YASKAWA CIMR-VC BA0012B, V1000, CIMR-VC BA0018B, CIMR-VC 2A0002B, CIMR-VC 2A0001B Quick Start Manual

YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN i

ENGLISH

Quick Start Guide

YASKAWA AC Drive V1000

Compact Vector Control Drive

Models:

200 V Class, Three-Phase Input: 0.1 to 18.5 kW
200 V Class, Single-Phase Input: 0.1 to 4.0 kW
400 V Class, Three-Phase Input: 0.2 to 18.5 kW

MANUAL NO. TOEP C710606 15C

Type: CIMR-VC

To properly use the product, read this manual thoroughly
and retain for easy reference, inspection, and maintenance.
Ensure the end user receives this manual.

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EN j YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide

Copyright © 2010

YASKAWA Europe GmbH.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval sys­tem, or transmitted, in any form, or by any means, mechanical, electronic, photocopying,
recording, or otherwise, without the prior written permission of Yaskawa. No patent liability
is assumed with respect to the use of the information contained herein. Moreover, because
Yaskawa is constantly striving to improve its high-quality products, the information con­tained in this manual is subject to change without notice. Every precaution has been taken in
the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors
or omissions. Neither is any liability assumed for damages resulting from the use of the
information contained in this publication

YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide

V1000

Quick Start Guide

ENGLISH

1 Safety Instructions and General Warnings . . . . . . . . . . 2

2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Electrical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5 Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6 Parameter Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8 Instructions for UL and cUL . . . . . . . . . . . . . . . . . . . . . 36

EN 2 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide

1 Safety Instructions and General Warnings

1 Safety Instructions and General Warnings

Yaskawa Electric supplies component parts for use in a wide variety of industrial applica­tions. The selection and application of Yaskawa products remain the responsibility of the
equipment designer or end user. Yaskawa accepts no responsibility for the way its products
are incorporated into the final system design. Under no circumstances should any Yaskawa
product be incorporated into any product or design as the exclusive or sole safety control.
Without exception, all controls should be designed to detect faults dynamically and fail
safely under all circumstances. All products designed to incorporate a component part man­ufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to
the quality of its products in conforming to standards and specifications published in the
manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa
assumes no liability for any personal injury, property damage, losses, or claims arising from
misapplication of its products.

 General Warnings

The following conventions are used to indicate Safety messages in this manual:

WARNING

• Read and understand this manual before installing, operating or servicing this drive.

• All warnings, cautions, and instructions must be followed.

• All work must be performed by qualified personnel.

• The drive must be installed according to this manual and local codes.

• Heed the safety messages in this manual.

The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates a property damage message.

1 Safety Instructions and General Warnings

YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 3

ENGLISH

 Safety Warnings

WARNING

Electrical Shock Hazard

• Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product

must not be modified.

• Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains

charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes
after all indicators are off and measure the DC bus voltage level to confirm safe level.

• Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized

personnel familiar with installation, adjustment, and maintenance of AC drives.

• Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

• Make sure the protective earthing conductor complies with technical standards and local
safety regulations.

The leakage current of this drive exceeds 3.5 mA. Therefore, according to IEC 61800-5-1,
automatic power supply interruption in case of discontinuity of the protective earthing
conductor must be provided or a protective earthing conductor with a cross section of at least
10 mm

2

(Cu) or 16 mm2 (Al) must be used.

• Use appropriate equipment for residual current monitoring/detection (RCM/RCD).

This drive can cause a residual current with a DC component in the protective earthing
conductor. Where a residual current operated protective or monitoring device is used for
protection in case of direct or indirect contact, always use an RCM or RCD of type B according
to IEC 60755.

• Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor
case.

1 Safety Instructions and General Warnings

EN 4 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide

• Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.

Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye

protection before beginning work on the drive.

• Never short the output circuits of the drive.

Do not short the output circuits of the drive. Failure to comply could result in death or serious
injury.

Sudden Movement Hazard

• Stay clear of the motor during rotational Auto-Tuning. The motor may start operating
suddenly.

During automatic starting of equipment, the machine may start moving suddenly, which could
result in death or serious injury.

• System may start unexpectedly upon application of power, resulting in death or serious
injury.

Clear all personnel from the drive, motor, and machine area before applying power. Secure
covers, couplings, shaft keys, and machine loads before applying power to the drive.

Fire Hazard

• Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply

before applying power.

• Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.

• Do not connect AC line power to output terminals U, V, and W.

• Make sure that the power supply lines are connected to main circuit input terminals R/
L1, S/L2, T/L3 (or R/L1 and S/L2 for single-phase drives).

Do not connect the AC power line to the output motor terminals of the drive. Failure to comply
could result in death or serious injury by fire as a result of drive damage from line voltage
application to output terminals.

• Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of
electrical connections.

WARNING

1 Safety Instructions and General Warnings

YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 5

ENGLISH

CAUTION

Crush Hazard

• Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive
falling.

Burn Hazard

• Do not touch the heatsink or braking resistor hardware until a powered-down cooling

period has elapsed.

NOTICE

Equipment Hazard

• Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

• Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

• Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

• Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.

• Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical

Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400V Class).

• Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use
shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

• Do not allow unqualified personnel to use the product.

Failure to comply could result in damage to the drive or braking circuit.
Carefully review the braking option instruction manual when connecting a braking option to the

drive.

1 Safety Instructions and General Warnings

EN 6 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide

 Precautions for CE Low Voltage Directive Compliance

This drive has been tested according to European standard EN61800-5-1, and it fully com­plies with the Low Voltage Directive. The following conditions must be met to maintain
compliance when combining this drive with other devices:

Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3
in accordance with IEC664.

Ground the neutral point of the main power supply for 400 V Class drives.

 Precautions for UL/cUL Standards Compliance

This drive is tested in accordance with UL standard UL508C and complies with UL require­ments.

 Precautions for Using the Safe Disable Function

The drive’s Safe Disable function is designed in accordance with the EN954-1, safety cate­gory 3 and EN61508, SIL2. It can be utilized to perform a safe stop as defined by the
EN60204-1, stop category 0 (uncontrolled stop by removal of power). Refer to the Technical
Manual for details about the application of this function.

• Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for modification of the product made by the user. This product must

not be modified.

• Check all the wiring to ensure that all connections are correct after installing the drive and
connecting other devices.

Failure to comply could result in damage to the drive.

• Do not connect unapproved LC or RC interference suppression filters, capacitors, or
overvoltage protection devices to the output of the drive.

Using unapproved filters could result in damage to the drive or motor equipment.

NOTICE

ENGLISH

2 Mechanical Installation

YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 7

2 Mechanical Installation

 Upon Receipt

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your sup­plier.

• Verify receipt of the correct model by checking the information on the nameplate. If you
have received the wrong model contact your supplier.

 Installation Environment

For optimum performance life of the drive, install the drive in an environment that meets the
conditions listed below.

Environment Conditions

Installation Area Indoors

Ambient Temperature

-10°C to +40°C (NEMA Type 1)

-10°C to +50°C (Open-Chassis Type)

When using an enclosure panel, install a cooling fan or air conditioner in the
area to ensure that the air temperature inside the enclosure does not exceed the
specified levels.

Do not allow ice to develop on the drive.

Humidity 95% RH or less and free of condensation

Storage Temperature -20°C to +60°C

Surrounding Area

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

•chlorides

• direct sunlight

Altitude 1000 m or less

Vibration 10 - 20 Hz at 9.8 m/s2, 20 - 55 Hz at 5.9 m/s

2

Orientation Install the drive vertically to maintain maximum cooling effects.

2 Mechanical Installation

EN 8 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide

 Installation Orientation and Spacing

Always install the drive in an upright position.
Leave space around the unit for proper cooling
as shown in the figure on the right.

Note: Several units can be installed closer

together than shown in the figure by
using “Side-by-Side” mounting. For
details please refer to the Technical
Manual.

 Dimensions

Model

CIMR-VC

Dimensions (mm)

Weight

(kg)

Fig. W H D W1 H1 H2 H3 H4 D1 d

BA0001B

A

68 128 76 56 118 5 - - 6.5 M4 0.6
BA0002B 68 128 76 56 118 5 - - 6.5 M4 0.6
BA0003B 68 128 118 56 118 5 - - 38.5 M4 1.0
BA0006B 108 128 137.5 96 118 5 - - 58 M4 1.7
BA0010B 108 128 154 96 118 5 - - 58 M4 1.8
BA0012B 140 128 163 128 118 5 - - 65 M4 2.4
BA0018B 170 128 180 158 118 5 - - 65 M4 3.0

2A0001B 68 128 76 56 118 5 - - 6.5 M4 0.6
2A0002B 68 128 76 56 118 5 - - 6.5 M4 0.6
2A0004B 68 128 108 56 118 5 - - 38.5 M4 0.9
2A0006B 68 128 128 56 118 5 - - 38.5 M4 1.1
2A0010B 108 128 129 96 118 5 - - 58 M4 1.7
2A0012B 108 128 137.5 96 118 5 - - 58 M4 1.7
2A0020B 140 128 143 128 118 5 - - 65 M4 2.4
2A0030F

B

140 254 140 122 248 6 13 6.2 55 M5 3.8
2A0040F 140 254 140 122 248 6 13 6.2 55 M5 3.8
2A0056F 180 290 163 160 284 8 15 6.2 75 M5 5.5
2A0069F 220 350 187 192 336 7 15 7.2 78 M6 9.2
4A0001B

A

108 128 81 96 118 5 - - 10 M4 1.0
4A0002B 108 128 99 96 118 5 - - 28 M4 1.2
4A0004B 108 128 137.5 96 118 5 - - 58 M4 1.7
4A0005B 108 128 154 96 118 5 - - 58 M4 1.7
4A0007B 108 128 154 96 118 5 - - 58 M4 1.7
4A0009B 108 128 154 96 118 5 - - 58 M4 1.7
4A0011B 140 128 143 128 118 5 - - 65 M4 2.4
4A0018F

B

140 254 140 122 248 6 13 6 55 M5 3.8
4A0023F 140 254 140 122 248 6 13 6.2 55 M5 3.8
4A0031F 180 290 143 160 284 8 15 6 55 M5 5.2
4A0038F 180 290 163 160 284 8 15 6 75 M5 5.5

30mm 30mm

100mm

100mm

Air

Air

B

IP20 / NEMA

Type

1

A

IP20 / Open

Chassis

D

D1

d

H

W1

W

H1

H2

D

D1

W

W1

H

H3

H4

H2

d

H1

2 Mechanical Installation

YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 9

ENGLISH

Model

CIMR-VC

Dimensions (mm)

Weight

(kg)

Fig. W H D W1 H1 H2 H3 H5 D1 d

2A0030A

C

140 247 140 122 248 6 13 13 55 M5 3.6
2A0040A 140 247 140 122 248 6 13 13 55 M5 3.6
2A0056A 180 285 163 160 284 8 15 15 75 M5 5.3
2A0069A 220 335 187 192 336 7 15 15 78 M6 8.7
4A0018A 140 247 140 122 248 6 13 13 55 M5 3.6
4A0023A 140 247 140 122 248 6 13 13 55 M5 3.6
4A0031A 180 285 143 160 284 8 15 15 55 M5 5.0
4A0038A 180 285 163 160 284 8 15 15 75 M5 5.3

W1

d

H1 H2

HH3

W

D

D1

C

IP00 / Open

Chassis

H5

EN 10 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide

3 Electrical Installation

3 Electrical Installation

The figure below shows the main and control circuit wiring.

<1> Single-phase units do not have a T/L3 terminal.

Power

Supply

R/L1

S/L2

T/L3

S1

S2

S3

S4

S5

S6

㪄

B1+1+2 B2

L1

L2

L3

U/T1

V/T2

W/T3

24 V

0V

SINK

SOURCE

MA

P1

MB

MC

+24 V 8 mA

M

U

V

W

SC

P2

MP

AM

AC

PC

IG

R+

R−

S+

S−

H2

RP

+V

A1

A2

AC

2 kΩ

HC

H1

DC reactor

(option)

Filter

Fuses

Main

Switch

Forward/Stop

Reverse/Stop

External Fault

Fault Reset

Multi-speed 1

Multi-speed 2

Multi-function

digital inputs

(default setting)

Link

Thermal

relay

Braking
resistor

(opt)

V1000

Ground

Multi-function relay output
250 Vac / 30 Vdc (10 mA to 1A)
(default setting)

Fault

During run

Frequency agree
Photocoupler

common

Multi-function photo­coupler output
48 Vdc, 2 to 50 mA
(default setting)

DIP
switch S3

Shielded ground
terminal

Pulse Input
(max. 32kHz)

Multi-function analog input 1
0 to 10 V (20 k

Ω)

Multi-function analog input 2
0 to 10 V (20 k

Ω) or

0/4 to 20 mA (250

Ω)

Analog input power supply
+10.5 Vdc, max. 20 mA

Multi- function pulse / analog inputs

(default: frequency reference)

Safe Disable

inputs

Monitor outputs
(default setting)

Analog output
0 to +10 Vdc (2mA)
(Output frequency)

Pulse train output
(max. 32 kHz)
(Output frequency)

Terminal resistance
(120

Ω, 1/2 W)

Memobus comm.
RS-485/422
max. 115 kBps

Shielded

Cable

Symbols:

Use twisted pair cables.

Use shielded twisted pair cables.

Indicates a main circuit terminal.

Indicates a control circuit terminal.

<1>

3 Electrical Installation

YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide EN 11

ENGLISH

 Wiring Specification

 Main Circuit

Use the line filters listed up in the table below when wiring the main circuit. Make sure not
to exceed the given tightening torque values.

Model

CIMR-VC

EMC Filter [Schaffner]

Recom.

Motor cable

(mm²)

Main Circuit Terminal Sizes

R/L1,S/L2,T/L3,

U/T1,V/T2,W/T3, - ,

+1, +2

B1, B2

BA0001

FS5855-10-07

2.5 M3.5 M3.5 M3.5
BA0002 2.5 M3.5 M3.5 M3.5
BA0003 2.5 M3.5 M3.5 M3.5
BA0006

FS5855-20-07

2.5 M4 M4 M4
BA0010 4 M4 M4 M4
BA0012 FS5855-30-07 6 M4 M4 M4
BA0018 FS5855-40-07 10 M5 M5 M5

2A0001

FS5856-10-07

2.5 M3.5 M3.5 M3.5

2A0002 2.5 M3.5 M3.5 M3.5
2A0004 2.5 M3.5 M3.5 M3.5
2A0006 2.5 M3.5 M3.5 M3.5
2A0010

FS5856-20-07

2.5 M4 M4 M4

2A0012 4 M4 M4 M4
2A0020 FS5856-30-07 6 M4 M4 M4
2A0030 FS5973-35-07 10 M4 M4 M5
2A0040 FS5973-60-07 16 M4 M4 M5
2A0056

FS5973-100-07

25 M6 M5 M6
2A0069 35 M8 M5 M6
4A0001

FS5857-5-07

2.5 M4 M4 M4
4A0002 2.5 M4 M4 M4
4A0004

FS5857-10-07

2.5 M4 M4 M4
4A0005 2.5 M4 M4 M4
4A0007 2.5 M4 M4 M4
4A0009 2.5 M4 M4 M4
4A0011 FS5857-20-07 2.5 M4 M4 M4
4A0018

FS5972-35-07

6M4M4M5
4A0023 10 M4 M4 M5
4A0031

FS5972-60-07

10 M5 M5 M5

4A0038 16 M5 M5 M6

3 Electrical Installation

EN 12 YASKAWA Europe TOEP C710606 15C YASKAWA AC Drive - V1000 Quick Start Guide

Input Fuse Selection

Branch circuit protection shall be provided by any of the following:

• Non-time delay Class J, T, or CC fuses sized at 300% of the drive input rating

Note: Unavailable models are A6T6 with 2A0002, A6T15 with 2A0004 or

4A0004, A6T20 with 4A0005, and A6T25 with 4A0007.

• Time delay Class J, T, or CC fuses sized at 175% of the drive input rating

• Time-delay Class RK5 fuses sized at 225% of the drive input rating

Model

CIMR-VC

Non-Time Delay

Class-T Fuse Type

(Manufacturer: Ferraz)

600 Vac, 200 kAIR

Fuse Ampere

Rating (A)

Fuse Type

(Manufacturer:

Bussmann)

500 Vac, 200 kAIR

Fuse Ampere

Rating (A)

Single-Phase 200 V Class
BA0001 A6T6 6 FWH-25A14F 25
BA0002 A6T10 10 FWH-25A14F 25
BA0003 A6T20 20 FWH-60B 60
BA0006 A6T40 40 FWH-80B 80
BA0010 A6T40 40 FWH-100B 100
BA0012 A6T50 50 FWH-125B 125
BA0018 A6T80 80 FWH-175B 175

Three-Phase 200 V Class
2A0001 A6T3 3 FWH-25A14F 25
2A0002 A6T6 6 FWH-25A14F 25
2A0004 A6T15 15 FWH-25A14F 25
2A0006 A6T20 20 FWH-25A14F 25
2A0010 A6T25 25 FWH-70B 70
2A0012 A6T30 30 FWH-70B 70
2A0020 A6T40 40 FWH-90B 90
2A0030

Not Available

FWH-100B 100
2A0040 FWH-200B 200
2A0056 FWH-200B 200
2A0069 FWH-200B 200

Three-Phase 400 V Class
4A0001 A6T3 3 FWH-40B 40
4A0002 A6T6 6 FWH-40B 40
4A0004 A6T15 15 FWH-50B 50
4A0005 A6T20 20 FWH-70B 70
4A0007 A6T25 25 FWH-70B 70
4A0009 A6T25 25 FWH-90B 90
4A0011 A6T30 30 FWH-90B 90