For Option: CM059 (SI-N1)
Models: CIMR-G5*, CIMR-F7*, CIMR-G7*,
CIMR-ACA* Document Number TM.AFD.13
Technical Manual
This page intentionally blank.
2
Warnings and Cautions
This Section provides warnings and cautions pertinent to this product, that if
not heeded, may result in personal injury, fatality, or equipment damage.
Yaskawa is not responsible for consequences of ignoring these instructions.
WARNING
YASKAWA manufactures component parts that can be used in a wide variety of industrial applications. The selection and
application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and to fail safely under all circumstances. All products designed to
incorporate a component part manufactured by YASKAWA must be supplied to the end user with appropriate warnings and
instructions as to that part’s safe use and operation. Any warnings provided by YASKAWA must be promptly provided to the
end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the YASKAWA manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
YASKAWA assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
WARNING
Read and understand this manual before installing, operating, or servicidriveng this drive. All warnings, cautions, and
instructions must be followed. All activity must be performed by qualified personnel. The drive must be installed
according to this manual and local codes.
Do not connect or disconnect wiring while the power is on. Do not remove covers or touch circuit boards while the power
is on. Do not remove or insert the Digital Operator while power is on.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power
supply is turned off. Status indicator LEDs and Digital Operator display will be extinguished when the DC bus voltage is
below 50VDC. To prevent electric shock, wait at least 5 minutes after all indicators are OFF and measure the DC bus
voltage level to confirm that it is at a safe level.
Do not perform a withstand voltage test on any part of the unit. This equipment uses sensitive devices and may be
damaged by high voltage.
The drive is not suitable for circuits capable of delivering more than the specified RMS symmetrical amperes. Install
adequate branch short circuit protection per applicable codes. Refer to the specification. Failure to do so may result in
equipment damage and/or personal injury.
Do not connect unapproved LC or RC interference suppression filters, capacitors, or overvoltage protection devices to the
output of the drive. Capacitors may generate peak currents that exceed drive specifications.
To avoid unnecessary fault displays, caused by contactors or output switches placed between drive and motor, auxiliary
contacts must be properly integrated into the control logic circuit.
YASKAWA is not responsible for any modification of the product made by the user, doing so will void the warranty. This
product must not be modified.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
To meet CE directives, proper line filters and proper installation are required.
Some drawings in this manual may be shown with protective covers or shields removed, to describe details. These must
be replaced before operation.
Observe Electrostatic Discharge Procedures when handling the drive and drive components to prevent ESD damage.
The attached equipment may start unexpectedly upon application of power to the drive. Clear all personnel from the drive,
motor and machine area prior to applying power. Secure covers, couplings, shaft keys, machine beds and all safety
equipment before energizing the drive.
3
Introduction
This manual explains the specifications and handling of the Yaskawa DeviceNet™ CM059 (SI-N1) option.
The Option connects the drive to a DeviceNet™ network and facilitates the exchange of data.
Option Compatibility
The CM059 (SI-N1) option is compatible with these Yaskawa drive products:
Table 1: Compatible Yaskawa Drive Products for the CM059 (SI-N1) Option
Product
Series
GPD/515/G5CIMR-G5■—
F7CIMR-F7■—
G7CIMR-G7■—
ACACIMR-ACA■
Terminology
Models
(Drive Nameplate)
Notes
1. The CM059 (SI-N1) option firmware must be version 2.4 or later for operation with
the ACA product series.
Refer to the firmware lable on the CM059 (SI-N1) option to identify the
firmware. Contact Yaskawa to obtain an updated CM059 (SI-N1) option if required.
2. The ACA product will appear the the same as the G7 product series when viewed
on the network.
CM059 (SI-N1):
The CM059 option is also known as the SI-N1 option. They are one in the same.
Option:
Throughout this manual the term “option” will be used when referring to the CM059 (SI-N1) Option.
Inverter, drive, AC drive:
In this document, the word “inverter”, “ac drive” and “drive” may be used interchangeably.
Related Documents
To ensure proper operation of this product, read and understand this manual. For details on installation and operation of the
drive, refer to the appropriate drive Technical Manual. For details on specific parameters, refer to the appropriate drive
MODBUS technical manual. All technical manuals and support files can be found on the CD that came with the drive and are
available for download at www.yaskawa.com
For information on DeviceNet™ contact the Open DeviceNet™ Vendor Association at www.odva.org
is a registered trademark of Schneider Automation, Inc.
.
.
DeviceNet™ is a registered trademark of the Open DeviceNet™ Vendor Association.
RSNetWorx™ is a registered trademark of Rockwell Automation.
All trademarks are the property of their respective owners.
4
Overview
R
R
RS-232
Interface
Module
Master
24Vdc
G5
F7
G7
Trunkline
Droplines
Terminating
Resistor
Terminating
Resistor
Fig. 1 Sample DeviceNet Network
This manual describes the set-up and programming of the option. The option will allow
communication between a DeviceNet Communication Network and one drive.
To connect a drive to the DeviceNet network, the following materials will be necessary:
CM059 (SI-N1) option
CM059 (SI-N1) option Technical Manual
CM059 (SI-N1) option EDS Files (Found on www.yaskawa.com or CD.AFD7.01 included with the drive)
Drive User Manual (TM 4515, TM.F7.01, or TM.G7.01).
The DeviceNet Network
DeviceNet is a low-cost communications link to connect industrial devices (such as limit switches, photoelectric switches,
valve manifolds, motor starters, smart motor controllers, operator interfaces, and variable frequency drives) as well as control
devices (such as programmable controllers and computers) to a network. Figure 1 shows an example DeviceNet network.
DeviceNet is a simple, networking solution that reduces the cost and time to wire and install factory automation devices, while
providing interchangeability of “like” components from multiple vendors.
DeviceNet is an “open device network standard”. The specifications and protocol are open - vendors are not required to
purchase hardware, software, or licensing rights to connect devices to a system. Vendors who choose to participate may obtain
the set of specifications from the Open DeviceNet Vendor Association (ODVA).
DeviceNet provides:
DeviceNet has two primary purposes:
A cost effective solution to low-level device networking
Access to intelligence present in the devices
Master/Slave capabilities
Transport of control-oriented information associated with the control/monitoring of devices
Transport of configuration parameters which are indirectly related to system control
5
The list below presents a summary of the Physical/Media specific characteristics of DeviceNet:
Trunkline-dropline configuration
Support for up to 64 nodes
Node removal without severing the network
Simultaneous support for both network-powered and self-powered devices
Use of sealed or open-type connectors
Protection from wiring errors
Selectable data rates of 125kBaud, 250kBaud, and 500kBaud
Adjustable power configuration to meet individual application needs
High current capability (up to 16 Amps per supply)
Operation with off-the-shelf power supplies
Power taps that allow the connection of several power supplies from multiple vendors that comply with DeviceNet
standards
The list below summarizes additional communication features provided by DeviceNet:
Use of Controller Area Network (CAN) technology
Connection-based model to facilitate application to application communications
Provisions for the typical request/response oriented network communications
Provisions for the efficient movement of I/O data
Fragmentation for moving larger quantities of data
Duplicate MAC ID detection
The communication platform for the DeviceNet Network is based on the CAN (Controller Area Network) technology, which
was first developed by Bosch for the automotive industry. Some of the benefits of this protocol are high noise immunity and
high temperature operation. Because it uses a serial bus, it reduces signal wiring complexity and cost while providing highspeed digital control for optimum performance. These benefits make DeviceNet especially suitable for the industrial automation
environment.
6
Table of Contents
Warnings and Cautions....................................................................................2
baud rate configuration
(Switch 1 and 2 “ON”)
causes a “BUS” fault on
the Digital Operator.
Fig. 2 DeviceNet DIP Switch Settings
DR 1
DR 0
ADR5
ADR4
ADR3
ADR2
ADR1
ADR0
12348567
The following is a quick reference guide to install and configure the drive’s option. For more details, please refer to the drive’s
DeviceNet Technical Manual sections referenced.
1. Verify that the drive functions properly without the option installed. This includes running the drive from the operator
keypad, without communications.
2. Turn off the drive power supply and wait for at least 1 minute for the charge lamp to be completely out before
removing the operator and front cover. Remove the option hold-down tab on the left side of the drive case by
carefully compressing the top and bottom until it becomes free of its holder. Lift it out.
3. Install the option onto the drive. Mount the DeviceNet unit onto the drive making sure to connect 2CN securely. Replace
the option hold-down. Install the operator keypad and front cover back onto the unit after securing the DeviceNet unit
with screw.
4. Connect the DeviceNet communication wires to the screw terminals on the option.
5.Using the DIP switch bank on the DeviceNet option kit, set communication baud rate (switch 1, 2) and MAC ID
(switch 3 – 8). Be sure to verify that no devices on the network have duplicate MAC IDs.
11
6.Power up the drive and set the number of motor poles in parameter o1-03 to read and set the speed in motor RPMs.
7.Set the drive’s run/stop and frequency reference to meet the application requirements as explained below.
Example 1. Control from DeviceNet network
When the drive is set to be controlled by the DeviceNet network, the frequency and the start/stop commands are
issued through the master device. Set the drive parameters b1-01 and b1-02 as shown in the table.
Table 3: Drive Parameter Settings for DeviceNet Control
ParameterDisplay TextValueDescription
b1-01
b1-02
Example 2. Monitor only
The drive can be connected to the DeviceNet network without being controlled.The motor speed and the status of the
drive can be monitored via DeviceNet while controlling the drive from another source specified by parameters b1-01
and b1-02.
Please refer to the drive Technical Manual for the proper settings of parameters b1-01 and b1-02.
8.Download the proper EDS file for the corresponding drive model number from CD ROM - CD.AFD7.01 included
with the drive or from www.yaskawa.com
Product Codes for a complete list of EDS files with the model number of the drive. Each model of drive has its own
EDS file, so it is important to select the EDS file that matches the drive capacity. The EDS file is necessary to map the
DeviceNet and drive parameters into the configuration tool where the user can access the parameters through
DeviceNet. Install the EDS file in the configuration tool software, such as RSNetWorx™ for DeviceNet™ from
Rockwell Software (Appendix B DeviceNet Configuration for RSNetWorx).
Note: The EDS files will be in zip format, so you must unzip the file before installing it in the configuration tool.
Reference Source
Option
Run Source
Option
3
3Sets the sequence to come from the option.
in the “Software Downloads” area. Refer to the table of EDS Files and
Sets the frequency reference to come from
the option.
12
Unpack and Inspect
Connector for Options (60-pin)
Indication LEDs
DeviceNet
DIP Switch
Ground Wire
Terminal Block
Prior to unpacking, check the package label and verify that the product received matches the product ordered. Unpack the
option and verify that the following items are included in the product package and are undamaged.
The following describes the installation and configuration of the option. For detailed information about the drive or the DeviceNet
option, please refer to the appropriate sections of this manual or the appropriate drive Technical Manual.
Verify Drive Operation
Connect power to the drive and verify that the drive functions properly. This includes running the drive from the operator
keypad. Refer to the appropriate drive Technical Manual for information on connecting and operating the drive.
Remove power from the drive and wait for the charge lamp to be completely extinguished. Wait at least five additional
minutes for the drive to be completely discharged. Measure the DC BUS voltage and verify that it is at a safe level.
Remove the operator keypad and drive cover(s).
Remove the option hold-down on the left side of the drive case by carefully compressing the top and bottom until it
becomes free of its holder. Lift it out.
Installation of the Option
Install the option on the drive control PCB after having removed the front cover of the drive body. Install the option in
accordance with the following procedure:
Align the JP2 connector on the back of the option with its mating 2CN connector on the drive control card.
Align the two standoffs on the front of the drive control board with the two holes on the right side of the option.
Press the option firmly onto the drive 2CN connector and standoffs until the JP2 connector is fully seated on 2CN and
the drive standoffs have locked into their appropriate holes.
Replace the option hold down.
Connect the ground wire from the ground terminal E on the option to a ground terminal on the terminal assembly.
After installing the option, make the terminal connections per the instructions on the next page and set the DIP switch
to the correct settings. Thereafter, re-install the front cover and the operator in their original positions.
Fig. 4 Option Locations
14
Connect The Drive To The DeviceNet Network
1
2
3
4
5
BKBLWHRD
GR
BK GR RD
BL WH
Table 5: DeviceNet Terminal Block Connections
Ter minal
No.
Ter minal
Color
Name
Wiring
Color
Content
1BlackV-BlackCommunication power supply GND
2BlueCAN_LBlueCommunication data low side
3GreenShield BareShield wire
4WhiteCAN_HWhiteCommunication data high side
5RedV+RedCommunication power supply +24V
dc
DR 1
DR 0
ADR5
ADR4
ADR3
ADR2
ADR1
ADR0
12348567
OFF
ON
MAC ID Setting
Baud Rate Setting
Fig. 5 DIP Switch Settings for Baud Rate and Node Address
Wire the DeviceNet communication cable to the terminal block according to the following procedures:
Loosen terminal screws using a slotted screwdriver.
Strip about 5.5mm of insulation from the end of each DeviceNet wire and insert it into the corresponding terminal
according to the table and diagram below.
Secure wires by tightening terminal screws (Tightening torque: 0.22 ~ 0.25 [N ・ m]).
Tie the DeviceNet cable to a point near the terminal block to provide strain relief for the terminal block and cable
connection.
Note:The shield is daisy chained between devices and should be grounded at the 24 V
the Open DeviceNet Vendor Association (ODVA).
dc power supply as specified by
Set Baud Rate and Node Address
The option is equipped with one 8-bit DIP switch for baud rate and node address set-up. The DIP switches are located next to
the DeviceNet connector on the short side of the option. Set the network node address (MAC ID) by setting the DIP switches.
All devices on the network must have unique node addresses. Check the network layout to verify that the node address
selected is unique, falls between 3 and 62, and matches the master device configuration for that device. Node addresses 0 and
1 are typically reserved for master devices, while node address 2 is reserved for diagnostic/monitoring equipment, and address
63 for vendor-specific functions in some systems.
15
Baud Rate Setting Switch
R
R
RS-232
Interface
Module
Master
24Vdc
G5
F7
G7
Trunkline
Droplines
Terminating
Resistor
Terminating
Resistor
PLC/
Scanner
Power (PWR)
DeviceNet Module Status (MS)
DeviceNet Network Status (NS)
Option Status (WD)
Fig. 7 DeviceNet Status Indication LEDs
Table 6: Baud Rate DIP Switch Setting
Switch500 kbps250 kbps125 kbpsSetting Prohibited
DR1ONOFFOFFON
DR0OFFONOFFON
Note: If DR1 and DR0 are ON and set to Setting Prohibited, both MS and NS LEDs light up solid red.
Terminating resistors must be mounted on the first and last node in a DeviceNet network, at both of the furthest ends of the
cable. The value of the Terminating resistor is specified by the ODVA (Open DeviceNet Vendors Association) and is a value of
121 Ohms, 1% tolerance, and ¼ watt. Terminating resistors can be found in the ODVA product catalog.
Option Indication LEDs
The option is equipped with four indication LEDs for module and DeviceNet status indication. The LEDs are located on the
option according to the figure below.
Fig. 6 Terminating Resistor Placement on DeviceNet Network
16
Verify Option Operation
Apply power to the drive.
Verify that the diagnostic LEDs on the front of the option are in their correct state.
Table 8: Diagnostic LED States
LED Display
PWRMSNSWD
Solid Green Solid GreenSolid Green Flashing Green NormalNormal Communication
Remove power from the drive and wait for the charge lamp to be completely extinguished. Wait at least five
additional minutes for the drive to be completely discharged. Measure the DC BUS voltage and verify that it is at a
safe level.
Install the operator keypad and all drive covers.
ContentState
Initial Settings
Since the option utilizes the AC drive for many of its calculations; such as speed, please check the following parameters to
verify the correct setting.
Table 9: Parameter o1-03 – Digital Operator Display Mode
Setting No.NameDescription
o1-03Frequency reference
set/display unit selection
Make sure to set number of motor poles (2 ~ 39) to input and output motor speed in
RPMs on DeviceNet control and operator display.
DeviceNet indicates the motor speed unit as RPM.
o1-03 setting value is used since the option converts frequency to RPM. Initial
value is 0 for frequency reference in Hz.
Run/Stop and Frequency Selection
The run/stop commands and frequency reference command can originate from serial communication, the Digital Operator, the
external terminals, or the option. The origin of the run/stop command does not have to be the same as the origin for the frequency reference command. Parameter b1-01 (Reference Selection) allows you to set up the origin of the
frequency reference and parameter b1-02 (Operation Method Selection) sets up the origin of the run/stop commands. When
the DeviceNet network is connected to the drive, the motor speed and the status of the drive can be monitored via DeviceNet
while controlling the drive from another source specified by parameters b1-01 and b1-02. The table shown below illustrates
the possible frequency reference and run/stop selections.
Table 10: Possible Frequency Reference and Run/Stop Selections
Set Application Parameters................................................................ 23
Configure the Scanner........................................................................ 24
Add Drive to Scanlist and Specify Settings...................................... 25
Data Storage of Option and Drive...................................................... 30
Save Data to EEPROM with the ENTER Command.......................... 31
19
DeviceNet Configuration
1770-KFD
F7
SLC500
1747-SDN
1770-KFD1770-KFD
F7F7
SLC500
1747-SDN
DeviceNet configuration refers to properly setting the DeviceNet slave in a network system through its parameter settings. The
option allows accessibility to DeviceNet parameters and drive parameters through its EDS file. The configuration software uses
the EDS file to map the DeviceNet and drive parameters. The user can read and set parameters and save the configuration. The
configuration software that this document will address is RSNetWorx for DeviceNet™ from Rockwell Software.
Note: This section is only intended to be used as a guide for configuration of the option using configuration tool software
RSNetWorx. Any updates to the configuration tool software will not be noted in this section. Please reference the
configuration tool technical manual as the primary reference. Use the contents of this section only as a general guide.
EDS files can be downloaded from the internet at www.
sure to select the version of the EDS file that corresponds to the drive capacity and version number of the Option. Each Yaskawa
drive capacity has its own EDS file, so it is important to select the EDS file that matches the drive capacity. Install the EDS files
in a subdirectory of the PC where the configuration software is located.
Note: The EDS files will be compressed in zip format, so unzip the file before installing in the configuration too.
The following steps will outline how to configure the Yaskawa drive on DeviceNet using RSNetWorx.
1.Install the drive EDS file.
2.Set drive parameters and select the proper Polled Producing Assembly (PPA) and Polled Consuming Assembly (PCA)
of the drive for the application.
3.Configure the scanner by adding the drive to the scanner module scanlist.
4.AutoMap the drive in the Input and Output of the scanner’s M File Memory.
yaskawa.com or www.odva.org. For correct scaling of parameters, be
EDS Files in General
EDS files are typically used together with a DeviceNet Network Configuration tool.
DeviceNet Network Configuration tools are used to configure all nodes on a DeviceNet network. Network Configuration tools
provide the ability to upload data from a device and download data to a device. The EDS files provide the Network
Configuration tool with the following information:
Description of each device parameter
Maximum and Minimum values for each device parameter
Default values for each device parameter
Read/Write access for each device parameter
Help Information for each device parameter
Vendor ID of the device
Device Type of the device
Product Code of the device
Revision of the device
Each device on the network has the following values assigned to it:
Vendor ID
Device Type
Product Code
Revision
Serial Number
The Network Configuration tool will read these values from the device. When using EDS files, the tool will compare the values
of Vendor ID, Device Type, Product Code, and Revision that were read from the device to the values in the EDS file. They must
match.
20
Install EDS File
Install the drive’s EDS file by selecting EDS Wizard and follow the appropriate steps.
In RSNetWorx, select EDS Wizard under Tools. Be sure that you have the drive EDS files downloaded and unzipped.
Follow the appropriate steps in the EDS Wizard.
21
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