Yaskawa CIMR-LU User Manual

YASKAWA AC Drive-L1000A

AC Drive for Elevator Applications

Quick Start Guide

Type: CIMR-LUA Models:

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

200 V Class: 1.5 to 110 kW (2 to 150 HP) 400 V Class: 1.5 to 315 kW (2 to 500 HP) 600 V Class: 1.5 to 160 kW (2 to 250 HP)

MANUAL NO. TOEP C710616 38F

Receiving

Mechanical Installation

Electrical Installation

Start-Up Programming &

Operation

Troubleshooting

Periodic Inspection &

Maintenance

Option Card Installation

Specifications

Parameter Table

Standards Compliance

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

2 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

◆ Quick Reference

CSA B44.1 / ASME A17.5

YEA _co mmo n

Drive a Synchronous PM Motor

L1000A can operate synchronous PM motors.

Refer to Flowchart C: Auto-Tuning for PM Motors on page 69.

Perform Auto-Tuning

Automatic tuning sets motor parameters. Refer to Types of Auto-Tuning on page 71.

Maintenance Check Using Drive Monitors

Use drive monitors to check fans, capacitors, and other components may require maintenance.

page 144

Fault Display and Troubleshooting

Refer to Troubleshooting on page 130.

Standards Compliance

Refer to European Standards on page 215 and UL and CSA Standards on page 223.

Refer to Performance Life Monitors Maintenance Monitors on

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 3

4 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

i. Preface & General Safety ................................................................................................. 7

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

General Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

1. Receiving ......................................................................................................................... 15

Model Number and Nameplate Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

2. Mechanical Installation................................................................................................... 17

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3. Electrical Installation ...................................................................................................... 25

Standard Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Main Circuit Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Terminal Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Digital Operator and Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Control I/O Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Connect to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Wiring Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

4. Start-Up Programming & Operation ............................................................................. 56

Using the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

The Drive and Programming Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Start-Up Flowcharts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

Setup Procedure for Elevator Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

S: Elevator Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

Setup Troubleshooting and Possible Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

5. Troubleshooting............................................................................................................ 130

Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

Alarm Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134

Operator Programming Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137

Auto-Tuning Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138

Copy Function Related Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139

6. Periodic Inspection & Maintenance ........................................................................... 141

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143

Drive Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145

7. Option Card Installation ............................................................................................... 148

Prior to Installing the Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148

Installing the Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149

A. Specifications................................................................................................................ 159

Three-Phase 200 V Class Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159

Three-Phase 400 V Class Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 5

Table of Contents

Three-Phase 600 V Class Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161

Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162

B. Parameter Table ............................................................................................................ 165

A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165

b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166

C: Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168

d: Speed References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172

E: Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174

F: Option Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178

H: Multi-Function Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182

L: Protection Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189

n: Advanced Performance Set-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194

o: Operator Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196

S: Elevator Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199

T: Motor Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204

U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206

Defaults and Setting Ranges by Display Unit Selection (o1-03) . . . . . . . . . . . . . . . . .214

C. Standards Compliance ................................................................................................. 215

European Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215

UL and CSA Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223

Safe Disable Input Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236

EN81-1 Conform Circuit with one Motor Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . .240

Revision History .............................................................................................................241

6 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

i Preface & General Safety

W ARNING

YEA_ common

i Preface & General Safety

◆ Preface

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

This manual is designed to ensure correct and suitable application of L1000A-Series Drives. Read this manual before attempting to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference. Be sure you understand all precautions and safety information before attempting application.

■

Applicable Documentation

The following manuals are available for L1000A series drives:

L1000A Series AC Drive Quick Start Guide (this book)

Read this manual first. This guide is packaged together with the product. It contains basic information required to install and wire the drive, in addition to an overview of fault diagnostics, maintenance, and parameter settings. Use the information in this book to prepare the drive for a trial run with the application and for basic operation.

L1000A Series AC Drive Technical Manual

This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/ Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher performance features.

CIMR-AA2A0021FAA

200V 3Phase 5.5kW/3.7kW

S/N:

WARNING

Risk of electric shock.

●

Read manual before installing.

●

Wait 5 minutes for capacitor discharge after disconnecting power supply.

●

To conform to requirements, make sure to ground the supply neutral for 400V class.

●

After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.

Hot surfaces

●

Top and Side surfaces may become hot. Do not touch.

●

DIGITAL OPERATOR JVOP-180

ESC

RUN STOP

AVERTISSMENT

Risque de décharge électrique.

●

Lire le manuel avant l'installation.

●

Attendre 5 minutes après la coupure de l'alimentation, pour permettre la décharge des condensateurs.

●

Pour répondre aux exigences , s assurer que le neutre soit relié à la terre, pour la série 400V.

●

Après avoir déconnécte la protection entre le driver et le moteur, veuillez patienter 5 minutes avain d’effectuer une opération de montage ou de câblage du variateur.

Surfaces Chaudes

●

Dessus et cotés du boitier Peuvent devenir chaud. Ne Pas toucher.

危険

けが．感電のおそれがあります。

●

据え付け、運転の前には必ず取扱説明書を読むこと。

●

通電中および電源遮断後5分以内はフロントカバーを外さない事。

●

400V級インバータの場合は、電源の中性点が接地されていることを確認すること。(対応）

●

保守・点検、配線を行う場合は、出力側開閉器を遮断後5分待って実施してください。

高温注意

●

インバータ上部、両側面は高温になります。触らないでください。

ALM

F2F1

LO RE

ENTERRESET

NPJT31470-1

◆ General Safety

■ Supplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before operating the drive and run the drive according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems.

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 7

i Preface & General Safety

DANGER

W ARNING

CAUTION

NOTICE

DANGER

W ARNING

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

Indicates a property damage message.

NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

■ Safety Messages

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

Electrical Shock Hazard

Do not connect or disconnect wiring or service the drive while the power is on.

Failure to comply will result in death or serious injury.

Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any components.

Sudden Movement Hazard

The drive system or elevator may start unexpectedly upon application of power, resulting in death or serious injury.

• Clear all personnel from the drive, motor, and machine area before applying power.

• Secure covers, couplings, shaft keys, and machine loads before applying power to the drive.

Ensure there are no short circuits between the main circuit terminals (R/L1, S/L2, and T/L3) or between the ground and main circuit terminals before restarting the drive.

Failure to comply may result in serious injury or death and will cause damage to equipment.

8 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

i Preface & General Safety

W ARNING

System may start unexpectedly upon application of power when the Auto-restart function is enabled resulting in death or serious injury.

Use care when enabling Auto-restart as this function may cause unintended start of the elevator.

Use parameter S1-12 to enable/disable automatic switching of the Motor Contactor Control output signal during Auto-Tuning.

When using setting S1-12 = 1 or 2, ensure that the multi-function output terminals are properly wired and in the correct state before setting parameter S1-12.

Failure to comply could result in damage to the drive, serious injury or death.

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Yaskawa is not responsible for damage caused by modification of the product made by the user. Failure to comply could result in death or serious injury from operation of damaged equipment.

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual.

When a drive is running a PM motor, voltage continues to be generated at the motor terminals after the drive is shut off while the motor coasts to stop. Take the precautions described below to prevent shock and injury:

• In applications where the machine can still rotate even though the drive has fully stopped a load, install a switch to the drive output side to disconnect the motor and the drive.

• Do not allow an external force to rotate the motor beyond the maximum allowable speed or to rotate the motor when the drive has been shut off.

• Wait for at least the time specified on the warning label after opening the load switch on the output side before inspecting the drive or performing any maintenance.

• Do not open and close the load switch while the motor is running, as this can damage the drive.

If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing the load switch.

Do not connect or disconnect wiring to the drive or motor while the power is on.

Failure to comply will result in death or serious injury. Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are OFF and measure the DC bus voltage level to confirm safe level.

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.

Failure to comply could result in death or serious injury.

Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work on the drive.

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 9

i Preface & General Safety

NOTICE

W ARNING

Do not change wiring, remove covers, connectors or options cards, or attempt to service the drive with power applied to the drive.

Failure to comply could result in death or serious injury. Disconnect all power to the drive and check for unsafe voltages before servicing.

Do not allow unqualified personnel to use the equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives.

Fire Hazard

Drive Short-Circuit Current Rating

Install adequate branch circuit protection according to applicable local codes and this Installation Manual.

Failure to comply could result in fire and damage to the drive or injury to personnel.

The device is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V class) and 480 Vac maximum (400 V class), and 600 Vac maximum (600 V class) when protected by branch circuit protection devices specified in this manual.

Applications using a braking option should wire a thermal relay so that the output contactor opens when the thermal relay trips.

Inadequate braking circuit protection could result in death or serious injury by fire from overheating resistors.

Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.

Attach the drive to metal or other noncombustible material.

Equipment Hazard

Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Failure to comply could result in damage to the drive or braking circuit.

Observe proper electrostatic discharge procedures (ESD) when handling the drive, circuit boards, and option cards.

Failure to comply may result in ESD damage to the drive circuitry.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

10 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

i Preface & General Safety

NOTICE

Do not lift the drive up while the cover is removed.

This can damage the terminal board and other components.

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

■ General Application Precautions

Motor Selection Drive Capacity

The output current should not exceed 150% of the drive rated current. Select a drive that can output enough current when accelerating a load at 100%.

For specialized motors, make sure that the motor rated current is less than the rated output current for the drive.

Starting Torque

The startup and acceleration characteristics of the motor are restricted to the drive's overload current rating (150% rated current for 60 s).

The overload rating for the drive determines the starting and accelerating characteristics of the motor. Expect lower torque than when running from line power. To get more starting torque, use a larger drive or increase both the motor and drive capacity.

Stopping Fast Stop

When the drive faults out, a protective circuit is activated and drive output is shut off. This, however, does not stop the motor immediately. A mechanical brake may be required to stop the motor if Fast Stop deceleration is insufficient.

Mechanical Brake

A mechanical brake is required to prevent the elevator from free falling during a drive fault condition.

Repetitive Starting/Stopping

Elevators and other applications with frequent starts and stops often approach 150% of their rated current values. Heat stress generated from repetitive high current will shorten the life span of the IGBTs. The expected lifetime for the IGBTs is about 3 million start and stop cycles with a default carrier frequency of 2 kHz (CIMR-LU2A0346, 2A0415, 4A0450 to 4A0605, 5A0099 to 5A0200), 5 kHz (CIMR-LU4A0112 to 4A0370, 5A0077), or 8 kHz (CIMR-LU2A0008 to 2A0115, 4A0005 to 4A0091, 5A0003 to 5A0062) and a 150% peak current.

Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. It is beneficial to reduce the load, increase the acceleration and deceleration times, or switch to a larger drive to help keep peak current levels under 150%. Be sure to check the peak current levels when starting and stopping repeatedly during the initial test run, and make adjustments accordingly.

Installation Enclosure Panels

Keep the drive in a clean environment by installing the drive in an enclosure panel or selecting an installation area free of airborne dust, lint, and oil mist. Be sure to leave the required space between drives to provide for cooling, and take proper measures so the ambient temperature remains within allowable limits and keep flammable materials away from the drive. Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact Yaskawa or your Yaskawa agent for details.

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 11

i Preface & General Safety

Installation Direction

NOTICE: Install the drive upright as specified in the manual. Refer to Mechanical Installation on page 17 for more information on

installation. Failure to comply may damage the drive due to improper cooling.

Settings DC Injection Braking

NOTICE: Excessive current during DC Injection Braking and excessive duration of DC Injection Braking can cause motor overheating.

Adjust DC Injection parameters to prevent motor overheating.

Acceleration/Deceleration Ramp

Acceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and the inertia moment. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as long as the Stall Prevention function is in operation. Install one of the available braking options or increase the capacity of the drive for faster acceleration and deceleration.

General Handling Selecting a Molded Case Circuit Breaker or Ground Fault Circuit Interrupter (GFCI)

Select an appropriate GFCI. This drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current operated protective or monitoring device is used for protection in case of direct or indirect contact, always use an GFCI of type B according to IEC/EN 60755.

Select a MCCB (Molded Case Circuit Breaker) with a rated current that is 1.5 to 2 times higher than the rated current of the drive in order to avoid nuisance trips caused by harmonics in the drive input current.

WARNING! Sudden Movement Hazard. Install a properly controlled contactor on the input-side of the drive for applications where power should be removed from the drive during a fault condition. Improper equipment sequencing could result in death or serious injury.

WARNING! Fire Hazard. Shut off the drive with a magnetic contactor (MC) when a fault occurs in any external equipment such as braking resistors. Failure to comply may cause resistor overheating, fire, and injury to personnel.

NOTICE: To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the drive power supply off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to stop and start the motor.

Inspection and Maintenance

WARNING! Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least

the amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to personnel from electrical shock.

CAUTION! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause burn injury to personnel.

WARNING! Electrical Shock Hazard. When a drive is running a PM motor, voltage continues to be generated at the motor terminals after the drive is shut off while the motor coasts to stop. Take the precautions described below to prevent shock and injury:

• In applications where the machine can still rotate after the drive has fully stopped a load, install a load disconnect switch on the drive output side to disconnect the motor and the drive.

• Do not allow an external force to rotate the motor beyond the maximum allowable speed or to rotate the motor when the drive is powered off.

• Wait for at least the time specified on the warning label after opening the load switch on the output side before inspecting the drive or performing any maintenance.

• Do not open and close the load switch while the motor is running.

• If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing the load switch to reconnect the drive to the motor.

Wiring

Yaskawa recommends using ring terminals on all drive models for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer for crimping.

12 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

i Preface & General Safety

Transporting the Drive

NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate

ester, and other such harmful chemicals. Failure to comply may damage the drive.

■ Motor Application Precautions

Standard Induction Motors Insulation Tolerance

NOTICE: Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly

long wiring distances.

NOTICE: Ensure that the motor is suitable for inverter duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions. A motor connected to a PWM drive may operate at a higher temperature than a utilityfed motor and the operating speed range may reduce motor cooling capacity.

High-Speed Operation

NOTICE: Mechanical damage may occur with the motor bearings and dynamic balance of the machine when operating a motor

beyond its rated speed. Operate the motor within specifications to prevent motor damage.

Low-Speed Range

The cooling fan of a standard motor should sufficiently cool the motor at the rated speed. As the self-cooling capability of such a motor reduces with the speed, applying full torque at low speed will possibly damage the motor. Reduce the load torque as the motor slows to prevent motor damage from overheat. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed at low speeds.

Torque Characteristics

Torque characteristics differ compared to operating the motor directly from line power. The user should have a full understanding of the load torque characteristics for the application.

Vibration and Shock

The drive allows selection of high carrier PWM control and low carrier PWM control. Selecting high carrier PWM can help reduce motor oscillation.

If resonance occurs, install shock-absorbing rubber mounts around the base of the motor and utilize the Jump frequency selection to prevent continuous operation in the resonant frequency ranges.

Audible Noise

Noise created during run varies by the carrier frequency setting. When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running from line power. Operating above the rated r/min, however, can create unpleasant motor noise.

Precautions for PM Motors

NOTICE: Damage to Equipment. Improper sequencing of output motor circuits could result in damage to the drive. Do not connect

electromagnetic switches or magnetic contactors to the output motor circuits without proper sequencing. Do not open the main circuit between the drive and the motor while the PM motor is rotating.

• Contact Yaskawa or your Yaskawa agent if you plan to use any PM motor not endorsed by Yaskawa.

• When using a holding brake, release the brake prior to starting the motor. Failure to set the proper timing can result in speed loss.

WARNING! Sudden Movement Hazard. Use the Initial Pole Search Status Signal (H2-= 61) to interlock the brake to ensure the brake is not released before the Initial Magnetic Pole Search is completed. Failure to comply may cause inadvertent elevator movement resulting in serious injury. This safety message is applicable under these conditions:

• When applying a PM motor, with an external brake sequence, and the PG-F3 option is not being used.

WARNING! Electrical Shock Hazard. The motor must be at a complete stop before performing any maintenance, inspection, or wiring.

• With a PM motor, drive output must be fully interrupted when the power is shut off and the motor is still rotating. Failure to comply can result in personal injury from electrical shock.

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 13

i Preface & General Safety

YEA_comm on

■ Drive Label Warnings

Always heed the warning information listed in Figure 1 in the position shown in Figure 2.

Figure 1

WARNING

Risk of electric shock.

●

Read manual before installing.

●

Wait 5 minutes for capacitor discharge after disconnecting power supply.

●

To conform to requirements, make sure to ground the supply neutral for 400V class.

●

After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.

Hot surfaces

●

Top and Side surfaces may become hot. Do not touch.

Figure 1 Warning Information

Figure 2

DIGITAL OPERATOR JVOP-180

ALM

F2F1

ESC

ENTERRESET

RUN STOP

CIMR

200V 3Phase 5.5kW/3.7kW

S/N:

WARNING

Risk of electric shock.

●

Read manual before installing.

●

Wait 5 minutes for capacitor discharge after disconnecting power supply.

●

To conform to requirements, make sure to ground the supply neutral for 400V class.

●

After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.

Hot surfaces

●

Top and Side surfaces may become hot. Do not touch.

●

AVERTISSMENT

Risque de décharge électrique.

●

Lire le manuel avant l'installation.

●

Attendre 5 minutes après la coupure de l'alimentation, pour permettre la décharge des condensateurs.

●

Pour répondre aux exigences , s assurer que le neutre soit relié à la terre, pour la série 400V.

●

Après avoir déconnécte la protection entre le driver et le moteur, veuillez patienter 5 minutes avain d’effectuer une opération de montage ou de câblage du variateur.

Surfaces Chaudes

●

Dessus et cotés du boitier Peuvent devenir chaud. Ne Pas toucher.

危険

けが．感電のおそれがあります。

●

据え付け、運転の前には必ず取扱説明書を読むこと。

●

通電中および電源遮断後5分以内はフロントカバーを外さない事。

●

400V級インバータの場合は、電源の中性点が接地されていることを確認すること。(対応）

●

保守・点検、配線を行う場合は、出力側開閉器を遮断後5分待って実施してください。

高温注意

●

インバータ上部、両側面は高温になります。触らないでください。

NPJT31470-1

Warning Label

Figure 2 Warning Information Position

■ Warranty Information

Restrictions

The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or health.

Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

WARNING! Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

14 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

Receiving

1 Receiving

YEA_co mmon

Quick Start Guide

Design revision order

PRG : 7010

IND.CONT.EQ.

7J48 B

CIMR-LU2A0018DAA

REV: A

: : CIMR-LU2A0018DAA : AC3PH 200-240V 50/60Hz 18.9A : AC3PH 0-240V 0-200Hz 17.5A : 3.5 kg : :

: E131457 IP00

PASS

MODEL C / C INPUT OUTPUT MASS O / N S / N

FILE NO

YASKAWA ELECTRIC CORPORATION 2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

MADE IN JAPAN

<1>

600 V Class

PRG : 7010

IND.CONT.EQ.

7J48 B

CIMR-LU5A0006DAA

: AC3PH 500-600V 50/60Hz 8.3A : AC3PH 0-600V 0-200Hz 6.3A : 3.5 kg : :

: E131457 IP00

PASS

MODEL

INPUT OUTPUT MASS O / N S / N

FILE NO

REV : A

AC drive model

Input specifications

Output specifications

Lot number

Serial number

Normal Duty Amps / Heavy Duty Amps

Software version

Enclosure type

C/C CIMR-LU5A0006DAA

YASKAWA ELECTRIC CORPORATION MADE IN JAPAN

2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

<1>

AC drive model

Input specifications Output specifications

Lot number Serial number

Software version

Enclosure type

200/400 V Class

YEA_common

◆ Model Number and Nameplate Check

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the information on the nameplate.

• If you have received the wrong model or the drive does not function properly, contact your supplier.

1 Receiving

Description Drive

Controller Power Supply Cable

for Rescue Operation

Quick Start Guide

–

Quantity 111

Nameplate

■

Figure 3

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 15

<1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown

on the nameplate.

Figure 3 Nameplate Information

1 Receiving

YEA_common

Refer to Table 1

■ Model Number

CIMR- L U 2 A 0018 D A A

Drive

L1000A Series

Region

No.

Code

U U.S.A.

No. Voltage Class

Customized

No.

Specifications

A Standard model

3-phase, 200-240 Vac 2

3-phase, 380-480 Vac

3-phase, 500-600 Vac 5

Enclosure Type

No.

IP00

IP00 with top

protective cover

No.

A Standard

Environmental Specification

<1>

Design Revision Order

<1> Drives with these specifications do not guarantee complete protection for the environmental conditions

indicated.

Table 1 Model Number and Specifications

Three-Phase 200 V Class Three-Phase 400 V Class Three-Phase 600 V Class

Figure 4

Drive

Model

Max. Motor

Capacity

(HP)

Rated

Output

Current

(A)

Drive

Model

Max. Motor

Capacity

(HP)

2A0008 2 8 4A0005 3 4.8 5A0003 2 3.5

2A0011 3 11 4A0006 3 5.5 5A0004 3 4.1

2A0014 3 14 4A0007 5 7.2 5A0006 5 6.3

2A0018 5 17.5 4A0009 5 9.2 5A0010 7.5 9.8

2A0025 7.5 25 4A0015 7.5 14.8 5A0013 10 12.5

2A0033 10 33 4A0018 10 18 5A0017 15 17

2A0047 15 47 4A0024 15 24 5A0022 20 22

2A0060 20 60 4A0031 20 31 5A0027 25 27

2A0075 25 75 4A0039 25-30 39 5A0032 25-30 32

2A0085 30 85 4A0045 25-30 45 5A0041 40 41

2A0115 40 115 4A0060 40 60 5A0052 50-60 52

2A0145 50 145 4A0075 50-60 75 5A0062 50-60 62

2A0180 60 180 4A0091 50-60 91 5A0077 75 77

2A0215 75 215 4A0112 75 112 5A0099 100 99

2A0283 100 283 4A0150 100 150 5A0130 125 130

2A0346 125 346 4A0180 125-150 180 5A0172 150 172

2A0415 150 415 4A0216 150 216 5A0200 200 200

– – – 4A0260 200 260 – – –

– – – 4A0304 250 304 – – –

– – – 4A0370 300 370 – – –

– – – 4A0450 350 450 – – –

– – – 4A0605 400-450-500 605 – – –

Rated

Output

Current

(A)

Drive

Model

Max. Motor

Capacity

(HP)

Rated

Output

Current

(A)

16 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

2 Mechanical Installation

Mechanical

Installation

2 Mechanical Installation

◆ Mechanical Installation

This section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.

CAUTION! Crush Hazard. Carrying the drive by the front cover may cause the main body of the drive to fall, resulting in minor or moderate injury. Always hold the case when carrying the drive.

■ Installation Environment

Install the drive in an environment matching the specifications below to help prolong the optimum performance life of the drive.

Table 2 Installation Environment

Environment Conditions

Installation Area Indoors

IP00 enclosure with top protective cover: -10 to +40°C (14 to 104°F) IP00 enclosure: -10 to +50°C (14 to 122°F)

Ambient Temperature

Humidity 95% RH or less and free of condensation

Storage Temperature -20 to 60°C (-4 to 140°F)

Surrounding Area

Altitude

Vibration

Orientation Install the drive vertically to maintain maximum cooling effects.

Drive reliability improves in environments without wide temperature fluctuations. When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive.

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight

1000 m or lower, up to 3000 m with derating 1000 m (3280 ft.) or lower, up to 3000 m (9842 ft.) with derating (Refer to Altitude Derating on page 164)

10 to 20 Hz at 9.8 m/s 20 to 55 Hz at 5.9 m/s2 (CIMR-LU2A0008 to 2A0180, 4A0005 to 4A0150, and 5A0003 to 5A0077)

2.0 m/s

(CIMR-LU2A0215 to 2A0415, CIMR-LU4A0180 to 4A0605, and 5A0099 to 5A0200)

NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to erroneous operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.

NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 17

2 Mechanical Installation

OK Not OK Not OK

Side Clearance Top/Bottom Clearance

YEA_common

■ Installation Orientation and Spacing

WARNING! Fire Hazard. Provide sufficient cooling when installing the drive inside an enclosed panel or cabinet. Failure to comply could result in overheating and fire. When drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure does not exceed 40°C (104°F).

Installation Orientation

Install the drive upright as illustrated in Figure 4 to maintain proper cooling. Refer to Mechanical Installation on

page 17 for details on installing the drive.

Figure 5

Figure 4 Correct Installation Orientation

Installation Spacing

Figure 5 shows the installation distance required to maintain sufficient space for airflow and wiring.

Figure 6

A – 50 mm (1.97 in.) minimum C – 120 mm (4.72 in.) minimum B – 30 mm (1.18 in.) minimum D – Airflow direction

Figure 5 Correct Installation Spacing

18 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

2 Mechanical Installation

Mechanical

Installation

■ Instructions on Installation

Eye bolts are used to install the drive or to temporarily lift the drive when replacing it. The drive can be installed in an enclosure panel or on a wall. Do not leave the drive suspended by the wires in a horizontal or vertical position for long periods of time. Do not transport the drive over long distances. Read the following precautions and instructions before installing the drives.

WARNING! Be sure to observe the following instructions and precautions. Failure to comply could result in minor or moderate injury and damage to the drive from falling equipment.

• Before using wires to suspend the drive vertically and horizontally, make sure that the drive front cover, terminal blocks and other drive components are securely fixed with screws.

• Do not subject the drive to vibration or impact greater than 1.96 m/s wires.

• Do not overturn the drive while it is suspended by the wires.

• Do not leave the drive suspended by the wires for long periods of time.

(0.2 G) while it is suspended by the

Horizontal Suspension of the Drive (CIMR-LU2A0346, 2A0415, 4A0216 to 4A0605, and 5A0172 to 5A0200)

To make a wire hanger or frame for use when lifting the drive with a crane, lay the drive in a horizontal position and pass a wire through the holes of the four eye bolts.

When lifting the drive, confirm that the spring washer is fully closed. If not, the drive may become deformed or damaged when lifted.

Figure 7

A – No space between drive and washer C – Space between drive and washer B – Spring washer: Fully closed D – Spring washer: Open

Figure 6 Details of Spring Washers

Vertical Suspension of the Drive (CIMR-LU2A0346, 2A0415, 4A0216 to 4A0605, and 5A0172 to 5A0200)

When vertical suspension of the drive is required in an enclosure panel, the orientation of the eye bolts for these drive models can be easily changed by turning the eye bolts counterclockwise 90 degrees.

Figure 8

Figure 7 Adjusting Angle of Eye Bolts (CIMR-LU2A0346, 2A0415, 4A0216 to 4A0605, and 5A0172 to 5A0200)

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 19

2 Mechanical Installation

YEA_common

■ Exterior and Mounting Dimensions

IP00 Enclosure Drive with Top Protective Cover

Drive Model

CIMR-LU2A

0008

0011

0014

0018

0025

0033

0047

0060

0075

0085

0115

0145

0180

4-d

Figure

1.5

Figure 1

(0.06)

Max 8

(0.31)

4-d

Max 8 (0.31)

Figure 2

Table 3 Dimensions: 200 V Class

Dimensions mm (in)

W H D W1 H1 H2 D1 t1 t2 d

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

180

(7.09)

220

(8.66)

220

(8.66)

250

(9.84)

275

(10.83)

325

(12.80)

325

(12.80)

260

(10.24)

260

(10.24)

260

(10.24)

260

(10.24)

260

(10.24)

260

(10.24)

300

(11.81)

350

(13.78)

365

(14.37)

400

(15.75)

450

(17.72)

550

(21.65)

550

(21.65)

147

(5.79)

147

(5.79)

164

(6.46)

164

(6.46)

167

(6.57)

167

(6.57)

187

(7.36)

197

(7.76)

197

(7.76)

258

(10.16)

258

(10.16)

283

(11.14)

283

(11.14)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

160

(6.30)

192

(7.56)

192

(7.56)

195

(7.68)

220

(8.66)

260

(10.24)

260

(10.24)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

284

(11.18)8(0.31)

335

(13.19)8(0.31)

335

(13.19)8(0.31)

385

(15.16)

435

(17.13)

535

(21.06)

535

(21.06)

7.5

(0.30)

7.5

(0.30)

7.5

(0.30)

7.5

(0.30)

(1.50)5 (0.20)

(2.17)5 (0.20)

(2.95)5 (0.20)

(3.07)5 (0.20)

100

(3.94)

100

(3.94)

110

(4.33)

110

(4.33)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

–M5

–M6

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

Wt. kg

(lb)

3.2

(7.1)

3.2

(7.1)

3.5

(7.7)

3.5

(7.7)

(8.8)

5.6

(12.3)

8.7

(19.2)

9.7

(21.4)

(46.3)

(55.1)

(81.6)

(83.8)

20 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

Mechanical

Installation

Table 4 Dimensions: 400 V Class

2 Mechanical Installation

Drive Model

CIMR-LU4A

0005

0006

0007

0009

0015

0018

0024

0031

0039

0045

0060

0075

0091

0112

0150

Figure

Dimensions mm (in)

W H D W1 H1 H2 D1 t1 t2 d

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

180

(7.09)

180

(7.09)

220

(8.66)

250

(9.84)

275

(10.83)

325

(12.80)

325

(12.80)

325

(12.80)

325

(12.80)

260

(10.24)

260

(10.24)

260

(10.24)

260

(10.24)

260

(10.24)

260

(10.24)

300

(11.81)

300

(11.81)

350

(13.78)

400

(15.75)

450

(17.72)

510

(20.08)

510

(20.08)

550

(21.65)

550

(21.65)

147

(5.79)

164

(6.46)

164

(6.46)

164

(6.46)

167

(6.57)

167

(6.57)

167

(6.57)

187

(7.36)

197

(7.76)

258

(10.16)

258

(10.16)

258

(10.16)

258

(10.16)

283

(11.14)

283

(11.14)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

160

(6.30)

160

(6.30)

192

(7.56)

195

(7.68)

220

(8.66)

260

(10.24)

260

(10.24)

260

(10.24)

260

(10.24)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

284

(11.18)8(0.31)55(2.17)5 (0.20)

284

(11.18)8(0.31)

335

(13.19)8(0.31)

385

(15.16)

435

(17.13)

495

(19.49)

495

(19.49)

535

(21.06)

535

(21.06)

7.5

(0.30)

7.5

(0.30)

7.5

(0.30)

7.5

(0.30)

7.5

(0.30)

7.5

(0.30)

(1.50)5 (0.20)

(2.17)5 (0.20)

(2.95)5 (0.20)

(3.07)5 (0.20)

100

(3.94)

100

(3.94)

105

(4.13)

105

(4.13)

110

(4.33)

110

(4.33)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

–M5

–M6

2.3

(0.09)

2.3

(0.09)

3.2

(0.13)

3.2

(0.13)

2.3

(0.09)

2.3

(0.09)

Wt. kg

(lb)

3.2

(7.1)

3.4

(7.5)

3.5

(7.7)

3.5

(7.7)

3.9

(8.6)

3.9

(8.6)

5.4

(11.9)

5.7

(12.6)

8.3

(18.3)

(46.3)

(55.1)

(79.4)

(90.4)

(92.6)

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 21

2 Mechanical Installation

Table 5 Dimensions: 600 V Class

Drive Model

CIMR-LU5A

0003

0004

0006

0010

0013

0017

0022

0027

0032

0041

0052

0062

0077

0099

Figure

Dimensions mm (in)

W H D W1 H1 H2 D1 t1 t2 d

140

(5.51)

140

(5.51)

140

(5.51)

140

(5.51)

180

(7.09)

180

(7.09)

220

(8.66)

220

(8.66)

275

(10.83)

275

(10.83)

325

(12.80)

325

(12.80)

325

(12.80)

450

(17.72)

260

(10.24)

260

(10.24)

260

(10.24)

260

(10.24)

300

(11.81)

300

(11.81)

350

(13.78)

350

(13.78)

450

(17.72)

450

(17.72)

550

(21.65)

550

(21.65)

550

(21.65)

705

(27.76)

147

(5.79)

164

(6.46)

164

(6.46)

167

(6.57)

187

(7.36)

187

(7.36)

197

(7.76)

197

(7.76)

258

(10.16)

258

(10.16)

283

(11.14)

283

(11.14)

283

(11.14)

330

(12.99)

122

(4.80)

122

(4.80)

122

(4.80)

122

(4.80)

160

(6.30)

160

(6.30)

192

(7.56)

192

(7.56)

220

(8.66)

220

(8.66)

260

(10.24)

260

(10.24)

260

(10.24)

325

(12.80)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

248

(9.76)6 (0.24)

284

(11.18)8(0.31)

284

(11.18)8(0.31)

335

(13.19)8(0.31)

335

(13.19)8(0.31)

435

(17.13)

435

(17.13)

535

(21.06)

535

(21.06)

535

(21.06)

680

(26.77)

7.5

(0.30)

7.5

(0.30)

7.5

(0.30)

7.5

(0.30)

7.5

(0.30)

12.5

(0.49)

(1.50)5 (0.20)

(2.17)5 (0.20)

(2.95)5 (0.20)

(3.07)5 (0.20)

100

(3.94)

100

(3.94)

110

(4.33)

110

(4.33)

110

(4.33)

130

(5.12)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

3.2

(0.13)

–M5

–M6

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

3.2

(0.13)

M10

Wt. kg

(lb)

3.2

(7.1)

3.5

(7.7)

3.5

(7.7)

3.9

(8.6)

5.7

(12.6)

5.7

(12.6)

8.3

(18.3)

8.3

(18.3)

(55.1)

(90.4)

80.5

(177.5)

22 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

Mechanical

Installation

IP00 Enclosure Drive

YEA_common

2 Mechanical Installation

4-d

Max W2

4-d

6-d

Max W2

Figure 1

Max W2

Figure 2

Max W2

Figure 3

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 23

2 Mechanical Installation

Table 6 Dimensions: 200 V Class

Drive Model CIMR-

LU2A

0215

0283

0346

0415

Drive Model CIMR-

LU4A

0180

0216

0260

0304

0370 2

0450

0605

Figure

Dimensions mm (in)

W H D W1 W2 W3 H1 H2 D1 t1 t2 d

450

(17.72)

450

(17.72)

500

(19.69)

500

(19.69)

705

(27.76)

705

(27.76)

800

(31.50)

800

(31.50)

330

(12.99)

330

(12.99)

350

(13.78)

350

(13.78)

325

(12.80)

325

(12.80)

370

(14.57)

370

(14.57)

(0.39)

–

680

(26.77)

680

(26.77)

773

(30.43)

773

(30.43)

12.5

(0.49)

12.5

(0.49)

(0.51)

130

(5.12)

130

(5.12)

130

(5.12)

130

(5.12)

3.2

(0.13)

3.2

(0.13)

4.5

(0.18)

4.5

(0.18)

3.2

(0.13)

3.2

(0.13)

4.5

(0.18)

4.5

(0.18)

M10

M12

Wt. kg

(lb)

(167.6)

(176.4)

(216.1)

(218.3)

Table 7 Dimensions: 400 V Class

Dimensions mm (in)

W H D W1 W2 W3 H1 H2 D1 t1 t2 d

450

(17.72)

500

(19.69)

500

(19.69)

500

(19.69)

500

(19.69)

670

(26.38)

670

(26.38)

705

(27.76)

800

(31.50)

800

(31.50)

800

(31.50)

950

(37.40)

1140

(44.88)

1140

(44.88)

330

(12.99)

350

(13.78)

350

(13.78)

350

(13.78)

370

(14.57)

370

(14.57)

370

(14.57)

325

(12.80)

370

(14.57)

370

(14.57)

370

(14.57)

370

(14.57)8(0.31)

440

(17.32)6 (0.24)

440

(17.32)6 (0.24)

(0.39)

–

220

(8.66)

220

(8.66)

680

(26.77)

773

(30.43)

773

(30.43)

773

(30.43)

923

(36.34)

1110

(43.70)15(0.59)

1110

(43.70)15(0.59)

12.5

(0.49)

(0.51)

130

(5.12)

130

(5.12)

130

(5.12)

130

(5.12)

135

(5.31)

150

(5.91)

150

(5.91)

3.2

(0.13)

4.5

(0.18)

4.5

(0.18)

4.5

(0.18)

4.5

(0.18)

4.5

(0.18)

4.5

(0.18)

3.2

(0.13)

4.5

(0.18)

4.5

(0.18)

4.5

(0.18)

4.5

(0.18)

4.5

(0.18)

4.5

(0.18)

M10

M12

Wt. kg

(lb)

(174.2)

(211.6)

102

(224.9)

107

(235.9)

125

(275.6)

216

(476.2)

221

(487.2)

Drive Model CIMR-

LU5A

0130

0172

0200

Figure

Table 8 Dimensions: 600 V Class

Dimensions mm (in)

W H D W1 W2 W3 H1 H2 D1 t1 t2 d

450

(17.72)

500

(19.69)

500

(19.69)

705

(27.76)

800

(31.50)

800

(31.50)

330

(12.99)

350

(13.78)

350

(13.78)

325

(12.80)

370

(14.57)

370

(14.57)

(0.39)

–

680

(26.77)

773

(30.43)

773

(30.43)

12.5

(0.49)

(0.51)

130

(5.12)

130

(5.12)

130

(5.12)

3.2

(0.13)

4.5

(0.18)

4.5

(0.18)

3.2

(0.13)

4.5

(0.18)

4.5

(0.18)

M10

M12

Wt. kg

(lb)

(174.2)

107

(235.9)

107

(235.9)

24 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

3 Electrical Installation

Electrical Installation

3 Electrical Installation

◆ Standard Connection Diagram

Connect the drive and peripheral devices as shown in Figure 8. It is possible to set and run the drive via the digital operator without connecting digital I/O wiring. This section does not discuss drive operation; Refer to Start-Up

Programming & Operation on page 56 for instructions on operating the drive.

WARNING! Sudden Movement Hazard. Ensure holding brake circuits are properly configured, load equipment may fall or drop during power loss or drive fault, which could result in death or serious injury.

・

Provide a separate holding brake if necessary.

・

Always construct the external sequence to confirm that the holding brake is activated in the event of an emergency, a power failure, or

an abnormality in the drive.

・

When using the drive with an elevator, provide safety measures on the elevator to prevent the elevator from dropping.

NOTICE: Equipment Hazard. Separate motor and/or braking circuit wiring (terminals, U/T1, V/T2, W/T3, +3, +2, +1,(-), B1, B2, from all other wiring. Place motor wiring within its own conduit or cable tray with appropriate divider, and use shielded motor cable where appropriate. Improper wiring practices could result in malfunction of drive due to electrical interference.

NOTICE: Inadequate wiring could result in damage to the drive. Install adequate branch circuit short circuit protection per applicable codes. The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V class), 480 Vac maximum (400 V class), and 600 Vac maximum (600 V class).

NOTICE: When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters (328 ft.), pay special attention to the motor insulation voltage or use a drive rated motor. Failure to comply could lead to motor insulation breakdown.

Note: Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause control circuit malfunction.

NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA. If a circuit requires less than 10 mA (reference value), connect it to a photocoupler output (P1-C1, P2-C2). Improper application of peripheral devices could result in damage to the photocoupler output of the drive.

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 25

3 Electrical Installation

Shield ground terminal

+−+

−

<10>

R/L1

S/L2

T/L3

Fuse

2MCCB

OFF

THRX

TRX

Fault relay contact

Braking resistor unit Thermal relay trip contact

THRX

ELCB (MCCB)

Three-phase power supply

200 to 240 V 50/60 Hz

<14>

2MCCB

r1 s1 t1

Wiring sequence should shut off power to the drive when a fault output is triggered.

If running from a 400 V power supply or 600 V power supply, a step-down transformer is needed to reduce the voltage to 200 V.

Photo Coupler 1 (During Frequency Output)

Photo Coupler 2 (not used)

Digital output 5 to 48 Vdc 2 to 50 mA (default setting)



Terminals -, +1, +2, B1, B2 are for connecting options. Never connect power supply lines to these terminals

DC link choke

(option)

Thermal relay

(option)



−



Drive

B112

kΩ

0 V

E (G)

<1>

<8>

<9>

<2><3>

−

+24 V

Jumper

Braking resistor (option)

Up command / Stop

External Fault

Fault Reset

Multi-step Speed 1

Not Used

Multi-function

digtial inputs

(default setting)

Sink / Source mode selection wire jumper (default: Sink)

Multi-function analog inputs

Power supply +10.5 Vdc, max. 20 mA

Analog Input 1 (Speed Bias)

-10 to +10 Vdc (20 kΩ)

Analog Input 2 (Not used)

-10 to +10 Vdc (20 kΩ)

−V

Power supply, -10.5 Vdc, max. 20 mA

MEMOBUS/Modbus

comm. RS485/422

max. 115.2 kBps

Termination resistor

(120 Ω, 1/2 W)

DIP Switch S2

Fault relay output 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Brake Release Command) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function analog output 1 (Output Speed)

-10 to +10 Vdc (2mA)

Multi-function analog output 2 (Output Current)

-10 to +10 Vdc (2mA)

Main Circuit

Control Circuit

shielded line

twisted-pair shielded line

main circuit terminal

control circuit terminal

Multi-function relay output (Motor Contactor Close Command) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Drive Ready) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

−

<7>

Down command / Stop

Multi-step Speed 2

Multi-step Speed 3

a+ a-

IP IG

IP12

IP5

TB2

A pulse monitor signal

B pulse monitor signal

Z pulse monitor signal

CN3

<4>

<2>

A+ A

B

Z

B+

Z+

TB1

PGX3

CN5-C

CN5-B

CN5-A

Option card connector

U/T

V/T2

W/T

U/T1

V/T2

W/T3

Ground

Cooling fan

<6>

<5>

FV FW

<12>

<13> <14>

<15>

EDM (Safety Electronic Device Monitor)

Safe Disable inputs

<11>

YEA_common

Figure 9

Figure 8 Drive Standard Connection Diagram (example: CIMR-LU2A0033)

<1> Remove the jumper when installing a DC link choke. Models CIMR-LU2A0085 through 2A0415, 4A0045

through 4A0605, and 5A0032 through 5A0200 come with a built-in DC link choke.

<2> Set L8-55 to 0 to disable the protection function of the built-in braking transistor of the drive when using an

optional regenerative converter or dynamic braking option.

<3> Set up a thermal relay sequence to disconnect drive main power in the event of an overheat condition on the

dynamic braking option.

<4> Self-cooling motors do not require the same wiring necessary for motors with separate cooling fans.

26 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

3 Electrical Installation

Electrical Installation

<5> Supplying power to the control circuit separately from the main circuit requires a 24 V power supply (option). <6> For control modes that do not use a motor speed feedback signal, PG option card wiring is not necessary. <7> This figure illustrates an example of a sequence input to S1 through S8 using a non-powered relay or an NPN

transistor. Install the wire link between terminals SC-SP for Sink mode, between SC-SN for Source mode, or leave the link out for external power supply. Never short terminals SP and SN, as it will damage the drive.

<8> The maximum output current capacity for the +V and -V terminals on the control circuit is 20 mA. Never short

terminals +V, -V, and AC, as it can cause erroneous operation or damage the drive.

<9> Set DIP switch S2 to the ON position to enable the termination resistor in the last drive in a MEMOBUS/

Modbus network.

<10>The sink/source setting for the Safe Disable input is the same as with the sequence input. Jumper S3 has the

drive set for an external power supply. When not using the Safe Disable input feature, remove the jumper shorting the input and connect an external power supply. Refer to Sinking/Sourcing Mode Selection for Safe

Disable Inputs on page 54 for instructions.

<11>Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input. Terminals

H1, H2, DM+, and DM- on 600 V class models are designed to the functionality, but are not certified to IEC/ EN 61800-5-1,ISO/EN 13849 Cat.3, IEC/EN 61508 SIL2, Insulation coordination: class 1.

<12>Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters.

They are not intended for use as a feedback-type of signal.

<13>When the drive is set to trigger a fault output upon activation of the fault reset function (L5-02 = 1), a

sequence to interrupt power when a fault occurs will shut off the power to the drive when the drive attempts a reset. The default setting for L5-02 is 0 (fault output not active during reset attempt).

<14>Wire fault contact outputs MA, MB, and MC. Wire so that a fault will open the safety circuit and interrupt

drive output.

<15>When using the Programming Mode to edit parameter settings, L1000A will not accept an Up/Down

command. If the drive still will not run when an Up/Down command has been entered and no fault is present, then use the "Drive ready" signal (the default setting for terminal M5-M6) to interlock components.

WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive. Failure to comply could result in death or serious injury from moving equipment.

NOTICE: When using the automatic fault reset function with wiring designed to shut off the power supply upon drive fault, make sure the drive does not trigger a fault output during fault reset (L5-02 = 0, default). Failure to comply will prevent the automatic fault reset function from working properly.

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 27

3 Electrical Installation

–

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

B1 B2

DC link

choke

Relay

Gate board

Control

board

Operator

Current sensor

YEA_co mmon

◆ Main Circuit Connection Diagram

Refer to the Figure 9 when wiring the main circuit of the drive. Connections may vary based on drive capacity. The DC power supply for the main circuit also provides power to the control circuit.

NOTICE: Do not use the negative DC bus terminal “-” as a ground terminal. This terminal is at high DC voltage potential. Improper wiring connections could damage the drive.

R/L1

S/L2

T/L3

CIMR-LU2A0008 to 2A0075 CIMR-LU4A0005 to 4A0039 CIMR-LU5A0003 to 5A0027

B1 B2

Relay

–

Gate board

Control

board

Current sensor

Operator

U/T1

V/T2

W/T3

CIMR-LU2A0145 to 2A0180 CIMR-LU4A0075 to 4A0112 CIMR-LU5A0052 to 5A0077

CIMR-LU2A0085, 2A0115 CIMR-LU4A0045, 4A0060 CIMR-LU5A0032, 5A0041

CIMR-LU2A0215 to 2A0415 CIMR-LU4A0150 to 4A0605 CIMR-LU5A0003 to 5A0200 CIMR-LU5A0099 to 5A0200

Relay

24 V Power Supply

Gate board

Control

board

Current sensor

Operator

U/T1

V/T2

W/T3

R/L1

S/L2

T/L3

–

28 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

DC link

choke

Relay

Gate board

Control

board

Current sensor

U/T1

V/T2

W/T3

Operator

Figure 9 Drive main circuit configurations

R/L1

S/L2

T/L3

DC link

choke

–

3 Electrical Installation

Electrical Installation

YEA_common

◆ Terminal Cover

Follow the procedure below to remove the terminal cover for wiring and to reattach the terminal cover after wiring is complete.

Removing/Reattaching the Terminal Cover

■

Removing the Terminal Cover Models CIMR-LU2A0008 to 2A0075, 4A0005 to 4A0039, and 5A0003 to 5A0027

1. Loosen the terminal cover screw using a #2 Phillips screwdriver. Screw sizes vary by drive model.

Figure 10

Figure 10 Removing the Terminal Cover

2. Push in on the tab located on the bottom of the terminal cover and gently pull forward to remove the terminal

Figure 11

cover.

Figure 11 Removing the Terminal Cover

Models CIMR- LU2A0085 to 2A0415, 4A0045 to 4A0605, and 5A0003 to 5A0027

1. Loosen the screws on the terminal cover, then pull down on the cover.

CAUTION! Do not completely remove the cover screws, just loosen them. If the cover screws are removed completely, the terminal

cover may fall off causing an injury.

Note: The shape of the terminal covers and the numbers of screws differ depending on the drive models.

Figure 12

Figure 12 Removing the Terminal Cover

YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide 29

3 Electrical Installation

YEA_common

Connect ground wiring first, followed by the main circuit, and then wire the control circuit. Power lines and signal wiring exit through the opening provided.

YEA_common

2. Pull forward on the terminal cover to free it from the drive.

Figure 13

Figure 13 Removing the Terminal Cover

Reattaching the Terminal Cover Models CIMR-LU2A0008 to 2A0075, 4A0005 to 4A0039, and 5A0003 to 5A0027

Power lines and signal wiring should pass through the opening provided. Refer to Wiring the Main Circuit Terminal on

page 46 and Wiring the Control Circuit Terminal on page 50 for details on wiring.

Reattach the terminal cover after completing the wiring to the drive and other devices.

Figure 14

Figure 14 Reattaching the Terminal Cover

Models CIMR- LU2A0085 to 2A0415, 4A0045 to 4A0605, and 5A0003 to 5A0027

After wiring the terminal board and other devices, double-check connections and reattach the terminal cover. Refer to

Wiring the Main Circuit Terminal on page 46 and Wiring the Control Circuit Terminal on page 50 for details on

wiring.

Figure 15

Connect ground wiring first, followed by the main circuit, and then wire the control circuit.

Figure 15 Reattaching the Terminal Cover

30 YASKAWA ELECTRIC TOEP C710616 38F YASKAWA AC Drive L1000A Quick Start Guide

+ 212 hidden pages