YASKAWA CIMR-V BA0003B, CIMR-V BA0012B, CIMR-V BA0002B, CIMR-V BA0010B, CIMR-V BA0006B Quick Start Manual

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MANUAL NO. TOEP C710606 15E
YASKAWA AC Drive V1000
Compact Vector Control Drive
Quick Start Guide
Type: CIMR-VC Models:
200 V Class, Three-Phase Input: 0.1 to 18.5 kW 200 V Class, Single-Phase Input: 0.1 to 4.0 kW 400 V Class, Three-Phase Input: 0.37 to 18.5 kW
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
COSMOS140×182 (英文)新CI
MANUAL NO. TOEP C710606 15E
YASKAWA AC Drive V1000
Compact Vector Control Drive
Quick Start Guide
Type: CIMR-VC Models:
200 V Class, Three-Phase Input: 0.1 to 18.5 kW 200 V Class, Single-Phase Input: 0.1 to 4.0 kW 400 V Class, Three-Phase Input: 0.37 to 18.5 kW
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
COSMOS140×182 (英文)新CI
MANUAL NO. TOEP C710606 15E
YASKAWA AC Drive V1000
Compact Vector Control Drive
Quick Start Guide
Type: CIMR-VC Models:
200 V Class, Three-Phase Input: 0.1 to 18.5 kW 200 V Class, Single-Phase Input: 0.1 to 4.0 kW 400 V Class, Three-Phase Input: 0.37 to 18.5 kW
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
EN 2 YASKAWA ELECTRIC
TOEP C710606 15C - AC Drive V1000 - Quick Start Guide
Copyright © 2012
YASKAWA Electric Corporation.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval sys­tem, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of YASKAWA. No patent lia­bility is assumed with respect to the use of the information contained herein. Moreover, because YASKAWA is constantly striving to improve its high-quality products, the informa­tion contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, YASKAWA assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication
YASKAWA ELECTRIC TOEP C710606 15E - AC Drive V1000 - Quick Start Guide
V1000
Quick Start Guide
1 SAFETY INSTRUCTIONS AND GENERAL WARNINGS . .4
2 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . 11
3 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . 14
4 KEYPAD OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
5 START UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
6 PARAMETER TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
8 INSTRUCTIONS FOR UL AND CUL . . . . . . . . . . . . . . . . .39
EN 4 YASKAWA ELECTRIC TOEP C710606 15E - AC Drive V1000 - Quick Start Guide
1 Safety Instructions and General Warnings
1
Safety Instructions and General Warnings
YASKAWA Electric supplies component parts for use in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.
General Warnings
The following conventions are used to indicate Safety messages in this manual:
W ARNING
Read and understand this manual before installing, operating or servicing this
drive.
All warnings, cautions, and instructions must be followed.
All work must be performed by qualified personnel.
The drive must be installed according to this manual and local codes.
Heed the safety messages in this manual. The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.
W ARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
1 Safety Instructions and General Warnings
YASKAWA ELECTRIC TOEP C710606 15E - AC Drive V1000 - Quick Start Guide
EN 5
Safety Warnings
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a property damage message.
W ARNING
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
YASKAWA is not responsible for any modification of the product made by the user. This product must not be modified.
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of AC drives.
1 Safety Instructions and General Warnings
EN 6 YASKAWA ELECTRIC TOEP C710606 15E - AC Drive V1000 - Quick Start Guide
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
The leakage current of this drive exceeds 3.5 mA. Therefore, according to IEC/EN 61800-5-1, automatic power supply interruption in case of discontinuity of the protective earthing conductor must be provided or a protective earthing conductor with a cross section of at least 10 mm
2
(Cu) or 16 mm2 (Al) must be used.
Use appropriate equipment for residual current monitoring/detection (RCM/ RCD).
This drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current operated protective or monitoring device is used for protection in case of direct or indirect contact, always use an RCM or RCD of type B according to IEC/EN 60755.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the motor case.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work on the drive.
Never short the output circuits of the drive.
Do not short the output circuits of the drive. Failure to comply could result in death or serious injury.
W ARNING
1 Safety Instructions and General Warnings
YASKAWA ELECTRIC TOEP C710606 15E - AC Drive V1000 - Quick Start Guide
EN 7
Sudden Movement Hazard
Stay clear of the motor during rotational Auto-Tuning. The motor may start operating suddenly.
During automatic starting of equipment, the machine may start moving suddenly, which could result in death or serious injury.
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor, and machine area before applying power. Secure covers, couplings, shaft keys, and machine loads before applying power to the drive.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
Do not connect AC line power to output terminals U, V, and W.
Make sure that the power supply lines are connected to main circuit input terminals R/L1, S/L2, T/L3 (or R/L1 and S/L2 for single-phase drives).
Do not connect the AC power line to the output motor terminals of the drive. Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to output terminals.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
W ARNING
1 Safety Instructions and General Warnings
EN 8 YASKAWA ELECTRIC TOEP C710606 15E - AC Drive V1000 - Quick Start Guide
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
Burn Hazard
Do not touch the heatsink or braking resistor hardware until a powered-down cooling period has elapsed.
NOTICE
Equipment Hazard
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).
1 Safety Instructions and General Warnings
YASKAWA ELECTRIC TOEP C710606 15E - AC Drive V1000 - Quick Start Guide
EN 9
Precautions for CE Low Voltage Directive Compliance
This drive has been tested according to European standard IEC/EN 61800-5-1, and it fully complies with the Low Voltage Directive. The following conditions must be met to maintain compliance when combining this drive with other devices:
Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC/EN 664.
Ground the neutral point of the main power supply for 400 V Class drives.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review the braking option instruction manual when connecting a braking option to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
YASKAWA is not responsible for modification of the product made by the user. This product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.
Failure to comply could result in damage to the drive.
Do not connect unapproved LC or RC interference suppression filters, capacitors, or overvoltage protection devices to the output of the drive.
Using unapproved filters could result in damage to the drive or motor equipment.
NOTICE
1 Safety Instructions and General Warnings
EN 10 YASKAWA ELECTRIC TOEP C710606 15E - AC Drive V1000 - Quick Start Guide
Precautions for UL/cUL Standards Compliance
This drive is tested in accordance with UL standard UL508C and complies with UL requirements.
Precautions for Using the Safe Disable Function
The Safe Disable function can be utilized to perform a safe stop according to the IEC/EN 61800-5-2, stop category 0 (Uncontrolled stop by power removal). It is designed to meet the requirements of the ISO/EN 13849-1, Safety Category 3, PL d, and IEC/EN 61508, SIL2. Re­fer to the Technical Manual for details about the application of this function.
YASKAWA ELECTRIC TOEP C710606 15E - AC Drive V1000 - Quick Start Guide
EN 11
2 Mechanical Installation
2 Mechanical Installation
Upon Receipt
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your supplier.
• Verify receipt of the correct model by checking the information on the nameplate. If you have received the wrong model contact your supplier.
Installation Environment
For optimum performance life of the drive, install the drive in an environment that meets the conditions listed below.
Environment Conditions
Installation Area Indoors
Ambient Temperature
IP20/NEMA Type1 enclosure: -10 to +40C IP20/IP00 Open-Chassis enclosure: -10 to +50C Finless Type: IP20/IP00 enclosure: -10 to +50C NEMA Type4X/IP66 enclosure: -10 to +40C When using an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20C to +60C
Surrounding Area
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
• combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
•chlorides
• direct sunlight
Altitude 1000 m or less
Vibration
10 to 20 Hz at 9.8 m/s
2
, 20 to 55 Hz at 5.9 m/s
2
Orientation Install the drive vertically to maintain maximum cooling effects.
2 Mechanical Installation
EN 12 YASKAWA ELECTRIC TOEP C710606 15E - AC Drive V1000 - Quick Start Guide
Installation Orientation and Spacing
Always install the drive in an upright position. Leave space around the unit for proper cooling as shown in the figure on the right.
Note: Several units can be installed closer together than
shown in the figure by using “Side-by-Side” mounting. For details please refer to the Technical Manual.
Dimensions
Model
CIMR-V
Dimensions (mm)
Weight
(kg)
Fig. W H D W1 H1 H2 H3 H4 D1 d
BA0001B
A
68 128 76 56 118 5 - - 6.5 M4 0.6 BA0002B 68 128 76 56 118 5 - - 6.5 M4 0.6 BA0003B 68 128 118 56 118 5 - - 38.5 M4 1.0 BA0006B 108 128 137.5 96 118 5 - - 58 M4 1.7 BA0010B 108 128 154 96 118 5 - - 58 M4 1.8 BA0012B 140 128 163 128 118 5 - - 65 M4 2.4 BA0018B 170 128 180 158 118 5 - - 65 M4 3.0
2A0001B 68 128 76 56 118 5 - - 6.5 M4 0.6 2A0002B 68 128 76 56 118 5 - - 6.5 M4 0.6 2A0004B 68 128 108 56 118 5 - - 38.5 M4 0.9 2A0006B 68 128 128 56 118 5 - - 38.5 M4 1.1 2A0010B 108 128 129 96 118 5 - - 58 M4 1.7 2A0012B 108 128 137.5 96 118 5 - - 58 M4 1.7 2A0020B 140 128 143 128 118 5 - - 65 M4 2.4 2A0030F
B
140 254 140 122 248 6 13 6.2 55 M5 3.8 2A0040F 140 254 140 122 248 6 13 6.2 55 M5 3.8 2A0056F 180 290 163 160 284 8 15 6.2 75 M5 5.5 2A0069F 220 350 187 192 336 7 15 7.2 78 M6 9.2 4A0001B
A
108 128 81 96 118 5 - - 10 M4 1.0 4A0002B 108 128 99 96 118 5 - - 28 M4 1.2 4A0004B 108 128 137.5 96 118 5 - - 58 M4 1.7 4A0005B 108 128 154 96 118 5 - - 58 M4 1.7 4A0007B 108 128 154 96 118 5 - - 58 M4 1.7 4A0009B 108 128 154 96 118 5 - - 58 M4 1.7 4A0011B 140 128 143 128 118 5 - - 65 M4 2.4 4A0018F
B
140 254 140 122 248 6 13 6 55 M5 3.8 4A0023F 140 254 140 122 248 6 13 6.2 55 M5 3.8 4A0031F 180 290 143 160 284 8 15 6 55 M5 5.2 4A0038F 180 290 163 160 284 8 15 6 75 M5 5.5
30mm 30mm
100mm
100mm
Air
Air
B
IP20 / NEMA
Type
1
A
IP20 / Open
Chassis
D
D1
d
H
W1
W
H1
H2
D
D1
W
W1
H
H3
H4
H2
d
H1
2 Mechanical Installation
YASKAWA ELECTRIC TOEP C710606 15E - AC Drive V1000 - Quick Start Guide
EN 13
2A0030A
C
140 247 140 122 248 6 13 13 55 M5 3.6 2A0040A 140 247 140 122 248 6 13 13 55 M5 3.6 2A0056A 180 285 163 160 284 8 15 15 75 M5 5.3 2A0069A 220 335 187 192 336 7 15 15 78 M6 8.7 4A0018A 140 247 140 122 248 6 13 13 55 M5 3.6 4A0023A 140 247 140 122 248 6 13 13 55 M5 3.6 4A0031A 180 285 143 160 284 8 15 15 55 M5 5.0 4A0038A 180 285 163 160 284 8 15 15 75 M5 5.3
Model
CIMR-V
Dimensions (mm)
Weight
(kg)
Fig. W H D W1 H1 H2 H3 H4 D1 d
W1
d
H1 H2
HH3
W
D
D1
C
IP00 / Open
Chassis
H5
YASKAWA ELECTRIC TOEP C710606 15E - AC Drive V1000 - Quick Start Guide
EN 14
3 Electrical Installation
3 Electrical Installation
The figure below shows the main and control circuit wiring.
Figure 1
Figure 1 Drive Standard Connection Diagram
+
-
DC reactor (option)
<1>
Thermal relay (option)
1 MCCB
MC
2 MCCB
r1
s1
t1
R/L1
S/L2
T/L3
For single phase 200 V power supply, use R/L1 and S/L2.
Three phase power supply 200 to 240 V
Jumper
Terminals +1, +2, -, B1, and B2 are for connecting options. Never connect power supply lines to these terminals.
V1000
Main circuit
Control circuit
R/L1
S/L2
T/L3
S1
S2
S3
S4
S5
S6
-
B1+1+2 B2
SA
Forward run/stop
Reverse run/stop
External fault
Fault reset
Multi-step speed 2
Digital inputs (default setting)
Thermal relay for motor cooling fan
Fault relay
MC
THRX
TRX
MC
TRX
MC MA
Multi-step speed 1 main/aux switch
2 MCCB
THRX
OFF
ON
MC
SA
SA
Motor
Cooling fan
DIP switch S3
Fault
Braking resistor (option)
U/T1
V/T2
W/T3
24 V
MA
MB
MC
+
24 V 8 mA
M
M
r1
s1
t1
FU
FV
FW
U
V
W
SC
Digital output 250 Vac, 10 mA to 1 A 30 Vdc, 10 mA to 1 A (default setting)
Sink
Source
Option card connector
Ground 10 or less (400 V class) 100 or less (200 V class)
Shield ground terminal
0V
P1
P2
PC
During Run (photocoupler 1)
Frequency agree (photocoupler 2)
Photocoupler output common
Digital output 5 to 48 Vdc 2 to 50 mA (default setting)
Safe Disable Input
Safety switch
H2
Main speed frequency reference. Multi-function programmable
Jumper
main circuit terminal
shielded line
twisted-pair shielded line
control terminal
HC
H1
RP
+V
A1
A2
AC
2 k
Pulse train input (max. 32 kHz)
0 to +10 V (20 k )
Setting power supply +10.5 max. 20 mA
0 to +10 V (20 k )
0/4 to 20 m A (250 )
Comm. connector
IG
R
+
R
-
S
+
S
-
AM
Pulse train output 0 to 32 kHz
Termination
resistor 120 , 1/2 W
DIP switch S2
Cable shield ground
0 to +10 Vdc (2 mA)
MP
AM
AC
Analog monitor output
MEMOBUS/ Modbus comm. RS-485/422
Monitor output
VI
DIP switch S1
<2>
<3>
<4>
<5>
<6>
<7>
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