Yaskawa CM090 User Manual

Modbus® TCP/IP Option Kit

CM090

This document applies to the Yaskawa F7U, G7U, P7U, E7U and G5M (Spec F) drives. For G5U(HHP) drives,

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refer to IG.G5HHP.25.

Unpack the CM090 Modbus TCP/IP Option kit and verify that all components are present and undamaged.

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CM090 Option Kit Parts List Qty.

Modbus TCP/IP Option Card 1

Shielded RJ-45 M-F Cable 1

Ground Wire 1

4”x1” Insulated Tubing 1

Cable Ties 2

Installation Guide (IG.AFD.25) 1

Connect power to the drive and verify that the drive functions correctly. This includes running the drive from the operator keypad. Refer to the appropriate drive technical

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manual for information on connecting and operating the drive.

Remove power from the drive and wait for the charge lamp to be completely extinguished. Wait at least five additional minutes for the drive to be completely discharged.

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Measure the DC bus voltage and verify that it is at a safe level.

Remove the operator keypad and drive cover.

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 Remove the operator keypad.

 Remove the terminal and control covers.

 Remove the option card hold-down by carefully compressing the top and bottom until it becomes free of its holder. Lift it out.

Mount the Modbus TCP/IP Option Card on the drive.

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 Connect the RJ-45 M-F cable supplied in the

CM090 kit to the Modbus TCP/IP Option Card.

 Connect the ground cable supplied to ground

terminal J6 on the Modbus TCP/IP Option Card.

 Align the J2 connector on the back of the Modbus

TCP/IP Option Card with its mating 2CN

connector on the drive control card.

 Align the two standoffs on the front of the drive

control board with the two holes on the right side
of the Modbus TCP/IP Option Card.

 Press the Modbus TCP/IP Option Card firmly

onto the drive 2CN connector and standoffs until
the J2 connector is fully seated on 2CN and the
drive standoffs have locked into their appropriate
holes.

 Route the RJ-45 M-F cable and the ground cable

along the left-inside of the drive case.

 Replace the option card hold down.

 Connect the Modbus TCP/IP Option Card ground

wire to the ground terminal on the terminal
assembly.

Yaskawa Electric America, Inc – www.yaskawa.com

IG.AFD.25, Page 1 of 6

Date: 10/7/09, Rev: 09-10

Apply power to the drive and verify that the drive functions correctly.

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 Verify that the MS/RUN and PWR LEDs on the Modbus TCP/IP Option Card are both GREEN. (Refer to the section on LEDs below)

LED Definitions.

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The states of the Modbus TCP/IP Option Card LEDs after the power up sequence has
completed are described below. Please wait for at least five seconds for the loading
process to complete before verifying the status of the LEDs.

Des Label Description

D1 MS/RUN

D2 NS/CON

D3 10/100

D4 LINK

D5 Rx

D8 PWR

GREEN – Card Functioning Normally
RED – Card Failure

GREEN – Connection Made
GREEN BLINK – Control Connection Active (500ms cycle)
RED – Connection Fault

GREEN – 100Mbs Connection Speed

GREEN – Link Established

GREEN - Message Received

GREEN - Appropriate Power Supplied to Card

Connect to the Modbus TCP/IP Option Card.

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 Due to the presence of high voltage in the area of the network connection, insulating the connection is required.

 Prior to connecting the network cable, slide the supplied insulated tubing over the female end of the supplied RJ-45 M-F cable.

 To connect directly to the Modbus TCP/IP Option Card, plug one end of a CAT-5 Ethernet cross-over cable into the RJ-45 socket on the RJ-45 M-F cable.

Connect the other end to the RJ-45 Ethernet socket on the configuration device, typically a controller, laptop or other PC.

 To connect through a switch, hub or router, connect the RJ-45 socket on the RJ-45 M-F cable to the switch, hub or router using a standard CAT-5 patch cable.

 After the network connection has been made, slide the insulated tubing over the connection and secure it in place using the supplied cable ties.

Configure the PC Network Connection.

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 Select an existing or create a new network connection that will be used to communicate with the Modbus TCP/IP Option Card.

 Select Start ⇒ Settings ⇒ Network Connections from the task bar

 Select the network connection to be used

 Right click on the network connection and select properties from the menu

 Select Internet Protocol (TCP/IP) from the components displayed

 If a TCP/IP selection is not available, it may be installed by selecting Install. Note that Administrator access is required and that the operating system installation

CD may also be required. Consult with your IT department as needed.

 Select Properties

 If the network connection already has an IP address assigned, ignore the following instructions

 Select the Use the following IP address radio button

 Enter the IP address as 192.168.1.19 and the Subnet mask as 255.255.255.0. Check the system network schematic or with the IT department to make sure that

the address does not already exist on the network.

 Once the IP address and Subnet mask are entered select OK

 It may be necessary to reboot the PC in order for the changes to take affect.

Yaskawa Electric America, Inc – www.yaskawa.com

IG.AFD.25, Page 2 of 6

Date: 10/7/09, Rev: 09-10