YASKAWA CIPR-GA70C Initial Steps
YASKAWA AC Drive GA700
High Performance Type
Initial Steps
Type: CIPR-GA70Cxxxxxxxx
Models: 200 V class: 0.55 to 110 kW
400 V class: 0.55 to 355 kW
To properly use the product, read this manual thoroughly and retain for easy
reference, inspection, and maintenance. Ensure the end user receives this
manual.
MANUAL NO. TOEP C710617 17D
Initial Steps
EN
1 General Information
1 General Information
Do not use this manual as a replacement for the Technical Manual. The products and specifications given in this
manual and the manual contents can change without notice to make the product and manual better. Be sure to
always use the most recent version of this manual. Use the manual for the correct installation, wiring, adjustment,
and operation of this product.
This manual is available for download on our documentation website. Refer to the back page of this manual.
2 Qualifications for the Intended User
Yaskawa created this manual for electrical specialists and engineers who have experience with AC drive
installation, adjustment, repair, inspection, and parts replacement. Persons without technical training, minors,
persons with disabilities or mental problems, persons with perception problems, and persons with pacemakers
must not use or operate this product.
3 Safety
Read the safety guidelines carefully before installing, wiring, or operating this product.
◆ Explanation of Signal Words
DANGER
WARNING
CAUTION
NOTICE
Indicates a hazardous situation, which, if not avoided, will cause death or serious injury.
Indicates a hazardous situation, which, if not avoided, could cause death or serious injury.
Indicates a hazardous situation, which, if not avoided, could cause minor or moderate injury.
Indicates a property damage message.
◆ General Safety Instructions
Yaskawa Electric manufactures and supplies electronic components for a variety of industrial applications. The
selection and application of Yaskawa products is the responsibility of the designer of the equipment or the
customer that assembles the final product. Yaskawa is not responsible for how our products are incorporated into
the final system design. In all cases, Yaskawa products should not be incorporated into a product or design as the
exclusive or sole safety control function. All control functions are designed to dynamically detect failures and
operate safely without exception. All products that are designed to incorporate parts manufactured by Yaskawa
must be provided to the end user and include proper warnings and instructions regarding their safe use and
operation. All warnings from Yaskawa must be promptly issued to the end user. Yaskawa offers warranties only
for the quality of our products, in compliance with standards and specifications that are described in the manual.
Yaskawa does not offer other warranties, either explicit or implied. Injuries, property damage, and lost business
opportunities caused by improper storage or handling and negligence oversight on the part of your company or
your customers will void Yaskawa’s warranty for the product.
Note:
Failure to obey the safety messages in the manual can cause serious injury or death. Yaskawa is not responsible for injuries or damage to
equipment caused by ignoring the safety messages.
• Read this manual carefully when mounting, operating, and repairing AC drives.
• Obey all warnings, cautions, and notices.
• Approved personnel must perform all work.
• Install the drive in an area with these conditions.
DANGER
servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal
capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage
decreases below 50 Vdc. To prevent electric shock, always wait for at least the amount of time indicated on the warning labels.
When all indicators are OFF, remove the covers before measuring for dangerous voltages to make sure that the drive is safe.
Failure to obey will cause death or serious injury.
WARNING
power supply wiring to main circuit input terminals R/L1, S/L2, and T/L3. Failure to obey can cause death or serious injury.
WARNING
cause death or serious injury from falling equipment.
Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before
Fire Hazard. Do not connect power supply wiring to drive output terminals U/T1, V/T2, and W/T3. Connect
Crush Hazard. Only approved personnel can operate a crane or hoist to move the drive. Failure to obey can
EN 2 YASKAWA ELECTRIC TOEP C710617 17D YASKAWA AC Drive GA700 Initial Steps
3 Safety
WARNING
death or serious injury and will void warranty. Yaskawa is not responsible for changes to the product made by the user.
WARNING
repair the drive. Failure to obey can cause death or serious injury.
WARNING
cause death or serious injury from incorrect equipment grounding.
WARNING
Tighten loose clothing and remove all metal objects such as watches or rings. Failure to obey can cause death or serious injury.
WARNING
than 3.5 mA. The IEC/EN 61800-5-1: 2007 standard specifies that users must wire the power supply to automatically turn off
when the protective ground wire disconnects. Users can also connect a protective ground wire that has a minimum crosssectional area of 10 mm
injury.
WARNING
before starting Auto-Tuning. The drive and motor can start suddenly during Auto-Tuning and cause death or serious injury.
WARNING
machine area and attach covers, couplings, shaft keys, and machine loads before energizing the drive. Failure to obey can
cause death or serious injury.
WARNING
sure that the drive rated voltage aligns with the power supply voltage before energizing the drive. Failure to obey can cause
death or serious injury.
WARNING
near flammable or combustible materials. Attach the drive to metal or other noncombustible material. Failure to obey can cause
death or serious injury.
WARNING
tight can cause incorrect operation and damage to the drive. Incorrect connections can also cause death or serious injury from
fire.
WARNING
Tightening screws at an angle outside of the specified range can cause damage the terminal block or start a fire if the
connection is loose.
WARNING
cause death or serious injury from falling equipment.
WARNING
death or serious injury.
WARNING
protection against contact when using a residual current operated protective device or monitoring device as specified by IEC/EN
60755. The drive can cause a residual current with a DC component in the protective earthing conductor. Failure to obey can
cause death or serious injury.
WARNING
C to comply with the EMC Directive before turning on the EMC filter or if there is high resistance grounding. Failure to obey can
cause death or serious injury.
WARNING
blows a fuse or trips an RCM/RCD. Wait for the time specified on the warning label at a minimum and make sure that all
indicators are OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. Contact Yaskawa
before energizing the drive or peripheral devices if the cause is not known. Failure to obey can cause death or serious injury
and damage to the drive.
WARNING
manual. The drive is suited for circuits that supply not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V
Class), 480 Vac maximum (400 V Class). Failure to obey can cause death or serious injury.
CAUTION
moving the drive. Failure to obey can cause minor to moderate injury.
CAUTION
sure that the heatsink is cool to replace the cooling fans. Failure to obey can cause minor to moderate injury.
NOTICE
to obey can cause ESD damage to the drive circuitry.
NOTICE
equipment sequencing can cause damage to the drive.
NOTICE
Electrical Shock Hazard. Do not make changes to the drive body or drive circuitry. Failure to obey can cause
Electrical Shock Hazard. Only let authorized persons install, wire, maintain, examine, replace parts, and
Electrical Shock Hazard. Always ground the motor-side grounding terminal. Contacting the motor case can
Electrical Shock Hazard. Do not work on the drive or around the drive while wearing loose clothing or jewelry.
Electrical Shock Hazard. The leakage current of drive models 4389A to 4675A, 2xxxB/C and 4xxxB/C is more
2
(copper wire) or 16 mm2(aluminum wire). Failure to obey these standards can cause death or serious
Sudden Movement Hazard. Remove all persons and objects from the area around the drive, motor, and load
Sudden Movement Hazard. Remove all persons and objects from the area around the drive, motor, and
Fire Hazard. Do not use the main circuit power supply (Overcurrent Category III) at incorrect voltages. Make
Fire Hazard. Do not put flammable or combustible materials on top of the drive and do not install the drive
Fire Hazard. Tighten all terminal screws to the correct tightening torque. Connections that are too loose or too
Fire Hazard. Tighten screws against the bit at an angle in the specified range described in this manual.
Crush Hazard. Use a lifting mechanism made to move large drives when necessary. Failure to obey can
Electrical Shock Hazard. Do not cause a short circuit on the drive output circuit. Failure to obey can cause
Electrical Shock Hazard. Use a type B Residual Current Monitor/Residual Current Device (RCM/RCD) for
Electrical Shock Hazard. Ground the neutral point on the power supply of drive models 2xxxB/C and 4xxxA/B/
Electrical Shock Hazard. Do not immediately energize the drive or operate peripheral devices after the drive
Fire Hazard. Install sufficient branch circuit short circuit protection as specified by applicable codes and this
Crush Hazard. Do not hold the drive by the front cover or terminal cover. Tighten the screws correctly before
Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait 15 minutes minimum, and make
Observe correct electrostatic discharge (ESD) procedures when touching the drive and circuit boards. Failure
Do not connect or disconnect the motor from the drive while the drive is supplying voltage. Incorrect
Do not do a withstand voltage test or Megger test on the drive. Failure to obey can cause damage to the drive.
EN
YASKAWA ELECTRIC TOEP C710617 17D YASKAWA AC Drive GA700 Initial Steps EN 3
4 Moving the Drive
NOTICE
damage to the drive and connected equipment.
NOTICE
NOTICE
ground terminal of the drive. Failure to obey can cause electrical interference and unsatisfactory system performance.
NOTICE
dynamic braking option to the drive. Failure to obey can cause damage to the drive and braking circuit.
NOTICE
to obey can cause damage to the drive.
NOTICE
cause damage to the drive, phase-advancing capacitors, LC/RC noise filters, and leakage breakers (ELCB, GFCI, or RCM/
RCD).
Do not connect or operate damaged equipment or equipment with missing parts. Failure to obey can cause
Install fuses and an RCM/RCD. Failure to obey can cause damage to the drive.
Do not use unshielded wire for control wiring. Use shielded, twisted-pair wires and ground the shield to the
Review the Braking Unit and Braking Resistor Unit Installation Manual TOBPC72060001 before connecting a
Make sure that all connections are correct after installing the drive and connecting peripheral devices. Failure
Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Failure to obey can
◆ Intended Use
This AC drive is electrical equipment that controls the speed and rotational direction of a motor in a commercial
application. Do not use this product for other functions.
1. Read and understand all safety precautions.
2. Wire and ground the drive as specified by all applicable standards and safety precautions.
3. Tightly attach all parts and protective covers.
4. Always use the product in the correct environmental conditions as specified in this manual.
DANGER
before energizing the drive. Use terminals for their intended function only. Incorrect wiring or ground connections, and incorrect
repair of protective covers can cause death or serious injury.
WARNING
death or serious injury and will void warranty. Yaskawa is not responsible for changes to the product made by the user.
Electrical Shock Hazard. Make sure that all electrical connections are correct and install all drive covers
Electrical Shock Hazard. Do not make changes to the drive body or drive circuitry. Failure to obey can cause
◆ Warranty and Exclusion of Liability
• This product is not designed and manufactured for use in life-support machines or systems.
• Contact a Yaskawa representative or your Yaskawa sales representative if you are considering the application of
this product for special purposes, such as machines or systems used for passenger cars, medicine, airplanes and
aerospace, nuclear power, electric power, or undersea relaying.
WARNING
safety devices to minimize the risk of accidents when installing the product where its failure could cause a life-or-death situation,
loss of human life, or a serious accident or physical injury.
Injury to Personnel. Yaskawa manufactured this product with strict quality-control guidelines. Install applicable
4 Moving the Drive
Obey local laws and regulations when moving and installing this product.
CAUTION
moving the drive. Failure to obey can cause minor to moderate injury.
< 15 kg (33 lbs.) 1
≥ 15 kg (33 lbs.) 2 + using appropriate lifting equipment
Refer to the Technical Manual for information about moving the drive with suspension systems, wires, or hanging
metal brackets.
Crush Hazard. Do not hold the drive by the front cover or terminal cover. Tighten the screws correctly before
Drive Weight Persons Necessary to Move the Drive
EN 4 YASKAWA ELECTRIC TOEP C710617 17D YASKAWA AC Drive GA700 Initial Steps
5 Receiving
5 Receiving
Please check these items after receiving the drive:
• Examine the drive for damage. Immediately contact the shipping company if the drive is damaged. The
Yaskawa warranty does not cover damage from shipping.
• Verify the drive model number in the "MODEL" section of the drive nameplate to make sure that you received
the correct model.
• Contact your supplier if you receive the incorrect drive model or if the drive does not operate correctly.
◆ Nameplate
A - Mass
B - Drive software version
C - The address of the head office of
Yaskawa Electric Corporation
D - Accreditation standards
E - Surrounding air temperature
F - Protection design
Figure 5.1 Nameplate Information Example
YASKAWA ELECTRIC TOEP C710617 17D YASKAWA AC Drive GA700 Initial Steps EN 5
G - Serial number
H - Lot number
I - Output specifications
J - Input specifications
K - Drive model
EN
6 Keypad
6 Keypad
Figure 6.1 Keypad
Table 6.1 Keypad: Names and Functions
No. Name Functions
Illuminates to show that the drive is operating the motor.
The LED turns OFF when the drive stops.
Flashes to show that:
• The drive is decelerating to stop.
• The drive received a Run command with a frequency reference of 0 Hz, but the drive is not set for zero
speed control.
RUN LED
A
ALM LED
B
C
D
microSD Card
Insertion Slot
Function Keys
F1, F2, F3
Flashes quickly to show that:
• The drive received a Run command from the MFDI terminals and is switching to REMOTE Mode
while the drive is in LOCAL Mode.
• The drive received a Run command from the MFDI terminals when the drive is not in Drive Mode.
• The drive received a Fast Stop command.
• The safety function shuts off the drive output.
• The user pushed on the keypad while the drive is operating in REMOTE Mode.
• The drive is energized with an active Run command and b1-17 = 0 [Run Command at Power Up =
Disregard Existing RUN Command].
Illuminates when the drive detects a fault.
Flashes when the drive detects:
• An Alarm
• An oPE parameter setting error
• A fault or alarm during Auto-Tuning
The LED turns OFF when no fault or alarm occurs on the drive.
The insertion point for a microSD card.
The menu shown on the keypad sets the functions for function keys.
The name of each function is in the lower half of the display window.
EN 6 YASKAWA ELECTRIC TOEP C710617 17D YASKAWA AC Drive GA700 Initial Steps
No. Name Functions
Illuminates to identify when the drive is operating in LOCAL Mode.
The LED turns OFF when the drive is operating in REMOTE Mode.
E
F
G
LO/RE LED
LO/RE Selection Key
STOP Key
Left Arrow Key Moves the cursor to the left.
Note:
• LOCAL Mode: The keypad controls the Run command and frequency reference. Use the keypad to
enter Run/Stop commands and the frequency reference command.
• REMOTE Mode: The control circuit terminal or serial transmission device controls the Run
command and frequency reference. Use the frequency reference source entered in b1-01 [Frequency
Reference Selection 1] and the Run command source selected in b1-02 [Run Command Selection 1].
Switches drive control for the Run command and frequency reference between the keypad (LOCAL) and
an external source (REMOTE).
Note:
• Stop operation in Drive Mode to enable the LO/RE Selection Key. Set o2-01 = 0 [LO/RE Key
Function Selection = Disabled] to disable when switching from REMOTE to LOCAL will
have a negative effect on system performance.
• The drive will not switch between LOCAL and REMOTE when it is receiving a Run command from
an external source.
Stops drive operation.
Note:
Uses a stop-priority circuit. Push to stop the motor even when a Run command is active at
MFDI terminals. Set o2-02 = 0 [STOP Key Function Selection = Disabled] to disable the priority in
.
6 Keypad
Up Arrow Key/Down
Arrow Key
/
H
Right Arrow Key
(RESET)
ENTER Key
I
J
K RJ-45 Connector Connects the keypad directly to the drive.
L Clock Battery Cover Cover for the customer-supplied clock battery.
WARNING
machine area before switching control sources when b1-07 = 1 [LOCAL/REMOTE Run Selection = Accept Existing RUN
Command]. Failure to obey can cause death or serious injury.
RUN Key
USB Terminal Insertion point for a mini USB cable. Use the mini USB cable to connect the drive to a PC.
Sudden Movement Hazard. Remove all persons and objects from the area around the drive, motor, and
• Scrolls up or down to display the next item or the previous item.
• Selects parameter numbers, and increments or decrements setting values.
• Moves the cursor to the right.
• Continues to the next screen.
• Restarts the drive to clear a fault.
• Enters parameter values and settings.
• Selects menu items to move the user between keypad displays.
• Selects each mode, parameter, and set value.
Starts the drive in LOCAL mode.
Starts the operation in Auto-Tuning Mode.
Note:
Push on the keypad to set the drive to LOCAL Mode before using the keypad to operate the
motor.
EN
YASKAWA ELECTRIC TOEP C710617 17D YASKAWA AC Drive GA700 Initial Steps EN 7
6 Keypad
◆ Keypad Mode and Menu Displays
Figure 6.2 Keypad Functions and Display Levels
EN 8 YASKAWA ELECTRIC TOEP C710617 17D YASKAWA AC Drive GA700 Initial Steps
6 Keypad
Note:
• Energize the drive with factory defaults to show the Initial Setup screen. Push (Home) to show the HOME screen.
–Select [No] from the [Show Initial Setup Screen] setting to not display the Initial Setup screen.
• Push from the Home screen to show drive monitors.
• Push to set d1-01 [Reference 1] when the Home screen shows U1-01 [Frequency Reference] in LOCAL Mode.
• The keypad will show [Rdy] when the drive is in Drive Mode. The drive is prepared to accept a Run command.
• The drive will not accept a Run command in Programming Mode in the default setting. Set b1-08 [Run Command Select in PRG
Mode] to accept or reject a Run command from an external source while in Programming Mode.
–Set b1-08 = 0 [Disregard RUN while Programming] to reject the Run command from an external source while in Programming Mode
(default).
–Set b1-08 = 1 [Accept RUN while Programming] to accept the Run command from an external source while in Programming Mode.
–Set b1-08 = 2 [Allow Programming Only at Stop] to prevent changes from Drive Mode to Programming Mode while the drive is
operating.
Table 6.2 Drive Mode Screens and Functions
Mode Keypad Screen Function
Drive Mode Monitors Sets monitor items to display.
Parameters Changes parameter settings.
User Custom Parameters Shows the User Parameters.
Parameter Backup/Restore Saves parameters to the keypad as backup.
Programming
Mode
Modified Parameters/Fault Log Shows modified parameters and fault history.
Auto-Tuning Auto-Tunes the drive.
Initial Setup Changes initial settings.
Diagnostic Tools Sets data logs and backlight.
YASKAWA ELECTRIC TOEP C710617 17D YASKAWA AC Drive GA700 Initial Steps EN 9
EN
7 LED Status Ring
7 LED Status Ring
The LED Status Ring on the drive cover shows the drive operating status.
A - ALM/ERR
B - Ready
LED Status Description
Illuminated The drive detects a fault.
The drive detects:
• An Alarm
• An oPE parameter setting error
A ALM/ERR
B Ready
C RUN
*1 Refer to Figure 7.1 for the difference between flashing and flashing quickly.
Flashing
Illuminated The drive is operating or is prepared for operation.
Flashing
Flashing Quickly
Illuminated The drive is in regular operation.
Flashing
Flashing Quickly
*1
• A fault or error during Auto-Tuning.
Note:
The LED will illuminate to identify a fault if the drive detects a fault and an alarm at the
same time.
OFF
*1
OFF
*1
OFF The motor is stopped.
No fault or alarm occurs on the drive.
*1
The drive is in STo [Safe Torque OFF] Mode.
The voltage of the main circuit power supply dropped, and only the external 24 V power
supply provides the power to the drive.
• The drive detects a fault.
• There is no fault and the drive received a Run command, but the drive cannot operate (such
as when in Programming Mode, or when is flashing).
• The drive is decelerating to stop.
• The drive received a Run command with a frequency reference of 0 Hz, but the drive is not
*1
set for zero speed control.
• The drive received a DC Injection Braking command.
• The drive received a Run command from the MFDI terminals and is switching to REMOTE
Mode while the drive is in LOCAL Mode.
• The drive received a Run command from the MFDI terminals when the drive is not in
Drive Mode.
• The drive received a Fast Stop command.
• The safety function shuts off the drive output.
• The user pushed on the keypad while the drive is operating in REMOTE Mode.
• The drive is energized with an active Run command and b1-17 = 0 [Run Command at
Power Up = Disregard Existing RUN Command].
• The drive is set to coast-to-stop with timer (b1-03 = 3 [Stopping Method Selection = Coast
to Stop with Timer]), and the Run command is disabled then enabled during the Run wait
time.
C - RUN
EN 10 YASKAWA ELECTRIC TOEP C710617 17D YASKAWA AC Drive GA700 Initial Steps
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