Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the
peripheral devices.
Contact your supplier if the cause cannot be identified after checking the above.
Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.
Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the
drive or the peripheral devices if the cause cannot be identified.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
u
General Application Precautions
n
Selection
Installing a Reactor
Use an AC reactor or DC link choke in the following situations:
•to suppress harmonic current.
•to smooth peak current that results from capacitor switching.
•when the power supply is above 600 kVA.
i.2General Safety
YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide
15
•when the drive is running from a power supply system with thyristor converters.
Note:A DC link choke is built in to drive models 2A0110 to 2A0415, 4A0058 to 4A1200, and 5A0041 to 5A0242.
4000
600
0
60400
Drive Capacity (kVA)
Power Supply
Capacity (kVA)
Power supply harmonics
reactor required
Reactor
unnecessary
Figure i.1Installing a Reactor
Drive Capacity
For specialized motors, make sure that the motor rated current is less than the rated output current for the drive.
When running more than one motor in parallel from a single drive, the capacity of the drive should be larger than [total motor
rated current × 1.1].
Starting Torque
The overload rating for the drive determines the starting and accelerating characteristics of the motor. Expect lower torque
than when running from line power. To get more starting torque, use a larger drive or increase both the motor and drive capacity.
Emergency Stop
During a drive fault condition, the output shuts off but the motor does not stop immediately. A mechanical brake may be
required when it is necessary to stop the motor faster than the ability of the Fast Stop function of the drive.
Options
NOTICE:
The B1, B2, ⊖, ⊕1, ⊕2, and ⊕3 terminals are used to connect optional drive-specific compatible devices only. Connecting non-
Yaskawa-approved devices to these terminals may damage the drive.
Repetitive Starting/Stopping
Laundry machines, punching presses, and other applications with frequent starts and stops often approach 150% of their rated
current values. Heat stress generated from repetitive high current will shorten the life span of the IGBTs.
Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. It is beneficial to
reduce the load, increase the acceleration and deceleration times, or switch to a larger drive to help keep peak current levels
under 150%. Be sure to check the peak current levels when starting and stopping repeatedly during the initial test run, and
make adjustments accordingly.
n
Installation
Enclosure Panels
Keep the drive in a clean environment by installing the drive in an enclosure panel or selecting an installation area free of
airborne dust, lint, and oil mist. Be sure to leave the required space between drives to provide for cooling, and take proper
measures so the ambient temperature remains within allowable limits and keep flammable materials away from the drive.
Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact
Yaskawa or your Yaskawa agent for details.
Installation Direction
NOTICE:
Install the drive upright as specified in the manual. Refer to Mechanical Installation on page 26 for more information on installation.
Failure to comply may damage the drive due to improper cooling.
n
Settings
Upper Limits
NOTICE:
The drive is capable of running the motor up to 400 Hz. Be sure to set the upper limit for the frequency of the drive to prevent the
possible danger of accidentally operating equipment at higher than rated speed. The default setting for the maximum output frequency is
60 Hz.
DC Injection Braking
NOTICE:
Excessive current during DC Injection Braking and excessive duration of DC Injection Braking can cause motor overheat.
i.2General Safety
16
YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide
Acceleration/Deceleration Times
Acceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and the
inertia moment. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as
long as the Stall Prevention function is in operation. Install one of the available braking options or increase the capacity of the
drive for faster acceleration and deceleration.
n
General Handling
Wiring Check
NOTICE:
Do not connect power supply lines to output terminals U/T1, V/T2, or W/T3. Failure to comply will destroy the drive. Be sure to
perform a final check of all sequence wiring and other connections before turning on the power and also check for short circuits on the
control terminals, which may damage the drive.
Selecting a Circuit Breaker or Circuit Interrupter
Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be
designed for use with AC drives (e.g., Type B according to IEC 60755).
Select a Molded Case Circuit Breaker (MCCB) or GFCI with a rated current 1.5 to 2 times higher than the drive rated input
current to avoid nuisance trips caused by harmonics in the drive input current.
Magnetic Contactor Installation
WARNING!
Fire Hazard. Shut off the drive with a magnetic contactor (MC) when a fault occurs in any external equipment such as braking
resistors. Failure to comply may cause resistor overheating, fire, and injury to personnel.
NOTICE:
To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the drive power supply
off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to stop and start the motor.
Inspection and Maintenance
WARNING!
Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least the
amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to
personnel from electrical shock.
WARNING!
Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing
the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause
burn injury to personnel.
Wiring
Yaskawa recommends using ring terminals on all drive models. Drive models 2A0069 to 2A0415, 4A0058 to 4A1200, and
5A0041 to 5A0242 require the use of use ring terminals for UL/cUL compliance. Use only the tools recommended by the
terminal manufacturer for crimping.
Transporting the Drive
NOTICE:
Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate
ester, and other such harmful chemicals.
u
Motor Application Precautions
n
Standard Induction Motors
Low-Speed Range
The cooling fan of a standard motor should sufficiently cool the motor at the rated speed. As the self-cooling capability of
such a motor reduces with the speed, applying full torque at low speed will possibly damage the motor. Reduce the load torque
as the motor slows to prevent motor damage from overheat. Figure i.2 shows the allowable load characteristics for a Yaskawa
standard motor. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed at low
speeds.
i.2General Safety
YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide
17
50
36
60
60
70
80
90
100
25% ED (or 15 min)
40% ED (or 20 min)
60% ED (or 40 min)
Frequency (Hz)
Continuous operation
Torque
(%)
20
Figure i.2Allowable Load Characteristics for a Yaskawa Motor
Insulation Tolerance
NOTICE:
Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly
long wiring distances.
High-Speed Operation
NOTICE:
Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed.
Contact the motor or machine manufacturer.
Torque Characteristics
Torque characteristics differ compared to operating the motor directly from line power. The user should have a full
understanding of the load torque characteristics for the application.
Vibration and Shock
The drive allows selection of high carrier PWM control and low carrier PWM. Selecting high carrier PWM can help reduce
motor oscillation.
Take particular caution when adding a variable speed drive to an application running a motor from line power at a constant
speed. If resonance occurs, install shock-absorbing rubber around the base of the motor and enable the Jump frequency selection
to prevent continuous operation in the resonant frequency range.
Audible Noise
The audible noise of the motor varies based on the carrier frequency setting. However, drive current derating may be required.
When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running
from line power.
n
Synchronous Motors
•Contact Yaskawa or a Yaskawa agent when planning to use a synchronous motor not endorsed by Yaskawa.
•Use a standard induction motor when running multiple synchronous motors simultaneously. A single drive does not have
this capability.
•A synchronous motor may rotate slightly in the opposite direction of the Run command at start depending on parameter
settings and rotor position.
•The amount of generated starting torque differs depending on the control mode and motor type. Set up the motor with the
drive after verifying the starting torque, allowable load characteristics, impact load tolerance, and speed control range.
Contact Yaskawa or a Yaskawa agent when planning to use a motor that does not fall within these specifications:
•To restart a coasting motor rotating over 200 Hz while in V/f Control, first use the Short Circuit Braking function to bring
the motor to a stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or a Yaskawa agent for
details.
•To restart a coasting motor rotating below 200 Hz, use the Speed Search function if the motor cable is not too long. If the
motor cable is relatively long, stop the motor using Short Circuit Braking.
n
Specialized Motors
Multi-Pole Motor
The rated current of a multi-pole motor differs from that of a standard motor, so be sure to check the maximum current when
selecting a drive. Always stop the motor before switching between the number of motor poles. The motor will coast to stop if
a regen overvoltage (ov) fault occurs or if overcurrent (oC) protection is triggered.
i.2General Safety
18
YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide
Submersible Motor
The rated current of a submersible motor is greater than that of a standard motor, so select the drive capacity accordingly. Use
a motor cable large enough to avoid decreasing the maximum torque level from voltage drop caused by a long motor cable.
Explosion-Proof Motor
The motor and the drive must be tested together to be certified as explosion-proof. The drive is not designed for explosion-
proof areas.
When attaching an encoder to an explosion-proof motor, make sure the encoder is also explosion-proof. Use an insulating
signal converter to connect the encoder signal lines to the speed feedback option card.
Geared Motor
Make sure that the gear and the lubricant are rated for the desired speed range to avoid gear damage when operating at low
speeds or very high speeds. Consult with the manufacturer for applications that require operation outside the rated speed range
of the motor or gear box.
Single-Phase Motor
Variable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes excessive
current to flow and can damage drive components. A split-phase start or a repulsion start can burn out the starter coils because
the internal centrifugal switch is not activated. The drive is for use with three-phase motors only.
Motor with Brake
Take caution when using the drive to operate a motor with a built-in holding brake. If the brake is connected to the output side
of the drive, it may not release at start due to low voltage levels, so be sure to install a separate power supply for the motor
brake. Note that motors with built-in brakes tend to generate a fair amount of noise when running at low speeds.
n
Notes on Power Transmission Machinery
Installing an AC drive in machinery that was previously connected directly to the power supply will allow the machine to
operate at variable speeds. Continuous operation outside of the rated speeds can wear on lubrication material in gear boxes
and other power transmission parts. Make sure that lubrication is sufficient within the entire speed range to avoid machine
damage. Note that operation above the rated speed can increase the noise generated by the machine.
i.2General Safety
YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide
19
u
Drive Label Warning Example
Always heed the warning information listed in Figure i.3 in the position shown in Figure i.4.
WARNING
Read manual before installing.
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
After opening the manual switch
between the drive and motor,
please wait 5 minutes before
inspecting, performing
maintenance or wiring the drive.
Risk of electric shock.
Hot surfaces
Top and Side surfaces may
become hot. Do not touch.
●
●
●
●
●
Figure i.3Warning Information Example
Warning Label
600V 3Phase 5.5kW/3.7kW
Figure i.4Warning Information Position
u
Warranty Information
n
Restrictions
The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or
health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
WARNING!
Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to
be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility
where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.
i.2General Safety
20
YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide
Receiving
This chapter explains how to inspect the drive upon receipt, and gives an overview of the different
enclosure types and components.
1.1MODEL NUMBER AND NAMEPLATE CHECK......................................................22
1
YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide
21
1.1Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
•Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
•Verify receipt of the correct model by checking the information on the nameplate.
•If you have received the wrong model or the drive does not function properly, contact your supplier.
u
Nameplate
H
G
F
E
D
B
C
A
PRG : 8500
IND.CONT.EQ.
7J48 B
YASKAWA ELECTRIC CORPORATION
Assembled in USA
:
CIMR-PU2A0004FAA
PASS
MODEL
INPUT
OUTPUT
MASS
O / N
S / N
FILE NO
REV : A
: AC3PH 200-240V 50/60Hz 3. 9A
: AC3PH 0-240V 0-400Hz 3. 5A
: 3. 3 kg
:
:
: E131457IP20
200/400 V Class
600 V Class
PRG : 8500
IND.CONT.EQ.
7J48 B
YASKAWA ELECTRIC CORPORATION
Assembled in USA
:
CIMR-PU5A0003FAA
: AC3PH 500-600V 50/60Hz 3. 6A
: AC3PH 0-600V 0-400Hz 2. 7A
: 3.4 kg
:
:
: E131457 IP20
PASS
MODEL
C/C
INPUT
OUTPUT
MASS
O / N
S / N
FILE NO
REV : A
H
G
F
E
D
A
B
C
: CIMR-PU5A0003FAA
6W3050-2-100 VAJ123456
J0073D207410100
C/C
CIMR-PU2A0004FAA:
6W3050-0-100 VAJ123456
J0073D207410100
A–Normal Duty Amps
B–Software version
C–Enclosure type
D–Serial number
E–Lot number
F–Output specifications
G–Input specifications
H–AC drive model
Figure 1.1Nameplate Information Example
1.1Model Number and Nameplate Check
22
YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide
CIMR
-
P U2A
0021F
AA
Drive
P1000
Series
No.
Enclosure
Type <1>
Design
Revision
Order
No.
Customized
Specifications
AStandard model
IP00/Open
Type
F
IP20/NEMA
Type 1
A
No.
Environmental
Specification <2>
KGas-resistant
A
M
N
S
Standard
Humidity- and
dust-resistant
Oil-resistant
Vibration-resistant
Refer to the tables below
No.
Region
Code
USA
U
No.Voltage Class
3-phase, 380-480 Vac
3-phase, 200-240 Vac
2
4
3-phase, 500-600 Vac 5
<1> Refer to Mechanical Installation on page 26 for differences regarding enclosure protection types and component
descriptions.
<2> Drives with these specifications do not guarantee complete protection for the environmental conditions indicated.
n
Three-Phase 200 V Class
Drive Model
Max. Motor Capacity kW (HP)Rated Output Current A
2A00040.75 (0.75)3.5
2A00061.1 (1)6.0
2A00081.5 (2)8.0
2A00102.2 (3)9.6
2A00123.0 (3)12
2A00183.7 (5)17.5
2A00215.5 (7.5)21
2A00307.5 (10)30
2A004011 (15)40
2A005615 (20)56
2A006918.5 (25)69
2A008122 (30)81
2A011030 (40)110
2A013837 (50)138
2A016945 (60)169
2A021155 (75)211
2A025075 (100)250
2A031290 (125)312
2A0360110 (150)360
2A0415110 (175)415
1.1Model Number and Nameplate Check
YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide
23
1
Receiving
n
Three-Phase 400 V Class
Drive ModelMax. Motor Capacity kW (HP)Rated Output Current A
4A00020.75 (0.75)2.1
4A00041.5 (2)4.1
4A00052.2 (3)5.4
4A00073.0 (3)6.9
4A00093.7 (5)8.8
4A00115.5 (7.5)11.1
4A00187.5 (10)17.5
4A002311 (15)23
4A003115 (20)31
4A003818.5 (25)38
4A004422 (30)44
4A005830 (40)58
4A007237 (50)72
4A008845 (60)88
4A010355 (75)103
4A013975 (100)139
4A016590 (125)165
4A0208110 (150)208
4A0250132 (200)250
4A0296160 (250)296
4A0362185 (300)362
4A0414220 (350)414
4A0515250 (400-450)515
4A0675355 (500-550)675
4A0930500 (750)930
4A1200630 (1000)1200
n
Three-Phase 600 V Class
Drive Model
Max. Motor Capacity kW (HP)Rated Output Current A
5A00031.5 (2)2.7
5A00042.2 (3)3.9
5A00063.7 (5)6.1
5A00095.5 (7.5)9
5A00117.5 (10)11
5A001711 (15)17
5A002215 (20)22
5A002718.5 (25)27
5A003222 (30)32
5A004130 (40)41
5A005237 (50)52
5A006245 (60)62
5A007755 (75)77
5A009975 (100)99
5A012590 (125)125
5A0145110 (150)145
5A0192160 (200)192
5A0242185 (250)242
1.1Model Number and Nameplate Check
24
YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide
Mechanical Installation
This chapter explains how to properly mount and install the drive.