Yaskawa CM092 User Manual

WARNING

Applicable products: Yaskawa F7U, G7U, P7U, E7U, G5M (Spec F), G5M(600V) and G5HHP drives.

1. Unpack the CM092 EtherNet/IP Option kit and verify that all components are present and undamaged.

CM092 EtherNet/IP Option Kit Parts Qty.

EtherNet/IP Option Card 1

Shielded RJ-45 M-F Cable 1

Ground Wire 1

4" x 1" Insulated Tubing 1

Cable Ties 2

MAC ID Label (Unique for each EtherNet/IP Option Card 1

Installation Guide (IG.AFD.26) 1

2. Connect power to the Yaskawa AC drive and verify that the drive functions correctly.

This includes running the drive from the operator keypad. Refer to the appropriate drive technical manual for information on connecting and operating the drive.

3. Remove power from the drive and wait for the charge lamp to be completely extinguished.

Wait at least five additional minutes for the drive to be completely discharged. Measure the DC bus voltage and verify that it is at a safe level.

EtherNet/IP Option Kit

CM092

Dangerous voltages in excess of 400VDC (230V drives) or 800VDC (460V drives) are present at the DC bus terminals of the drive.

4. Remove the operator keypad and drive cover.

a. Remove the operator keypad.

b. Remove the terminal and control covers.

c. Remove the option card hold-down by carefully

compressing the top and bottom until it becomes free of its holder. Lift it out.

5. Mount the EtherNet/IP Option Card on the drive

Note: Skip to step 6 for G5HHP drives.

a. Connect the RJ-45 M-F cable supplied in this kit to the EtherNet/IP

Option Card.

b. Connect the ground wire supplied to ground terminal J6 on the EtherNet/

IP Option Card.

c. Align the J2 connector on the back of the EtherNet/IP Option Card with

its mating 2CN connector on the drive control card.

d. Align the two standoffs on the front of the drive control board with the

two holes on the right side of the EtherNet/IP Option Card.

e. Press the EtherNet/IP Option Card firmly onto the drive 2CN connector

and standoffs until the J2 connector is fully seated on 2CN and the drive standoffs have locked into their appropriate holes.

f. Route the RJ-45 M-F cable and the ground wire along the left-inside of

the AC drive enclosure.

g. Replace the option card hold-down.

h. Connect the ground wire from the option card terminal J6 to the terminal

assembly ground connection.

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IG.AFD.26, Page 1 of 16

Date: 08/18/2011 Rev: 11-08

6. Mount the EtherNet/IP Option Card on the G5HHP drive.

a. Attach the CM092 EtherNet/IP Option ground wire to the ground

terminal as shown. Make sure that the terminal is connected to a reliable, noise free ground.

b. Connect the CM092 EtherNet/IP Option card to the 2CN connector on

the master control board.

c. Secure the Cat-5 Ethernet cable to the support with a tie wrap to provide

strain relief for the connector.

d. Attach the Ethernet cable to the CM092 EtherNet/IP Option card as

shown.

e. Fully engage the stand-offs in the mounting holes on the card.

f. Route the Ethernet cable away from any power wires within the cabinet.

When outside of the cabinet, run the Ethernet cable in its own conduit. However, it may be run along with low voltage signals such as feedback wiring.

EtherNet/IP Option Kit

CM092

7. Diagnostic LED power-up test sequence

A power-up test is performed each time the AC drive is powered up after the initial boot-up sequence. The initial boot-up sequence may take several seconds. When this sequence is complete, the LEDs will assume their normal conditions.

Seq MS/RUN NS/CON Time

1GREEN OFF 250ms

2RED OFF 250ms

3GREEN OFF 250ms

4 GREEN GREEN 250ms

5 GREEN RED 250ms

6GREEN OFF

The EtherNet/IP Option Card is successfully initialized after the LEDs have completed the above sequence.

The EtherNet/IP Option Card LED status after the power-up sequence is described below. Please wait for at least five seconds for the loading process to complete before verifying the status of the LEDs.

8. LED descriptions

LED Label Description

GREEN – Card Functioning Normally

D1 MS/RUN

D2 NS/CON

D3 10/100 GREEN – 100Mbs Connection Speed

GREEN BLINK – Standby/Initializing (500ms cycle) RED BLINK – Minor Fault (500ms cycle) RED – Major Fault GREEN/RED BLINK – Module Test (500ms cycle)

GREEN – Connected GREEN BLINK – Waiting for Connections (500ms cycle)

RED BLINK – Connection Timeout (500ms cycle) RED – Duplicate IP Address GREEN/RED BLINK – Network Test (500ms cycle)

Successful Initialization:

The EtherNet/IP Option Card hardware is installed and operating correctly with the LEDs in the states shown in bold text in step 8 per the "LED Descriptions" table. The LINK LED represents the status of the physical connection to the network and is not indicative of any card state.

LED Label Description

D4 LINK GREEN – Link Established

D5 Rx GREEN – Message Being Received

D8 PWR GREEN - Appropriate Power Supplied to Card

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IG.AFD.26, Page 2 of 16

Date: 08/18/2011 Rev: 11-08

EtherNet/IP Option Kit

IP address: 192.168.1.19

Subnet mask: 255.255.255.0

CM092

9. Connect to the EtherNet/IP Option Card.

Note: Due to the presence of high voltage in the area of the network

connection, insulating the RJ-45 M-F cable connection is required.

a. Prior to connecting the RJ-45 M-F network cable, slide the supplied

insulated tubing (4"x1") over the female end of the supplied RJ-45 M-F cable.

1. Direct connection: To connect directly to the EtherNet/IP Option Card, plug one end of a CAT-5 EtherNet/IP crossover cable into the RJ-45 socket on the supplied RJ-45 M-F cable. Connect the other

10. Configure the EtherNet/IP network.

a. The default configuration option for the EtherNet/IP Option Card is

DHCP (Dynamic Host Configuration Protocol). Thus there must be a DHCP Server connected to the network in order to have the IP address of the EtherNet/IP Option Card set. For detailed information on how to set up the Rockwell BOOTP/DHCP Server on a PC refer to the appropriate Rockwell document or Yaskawa's Application Note AN.AFD.10.

11. Configuring a PC with a static IP address

a. Select an existing connection or create a new network connection for communication with the EtherNet/IP Option Card.

1. Select Start ==> Settings ==> Network Connections from the task bar in the Windows OS.

2. Select the network connection to be used.

b. Right click on the network connection and select Properties from the drop-down menu.

c. Select Internet Protocol (TCP/IP) from the components displayed.

Note: If a TCP/IP selection is not available, it may be installed by selecting Install. Administrator access to the PC and the OS operating system installation CD-ROMs may also be required.

1. Select Properties.

Note: If the PC is on a building or office network, disconnect it from that network before proceeding. Record the existing network settings. If the network connection already has an IP address assigned on the EtherNet/IP Local network, ignore the following instructions and just click on Cancel.

2. Select the Use the following IP address radio button.

3. Enter the IP address of a vacant IP address on the EtherNet/IP Local Network (192.168.1.19 in this example).

4. Enter the subnet mask for the EtherNet/IP Local Network (255.255.255.0 in this example).

5. Check the system network schematic or with your network administrator to ensure that the IP address does not already exist on the network.

6. Once the IP address and Subnet mask are entered, select OK.

Note: It may be necessary to reboot the PC in order for the changes to take effect.

end to the RJ-45 EtherNet/IP socket on the configuration device, typically a controller, laptop or other PC.

2. Connection through hub or switch: To connect through a switch, hub or router, connect the RJ-45 socket on the RJ-45 M-F cable to the switch, hub or router using a standard CAT-5 patch cable.

b. After the network connection is made, slide the insulated tubing

(4"x1" Insulated Tubing) over the connection and secure it in place using the supplied cable ties.

b. If the network configuration requires that devices have a static IP

address, the EtherNet/IP Option Card's configuration can be changed to USER and the appropriate static IP address can be entered via the EtherNet/IP Option Card's web pages as shown below.

Note that the EtherNet/IP Option Card must first have been assigned an IP address via DHCP before its configuration can be changed.

12. Accessing the EtherNet/IP Option Card web pages

The browser interface to the EtherNet/IP Option Card can be used for configuring the card or for network and drive information and diagnostics. To access the web pages:

a. Obtain the IP address of the desired drive and enter that IP address in the browser address bar. Hit Enter. The IP address of the desired drive is 192.168.1.20 in

this example. The main web page should be displayed.

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IG.AFD.26, Page 3 of 16

Date: 08/18/2011 Rev: 11-08

EtherNet/IP Option Kit

Configuration: USE

IP Address: 192.168.1.37 Subnet mask: 255.255.255.0

Enable Browser Interface Gateway Usage Disabled

CM092

13. Configuring the EtherNet/IP Option Card

a. Select Configuration from the main web page.

b. After the Configuration page has been displayed, select the method in

which the EtherNet/IP Option Card will obtain its IP address.

1. User: The EtherNet/IP Option Card will use the network address as entered in the IP, Subnet and Gateway fields. Check with the system schematic or network administrator to insure that the IP address is valid and unique and that the subnet mask is correct.

The USER radio button is used in this example.

Enter the new IP address, 192.168.1.37 in this example.

2. DHCP: The EtherNet/IP Option Card will use the network address assigned to it by the DHCP server.

3. BOOTP: The EtherNet/IP Option Card will use the network address assigned to it by the BOOTP server.

c. Select the Gateway Usage. Connectivity to the EtherNet/IP Option Card

may be limited or nonfunctional if the gateway usage setting and gateway address do not match the network infrastructure in which it is installed.

1. Do not use default gateway in system. Select this radio button to disable the gateway when there is no external gateway in the system.

2. Use default gateway in system. Select this radio button to enable the gateway when there is an external gateway in the system. Verify and/or update the gateway address as necessary, so that it matches the address of the system gateway.

3. In all cases the Gateway field must contain a valid IP address and must not be blank.

d. When the new configuration, IP address and subnet mask have been

entered, click the Submit button.

e. Verify that the information is correct on the Submit Results page.

f. Power cycle the drive in order to store the new information on the

EtherNet/IP Option Card.

g. Note: The IP address in the browser address bar will have to be changed

to the drive's new IP address and the web page refreshed in order to continue to communicate with the EtherNet/IP Option Card web pages.

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IG.AFD.26, Page 4 of 16

Date: 08/18/2011 Rev: 11-08

EtherNet/IP Option Kit

WARNING

CM092

14. Finish the EtherNet/IP Option Card installation.

a. Remove power from the AC drive and wait for the charge lamp to be

completely extinguished. Wait at least five additional minutes for the drive to be completely discharged. Measure the AC drive DC bus voltage and verify that it is at a safe level.

Dangerous voltages in excess of 400VDC (230V drives) or 800VDC (460V drives) are present at the DC bus terminals of the drive.

b. Reinstall all drive covers and the operator keypad. Apply power to the

drive.

c. Set parameters b1-01 and b1-02 to their appropriate values.

Refer to the table to the right for available b1-01 and b1-02 values.

15. Resetting the EtherNet/IP Option Card to its default configuration

The factory default settings are as follows:

Configure Network Parameters: DHCP

IP Address: 192.168.1.20

Subnet: 255.255.255.0

Gateway: 192.168.1.1

Symptom: The Yaskawa EtherNet/IP Option Card Main web page does not display on the PC web browser screen.

Corrective Action: Check that the PC is set up, properly connected and that an IP address has been assigned to both the server and the node and that they are on the same local network.

If the web page is still not visible after confirming PC set up, then reset the configuration of the EtherNet/IP Option Card to its factory default as follows:

a. Remove power from the AC drive and wait for the charge lamp to be

completely extinguished. Wait at least five additional minutes for the drive to be completely discharged. Measure the AC drive DC bus voltage and verify that it is at a safe level.

Parameter Function Data Description Default

0 Digital Operator

1Terminal Strip

b1-01

b1-02

Reference

Source

Run

Source

Built-in Modbus RTU RS-485

Terminals

3 Option Kit (EtherNet/IP Option)

4 Pulse Input (F7 and G7 Only)

0 Digital Operator

1Terminal Strip

Built-in Modbus RTU RS-485

Terminals

3 Option Kit (EtherNet/IP Option)

Dangerous voltages in excess of 400VDC (230V drives) or 800VDC (460V drives) are present at the DC bus terminals of the drive.

b. Place an insulated wire reset jumper between test points C and /LD on

the EtherNet/IP Option Card as shown in the figure to the right.

c. Reapply power to the AC drive and wait approximately 10 seconds for

the power-up cycle to complete.

d. Remove power from the AC drive and remove the jumper between C and

/LD on the EtherNet/IP Option Card.

e. Reapply power to the AC drive and wait approximately 10 seconds for

the power-up sequence to complete.

16. Important notes

a. It is strongly recommended that shielded CAT-5 patch or crossover cable

be used for all network cables. (Refer to step 9 above for the proper selection of patch or crossover cable).

b. Switches implementing IGMP snooping are strongly recommended.

When IGMP snooping is used, devices will only receive the multicast packets in which they are interested.

c. The maximum number of simultaneous connections is: 1 for I/O, 4 for

Explicit, 2 for Drive Wizard.

d. To simplify the drive configuration, EDS file can be obtained at

www.yaskawa.com. Select Downloads, By Inverter Drives, By

Product, and Network Comms-Ethernet. Then select the appropriate EDS file based on the drive series and the latest version from those listed. EDS files for individual drive models are compressed into a single Zip file and need to be un-zipped into a temporary directory in order to be installed.

e. Refer to the appropriate user, programming or parameter access manual

for a complete list of drive parameters and registers available. A list of applicable manuals is available at the end of this document.

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Date: 08/18/2011 Rev: 11-08

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