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Isolated Analog Output Option Card
AO-001
Part Number: AO-001 (UTC000053)
Applicability: F7, G7, GPD515/G5. Note: The AO-001 (UTC000053)
replaces the AO-12B2 (UTC000016), which was exclusive to the
GPD515/G5 and not compatible with the F7 or G7.
Introduction: The Isolated Analog output option board (Figure 1) is
mounted on the drive’s control board and enables the user to employ
precision, isolated analog signals to monitor drive outputs (U1-XX) as
indicated in tables 5 and 6.
Parameter Value
Output Resolution 11 bit + sign (1/2048)
Output Current
Output Voltage
Table 1. Specifications
4 to 20mA (Isolated)
0 to 20mA (Isolated)
-10VDC to +10VDC
(Isolated)
Receiving: All equipment is tested against defect at the factory. Report any damages or shortages evident when the
equipment is received to the commercial carrier who transported the equipment.
Warning: Hazardous voltage can cause severe injury or death. Lock all power sources feeding the drive in the “OFF”
position.
Caution: This option card uses CMOS IC chips. Use proper electrostatic discharge (ESD) protective procedures when
handling the card to prevent I.C. damage or erratic drive operation.
Important:
1. If this option is being installed in a drive
with an encoder feedback option card, that
card will need to be temporarily removed to
allow access to connector 3CN on the
drive’s control board and TB1 of the AO-
4CN
Option Card A
001 option card.
2. Before installing this option, a technically
qualified individual, who is familiar with this
2CN
Option Card C
type of equipment and the hazards
involved, should read this entire installation
guide.
Option Clip
Installation and Wiring:
1. Disconnect all electrical power to the drive.
2. Remove the drive’s front cover.
3. Check that the “CHARGE” indicator lamp
inside the drive is off.
4. Use a voltmeter to verify that the voltage at
the incoming power terminals (L1, L2, L3)
has been disconnected.
5. Option Card Installation: See Figure 2.
3CN
Option Card D
a) Position the option card above 3CN on
the control board and gently press the
card into place.
6. Wiring. Refer to Figure 3 and Table 2.
Make wire connections between the AO-
Grounding Terminal
001 card and the drive’s control circuit, as
well as external monitoring circuits.
Observe the following:
a) Keep the AO-001 (i.e. control circuit)
wiring separate from main circuit
Figure 2. AO-001 Option Card Installation
input/output wiring.
A separate metallic grounded conduit with only the option card’s wiring running throug h it is preferred.
b) To prevent erroneous operation caused by noise interference, use shielded cable for control signal wiring, and
limit the distance to 50m (165 feet) or less.
c) Connect the option card ground wire (CBL1) to the drive’s ground terminal TB3 (12 for G5).
7. Adjustment: The type of output the AO-001 option card will produce is selected with several jumpers and
parameters. Refer to Tables 3 and 4 and Figure 3 to select the appropriate output type and scaling. Note:
The variable resistors VR1 thru VR4 are factory set and require no further adjustment.
8. Reinstall and secure the drive’s front cover.
9. Place this instruction sheet with the drive’s technical manual.
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IG.AFD.52, Page 1 of 5
Date: 11/03/04, Rev: 04-11
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Isolated Analog Output Option Card
AO-001
Figure 3. AO-001 Interconnection Diagram
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IG.AFD.52, Page 2 of 5
Date: 11/03/04, Rev: 04-11
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Isolated Analog Output Option Card
Table 2. Terminal Functions of the AO-001
Terminal Functions Signal Level
TB1-1
TB1-2
TB1-3 Output Common 0V
(1) See step 7 above and tables 3 and 4 below for instructions on changing the signal type.
Drive Terminal
F7/G7
GPD
515/G5
(1) A gain of 0.5 will set 12mA (5VDC) = 100%; a gain of 2.0 will set 20mA (10VDC) = 50%.
(2) Maximum output signal level is 21.6mA or +11VDC.
Channel
1
2
(1) Factory default jumper settings.
(2) F7 / G7: Selectable by setting drive parameters F4-07 (TB1-1) and F4-08 (TB1-2).
GPD515/G5: Selectable by setting of drive parameter H4-07.
TB1-1 F4-02
TB1-2 F4-04
TB1-1 F4-02
TB1-2 F4-04
TB1
Terminals
1 (+)
3 (-)
2 (+)
3 (-)
Analog Signal
Output Channel 1
Analog Signal
Output Channel 2
Table 3. Adjustment of Output Signal Scaling
Gain Parameter
Table 4. Output Signal Type Configuration
Voltage (0-10VDC or +/- 10VDC)
Voltage (0-10VDC or +/- 10VDC)
4-20mA, 0-20mA, 0-10VDC or +/- 10VDC
Setting
(1)
Range
0.0-
1000.0%
0.0-
1000.0%
0.00 to
2.50
0.00 to
2.50
Signal Type Jumper Positions
Current (4-20mA)
Current (0-20mA)
Current (4-20mA)
Current (0-20mA)
Increment
0.1% 100%
0.1% 50%
0.01 1.00
0.01 0.50
(1)
(1)
(2)
(2)
Factory
Setting
HDR2 3-5 & 4-6
HDR4 1-3 & 4-6
HDR2 3-5 & 4-6
HDR4 3-4 & 5-6
HDR2 1-3 & 2-4
HDR4 1-3 & 4-6
HDR1 3-5 & 4-6
HDR3 1-3 & 4-6
HDR1 3-5 & 4-6
HDR3 3-4 & 5-6
HDR1 1-3 & 2-4
HDR3 1-3 & 4-6
(1)
Remarks
20mA / 100%
or
10VDC / 100%
AO-001
(2)
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IG.AFD.52, Page 3 of 5
Date: 11/03/04, Rev: 04-11
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Isolated Analog Output Option Card
Terminal Parameter
TB1-1
or
TB1-2
F4-01
or
F4-03
Table 5. Selecting the Monitored Output (GPD515/G5)
Set
Value
15 0, 1, 2, 3 Terminal 13 Input 10V/10V
16 0, 1, 2, 3 Terminal 14 Input 10V/10V (20mA)
17 0, 1, 2, 3 Terminal 16 Input 10V/10V
Control
Method
1 0, 1, 2, 3 Frequency Reference 10V/100%
2 0, 1, 2, 3 Output Frequency 10V/100%
3 0, 1, 2, 3 Output Current 10V/drive rated current
5 1, 2, 3 Motor Speed 10V/100%
6 0, 1, 2, 3 Output Voltage 10V/200VAC (400VAC)
7 0, 1, 2, 3 DC Bus Voltage 10V/400VDC (800VDC)
8 0, 1, 2, 3 Output Power (kW) 10V/100%
9 2, 3 Torque Reference 10V/100%
(1)
Output Monitor Scaling
AO-001
18 0, 1, 2, 3 Motor Secondary Current (Iq) 10V/motor rated current
19 2, 3 Motor Exciting Current (Id) 10V/motor rated current
20 0, 1, 2, 3 Output Frequency After Soft-Start (SFS) 10V/100%
21 1, 3 ASR Input 10V/100%
22 1, 3 ASR Output 10V/motor rated current
23 1, 3 Speed Deviation / Speed Regulator Input 10V/100%
24 0, 1, 2, 3 PID Feedback 10V/100%
26 2, 3 Output Voltage Reference (Vq) 10V/230V (460V)
27 2, 3 Output Voltage Reference (Vd) 10V/230V (460V)
(1) Output available only when using one of the listed control methods (A1-02 setting):
0: V/Hz Mode, 1: V/Hz with Encoder (PG), 2: Open Loop Vector, 3: Closed Loop Flux Vector
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IG.AFD.52, Page 4 of 5
Date: 11/03/04, Rev: 04-11
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Isolated Analog Output Option Card
Table 6. Selecting the Monitored Output (F7, G7)
(2)
(2)
Control
Method
(1)
4 Estimated Motor Flux 10V: Rated motor flux
4
Output Monitor Scaling
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: Drive rated output current
(0 ~ 10V, absolute value)
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: Drive capacity kW
(0 ~ ± 10V possible)
10V: Motor rated torque
(0 ~ ± 10V possible)
10V: 100% (at 10V input)
(0 ~ ± 10V possible)
10V: 100% (at 10V input)
(0 ~ ± 10V possible)
10V: 100% (at 10V input)
(0 ~ ± 10V possible)
10V: Motor rated secondary current
(0 ~ ± 10V possible)
10V: Motor rated secondary current
(0 ~ ± 10V possible)
Output Frequency after
Soft-Starter (SFS)
Output Voltage Reference
(Vq)
Output Voltage Reference
(Vd)
Motor Flux Current
Compensation
Feed Forward Control
Output
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: Motor rated secondary current
(0 ~ ± 10V possible)
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: 200VAC (400VAC)
(0 ~ ± 10V possible)
10V: 200VAC (400VAC)
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
(0 ~ ± 10V possible)
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: Motor rated secondary current
(0 ~ ± 10V possible)
10V: Motor rated secondary current
(0 ~ ± 10V possible)
10V: Motor rated secondary current
(0 ~ ± 10V possible)
10V: 100%
10V: 100%
10V: 100%
Terminal Parameter
TB1-1
or
TB1-2
(1) Output available only when using one of the listed control methods (A1-02 setting):
0: V/Hz, 1: V/Hz with Encoder (PG), 2: Open Loop Vector, 3: Closed Loop Flux vector, 4: Open Loop Vector 2
(2) G7 only.
F4-01
or
F4-03
Set
Value
1 0,1,2,3,4 Frequency Reference
2 0,1,2,3,4 Output Frequency
3 0,1,2,3,4 Output Current
5 1,2,3,4 Motor Speed
6 0,1,2,3,4 Output Voltage 10V: 200VAC (400VAC)
7 0,1,2,3,4 DC Bus Voltage 10V: 400VDC (800VDC)
8 0,1,2,3,4 Output Power
9 2,3,4 Torque Reference
15 0,1,2,3,4 Terminal A1 Input
16 0,1,2,3,4 Terminal A2 Input
17 0,1,2,3,4 Terminal A3 Input
18 0,1,2,3,4 Motor Secondary Current (Iq)
19 2,3,4 Motor Excitation Current (Id)
20 0,1,2,3,4
21 1,3,4 ASR Input
22 1,3,4 ASR Output
24 0,1,2,3,4 PID Feedback
26 2,3,4
27 2,3,4
32 2,3,4 ACR (q) Output
33 2,3,4 ACR (d) Output
36 0,1,2,3,4 PID Input (Error)
37 0,1,2,3,4 PID Output
38 0,1,2,3,4 PID Setpoint 10V: Maximum output frequency
42
43
44 3,4 ASR Output without Filter
45 3,4
AO-001
(2)
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IG.AFD.52, Page 5 of 5
Date: 11/03/04, Rev: 04-11
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