Yard-Man 24A-061I401 User Manual

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Operator’s Manual

Yard Vacuum

Chipper/Shredder/

Vacuum/Hose

Model Number

24A-061I401

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-

covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

MTD LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

PRINTED IN U.S.A.

FORM NO.

770-10534D.fm (7/03)

TABLE OF CONTENTS

Content Page

Important Safe Operation Practices...................................................................3

Assembling Your Yard Vacuum .........................................................................5

Know Your Yard Vacuum...................................................................................7

Operating Your Yard Vacuum............................................................................8

Maintaining Your Yard Vacuum .........................................................................10

Troubleshooting.................................................................................................13

Parts List............................................................................................................14

FINDING MODEL NUMBER

This Operator’s Manual is an important part of your new Yard Vacuum. It will help you assemble, prepare and maintain the unit for best performance. Please read and underst and what it says.

Before you start assembling your new equipment, please locate the model pla te on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Departme nt or an authorized dealer.

• You can locate the model number b y looking down at t he rear of the Yard Vacuum. A sam ple model plate is explained below. For future referenc e, please copy the model number and the ser ial number of the equipment in the space below.

(Model Number)

Copy the model number here:

Copy the serial number here:

www.yardman.com

(Serial Number)

MTD LLC P. O. BOX CLEVELAND,OH 330-220-4683 800-800-7310

361131

44136

ENGINE INFORMATION

The engine manufacturer is responsible for all engine- related issues with regards to per formance, powerrating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual packed separately with your unit for more information.

CALLING CUSTOMER SUPPORT

Please do NOT return the unit to the retailer from which it was purchased, without first contacting Customer Support.

Should you have difficulty assembling this product or have any questions regarding the controls, ope ration or maintenance of this unit, please call the Customer Support Depar tment.

Call 1- (330) 2 20-4MTD (4683) or 1- (800)-800- 7310 to reach a Customer Support representative. Please have your unit’s model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call.

For more details about your unit, visit our website at www.yardman.com

SECTION 1: IMPORTANT SAFE OPERATION PRACTICES

WARNING: This symbol points out important safety instructions which, if not followed, could

endanger the personal safety and/or property of your self and others. Read and follow all instructions in this manual before attempting to operate this machine. Failur e to comply with these instructions may result in personal injury. When you see this symbol - heed its warning.

WARNING: Engine Exhaust, some of its constituents, and certain vehicle

components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.

DANGER

manual. As with any type of power equipment, carelessne ss or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and thro wing objects. Failure to observe the following safety instructions could result in serious injury or death.

: This machine was built to be operated according to the rules for safe oper ation in this

TRAINING

1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regu lar reference a nd for ordering replacement parts.

2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.

3. Never allow children under 16 years old to operate this machine. Children 16 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

4. Never allow adults to operate this m achine without proper instruction.

5. Keep bystanders, helpers, pets, and childre n at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

6. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

7. Do not put hands and feet near rotating parts or in the feeding chambers and discharg e opening. Contact with the rotating impeller can amputate fingers, hands, and feet.

8. Never attempt to unclog either th e feed intake or discharge opening, remove or empty vacuum bag, or inspect and repair the machine while the engine is running. Shut the engine off and wait until all moving parts have come to a complete stop. Disconnect the spark plug wire and ground it against the engine.

PREPARATION

1. Thoroughly inspect the area where the equipment is to be used. Remove all rocks, bottles, cans, or other foreign objects which could be picked up or thrown and cause personal injury or damage to the machine.

2. Always wear safety glasses or safety goggles during operation or while performing an adjustment or repair, to protect eyes. Thrown objects which ricochet can cause serious injury to the eyes.

3. Wear sturdy, rough-soled work shoes a nd closefitting slacks and shirts. Loose fitting clothes or jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals. Wear leather work gloves when feeding material in the chipper chute.

4. Before starting, check all bolts and screws for proper tightness to be sure the machine is in safe working condition. Also, visually inspect machine for any damage at frequent intervals.

5. Maintain or replace safety and instructions labels, as necessary.

6. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

a. Use only an approved gasoline containe r. b. Extinguish all cigarettes, cigars, pipes, and

other sources of ignition. c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the

engine is hot or running. e. Allow engine to cool at least two minutes

before refueling. f. Never over fill fuel tank. Fill tank to no more

than 1/2 inch below bottom of filler neck to

provide space for fuel expansion. g. Replace gasoline cap and tighten securely. h. If gasoline is spilled, wipe it off the engine

and equipment. Move machine to another

area. Wait 5 minutes before starting the

engine.

i. Never store the machine or fuel container

inside where there is an open flame, spar k, or pilot light (e.g. furnace, water heater, space heater, clothes dryer, etc.)

j. To reduce a fire hazard, keep machine free

of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.

k. Allow machine to cool at least 5 minutes

before storing.

OPERATION

1. Do not put hands and feet near rotating parts or in the feeding chambers and discharg e opening. Contact with the rotating impeller can amputate fingers, hands, and feet.

2. Before starting the machine, make sure t he chipper chute, feed intake, and cutting chamber are empt y and free of all debris.

3. Thoroughly inspect all material to be shredded and remove any metal, rocks, bottles, cans, or other foreign objects which could cause personal injury or damage to the machine.

4. If the impeller strikes a foreign object or if your machine should start making an unusual noise or vibration, immediately shut the engine off. Allow the impeller to come to a complete stop. Disconnect the spark plug wire, ground it against the engine and perform the following steps:

a. Inspect for damage. b. Repair or replace any damaged parts. c. Check for any loose parts and tighten to

assure continued safe operation.

5. Do not allow an accumulation of processed material to build up in the discharge area. This can prevent proper discharge and result in kickback of material through the feed opening.

6. Do not attempt to shred or chip material larger than specified on the machine or in this manual. Personal injury or machine damage could re sult.

7. Never attempt to unclog either th e feed intake or discharge opening while the engine is running. Shut the engine off, wait until all moving parts have stopped, disconnect the spark plug wire and ground it against the engine before clearing debris.

8. Never operate without vacuum bag and disch arge chute properly attached to the machine. Never empty or change vacuum bag while the engine is running. Zippered end of vacuum bag must be kept closed at all times during operation.

9. Never operate without either the inlet nozzle or optional hose attachment properly att ached to the machine. Never attempt to attach or change either attachment while the engine is running.

10. Keep all guards, deflectors and safety devices in place and operating properly.

11. Keep your face and body back and to the side of the chipper chute while feeding material into the machine to avoid accidental kickback injuries.

12. Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles.

13. Do not operate this machine on a gravel surface.

14. Do not operate this machine while under the influence of alcohol or drugs.

15. Muffler and engine become hot and can cause a burn. Do not touch.

16. Never pick up or carry machine while the engine is running.

MAINTENANCE AND STORAGE

1. Never tamper with safety devices. Check their proper operation regularly.

2. Check bolts and screws for proper tightness at frequent intervals to keep the mach ine in safe working condition. Also, visually inspect machine for any damage and repair, if needed.

3. Before cleaning, repairing, or inspecting, sto p the engine and make certain the impeller and all moving parts have stopped. Disconnect the spark plug wire and ground it against the engine to prevent unintended starting.

4. Do not change the engine governor settings or overspeed the engine. The governor controls the maximum safe operating speed of the engine.

5. Maintain or replace safety and instruction labels, as necessary.

6. Follow this manual for safe loading, unloading, transporting, and storage of this machine.

7. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer, etc.

8. Always refer to the operator’s manual for proper instructions on off-season storage.

9. If the fuel tank has to be drained, do this outdoor s.

10. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who read,

understand and follow the warnings and instructions in this manual and on the machine.

NOTE: Not all safety labels may apply to your Yard Vacuum.

SECTION 2: ASSEMBLING YOUR YARD VACUUM

IMPORTANT:

in the engine. Be certain to service engine wi th gasoline and oil as instructed in the separate engine manual before operating your machine.

NOTE: Reference to right or left hand side of the Yard Vacuum is observed from the operating posit ion.

This unit is shipped without gasoline or oil

Removing Unit From Carton

• Remove staples, break glue on top flaps, or cut tape at carton end and peel along top flap to open carton.

• Remove loose parts if included with unit (i.e., operator’s manual, etc.)

• Cut along corners, lay carton down fl at, and remove packing material.

• Roll or slide unit out of carton and check carton thoroughly for loose parts.

Loose Parts In Carton (See Figure 1)

• Handle Assembly

•Bag

• Blower Chute (If Equipped)

•Hose Assembly

Upper Handle

Rope Guide

Blower Chute

Wing

Nuts

Lower Handle

Hose Assembly

Bag

Disconnecting Spark Plug Wire

Before setting up your Yard Vacuum, disconnect the spark plug wire from the spark plug and ground to a stud on the engine.

Figure 1

Attaching The Handle

• Unfold the upper handle until it a ligns with the lower handle.

• Secure the two handles by tightening the wing nuts (carriage bolts must be seated properly into the handle). See Figure 1.

• Remove the hairpin clips from the handle brackets on the Yard Vacuum and remove the carriage b olts and wing nuts from the lower hand le. See Figure 2.

• Place the bottom holes in lower handle over pins on handle brackets and secure with hairpin clips.

• Insert carriage bolts through upper hole in lower handle from the outside and secure with wing nuts.

Wing Nuts

Carriage Bolt

Hairpin Clip

Hose Adapter

Spring Loaded Pin

Figure 3

Attaching The Bag

• Grasp bag handle with o ne hand and slide locking rod on mounting bracket with other hand toward engine. Use the end of mounting bracket as leverage when sliding the locking rod. See Figure 4.

• Slip bag over the rim of the discharge opening and release locking rod to secure bag in place.

• Place the straps on the bag over the lower handle, hooking them on the studs.

• Snap bag clip to the top o f the lower ha ndle.

Figure 2

• Loosen the wing nut that secure s the rope guide to the right side of upper handle.

• Pull the starter rope out of the engine slowly and slip the starter rope into the rope guide. Tig hten the wing nut.

Attaching The Hose Assembly

• Slide hose adapter of hose assembly into the base adapter located on the left front of the Ya rd Vacuum. See Figure 3.

• Pull spring loaded pin out on the base and align pin with the first hole in the hose adapter.

• Release the pin to lock the hose in place.

• Connect the hose handle near nozzle end of ho se to the side bracket on the upper handle. Refer to Figure 6.

• Snap hose handle to the lower handle bracket to secure in place and lay hose tubing on side bracket hanger next to chipper chute. Refer to Figure 6.

NOTE: The safety switch button attached to the mounting bracket must be fully depressed by the front tab on the bag handle when securing the bag or the engine will not start. See Figure 4.

Bag Handle

Straps

Stud

Front Tab

Locking Rod

Safety Switch

Bag Clip

Stud

Figure 4

Attaching The Blower Chute (If Equipped)

• Grasp blower chute with one hand and slide locking rod on mounting bracket with other hand toward engine. Use end of mounting bracket as leverage when sliding the locking rod. See Figure 5.

• Slip blower chute over rim of the discharge opening and release locking rod to secure chute in place. Make sure the safety switch button is fully depressed by the front tab on the blower chute.

• Raise the nozzle height to the h ighest setting when using the blower chute. Refer to nozzle height adjustment in the OPERATION section.

Locking Rod

SECTION 3: KNOW YOUR YARD VACUUM

Front Tab

Figure 5

Front Tab

Blower Chute

Locking Rod

Starter Handle

Side Bracket

Handle Bracket

Hose Handle

Chipper Chute

Side Hanger Bracket

Nozzle Height Adjustment Lever

Bag

Bag Handle

Figure 6

Read this operator’s manual and safety rules before operating your Yard Vacuum. Compare the illustrations in Figure 6 with your unit to familiarize yourself with the location of various controls and adjustments.

WARNING: The operation of any Yard Vacuum can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety glasses, provided with the Yard Vacuum, for operating this equipment or while performing any adjustments or repairs on it.

Nozzle/Hose Vac Handle

Hose Assembly

Blower Chute

Nozzle

Starter Handle

The starter handle is attached to the right upper handle. Stand behind unit and pull the starter handle to start engine.

Bag

Collects shredded material fed through the chipper chute or vacuumed through the nozzle or hose.

Bag Handle

Used to grasp bag in order to assist in attaching, removing, and emptying bag.

Chipper Chute

Allow twigs and small branches up to 1 1/2” in diameter to be fed into the impeller for ch ipping.

Blower Chute (If Equipped)

When attached to unit the blower chute is used to blow or scatter yard waste such as leaves, pine needles, or small twigs across yard.

Nozzle Height Adjustment Lever

Used to adjust the nozzle ground clearance ranging approximately 5/8” to 4 1/8”.

Nozzle

Yard waste such as leaves or pine needles can be vacuumed up through the nozzle for shredding.

Hose Handle

Used to guide hose assembly when vacuuming.

Nozzle/Hose Vac Handle

The nozzle/hose vac handle is located on top of the nozzle and it is used to regulate the vacuum between the nozzle and the hose assembly.

Throttle Control Lever (Not Shown)

The throttle control lever is located on the engine. It controls the engine’s speed and stops the engine. See separate engine manual packed with unit for details.

Engine Controls

See the separate engine manual for the location an d function of the controls on the engine.

Hose Assembly

Used as an alternative to the nozzle to vacuum yard waste such as leaves or pine needles in hard to reach places.

SECTION 4: OPERATING YOUR YARD VACUUM

WARNING: The operation of the Yard Vacuum can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear the safety glasses provided with this unit or eye shields before chipping or blowing and while performing any adjustments or repairs.

Gas And Oil Fill-Up

Service the engine with gasoline and oil as instr ucted in the separate engine manual packed wit h your Yard Vacuum. Read instructions carefully.

WARNING: Never fill fuel tank indoors with engine running or until the engine has been allowed to cool for at least two minutes after running.

Starting Engine

• Attach spark plug wire to spark plug. Make certain the metal cap on the end of the spark plug is fastened securely over the metal tip on the spark plug.

• Make sure safety switch wire is connected to engine and properly grounded.

• Engines with choke lever: Move choke lever on engine to CHOKE position. (A warm engine may not require choking).

• Engines with primer: Prime engine as instructed in separate engine manual.

• The throttle control is located on the engine. Move engine throttle control lever to FAST or ON position.

• Stand behind unit, grasp starter handle and pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point).

• Pull rope with a rapid, continuous, full arm stroke. Keep a firm grip on starter handle. Let rope rewin d slowly.

• Repeat previous steps until engine fires. When engine starts, move choke control (if equipped) gradually to RUN position.

WARNING: Never run the engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

Stopping Engine

• Move throttle control lever to STOP or OFF position.

• Disconnect spark plug wire from spark plug a nd ground against the engine.

To Empty Bag

• Unhook bag straps from the lower hand le and unsnap bag clip from the top of lower handle. See Figure 7.

• Grasp bag handle with o ne hand and pu ll lock rod on mounting bracket with other hand toward engine to release.

• Remove bag from rim of the discharge openin g. Refer to Figure 4.

• Twist the two buttons on t he back of the b ag to unlock and empty contents. See Figure 7.

• Hold bag handle and bag clip while empt ying the contents.

• Compress bag opening and fold inner flap over opening.

• Fold outer flap over inner flap and insert buttons on the bag through metal outlets.

• Twist the buttons to lock bag.

Buttons

Nozzle/Hose Vac Handle (Top Position)

Inner Flap

Bag Clip

Bag Handle

Outer Flap

Strap

Figure 7

To Remove Blower Chute

• Grasp blower chute with one hand and pull lock rod on mounting bracket with other hand toward engin e to release. Refer to Figure 5.

• Remove blower chute from rim of the discharge opening.

Using the Nozzle Vacuum

• Place nozzle/hose vac handle in the t op position on the nozzle to vacuum through nozzle. See Figure 8.

• The spring loaded pin must be in the first hole of the hose adapter to operate the nozzle vac.

• Place both hands on top of upper handle to push unit over yard waste.

Yard waste such as leaves and pine needles can be vacuumed up through the nozzle for shredding. After material has been shredded by the flail blades on the impeller assembly, it will be discharged into catcher bag or through blower chute. Do not attempt to shred or chip any material other than vegetation found in a normal yard (i.e. branches, leaves, twigs, etc.) Avoid fibrous plants such as tomato vines until they ar e thoroughly dried out. Materials such as stalks or heavy branches up to 1 1/2” in diameter may be fed into the chipper chute.

Spring Loaded Pin (First Hole)

Figure 8

IMPORTANT:

housing in the discharge area. If t he flail screen becomes clogged, remove and clean as instructed in SECTION 5: MAINTAINING YOUR YARD VACUUM. For best performance, it is also important to keep the chipper blade sharp.

The flail screen is located inside the

WARNING: Do not at any time make any adjustments without first stopping engine and disconnecting spark plug wire.

Using the Hose Assembly

• Place nozzle/hose vac handle in the bottom position on the nozzle to redirect vacuum to the hose assembly. See Figure 9.

• The spring loaded pin must be in the seco nd hole of the hose adapter to operate the hose assembly.

• Unhook the hose from upper handle bracket and grasp the hose handle to guide while vacuuming yard waste such as leaves or pine needles in hard to reach places.

Nozzle/Hose Vac Handle (Bottom Position)

Spring Loaded Pin (Second Hole)

Figure 9

Nozzle Height Adjustment

The nozzle can be adjusted to any six positions, ranging from 5/8” to 4 1/8” ground clearance . The nozzle height has to be adjusted according to the conditions. Move the height adjustment levers forward or backward to adjust the nozzle upwards or downwards. Make sure both levers are in the same position. See Figure 10.

NOTE: In general, raise the nozzle height to vacuum a thick layer of leaves or to operate with the blower chute and lower the nozzle height for smoother surfaces.

Nozzle

SECTION 5: MAINTAINING YOUR YARD VACUUM

Customer Responsibilities

MAINTENANCE

SCHEDULE

Lubricate Wheels

Lubricate Nozzle Levers

C U D

Lubricate Locking Rod

O R

Lubricate Nozzle/Hose Handle

Nozzle Height Adjustment Lever

Figure 10

SERVICE

DATES

Check Chipper Blade

Change Oil Check Air Filter

E N

Clean Engine

G N E

Check Spark Plug Check Oil

WARNING: Always stop engine and disconnect spark plug wire before cleaning, lubricating or doing any kind of maintenance on your machine.

Lubrication

Wheels: Lubricate each wheel shoulder screw once a season with light oil. Refer to Figure 6.

Nozzle height adjustment levers: Lubricate the pivot points of the nozzle height adjustment levers once a season with light oil. Refer to Figure 6.

Locking Rod: Lubricate the locking rod with light oil to ease the application of attaching on or removing bag or blower chute. Refer to Figure 6.

Nozzle/Hose Vac Handle: Lubricate the nozzle/hose vac handle on top of nozzle once a season with light oil. Refer to Figure 6.

Engine: Follow the separate engine manual packed with you unit for lubrication instructions.

Maintenance

Engine

Refer to the separate engine manual for all engine maintenance instructions.

• Check engine oil leve l before each use as instructed in the separate engine manual packed with your unit. Read and follow instructions carefully.

• Clean air cleaner ever y 25 hours under normal conditions or once a season. Clean every few hours under extremely dusty conditions. To service the air cleaner, refer to the separate engine manual packed with your unit.

• The spark pl ug should be cleaned and the gap reset once a season. Check engine manual for correct plug type and gap specifications.

Removing The Flail Screen

If the discharge area becomes clogged, remove the flail screen and clean area as follows:

• Stop the engine and make certain the Yard Vacuum has come to a complete stop.

• Disconnect spark plug wire from spark plug and ground against the engine.

• Remove the bag or blower chute from the unit as instructed in the OPERATION section to obtain access to flail screen. See Figure 11.

Hex Screw & Flat Washer

Remove Hex Screw

Figure 12

Sharpening Or Replacing Chipper Blade

Because the engine on this unit has a tapered crankshaft, a special impeller tool (part number 753-

0900) is required to remove the impeller assembly. For further assistance, contact your local service dealer.

NOTE: Whe n tipping the unit, empty the fuel tank and keep spark plug side up.

• Disconnect the spark plug wire and ground i t away from the spark plug.

• Remove the front hubcaps, lock nuts, front wheels, and wave washers that attach to the pivot arm assemblies. See Figure 13.

• Remove the shoulder screws, thrust and bell washers that go through the pivot arms and height adjustment brackets to the front support brace.

Lock Nut

Figure 11

• Remove hex screw on right side of unit that attaches to the fail screen. It may be necessary to remove the hose bracket hanger to get access to the hex screw. See Figure 12.

• Remove hex screw and flat washer on top of rear housing mounting bracket and the lock nut that secures flail screen. See Figure 11.

• Remove and clean the screen by scraping or washing with water. Reinstall the flail screen.

Flail Screen

Pivot Arm Assembly

Bell Washer

Wave Washer

Height Adjustment Bracket

Thrust Washer

• Remove the three screws on the upper housing that secure the nozzle cover and the nine screws that secure the lower housing to the upper housing . See Figure 14.

Shoulder Screw

Figure 13

Lock Nut

Hubcap

Housing Screws

Nozzle Screws

Lower Housing Screws

• Apply lubricant to the threads of impeller removal tool and then thread the tool into the crankshaft. Stop when the impeller assembly can move on the crankshaft.

• Remove the impeller assembly from the crankshaft. Unthread the impeller removal tool from the impeller assembly.

• Remove the blade using a 3/16” allen wrench on the outside of the blade and 1/2” wrench on the impeller assembly.

• Replace or sharpen chipper blade.

• When sharpening blade, protect hands by using gloves and follow the original angle of grind.

• Reassemble by performing the previous steps in reverse order.

• Tighten blade screws to 210-250 in-lbs. Tighten impeller bolt to 375-425 in-lbs.

Figure 14

• Remove lock nut that secures flail screen to the lower housing. The flail screen does not have to be removed. Refer to Figure 11.

• Remove the hex bolt, lock washer, and flat washer that secure the impeller assembly to the crankshaft. See Figure 15.

Upper

Chipper Blade

Housing

Impeller Assembly

Hex Bolt Lock Washer Flat Washer

Flail

Blade

NOTE: Make certain chipper bl ade is reassembled wit h

the sharp edge facing upward. See Figure 16.

Flail Blade

Chipper Blade

Impeller Assembly

Figure 16

Storing Your Yard Vacuum

• Clean the equipment thoroughly.

• Wipe equipment with a oiled rag to prevent rust.

• Refer to engine manual for correct engin e storage instructions.

• Store unit in a clean, dry area. Do not store next to corrosive materials such as fertilizer.

BOTTOM VIEW

Figure 15

SECTION 6: TROUBLESHOOTING

Problem Cause Remedy

Engine fails to start 1. Spark plug wire disconnected.

2. Fuel tank empty or stale fuel.

3. Throttle control lever not in correct starting position.

4. Choke not in CHOKE position. (If Equipped)

5. Engine (if equipped with primer) not primed properly.

6. Blocked fuel line.

7. Faulty spark plug.

Engine runs erratic 1. Spark plug wire loose.

2. Unit running on CHOKE. (If Equipped)

3. Blocked fuel line or stale fuel.

4. Water or dirt in fuel system.

5. Dirty air cleaner.

6. Carburetor out of adjustment.

Too much vibration 1. Loose parts or damaged impeller. 1. See authorized service dealer. Engine overheats 1. Engine oil level low.

2. Dirty air cleaner.

3. Carburetor not adjusted pro perly.

Occasional skip (hesitates) at high speed

Unit does not discharge 1. Discharge chute clogged.

Rate of discharge slows considerably or composition of discharged material changes.

NOTE: For repairs beyo nd the minor a djustments listed above, contact your neare st authorized service dealer .

1. Spark plug gap too close. 1. Adjust gap to.030”.

2. Foreign object lodged in impeller.

3. Low engine RPM

4. Vacuum bag is full.

1. Low engine RPM.

2. Chipper blade dull.

1. Connect wire to spark plug.

2. Fill tank with clean, fresh gasoline.

3. Move throttle lever to FAST position.

4. Move choke to CHOKE position.

5. Prime engine.

6. Clean fuel line.

7. Clean, adjust gap, or replace.

1. Connect and tighten spark plug wire.

2. Move choke lever to OFF position.

3. Clean fuel line; fill tank with clean, fresh gasoline.

4. Drain fuel tank. Refill with fresh fuel.

5. Clean or replace air cleaner.

6. See authorized service dealer.

1. Fill crankcase with proper oil.

2. Clean or replace air cleaner.

3. See authorized service dealer.

1. Stop engine immediately and disconnect spark plug wire. Clean flail screen and inside of discharge opening.

2. Stop engine and disconnect spark plug wire. Remove lodged object.

3. Always run engine at full throttle.

4. Empty bag.

1. Always run engine at full throttle.

2. Replace chipper blade or see your authorized service dealer.

SECTION 7: PARTS LIST FOR MODEL 24A-061I401

Model 24A-061I401

Ref.

No.

1. 7510042823 Shoulder Screw #10 x.457

2. 749-0438D Upper Handle

3. 720-0279 Knob

4. 712-3004A Flange Lock Nut 5/16-18

5. 710-1205 Eye Bolt

6. 781-1056 Upper Handle Bracket

7. 710-0528 Hex Cap Screw 5/16-18 x 1.25

8. 720-0241 Handle Knob 5/16-18

9. 710-1174 Carriage Bolt

11. 710-0604A Hex Washer Screw 5/16-18 x.625

12. 681-0174 Lower Handle Bracket

13. 749-0907B Lower Handle

14. 711-1293 Studs

15. 710-0703 Carriage Screw 1/4-20 x.75

16. 712-0397 Wing Nut 1/4-20

17. 731-04123 Shroud

18. 725-1700 Switch Cover

19. 725-3166 Safety Switch

20. 731-1613 Safety Switch Cover

21. 710-0224 Hex Washer Screw #10-16 x.50

22. 629-0920 Wire Harness

23. 714-0104 Cotter Pin

24. 736-0264 Flat Washer.330 ID x.630 OD

25. 732-0962 Compression Spring

26. 781-0778A Switch Mounting Bracket

27. 747-1153 Lock Rod

28. 710-3195 Hex Cap Screw 5/16-18 x 4.5

29. 710-3025 Hex Cap Screw 5/16-18 x.625

30. 710-0502A Hex Washer Screw 3/8-16 x 1.25

Part No. Part Description

Ref.

No.

31. 710-0751 Hex Cap Screw 1/4-20 x.620

32. 731-2484 Hose Base Adapter

33. 716-0104 E Ring.500 Dia

34. 732-3035 Compression Spring

35. 711-1571 Clevis Pin

36. 736-3020 Flat Washer.271 ID x.630 OD

37. 710-0969 Screw #12-16 x 1.0

38. 710-0351 Machine Screw #10 - 16 x.500

39. 781-1042 Upper Flail Housing

40. 726-0454 U-Clip Lock Nut 5/16-18

41. 710-3008 Hex Cap Screw 5/16-18 x.75

42. 681-0122 Chipper Chute Assembly

43. 738-1167 Stud 5/16-18 x.56

44. 736-0371 Flat Washer.343 ID x.880 OD

45. 781-1058 Hose Hanger Brack et

46. 712-3027 Hex Flange Nut 1/4-20

47. 748-0457 Spacer

48. 731-2478 Hose Nozzle

49. 710-3288 Hex Cap Screw 1/4-20 x 2.625

50. 723-0295 Adjustment Clamp

51. 749-1270 Nozzle Handle

52. 764-0648 Vacuum Hose

53. 07071 Handle Grip

54. 731-2292 Hose Adapter

55. 736-0607 External L-Washer 5/16

56. 726-0139 Speed Nut

57. 736-0451 Saddle Washer

58. 736-0173 Flat Washer.28 x.74 x.063

59. 723-0400 Safety Glasses (Not Shown)

Part No. Part Description

Model 24A-061I401

58*

*If Equipped

Model 24A-061I401

Ref.

No.

1. 664-0095 Bag Assembly

2. 681-0154 Screen Assembly

3. 710-1054 Hex Screw 5/16-24 x 1.0

4. 781-0490 Chipper Blade

5. 681-0152 Impeller Assembly

6. 781-0735 Pin Clip

7. 719-0329 Flail Blade

8. 715-0166 Spiral Pin

9. 711-1401 Clevis Pin

10. 736-0247 Flat Washer.375 ID x 1.25 OD

11. 736-0217 Lock Washer 3/8

12. 710-0818 Hex Cap Screw 3/8-24 x 2.0

13. 710-1238 Hex Cap Screw 5/16-18 x.875

14. 781-0721A Lower Flail Housing

15. 712-3004A Flange Lock Nut 5/16-18

16. 712-3027 Hex Flange Nut 1/4-20

17. 736-0142 Flat Washer.281 ID x.50 OD

18. 714-0225 Cotter Pin

19. 711-1560 Pivot Rod

20. 731-2520 Nozzle

21. 781-1064 Adapter Base Door

22. 732-1156 Torsion Spring

23. 726-0106 Cap Speed Nut 1/4

24. 711-1551 Pivot Rod

25. 712-0161 Hex Lock Nut #10-24

26. 736-0400 Flat Washer.194 ID x.62 OD

27. 731-2485 Nozzle Door Lever

28. 710-1156 Hex Screw #10-24 x 1.25

29. 750-1294 Shoulder Spacer

30. 732-3118 Extension Spring

31. 732-1151 Torsion Spring LH

32. 732-1150 Torsion Spring RH

Part No. Part Description

Ref.

No.

33. 731-2294 Nozzle Door

34. 711-1582 Rod.25 x 1.25 Lg

35. 781-0725A Front Wheel Support Brace

36. 781-0777 Rear Wheel Support Brace

37. 681-0156 Handle Bracket Assy. RH

38. 714-0104 Cotter Pin

39. 710-3025 Hex Cap Screw 5/16-18 x.625

40. 736-0105 Bell Washer.401 ID x.870 OD

41. 734-04007 Rear Wheel 9 x 2.125

42. 736-0232 Wave Washer.531 ID x.781 OD

43. 738-1015 Shoulder Screw 3/8-16

44. 731-1426A Hubcap

45. 781-0785 Height Adjustment Bracket

46. 738-1185 Stud 5/16-18.56 x.75

47. 741-0751 Height Adjustment Bearing

48. 682-0113 Pivot Arm Assembly

49. 720-0426 Height Adjustment Knob

50. 732-1026 Spring Lever

51. 736-0741 Bell Washer.760 ID x.25 OD

52. 738-1173 Shoulder Screw.750 ID x.625 OD

53. 734-2004A Front Wheel 8 x 2.125

54. 712-0431 Flange Lock Nut 3/8-16

55. 726-0453 Lock Nut 3/8-16

56. 710-1260A Screw 5/16-18 x.750

57. 736-0314 Thrust Washer.375 ID x.70 OD

58. OEM-290-012 Blower Chute (If Equipped)

59. 764-0632 Bag

60. 631-0083 Chute Assembly

61. 736-0119 Lock Washer 5/16

62. 712-0411 Hex Lock Nut 5/16-24

Part No. Part Description

681-0155 Handle Bracket Assy. LH

NOTES

MANUFACTURER’S LIMITED WARRANTY FOR:

The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States, its possessions and territories.

“MTD” warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage.

Normal wear parts or components thereof are subject to separate terms as follows: All normal wear parts or component failures will be covered on the product for a period of 90 days regardless of cause. After 90 days, but within the two year period, normal wear part failures will be covered ONLY IF caused by defects in materials or workmanship of OTHER component parts. Normal wear parts and components include, but are not limited to: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber, and tires.

HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or log on to our Web site at www.mtdproducts.com.

This limited warranty does not provide coverage in the following cases:

a. The engine or component parts thereof. These items

may carry a separate manufacturer’s warranty. Refer to applicable manufacturer’s warranty for terms and conditions.

b. Log splitter pumps, valves, and cylinders have a sepa

rate one year warranty.

c. Routine maintenance items such as lubricants, filters,

blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure.

d. MTD does not extend any warranty for products sold or

exported outside of the United States, its possessions and territories, except those sold through MTD’s

authorized channels of export distribution. e. Replacement parts that are not genuine MTD parts. f. Service completed by someone other than an

authorized service dealer. g. Transportation charges and service calls.

No implied warranty, including any implied w arranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above.

The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product.

Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you.

In no event shall recovery of any kind be gre ater than the amount of the purchase price of the product sold. Alteration

of safety features of the product shall void this warranty.

You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product.

This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift.

HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310

Yard-Man 24A-061I401 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual