C 4 5 6 D N 7

8 9 0

N E

•

LA-8

LOCAL

I/O

LOCAL

I/O

MicroTrac

Drive

DRIVE

CONTROL

UNIT

MicroTrac

Drive

DRIVE

CONTROL

UNIT

Introduction

System Considerations

Figure 1. Typical MicroTrac System Diagram

9/15/93

Installation and Start-up

Pre-installation

Considerations

Receipt of

Shipment

Unpacking

Repacking

Location of the VCD 723 is important to achieve proper performance and normal operating life. The unit should be installed in an area where it will be protected from the following:

● Direct sunlight, rain or extreme (condensing) moisture.

● Corrosive gases or liquids.

● Vibration, airborne dust or metallic particles.

All equipment is tested against defect at the factory. Any damages or shortages evident when the equipment is receiv ed must be reported immediately to the commercial carrier who transported the equipment. Assistance, if required, is available from your MagneTek representative. Always refer to the order number , equipment description, and serial number when contacting MagneTek.

Remove the protective shipping material from around the equipment. Remove all packing material. Inspect for loose wiring. Make sure all contact wedges and other shipping devices hav e been remo ved.

For long periods of storage, equipment should be covered to prevent corrosion, and should be placed in a clean, dry , location. If possible, equipment should be stored in its original crating. Periodic inspection should be made to ensure that the equipment is dry and that no condensation has accumulated. The equipment warranty does not cover damage due to improper storage. Assistance, if required, is available from your MagneTek representative.

Physical

Installation

For effecti ve cooling as well as proper maintenance, the VCD 723 must be installed vertically. Use the holes provided on the back of the driv e for installation. There MUST be a MINIMUM 6 inch clearance above and below the VCD 723 enclosure. A MINIMUM 3 inch clearance is required on the left side of the VCD 723 enclosure. See Figure 2 for physical dimensions.

9/15/93

Pre-installation Considerations

BOTTOM VIEW

3.15 MAX. SCREW SIZE

SEE COLUMN “C”

MIN. 1.2

FRONT VIEW

6.00 MIN.

AIR

6.00 MIN.

SIDE VIEW

COVER

AIR

LA-12

VCD 723 Standard Protected Chassis

Installation and Startup

ENCLOSURE DIMENSIONS MTG HOLE DIMENSIONS

INPUT HP (kW)

H W D A B C K H1 W1

208 / 5 (3.7)

3 (2.2)

230V

7.5 (5.5) 10 (7.5)

380 / 3 (2.2) 13.94 (354) 8.05 (204) 8.66 (220) .48 (12) .39 (10) 415 / 460V 5 (3.7)

10 (7.5)

11.97 (304) 8.05 (204) 8.86 (225) .48 (12) .39 (10)

13.94 (354) 8.05 (204) 10.04 (255) .48 (12) .39 (10)

IN INCHES (mm) IN INCHES (mm)

1/4

-20 (M6) 1.57 (40) 11.22 (285) 7.09 (180) 21 (10)

1/4

-20 (M6) 1.57 (40) 13.19 (335) 7.09 (180) 27 (12)

1/4

-20 (M6) 1.57 (40) 13.19 (335) 7.09 (180) 27 (12)

1/4

-20 (M6) 1.57 (40) 13.19 (335) 7.09 (180) 27 (12)

WEIGHT

LBS. (KG)

Figure 2. VCD 723 Dimensions (Sheet 1 of 3)

Physical Installation

Note: Consult Factory for Shipping Weights.

9/15/93

BOTTOM VIEW

MIN.

4.00

(100)

MAX. SCREW SIZE

SEE COLUMN “C”

MIN.

1.20 (30)

FRONT VIEW

MIN.

6.00

(152)

AIR

MIN.

6.00

(152)

SIDE VIEW

AIR

VCD 723 Standard Protected Chassis

LA-13

Installation and Start-up

INPUT HP (kW)

15 (11) 19.69 (500) 9.84 (250) 10.04 (255) .96 (25) .30 (7.5)

208 / 20 (15) 230V 30 (22) 10.04 (255)

40 (30) 50 (37) 15 (11) 20 (15)

380 / 30 (22) 21.65 (550) 12.80 (325) 10.04 (255) 1.19 (30) .30 (7.5) 415 / 40 (30) 460V 50 (37) 28.54 (725) 13.78 (350) 11.02 (280) 1.97 (50) .30 (7.5)

60 (45) 75 (55)

100 (75) 36.42 (925) 22.64 (575)

150 (110) 12.99 (330) 234 (106)

200 (160) 53.54 (1360) 23.62 (600) 17.72 (450) 300 (220) 57.09 (1450) 37.40 (950) 17.12 (435) 400 (300) 63.00 (1600) 37.80 (960) 17.72 (450)

H W D A B C K H1 W1

21.65 (550) 12.80 (325)

31.50 (800) 18.70 (475) 11.02 (280) 1.97 (50) .39 (10)

19.69 (500) 9.84 (250) 10.04 (255) .96 (25) .30 (7.5)

ENCLOSURE DIMENSIONS MTG HOLE DIMENSIONS

IN INCHES (mm) IN INCHES (mm)

9.65 (245)

11.02 (280)

.96 (25) .30 (7.5)

1.97 (50) .49 (12.5) 7/16

1.97 (50)

3.94 (100)

4.13 (105)

.69 (17.5)

.98 (25) .98 (25)

Note: Consult Factory for Shipping Weights.

Figure 2. VCD 723 Dimensions (Sheet 2 of 3)

1/4

(M6) 4.11 (104) 19.09 (485) 7.87 (200) 52 (24)

1/4

(M6)

3.37 (86) 21.06 (535) 10.83 (275) 76 (35)

7/16

(M10) 4.30 (109) 30.71 (780) 14.76 (375) 105 (48)

1/4

(M6) 2.58 (66) 19.09 (485) 7.87 (200) 54 (25)

1/4

(M6)

3.37 (86) 21.06 (535) 10.43 (265) 76 (35)

3/8

(M8)

4.14 (105) 27.76 (705) 9.84 (250) 105 (48)

(M10)

4.30 (109) 35.43 (900) 18.70 (475)

1/2

(M12) 5.90 (150) 52.16 (1325) 21.65 (550) 379 (172)

1/2

(M12) 4.05 (103) 55.12 (1400) 29.53 (750) 797 (362)

1/2

(M12) 4.05 (103) 61.02 (1550) 29.53 (750) 905 (411)

WEIGHT

LBS. (KG)

199 (90)

9/15/93

Physical Installation

U KEYWAY

N–W

V MIN.

TERMINAL BOX FOR TACHOMETER AND THERMISTOR

TERMINAL BOX FOR MOTOR AND BLOWER

VCM Motor - Foot Mount

LA-14

4 HOLES "H" DIA.

Installation and Start-up

ALL DIMENSIONS IN INCHES

HP FRAME

182T

184T

213T

7.5 215T

254T

256T

284T

286T

324T

326T

364T

365T

405T

100

444T

150

445T

200

447T

300

449T

400

* DIMENSION TOLERANCES

DIM. D TOL. DIM. U TOL.

UP TO + .00 UP TO + .0000

8.00 – .03 1.5000 – .0005

OVER + .00 OVER + .000

8.00 – .06 1.5000 – .001

BA C D * E 2F H

4.50

20.50

2.75

4.50

21.50

2.75

5.25

24.26

3.50

5.25

25.76

3.50

6.25

29.25

4.25

6.25

31.00

4.25

7.00

32.50

4.75

7.00

34.00

4.75

8.00

34.63

5.25

8.00

36.13

5.25

9.00

41.94

5.88

9.00

42.94

5.88

10.00

45.62

6.63

11.00

48.25

7.50

11.00

50.25

7.50

11.00

54.00

7.50

11.00

67.75

7.50

3.75

4.25

5.00

5.50

6.25

7.00

8.00

9.00

4.50

5.50

7.00

8.25

10.00

9.50

11.00

10.50

12.00

11.25

12.25

13.75

14.50

16.50

20.00

22.00

.406 .406 .406 .406 .531 .531 .531 .531 .656 .656 .657 .657 .828 .828 .828 .828 .828

FRAME

180 210 250 280 320 360 400 440

U *

1.1250

1.3750

1.625

1.875

2.125

2.375

2.875

3.375

2.50

3.12

3.75

4.38

5.00

5.75

7.00

8.25

N-W

2.75

3.38

4.00

4.62

5.25

5.88

7.25

8.50

Keyway

.250 x .125 .312 x .156 .375 x .188 .500 x .250 .500 x .250 .625 x .312 .750 x .375 .875 x .438

Physical Installation

Figure 2. VCD 723 Dimensions (Sheet 3 of 3)

9/15/93

Installation and Start-up

Electrical

Connection

All basic connections are shown in Figure 3 and the drive’s external connection locations are shown in Figure 4. Most of the control I/O are shown in a gener al fashion for an example of proper wiring. Because of the flexibility of the VCD 723, many of the control functions (i.e., R UN, Speed Reference, etc.) are not permanently assigned to a specific I/O point. The function that many of the I/O points serve is dependent upon the designer. See schematic and interconnection diagrams for specific connections.

It is very important that voltage isolation be maintained with all the I/O points which are not already isolated. For example, the analog outputs are not isolated. Therefore, if an analog output is driving a meter movement, then the movement must be in reference to the VCD 723 I/O common and not to any other common (i.e., earth common). On the other hand, if the analog output is connected to a non-isolated analog input of some test equipment, then analog isolation is necessary. The analog isolation must be performed with components not supplied with the VCD 723.

9/15/93

Electrical Connection

Installation and Start-up

LCDU

Pulse Generator Connection

Electrical Connection

Ground Connection

MicroTrac/Inverter Connection

LA-15

Figure 3. VCD 723 Basic Interconnection Diagram

9/15/93

Installation and Start-up

Pulse Generator

(CA1)

PCDU

MicroTrac LAN

I/O Terminals 1-32

(See figure below

for numbering order)

I/O Terminals 50-74

LA-16

11 12 13 14 15 16 17

1 2 3 4 5 6 7 8

18 19 20 32 9 10

25 26 27 28 29 30

21 22 23 24 31

The connection of control circuit terminals 1 to 32 do not follow the terminal numbering order. See the following figure for correct wiring (printed on the PC board).

9/15/93

Figure 4. VCD 723 External Connections Diagram

Electrical Connection

Installation and Start-up

Wire Sizes and

Connections

Ensure that wire size and disconnect devices conform to the installation contractor’ s dra wings and to all applicable codes. Refer to Tables 5 and 6 for proper wire sizes and interconnecting information.

CAUTION

● Use only factory supplied installation instructions to install

dynamic braking resistors. Failure to do so may cause equipment damage or personnel injury.

● Use 600 volt vinyl-sheathed wire or equi valent. Wire size

should be determined considering ampacity and codes.

● Never connect A C main power to output terminals T1(U),

T2(V), and T3(W).

● NEVER allow wire leads to contact the VCD 723

enclosure. Short-circuit may result.

● NEVER connect power factor correction capacitors or

noise filter to VCD 723 output.

● Size of control wire must be suitable for Class I circuits.

● Use only closed loop (ring lug) connectors sized for the

selected wire gauge. The connectors are to be installed using the correct crimp tool recommended by the connector manufacturer .

Observe the following precautions when making wiring connections:

● Separate the leads used for control I/O (i.e., the signals on terminals 1

through 32, terminals 51 through 76, connector CA1, etc.) from those used for the power signals (i.e., L1(R), L2(S), L3(T), T1(U), T2(V), T3(W)). Do not run these two groups in the same conduit or wire trough.

● Provide shielded and twisted leads as indicated on the schematic and

interconnection diagrams. Connect shield sheath AT THE VCD 723 END ONLY. The far end should be dressed neatly and left unconnected. Twisted shielded pair wire should be used for long runs.

● Lead length should NOT EXCEED 164 feet (50 meters).

● The contact output control leads from terminals 9, 10, 18, 19, and 20 must be

separated from the other control leads.

● If the drive is being used in a LAN, use a BNC “T” connector to connect the

LAN coaxial cable to the drive.

Electrical Connection

9/15/93

Installation and Start-up

Table 5. Closed Loop Connectors and Wire SIzes for Terminal Screws

WIRE SIZE TERMINAL CLOSED LOOP

AWG mm

20 0.5 18 0.75 16 1.25

14 2

12 3.5

10 5.5

8 8

SCREW SIZE CONNECTOR

M3.5 1.25 - 3.5

M4 1.25 - 4 M4 2 - 4

M5 2 - 5 M4 3.5 - 4 M5 3.5 - 5 M4 5.5 - 4 M5 5.5 - 5 M5 8 - 5

M6 8 - 6 6 14 M6 14 - 6 4 22 M8 22 - 8 1 38 M8 38 - 8 1 38 38 - 10

2/0 60 60 - 10 3/0 80 80 - 10

M10

4/0 100 100 - 10 4/0 100 100 - 10

MCM300 150 150 - 12

M12

MCM400 200 200 - 12

Table 6. Wire Sizing for Main Circuit

DRIVE WIRE SIZE

MODEL TERMINAL

VCD 723- TERMINAL SYMBOL SCREW SIZE AWG MM

SECTION A. 208/230 V

A003, L1(R), L2(S), L3(T), N, B1/P, B2, T1(U), T2(V), T3(W) M4 12 - 10 3.5 - 5.5 A005

A7P5, L1(R), L2(S),L3(T), N, B1/P, B2,T1(U),T2(V),T3(W) M5 10 - 8 5.5 - 8 A010

A015 L1(R), L2(S), L3(T), P1, P3, T1(U), T2(V), T3(W), N M6 8 - 6 8 - 14

A020 L1(R), L2(S), L3(T), P1, P3, T1(U), T2(V), T3(W), N M8 8 - 4 8 - 22

9/15/93

G(E) M4 14 - 10 2 - 5.5

G(E) M5 14 - 10 2 - 5.5

G(E) M8 14 - 10 2 - 5.5

l1(r), l2(s) M4 20 - 14 0.5 - 2

G(E) M8 14 - 10 2 - 5.5

Electrical Connection

Installation and Start-up

Table 6. Wire Sizing for Main Circuit - Continued

DRIVE WIRE SIZE

MODEL TERMINAL

VCD 723- TERMINAL SYMBOL SCREW SIZE AWG MM

SECTION A. 208/230 V (Continued)

A025, L1(R), L2(S), L3(T), P1, P3, T1(U), T2(V), T3(W), N M8 4 - 2 22 - 38 A030

A040, L1(R), L2(S), L3(T), P1, P3, T1(U), T2(V), T3(W), N M10 1 - 4/0 38 - 100 A050

B001, L1(R), L2(S), L3(T), N, B1/P, B2, T1(U), T2(V), T3(W) M4 12 - 10 3.5 - 5.5 B003

B005, L1(R), L2(S), L3(T), N, B1/P, B2, T1(U), T2(V), T3(W) M4 12 - 10 3.5 - 5.5 B010

B015, L1(R), L2(S), L3(T), N, B1/P, B2, T1(U), T2(V), T3(W), P3 M5 10 - 8 5.5 - 8 B020

B030 L1(R), L2(S), L3(T), N, P1,P3, T1(U), T2(V), T3(W) M6 8 - 6 8 - 14

B040, L1(R), L2(S), L3(T), N, P1, P3, T1(U), T2(V), T3(W) M8 4 - 3 22 - 38 B060

B075, L1(R), L2(S), L3(T), N, P1, P3, T1(U), T2(V), T3(W) M10 1 - 4/0 38 - 100 B100, B150

B200, L1(R), L2(S), L3(T), N, P1, P3, T1(U), T2(V), T3(W) M12 4/0 - MCM400 100 - 200 B250

B300, L1(R), L2(S), L3(T), N, P1, P3, T1(U), T2(V), T3(W) M12 MCM650 x 2P 325 x 2P B400

G(E) M8 14 - 10 2 - 5.5

l1(r), l2(s) M4 20 - 14 0.5 - 2

G(E) M8 14 - 10 2 - 5.5

l1(r), l2(s) M4 20 - 14 0.5 - 2

SECTION B. 380/415/460V

G(E) M4 14 - 10 2 - 5.5

G(E) M5 14 - 10 2 - 5.5

G(E) M8 14 - 10 2 - 5.5

l1(r), l2200(s200), l2 400(s400), x, y M4 20 - 14 0.5 - 2

G(E) M8 14 - 10 2 - 5.5

l1(r), l2200(s200), l2 400(s400), x, y M4 20 - 14 0.5 - 2

G(E) M8 14 - 10 2 - 5.5

l1(r), l2200(s200), l2 400(s400), x, y M4 20 - 14 0.5 - 2

G(E) M8 14 - 10 2 - 5.5

1(r), l2 200(s200), l2 400(s400), x, y M4 20 - 14 0.5 - 2

G(E) M8 14 - 10 2 - 5.5

l1(r), l2200(s200), l2 400(s400), x, y M4 20 - 14 0.5 - 2

G(E) M8 14 - 10 2 - 5.5

1(r), l2 200(s200), l2 400(s400), x, y M4 20 - 14 0.5 - 2

Electrical Connection

9/15/93

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