Yaskawa CM093 User Manual

1. Applicable products: Standard V7 drives CIMR-V7AM*) with Ethernet

WARNING

specific software installed (not V74X or V7N). Check V7 monitor U-10 or the PRG # on the V7 nameplate for version 8340 or 8350 software.

Note: To order a V7 with Ethernet software, use the following part number format: CIMR-V7AM****1-057.

2. When using this Kit, it is strongly recommended that no connections be made to the V7 drive's DC Bus terminals (+1 and -) on models CIMRV7AMxxxx1, where xxxx is 25P5, 27P5, 45P5, or 47P5. A connection for a DC reactor (+1 to +2) or braking resistor (B1 to B2) is allowed.

3. Unpack the V7 EtherNet/IP Option Kit and verify that all components are present and undamaged.

CM093 EtherNet/IP Option Kit Parts Qty.

V7 EtherNet/IP Option Kit CM093 1

Option Mounting Bracket 1

Mounting Bracket Screw (M3 x 8) 1

Ferrite (Power and Motor Leads) 2

Ferrite (Ethernet Cable) 1

Cable Ties 3

Installation Guide (IG.V7.26) 1

4. Connect power to the V7 and verify that it functions correctly. This includes running the V7 from the operator keypad. Refer to the V7 Technical Manual, TM.V7.01, for information on connecting and operating the V7 drive.

5. Remove power from the V7 and wait for the charge lamp to be completely extinguished. Wait at least five additional minutes for the V7 to

be completely discharged. Measure the DC bus voltage and verify that it is at a safe level.

V7 EtherNet/IP Option Kit

CM093

Dangerous voltages in excess of 400VDC (230V drives) or 800VDC (460V drives) are present at the DC bus terminals of the drive.

6. Remove the operator keypad and V7 drive cover.

a. Remove the terminal cover by removing the retaining screw and lifting

out the cover.

b. Remove the operator keypad.

7. Remove the CN2 cover from the V7 terminal housing. Carefully snip the 3 tabs connecting the CN2 cover on the V7 housing and remove the cover.

8. Attach the Mounting Bracket. Align the mounting bracket as shown in the figure to the right. Secure the mounting bracket to the V7 drive’s housing using the M3 x 8 screw.

9. Wire the V7 drive I/O terminals prior to mounting the V7 EtherNet/IP Option Kit as the option will obscure the power and control terminals when mounted.

10. Mount the V7 EtherNet/IP Option Kit on the V7 drive.

a. Do NOT connect a ground wire to the screw on the back of the option kit.

b. Align the CN1 connector on the back of the option with its mating CN2

connector on the front of the V7 drive.

c. Simultaneously align connector CN3 (male RJ-45) on the back of the

option with connector CN1 (female RJ-45) on the front of the V7 drive.

d. Align the tabs on the option with their corresponding slots on the front of

the V7 drive.

e. Press the option and the V7 drive together until the tabs lock into their

associated slots.

f. Secure the option to the V7 drive by tightening the locking screw at the

top-center of the option.

g. Reinstall the operator keypad and all V7 covers.

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11. Diagnostic LED power up test sequence

A power-up test is performed each time the V7 drive is powered up after the initial boot sequence. The initial boot sequence may take several seconds. When this sequence is complete, the LEDs will assume normal conditions.

Seq MS/RUN NS/CON Time

1GREEN OFF 250ms

2RED OFF 250ms

3GREEN OFF 250ms

4 GREEN GREEN 250ms

5 GREEN RED 250ms

6GREEN OFF

The EtherNet/IP Option Kit is successfully initialized after the LEDs have completed the above sequence.

12. LED descriptions

The EtherNet/IP Option Kit LED status after the power-up sequence is described below. Please wait at least five seconds for the loading process to complete before verifying the status of the LEDs.

Seq MS/RUN

GREEN – Card Functioning Normally

MS/RUN

NS/CON

10/100 GREEN – 100Mbs Connection Speed

LINK GREEN – Link Established

Rx GREEN – Message Being Received

PWR GREEN – Appropriate Power Supplied to Card

13. Connect to the V7 EtherNet/IP Option Kit

Note: It is strongly recommended that shielded

a. Connect to the Ethernet network.

1. Direct connection: To connect directly to the V7 EtherNet/IP

2. Connection through hub or switch: To connect through a switch,

b. Loop the CAT-5 Ethernet cable through the provided ferrite

(Intermark RFC-13) and connect the ferrite as close to the RJ-45 connection as possible. Secure the ferrite to the Ethernet cable with the provided cable tie. If the ferrite cannot be mounted in your installation please contact Yaskawa for application assistance. See the figure in the lower right corner of this page.

c. Attach the provided ferrites to the V7 drive motor and power leads as

close to the V7 drive terminals as possible (typically within 1 foot). Secure the ferrites to the motor and power leads with the provided cable ties. See the figure to the right.

GREEN BLINK – Standby/Initializing (500ms cycle) RED BLINK – Minor Fault (500ms cycle) RED – Major Fault GREEN/RED BLINK – Module Test (500ms cycle)

GREEN – Connected GREEN BLINK – Waiting for Connections (500ms cycle)

RED BLINK – Connection Timeout (500ms cycle) RED – Duplicate IP Address GREEN/RED BLINK – Network Test (500ms cycle)

CAT-5 cable be used.

Option Kit, plug one end of a shielded CAT-5 crossover cable into

the RJ-45 socket on the V7 EtherNet/IP Option Kit. Connect the other end to the RJ-45 Ethernet socket on the configuration device, typically a controller, laptop or other PC.

hub or router, connect V7 EtherNet/IP Option Kit to the switch, hub or router using a standard shielded CAT-5 patch cable.

V7 EtherNet/IP Option Kit

CM093

Successful Initialization:

The V7 EtherNet/IP Option Kit hardware is installed and operating correctly with the LEDs in the states shown in bold text in the "LED Descriptions" table. The LINK LED represents the status of the physical connection to the network and is not indicative of any card state.

Ferrites around power and motor leads

Ferrite around looped CAT5 Ethernet cable

Application of Ferrites:

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V7 EtherNet/IP Option Kit

IP address: 192.168.1.19 Subnet mask: 255.255.255.0

CM093

The V7 EtherNet/IP Option Kit includes 3 ferrites which must be mounted to the Ethernet cable, incoming power leads, and motor leads. See Section 13, steps b and c.

14. Configure the EtherNet/IP network

a. The default configuration option for the EtherNet/IP Option Kit is DHCP

(Dynamic Host Configuration Protocol). Thus there must be a DHCP Server connected to the network in order to have the IP address of the EtherNet/IP Option Kit set. For detailed information on how to set up the Rockwell BOOTP/DHCP Server on a PC refer to the appropriate Rockwell document or Yaskawa’s Application Note AN.AFD.10.

b. If the network configuration requires that devices have a static IP

address, the EtherNet/IP Option Kit’s configuration can be changed to USER and the appropriate static IP address can be entered via the EtherNet/IP Option Kit’s web pages as shown below.

Note that the EtherNet/IP Option Kit must first have been assigned an IP address via DHCP server before its configuration can be changed.

15. Configuring a PC with a static IP address

a. Select an existing connection or create a new network connection for

communication with the EtherNet/IP Option Kit.

1. Select Start ⇒ Settings ⇒ Network Connections from the task bar in the Windows OS.

2. Select the network connection to be used.

b. Right click on the network connection and select Properties from the

drop-down menu.

c. Select Internet Protocol (TCP/IP) from the components displayed.

Note: If a TCP/IP selection is not available, it may be installed by selecting Install. Administrator access to the PC and the OS operating system installation CD-ROMs may also be required.

1. Select Properties.

Note: If the PC is on a building or office network, disconnect it from that network before proceeding. Record the existing network settings. If the network connection already has an IP address assigned on the EtherNet/IP Local network, ignore the following instructions and just click on Cancel.

2. Select the Use the following IP address radio button.

3. Enter the IP address of a vacant IP address on the EtherNet/IP Local Network (192.168.1.19 in this example).

4. Enter the subnet mask for the EtherNet/IP Local Network (255.255.255.0 in this example).

5. Check the system network schematic or with your network administrator to ensure that the IP address does not already exist on the network.

6. Once the IP address and Subnet mask are entered, select OK.

Note: It may be necessary to reboot the PC in order for the changes to take effect.

16. Accessing the EtherNet/IP Option Card web pages

The browser interface to the EtherNet/IP Option Kit can be used for configuring the card or for network and drive information and diagnostics. To access the web pages:

a. Obtain the IP address of the desired drive and enter that IP address in the

browser address bar. Hit Enter. The IP address of the desired drive is

192.168.1.20 in this example.

b. The main web page should be displayed.

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V7 EtherNet/IP Option Kit

CM093

17. Configuring the EtherNet/IP Option Kit

a. Select Configuration from the main web page.

b. After the Configuration page has been displayed, select the method in

which the EtherNet/IP Option Kit will obtain its IP address.

1. User: The EtherNet/IP Option Kit will use the network address as entered in the IP, Subnet and Gateway fields. Check with the system schematic or network administrator to insure that the IP address is valid and unique and that the subnet mask and gateway are correct.

The USER radio button is used in this example.

Enter the new IP address, 192.168.1.20 in this example.

2. DHCP: The EtherNet/IP Option Kit will use the network address assigned to it by the DHCP server.

3. BOOTP: The EtherNet/IP Option Kit will use the network address assigned to it by the BOOTP server.

c. Select the Gateway Usage. Connectivity to the EtherNet/IP Option Kit

may be limited or nonfunctional if the gateway usage setting and gateway address do not match the network infrastructure in which it is installed.

1. Do not use default gateway in system. Select this radio button to disable the gateway when there is no external gateway in the system.

2. Use default gateway in system. Select this radio button to enable the gateway when there is an external gateway in the system. Verify and/or update the gateway address as necessary, so that it matches the address of the system gateway.

3. In all cases the Gateway field must contain a valid IP address and must not be blank.

d. When the new configuration, IP address and subnet mask have been

entered, click the Submit button.

e. Verify that the information is correct on the Submit Results page.

f. Power-cycle the drive in order to store the new information on the

EtherNet/IP Option Kit.

Note: The IP address in the browser address bar will have to be changed to the drive’s new IP address and the web page refreshed in order to continue to communicate with the EtherNet/IP Option Kit web pages.

USER IP Address: 192.168.1.37 Subnet: 255.255.255.0 Gateway: 192.168.1.1 Enable Browser Interface Gateway Usage Disabled

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