A
nalog Output Option Card
Part Numbers: AO-08, AO-12.
Applicability: F7, G7, GPD515/G5, G5 HHP.
Note: If used in a GPD503/G3, refer to Instruction
Sheet 02Y00025-0297.
Introduction: The AO-08 and AO-12 analog output
option cards are mounted on the drive’s control board
and enables the user to employ precision analog
signals to monitor drive outputs (U1-XX) as indicated in
tables 4 and 5.
Receiving: All equipment is tested against defect at
the factory. Report any damages or shortages evident
when the equipment is received to the commercial
carrier who transported the equipment.
Warning: Hazardous voltage can cause severe injury
or death. Lock all power sources feeding the drive in
the “OFF” position.
Caution: This option card uses CMOS IC chips. Use
proper electrostatic discharge (ESD) protective
procedures when handling the card to prevent I.C.
damage or erratic drive operation.
Important:
a) If this option is being installed in a drive with
an encoder (PG) feedback option card, that
card will need to be temporarily removed to
allow access to connector 3CN on the drive’s
control board and TD1-TD3 on the AO-08 /
AO-12 option card.
b) Before installing this option, a technically
qualified individual, who is familiar with this type of
equipment and the hazards involved, should read this
entire installation guide.
Installation and Wiring:
1. Disconnect all electrical power to
the drive.
2. Remove the drive’s front cover.
3. Check that the “CHARGE”
indicator lamp inside the drive is
off.
4. Use a voltmeter to verify that the voltage at the
incoming power terminals
(L1, L2, L3) has been disconnected.
5. Option Card Installation: See Figure 1.
a) Position the option card above the control board’s 3CN connector and gently press the card into place.
b) Connect the green ground wire to the grounding terminal on the main control board.
6. Wiring: Refer to Figure 2 and Table 2. Make wire connections between the AO-08 / AO-12 card and the drive as
well as all peripheral devices. Observe the following:
a) Keep the option card (i.e. control circuit) wiring separate from main circuit input/output wiring. A separate
metallic grounded conduit with only the option card’s wiring running through it is preferred.
b) To prevent erroneous operation caused by noise interference, use shielded cable for control signal
wires. Limit the distance to 50m (165 feet) or less.
c) Connect the option card ground wire (E) to the drive’s ground terminal TB3 (12 for G5).
7. Adjustment: There are no adjustments to be made on the AO-08 / AO-12 options; however, the drive must be
programmed for the output requirements of the peripheral devices. See Tables 3-5.
8. Reinstall and secure the drive’s front cover.
9. Place this instruction sheet with the drive’s technical manual.
Parameter AO-08 Card AO-12 Card
Output Resolution 8 bit (1/256) 11 bit + sign (1/2048)
Output Voltage 0 to +10VDC (non-Isolated) -10 to +10VDC (non-Isolated)
Output Channels 2 2
4CN
Option Card A
2CN
Option Card C
Option Clip
3CN
Option Card D
Grounding Terminal
Figure 1. AO-08 / AO-12 Option Card Installation
Table 1. Specifications
Yaskawa Electric America, Inc. – www.drives.com
AO-08 or AO-12
IG.AFD.51, Page 1 of 4
Date: 07/01/04, Rev: 04-07
A
nalog Output Option Card
MCCB
Grounding
Terminal:
F7, G7 = TB3
G5 = 12
L1
L2
L3
F7, G7,
GPD515/G5,
G5HHP
3CN
(GREEN)
E
AO-08 or AO-12
MOTOR
T1
T2
T3
AO-08 or AO-12 Card
3CN
E
I M
D/A
CONVERTER
TYPICAL CIRCUIT
BOTH CHANNELS
MTR
TD1
200
33000 PF
0V
TD2
TD3
0V
0V
CAL
10K
MTR
CAL
10K
SHIELD
FM
AM
-
-
+
+
Figure 2. AO-08 / AO-12 Interconnection Diagram
Table 2. Terminal Functions of the AO-08 and AO-12
Signal Level
Terminal Functions
AO-08 AO-12 AO-08 AO-12
TD1
TD2
TD3 Output Common 0V
(1) F7/G7: Selectable by setting of drive parameters F4-07 (TD1) and F4-08 (TD2).
GPD515/G5: Selectable by setting of drive parameter H4-07.
Drive Terminal
F7/G7
GPD
515/G5
(1) A gain of 0.5 will set 5VDC = 100%; a gain of 2.0 will set 10VDC = 50%.
(2) Maximum output signal level is +11VDC.
TD1 F4-02
TD2 F4-04
TD1 F4-02
TD2 F4-04
Analog signal
output channel 1
Analog signal
output channel 2
Table 3. Adjustment of Output Signal Scaling
Gain Parameter
(1)
0-10VDC
Setting
Range
0.0-
1000.0%
0.0-
1000.0%
0.00 to
2.50
0.00 to
2.50
F7/G7 GPD515/G5
0-10VDC
or
+/-10VDC
Increment
0.1% 100%
0.1% 50%
0.01 1.00
0.01 0.50
Factory
Setting
(1)
0-10VDC
10VDC / 100 %
10VDC / 1.00
Remarks
0-10VDC
or
+/-10VDC
(2)
(2)
Yaskawa Electric America, Inc. – www.drives.com
IG.AFD.51, Page 2 of 4
Date: 07/01/04, Rev: 04-07
A
nalog Output Option Card
Terminal Parameter
Table 4. Selecting the Monitored Output (GPD515/G5)
Set
Value
15 0, 1, 2, 3 Terminal 13 Input 10V/10V
Control
Method
1 0, 1, 2, 3 Frequency Reference 10V/100%
2 0, 1, 2, 3 Output Frequency 10V/100%
3 0, 1, 2, 3 Output Current 10V/drive rated current
5 1, 2, 3 Motor Speed 10V/100%
6 0, 1, 2, 3 Output Voltage 10V/200VAC (400VAC)
7 0, 1, 2, 3 DC Bus Voltage 10V/400VDC (800VDC)
8 0, 1, 2, 3 Output Power (kW) 10V/100%
9 2, 3 Torque Reference 10V/100%
(1)
Output Monitor Scaling
AO-08 or AO-12
TD1
or
TD2
(1) Output available only when using one of the listed control methods (A1-02 setting):
0: V/Hz Mode, 1: V/Hz with Encoder (PG), 2: Open Loop Vector, 3: Closed Loop Flux Vector
F4-01
or
F4-03
16 0, 1, 2, 3 Terminal 14 Input 10V/10V (20mA)
17 0, 1, 2, 3 Terminal 16 Input 10V/10V
18 0, 1, 2, 3 Motor Secondary Current (Iq) 10V/motor rated current
19 2, 3 Motor Exciting Current (Id) 10V/motor rated current
20 0, 1, 2, 3 Output Frequency After Soft-Start (SFS) 10V/100%
21 1, 3 ASR Input 10V/100%
22 1, 3 ASR Output 10V/motor rated current
23 1, 3 Speed Deviation / Speed Regulator Input 10V/100%
24 0, 1, 2, 3 PID Feedback 10V/100%
26 2, 3 Output Voltage Reference (Vq) 10V/230V (460V)
27 2, 3 Output Voltage Reference (Vd) 10V/230V (460V)
Yaskawa Electric America, Inc. – www.drives.com
IG.AFD.51, Page 3 of 4
Date: 07/01/04, Rev: 04-07
A
nalog Output Option Card
Table 5. Selecting the Monitored Output (F7/G7)
(2)
(2)
Control
Method
(1)
4 Estimated Motor Flux 10V: Rated motor flux
4
Output Monitor Scaling
10V: Maximum output frequency
10V: Maximum output frequency
10V: Drive rated output current
10V: Maximum output frequency
10V: Motor rated secondary current
10V: Motor rated secondary current
Output Frequency after
Soft-Starter (SFS)
Output Voltage Reference
(Vq)
Output Voltage Reference
(Vd)
Motor Flux Current
Compensation
Feed Forward Control
Output
10V: Maximum output frequency
10V: Maximum output frequency
10V: Motor rated secondary current
10V: Maximum output frequency
10V: Maximum output frequency
10V: Motor rated secondary current
10V: Motor rated secondary current
10V: Motor rated secondary current
Terminal Parameter
TD1
or
TD2
(1) Output available only when using one of the listed control methods (A1-02 setting):
0: V/Hz, 1: V/Hz with Encoder (PG), 2: Open Loop Vector, 3: Closed Loop Flux vector, 4: Open Loop Vector 2
(2) G7 only.
F4-01
or
F4-03
Set
Value
1 0,1,2,3,4 Frequency Reference
2 0,1,2,3,4 Output Frequency
3 0,1,2,3,4 Output Current
5 1,2,3,4 Motor Speed
6 0,1,2,3,4 Output Voltage 10V: 200VAC (400VAC)
7 0,1,2,3,4 DC Bus Voltage 10V: 400VDC (800VDC)
8 0,1,2,3,4 Output Power
9 2,3,4 Torque Reference
15 0,1,2,3,4 Terminal A1 Input
16 0,1,2,3,4 Terminal A2 Input
17 0,1,2,3,4 Terminal A3 Input
18 0,1,2,3,4 Motor Secondary Current (Iq)
19 2,3,4 Motor Excitation Current (Id)
20 0,1,2,3,4
21 1,3,4 ASR Input
22 1,3,4 ASR Output
24 0,1,2,3,4 PID Feedback
26 2,3,4
27 2,3,4
32 2,3,4 ACR (q) Output
33 2,3,4 ACR (d) Output
36 0,1,2,3,4 PID Input (Error)
37 0,1,2,3,4 PID Output
38 0,1,2,3,4 PID Setpoint 10V: Maximum output frequency
42
43
44 3,4 ASR Output without Filter
45 3,4
AO-08 or AO-12
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
(0 ~ 10V, absolute value)
(0 ~ ± 10V possible)
10V: Drive capacity kW
(0 ~ ± 10V possible)
10V: Motor rated torque
(0 ~ ± 10V possible)
10V: 100% (at 10V input)
(0 ~ ± 10V possible)
10V: 100% (at 10V input)
(0 ~ ± 10V possible)
10V: 100% (at 10V input)
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
10V: 200VAC (400VAC)
(0 ~ ± 10V possible)
10V: 200VAC (400VAC)
(0 ~ ± 10V possible)
10V: 100%
(0 ~ ± 10V possible)
10V: 100%
(0 ~ ± 10V possible)
10V: 100%
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
(2)
Yaskawa Electric America, Inc. – www.drives.com
IG.AFD.51, Page 4 of 4
Date: 07/01/04, Rev: 04-07
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