Craftsman 247270190 Owner’s Manual

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Operator's Manual
Riding Mower
Internal Bagging System
27.5" Cutting Deck Model 247.270190
Factory No. 13A-328-402
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws, Federal laws apply on federal lands, A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, FtO. Box 368022 Cleveland, Ohio 44136-9722,
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
PRINTED IN U,S.A. FORM NO, 770-10201A
(11/99)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ................................................................... 3
Slope Gauge ...................................................................................................... 6
Assembling Your Riding Mower ......................................................................... 7
Know Your Riding Mower ................................................................................... 9
Operating Your Riding Mower ............................................................................ 11
Making Adjustments .......................................................................................... 13
Servicing Your Rider Mower .............................................................................. 15
Maintaining Your Riding Mower ......................................................................... 17
Off-Season Storage ........................................................................................... 19
Troubleshooting ................................................................................................. 20
Parts List ............................................................................................................ 22
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new riding mower. It will help you assemble, prepare
and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on
the model plate is very important if you need help from our Customer Support Department or an authorized dealer.
You can locate the model plate by pivoting the cover upward and looking under the frame. A sample model plate is explained below. For future reference, please copy the model number and the serial
number of the equipment in the space below.
(Model Number)
(Serial Number)
Copy the model number here:
Copy the serial number here:
.TOP°OOOC.,,,c
LEVELAND, OHIO 44136
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Dealer Referral Line.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative. Please have your unit's model number and serial number ready when you
call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions inthismanual
before attempting to operate your rider mower. Failure to comply with these instructionsmay result in personal injury. When you see this symbol--heed its warning.
Your rider mower was built to be operated according to the rules for safe operation inthis manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. If you violate any
of these rules, you may cause serious injury to yourself or others.
California to casue cancer, birth defects or other reproductive harm.
WARNING: The engine exhaust from this product contains chemicals known to the State of
GeneralOperation
Read, understand, and follow all instructions inthe manual and on the machine before starting. Keep
this manual in a safe place for future and regular
reference and for ordering replacement parts.
Only allow responsible individuals familiar with the
instructions to operate the machine. Know controls
and how to stop the machine quickly.
De not put hands or feet under cutting deck or near rotating parts.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the
blade. A small object may have been overlooked and could be accidentally thrown by the mower in
any direction and cause injury to you or a bystander. To help avoid a thrown objects injury, keep children, bystanders and helpers at least 75 feet from the mower while it is in operation. Always wear safety glasses or safety goggles during operation or while performing an adjustment or
repair, to protect eyes from foreign objects. Stop
the blade(s) when crossing gravel drives, walks or
roads.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers.
Disengage blade(s) before shifting into reverse and backing up. Always look down and behind before and while backing.
Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the chute guard in place.
Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.
Never leave a running machine unattended. Always turn off blade(s), place transmission in
neutral, set park brake, stop engine and remove key before dismounting.
Turn off blade(s) when not mowing.
Stop engine and wait until blade(s) comes to a complete stop before (a) removing grass catcher or unclogging chute, or (b) making any repairs, adjusting or removing any grass or debris.
Mow only in daylight or good artificial bight.
Do net operate the machine while under the
influence of alcohol or drugs.Watch for traffic when
operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or truck. This unit should not
be driven up or down a ramp onto a trailer or truck under power, because the unit could tip over,
causing serious personal injury. The unit must be pushed manually on a ramp to load or unload properly.
Never make cutting height adjustment while engine is running, if operator must dismount to do so.
Wear sturdy, rough-soled work shoes and close- fitting slacks and shirts. De not wear loose fitting clothes or jewelry. They can be caught in moving parts. Never operate a unit in bare feet, sandals, or
sneakers.
Check overhead clearance carefully before driving under power lines, wires, bridges or low hanging
tree branches, before entering or leaving buildings, or in any other situation where the operator may be struck or pulled from the unit, which could result in serious injury.
Disengage all attachment clutches, thoroughly depress the brake pedal, and shift into neutral
before attempting to start engine. Your mower is designed to cut normal residential grass of a height no more than 10". Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Debris may build up on the mower deck or contact the engine exhaust presenting a potential fire hazard.
SlopeOperation
Slopes are a major factor related to loss of control
and tip-over accidents which can result in severe
injuryordeath.All slopes require extra caution. If
you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this manual to measure slopes before
operating this unit on a sloped or hilly area. Ifthe slope is greater than 15° as shown on the slope
gauge, do not operate this unit in that area or serious injury could result.
O0:
Mow up and down slopes, not across. Remove obstacles such as rocks, limbs, etc.
Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide
obstacles.
Use slow speed. Choose a low enough gear so that you will not have to stop or shift while on the slope. Always keep machine in gear when going down slopes to take advantage of engine braking action.
Follow the manufacturer's recommendations for
wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the
machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes inspeed or direction.
Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards
which could cause serious injury. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope,
DoNot:
Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.
Do not mow near dropooffs, ditches or
embankments.The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could
cause sliding.
Do not try to stabilize the machine by putting your
foot on the ground.
Do not use grass catcher on steep slopes.
Children
Tragic accidents can occur ifthe operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity.
Never assume that children will remain where you last saw them.
Keep children out of the mowing area and in watchful care of an adult other than the operator.
Be alert and turn machine off if children enter the
area.
Before and when backing, look behind and down for small children.
Never carry children. They may fa_loff and be
seriously injured or interfere with the safe machine operation. Never allow children under 14 years old to operate the machine. Children 14 years and over should only operate machine under close parental supervision and proper instruction.
Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure
your vision of a child or other hazard.
Remove key when machine is unattended to prevent unauthorized operation.
Service
Use extreme care in handling gasoline and other fuels. They are extremely flammable and the vapors are explosive. a. Use only an approved container.
b. Never remove fuel cap or add fuel with the
engine running. Allow engine to cool at least two minutes before refueling.
c. Replace fuel cap securely and wipe off any
spilled fuel before starting the engine as it may
cause a fire or explosion.
d. Extinguish all cigarettes, cigars, pipes and
other sources of ignition.
e. Never refuel the machine indoors because fuel
vapors will accumulate in the area.
f. Never store the fuel container or machine
inside where there is an open flame or spark, such as a gas hot water heater, space heater or furnace.
Never run a machine inside aclosed area.
To reduce fire hazard, keep the machine free of grass, leaves or other debris build-up. Clean up oil
or fuel spillage. Allow machine to cool at least 5
minutes before storing.
Before cleaning, repairing or inspecting, make certain the blade and all moving pads have stopped. Disconnect the spark plug wire, and keep the wire away from the spark plug to prevent accidental stading.
Check the blade and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade for damage (e.g., excessive wear, bent, cracked). Replace with blade which
meets original equipment specifications.
Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition. Never tamper with safety devices. Check their proper operation regularly. Use all guards as
instructed in this manual.
After striking a foreign object, stop the engine, remove the wire from the spark plug and thoroughly
inspect the mower for any damage. Repair the
damage before restarting and operating the mower.
Grasscatchercomponentsaresubjecttowear, damageand deterioration, which could expose
moving parts or allow objects to be thrown. For your safety protection, frequently check components and replace with manufacturer's recommended parts when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing blade(s). Check brake operation frequently. Adjust and service as required.
Muffler, engine and belt guards become hot during
operation and can cause aburn. Allow to cool down before touching.
Do not change the engine governor settings or
overspeed the engine. Excessive engine speeds are dangerous.
Observe proper disposal laws and regulations.
Improper disposal of fluids and materials can harm
the environment and the ecology.
a. Prior to disposal, determine the proper method
to dispose of waste from your local office of Environmental Protection Agency. Recycling
centers are established to properly dispose of materials in an environmentally safe fashion.
b. Use proper containers when draining fluids. Do
not use food or beverage containers that may mislead someone into drinking from them. Properly dispose of the containers immediately following the draining of fluids.
c. DO NOT pour oil or other fluids into the ground,
down a drain or into a stream, pond, lake or other body of water. Observe Environmental
Protection Agency regulations when disposing
of oil, fuel, coolant, brake fluid, filters, batteries, tires and other harmful waste.
Illustrated below are the location and part numbers of all labels found on your rider mower. Please follow the instruction on these labels. For replacement labels, please order by the part numbers.
/77880199
777D01210
ON ENGINE
777D01301
5
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
A CORNER OF A BUILDING
(.O
WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet).
A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it
is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes. Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
SECTION3: UNPACKING& ASSEMBLINGYOURRIDERMOWER
Remove all screws and staples from crate. Holding the sides of the crate firmly, lift the top part
of the crate up and keep it aside. Avoid tire punctures.
Remove and discard plastic bag covering unit.
Lift the rear of the mower and clear the bottom of the crate. Repeat for the front.
Be sure parking brake is disengaged; roll unit out of the crate's way.
LooseParts
Remove loose parts from the grass catcher and/or
the crate very carefully. Refer to Figure 1.
1. Mulching plug & side-discharge chute
2. Oil drain sleeve
3. Operator's manual (not shown)
4. Ignition keys (not shown)
Remove both wing nuts securing the battery and cover to the battery hold-down rods. See Figure 3.
Remove red and black insulation caps from battery terminals.
Remove battery terminal screws with a Phillips
screw driver or a 10 mm. socket wrench. Attach the red battery cable to the positive terminal
(marked +), and the black battery cable to the negative terminal (marked -) on the battery. See Figure 3.
Align the cables with the slots in the battery cover and tighten the screws on the battery terminals.
WARNING: Press the battery cables
against side of battery so that these do not make contact with flange of rider frame
when it is opened or closed.
Reassemble the battery cover to the hold-down rods on two ends with the two wing nuts removed earlier. Check to ensure that the cables pass easily through slots in cover. Place your right hand on the left side of the seat
and slowly lower the hood assembly until it is fully closed.
Plug
Figure 1
AttachingBatteryCables
The battery is located under the hood assembly above the left rear wheel. Refer to Figure 3.
To access the battery, lift the hood assembly from
the left side of the seat only. Stand on the right side
of the unit and pivot the hood assembly towards you until fully opened. See Figure 2.
CAUTION: Do not lift the hood assembly by the two vent openings located behind the seat.
\
J
Figure 2
Vent
Opening
Hood Assembly
CAUTION: Do not place your hand around the bottom edge of the hood assembly; it may get pinched between the hood assembly and grass catcher or the frame rail.
Wing
Wing Nut
Nut Negative /
Battery
Cover
Battery
Terminal ,' Positive
Rider
Frame
Figure 3
AttachingSide-DischargeChute
Your riding mower is shipped to you with the grass catcher fully assembled on the unit. A side-discharge chute and a mulching plug are included as loose parts.
Follow the instructions below to attach the side- discharge chute.
7
WARNING: Do not operate the mower if any one of the grass catcher, discharge
chute or mulching plug is not firmly
installed on the mower.
Tighten the two wing nuts C and D. Check and make sure that the side-discharge chute is properly
installed and the hardware tightly secured.
Pivot the cover up and lower the cutting height adjustment lever to the lowest position.
Remove the two wing nuts (A and B in Figure 4 ) from two ends of the grasscatcher chute.
Loosen the two wing nuts (C and D in Figure 4 ) in the middle of the chute. Do not remove. All four
wing nuts (A, B, C, and D) hold the chute to the deck frame.
Slide the grasscatcher chute to the right and out of the deck frame.
Slide the side-discharge chute in and place it on the deck so that the four wing nut positions align with
those on the deck.
Reinsert wing nuts A and B that you had earlier removed. Tighten to secure.
Grass Catcher Chute._
Discharge Wing
Nut B
Wing
AttachingMulchPlug
While operating your rider mower, you have three options: (i) to collect grass clippings in the grass
catcher, (ii) to discharge grass clippings on the side, or (iii) to mulch grass and recirculate clippings back to the lawn. For the third option, attach the mulching plug to
the side-discharge chute and then to the deck.
To assemble the mulching plug, put two hex bolts through the mulching plug at the respective
openings. See Figure 5.
Place speed nuts over the hex bolts.
Insert the plug into the side-discharge chute aligning the two slots on two sides of the side-
discharge chute with those on the mulching plug.
To attach the mulching plug now to the unit, follow instructions on previous page to attach side- discharge chute to the deck.
Side Discharge Chute
Speed
Nut
Nut A
Figure 4
Nut C
Hex BoltF_ Mulching
Plug
Figure 5
Place wing nut on each of the hex bolts and thread a few turns. See Figure 5. Check that the plug is
aligned correctly within the discharge chute.
Tighten both wing nuts
SECTION4: KNOWYOURRIDERMOWER
Compare the illustrations in Figure 6 with your rider mower to familiarize yourself with the location of various controls and adjustments. The operation of any rider mower can result in foreign objects being thrown into the operator's eyes, causing severe eye damage. Always wear safety glasses before operating the mower, or while
performing any adjustments or repairs on it.
Grass Fill Indicator
Ig Switch
Seat
Side Discharge Chute Pedal
Throttle/Choke Steering Wheel
Control /
Cutting Deck
Shift Lever
/
-- Cutting Height
Adjustment Lever
Blade Engagement
Pedal
Brake
Pedal
Hood
Assembly
Parking Brake
Blade Engagement
Pedal
Blade "_
Lock
Throttle/ChokeControl
Use to regulate the engine speed and to start the
engine.
"Go" Pedal
Use to regulate the ground speed of the rider mower.
Ignition Switch
Use to turn the engine ON or OFF.
ShiftLever
Use to change direction of the mower.
Figure 6
GrassFill LevelIndicator
Use to determine the level of grass clipping inthe bag and when to stop and empty it.
ParkingBrake Use tostop the mower from moving while parked.
BladeEngagementPedal Use toengage or disengage the blade.
BladeLock Use to lock blade at the engaged position.
CuttingHeightAdjustmentLever
Use to raise and lower the cutting deck which determines the cutting height.
BrakePedal
Use to stop the mower's forward or reverse motion.
StoppingMower
Release blade engagement pedal all the way.
Release the "Go" Pedal and depress the brake pedal.
When the mower comes to a complete stop, place the shift lever in neutral.
Engage the parking brake by puUing up on the perking brake knob.
Turn the ignition key to OFF position and remove the key.
SafetyInterlock
This unit is equipped with a safety interlock system for
your protection. The interlock safety switches are connected to the brake pedal, the blade engagement pedal, the shift lever, and the seat.
The purpose of the safety interlock system is threefold:
a. to prevent the engine from starting unless the
brake pedal is depressed and the blade engagement pedal is disengaged;
b. to shut off the engine ifthe blade pedal is not
disengaged when the shift lever is put into reverse; and
c. to shut the engine off when the operator leaves
the seat without engaging the parking brake.
injury, do not operate the rider mower if WARNING: To avoid the risk of serious the interlock system is malfunctioning.
Remove objects that could be thrown by the blade(s).
Know location and function of all controls.
Be sure blade(s) and engine are stopped before placing hands or feet near blade(s).
Before leaving operator's position, disengage blade(s), place the shift lever in neutral, engage
parking brake, shut engine off and remove key.
UsingShiftLever
The shift lever is used to regulate the direction of your
rider mower. It can be set at forward, neutral, or reverse settings. These settings, marked as F, N,and R
respectively, are located next to the shift lever on the unit. See Figure 7.
Before you move the shift lever to any of the positions, depress the brake pedal and stop the
unit. Keep your foot on the brake pedal.
i
i-
'\Shift
Figure 7
Move the _ever outwards (left) to remove the locking pin from the lever and slide the lever to the position desired. Look at the rear and make sure the path is free of obstacles before positioning the
shift lever to the reverse.
Do not force the shift lever. Ifit does not shift,
release the brake pedal slightly to line up the shifting collar in the transmission, then try to move
the shift lever.
Slowly release the brake pedal and take your foot off the pedal. Always make sure that there is noone
in the path of operation of the mower.
GrassFillLevelIndicator
This indicator was designed to add convenience to your riding mower. While the mower is running, air will flow
through the discharge chute and into the grass catcher.
If the grass catcher is empty, air flows through easily
pushing the ball up. ff the grass catcher is full air does
not flow through it allowing the ball to fall. So if you see the ball in the grass catcher fill level indicator falling down, you should stop the mower and empty the bag.
10
SECTION5: OPERATINGYOURRIDERMOWER
UsingThrottle/ChokeControl
The throttle/choke control is used to increase or decrease the speed of the engine.The FAST and the SLOW positions are marked with illustrations of a rabbit
and a turtle respectively. See Figure 7.
For normal operation and when using a grass catcher, move the throttle/choke control to the
FAST position. To keep the engine cool while running the rider,
move the throttle/choke control to the FAST position.
For transport and to tow pull-behind attachments, move the throttle/choke control to the SLOW
position.
Do not adjust the governor to increase or decrease the engine speed. The governor is set at the factory
for maximum engine performance, and should not be altered.
UsingParkingBrake
To engageparkingbrake
Completely push the brake pedal down and stop the unit.
With your right foot on the brake pedal, move the shift lever to the neutral position.
Continuing to hold down the brake pedal with your right foot, pull up the parking brake knob. Make
sure the parking brake holds the unit.
Release the brake pedal. Shut the engine by
turning off the ignition key. Remove the key from the rider. Now your rider mower is parked.
To releasethe parkingbrake
Depress the brake pedal. The parking brake will be automatically disengaged.
BeforeStarting
Service the engine with gasoline as described in the engine manual. Check the oil level.
when engine is running or hot. Do not
WARNING: Never fill fuel tank indoors, or smoke while filling up the gasoline tank.
Turn the ignition key to the START position. As soon as the engine starts, let the key return to the
ON position.
Move throttle/choke control out of CHOKE position and into FAST throttle position.
StartingMower
Depress the brake pedal so that the parking brake is disengaged. Place the shift lever in either the FORWARD or the
REVERSE position as you desire. Look to the rear
and check before backing up.
Release the brake pedal.
Depress the "Go" Pedal.
To stop, release the "Go" Pedal and depress the brake pedal.
Press the blade engagement pedal downward until
the blades are turning.The blades can be engaged
either while the mower is in motion or while it is standing.
NOTE: Your rider mower is equipped with a blade lock to keep the blade engaged without the operator having
to depress the blade pedal continuously. See Figure 6.
To engage the blade lock: While pressing down on the blade pedal, push the blade lock down with
your heel. Itshould click intothe "blade engaged"
position.To disengage the blade lock, simply push
down onthe blade pedal and release the lock.
WARNING: When the blades are engaged, keep feet and hands away from the discharge opening, the blades or any part
of the deck.
StoppingMower
Release blade engagement pedal all the way.
Release "Go" Pedal and depress the brake pedal.
When the mower comes to a complete stop, place
the shift lever in neutral.
Engage the parking brake by pulling up on the parking brake knob.
Turn the ignition key to OFF position and remove the key.
StartingEngine
Attach the wire to the spark plug. Depress the brake pedal with your right foot. Set throttle/choke control in the CHOKE position
(all the way forward).
Place the shift lever in the NEUTRAL position.
NOTE: Do not leave the key in the ON position when you are not operating the mower. Such action will drain
the battery dead.
ToEmptyGrassCatcher
Stop the mower completely, pull up on the
parking brake knob and take the ignitionkey out. Get off the operator's seat.
11
Pivot the hood assembly up. Pull up the grasscatcher bag by the handle and take itto the proper disposal site. See Figure 8.
Hold the bag away from your body. Push down on the bag lever and let the bottom section of the bag fall downwards. The grass clippings will come out from the bottom. See Figure 8.
Tap the bag on the ground so that the three legs
of the bag press against the ground. The bag lever should snap close while you push the bag
downwards.
Replace the bag on to the mower making sure
the bag is placed on the flange on top of the discharge chute. Pivot the hood assembly down.
When mowing an area for the first time, watch out for objects lying on the grass. Ifyou strike a foreign
object, stop the engine. Remove wire from spark plug and thoroughly inspect the mower for any damage. Repair the damage before re-starting.
Avoid scalping the lawn by adjusting the cutting height upwards and/or sharpening the blades.
Mow at full throttle. Learn the terrain on which you are mowing. For best mowing results, mow only when the grass is dry.
The recommended mowing pattern is given below:
r '11_ 'e_
Ba Handle
Grass Catcher
_'_ AHOOdmb,y
/
Figure 8
UsingTheMower
Observe safety rules listed on pages 3-5 of this manual for safe operation of your mower.
Before mowing, make sure that the cutting deck is
leveled. For deck adjustment, refer to page 14. You can engage the blade by pressing on the blade engagement pedal with your left foot while sitting
on the operator's seat.
i '
_-_ ,_ __._ i ,'
Mow grass often and in regular intervals so that you can cut only 1/3 of the grass blade in one mowing.
To empty grass bag, stop the mower completely, engage the parking brake, and turn the ignition off. This will prevent the hot engine exhaust gas from browning the grass.
Many communities no longer haul grass clippings to landfills. Composting the clippings from your grass catcher is a viable solution. For this you will have to empty the grass catcher at the designated composting site.
Your rider mower is equipped with a mulching plug to mulch the grass and recycle into the lawn instead of collecting in the grasscatcher bag.
Mulch only when the grass is dry. Mulching wet grass may damage the underside of the deck because wet grass tends to stick to it. Clean deck
thoroughly if you mulch wet grass.
For effective mulching, overlap mowing paths so
that the clippings are distributed evenly.
12
SECTION6: MAKINGADJUSTMENTS
WARNING: Do not at any time make any
adjustment to riding mower without first
stopping engine and disconnecting spark plug wire,
BrakePedal
During normal operation ofthe rider mower, the brake is subject to wear and tear. Check the brake
periodically by carrying out the following test:
Release the parking brake and place the rider mower in neutral. Depress the brake pedal and try
to roll the rider mower. The tractor should not move.
If the tractor moves, adjust the brake.
WARNING: Do not adjust the brake while the engine is running. Be sure to block the
wheels of the rider mower before making any adjustments on the brake cable,
Adjustment to the brake pedal is made at the cable end. See Figure 9.
Set the parking brake and turn ignition key off.
Shift the cutting height lever to the lowest position.
Pivot the hood assembly up and remove the grasscatcher bag and the side-discharge chute or
the mulching plug from the mower.
Disconnect wire from the spark plug.
Locate the brake cable on the right side under the
front housing. See Figure 9.
Using a pair of 1/2" wrenches, loosen the jam nuts and back the cable out to tighten or thread inward
to loosen. See Figure 9 inset.
Retighten the jam nuts when proper tension is reached.
Unlock the parking brake and repeat the test
described above. Readjust if necessary.
"Go" Pedal
Adjustment to the "Go" Pedal is made at the cable end. See Figure 9.
Set the parking brake and turn ignition key off.
Shift the cutting height lever to the lowest position.
Pivot the hood assembly up and remove the grasscatcher bag and the side-discharge chute or
the mulching plug from the mower.
Disconnect wire from the spark plug.
Locate the speed control cable under the front housing. See Figure 9.
Loosen the jam nuts and back the cable out to tighten or thread inward to loosen as shown.
Retighten the jam nuts when proper tension is reached.
Reconnect the spark plug wire and pivot the hood assembly down.
CuttingHeight
The deck cutting height adjustment lever is located on the hood assembly. For a representation of the cutting
height positions, refer to Figure 7.
Pull the lever out of the slot and slide it upward or downward to the desired cutting height.
Lower the cutting height to mew close to the ground.
Raise the deck height to the highest position when you ride on a sidewalk or a road.
To mow tall or thick grass, move the cutting height adjustment lever to the highest position and cut.
Then move the lever to a lower position and cut again.
Brake Cable
Figure 9
13
Frame
Cable* --
Lo__
_Jam Nuts
Loosen
*Same type of adjustment on both cables
(only one shown here)
?-
_Tighten
Nasher
SeatPosition
The seat position on the rider mower can be adjusted to maximize the operator's convenience.
Stop the mower completely and engage the parking brake. Turn ignition off.
Pivot the hood assembly up. Loosen the four self-tapping screws on the bottom
of the seat.
Slide the seat forward or backward in the slot, and position it as desired. Retighten the four screws.
BladeBrake/PTO
The blade engagement pedal should be adjusted so that if you depress it about 3/4" from the front of the slot, it should start engaging the deck belt. The PTO (power take off) switch is located in the blade brake slot on the left side of the upper frame. See Figure 10. The brake engagement pedal needs to make contact with the PTO switch for the engine to start.
Under normal operation, the blade engagement pedal should net require frequent adjustment. However,
perform the following test periodically and make sure that it is in fine working condition.
Pivot the hood assembly up and check if there is enough slack on the deck engagement cable.
Depress the blade engagement pedal (about 3/4 inch) and check if the belt is engaging. If the cable is tight or too loose or the belt is not
engaging, adjust the deck engagement cable.
If the belt is slipping when you depress the blade engagement pedal about 3/4", loosen the two hex nuts on the cable. See Figure 10.
If the belt is engaging sooner than when the blade engagement pedal is 3/4" from the PTO switch,
tighten both hex nuts on the cable. See Figure 10. Repeat the blade engagement test and readjust if
necessary.
Pivot the hood assembly back.
WheelAlignment
The front wheels should toe-in 1/16-5/16 inch. To adjust toe-in, follow these steps:
Remove the 3/8" hex nut which holds the ball joint to the steering segment. See Figure 11.
Adjust the ball joint in or out until the wheels toe-in approximately 1/16-5/16" (Dimension "B" should be approximately 1/16-5/16" less than dimension "A"). See Figure 11. Replace the ball joint into the steering segment,
and replace the 3/8" hex nut.
Hex Nut
Steeri_ Segment
NOTE: The deck engagement cable will be correctly adjusted when the cable moves approximately 1/2" off
center fine in both directions.
Adjustment to the blade brake will have to be made at the cable end. See Figure 10.
Deck .. _II Hex
Engagement /\/ Nut
Figure 10
Tie
Rod
front
Ball Joint
L/16-5/16" less than J
Figure 11
Adjustingthe Deck
IMPORTANT: Perform adjustments to the deck on a flat, level surface. Before continuing with deck adjustment,
check air pressure in all four tires. Recommended air pressure is 12 psi. Please note that the valve stems on
this rider mower are on the inside of the front wheels and on the outer side of the rear wheels.
Lift the hood assembly and remove grass catcher from the rider mower. Place the deck in the highest
position.
Inspect rear of deck. The front of the deck should be approximately 1/4"to 3/8" lower than the rear of the deck. To maintain that, you may have to adjust
the deck pitch. If the deck is contacting the cable bracket on the front of the transmission, you will
have to adjust the rear deck height. Follow the steps on next page for adjustments.
14
Completely loosen, but do not remove, the top hex nut out of the three hex nuts that hold the hex bolt
and the ferrule on the deck hanger link assembly.
Do not try to loosen or tighten the bottom nut.
Hei_ Lever
Thread the middle nut as far down as possible. When desired adjustment is reached, retighten the two nuts. Adjust both sides if necessary.
Loosen hex nuts
to adjust
[30 not adjust hex nut
Hanger Link
Figure 12
SECTION7: SERVICINGYOURRIDERMOWER
BeltReplacement
There are two drive belts and one deck belt in your rider
mower; follow the description below to identify the belts.
1. The lower drive belt goes from the variable speed pulley to the transmission pulley.
2. The upper drive belt goes from the variable speed pulley to the upper sheave of engine pulley.
3. The deck belt goes from the deck pulley to the lower sheave in engine pulley.
Periodically check to see if these belts are too loose or damaged through wear and tear. If so, replace
with new belt.
DeckBelt
Engage the parking brake and turn the ignition off.
Pivot the hood assembly up and remove the grass
catcher. Remove the spark plug wire.
Put the deck at the lowest cutting height by adjusting the cuttingheight adjustment lever to the
lowest position.
Using a 1/2" socket wrench, remove two self- tapping screws, lock washer and hex nut that hold the deck belt cover to the deck. See Figure 13. For
this, you will have to work from the top left side of the mower, Remove the belt cover.
Belt Line Belt
Deck Be
Self-Tapping Screw
Imaginary
Keeper "A"
ut
/
Decl_
Pulley
Figure 13
15
Using a 9/16" wrench, loosen the hex nut on the idler pulley. See Figure 13. Remove belt from around deck pulley, idler pulley, and the engine pulley. Place the new belt around the deck pulley and the engine pulley making sure that the belt is routed inside the belt keepers. There are two belt keepers under the grass catcher, one on the idler and the other under the deck belt cover. See Figure 13.
Reinstall deck belt cover and secure with two self-
tapping screws, lock washer and hex nut.
NOTE: Belt keeper "A" must be mounted on the outside
of the belt,
Make sure to align the belt keeper in line with the frame. See Figure 13.
NOTE: An imaginary line between the belt keeper and
idler pulley should be parallel to frame. See Figure 13.
Using a 9/16" socket, remove bolt, spacer and the
flat washer from the variable speed pulley. See
Figure 14. Drop the pulley down and remove the belt.
Replace new belt and reassemble following above
instructions in reverse order. Make sure that the belt is routed inside of belt keeper, and the belt keeper is reassembled in the
same location from where it was removed.
UpperVariableSpeedBelt
Remove the engine pulley using a 9/16" socket wrench with a 6" extension. The engine pulley is
located in front of the transmission.
Drop the engine pulley down and remove the belt from around it.
Push the idler bracket to the right and remove the
belt. See Figure 14.
Replace belt and reassemble in reverse order.
Replace the grass catcher and pivot the hood assembly back.
LowerVariableSpeedBelt
Remove the rear deck belt guard following first five steps for deck belt removal. Remove belt from the engine pulley.
Push the spring loaded idler, located on the left side of the transmission, to the right. Remove belt from
around the idler and then the transmission pulley.
See Figure 14.
Variable !
Sprin! Load(
Idler
Pulley
Spring Loaded
Idler
FuseReplacement
The fuse is located next to the spark plug under the rear frame. Fuses seldom fail without a reason. If the fuse
blows, the source problem must be corrected or the new fuse will blow again.
Check for loose connections inthe fuse holder and replace holder if necessary. A dead short may be in
the cranking or charging circuit where insulation
may have rubbed through and exposed bare wire.
Replace the wire or repair with electrician's tape if
the wire strands have not been damaged. Also look for a wire pinched between body panels, burned by the exhaust pipe or muffler, or rubbed against a
moving part. Stop the rider mower and engage the parking
brake. Remove ignition key.
Pivot the hood assembly up. Disconnect the spark plug wire and ground it.
Pull the fuse out of the lead wire.
Replace with new automotive fuse.
Make sure to reconnect the spark plug wire before pivoting the hood assembly back.
Transmission
Pulley
Deck Belt
Figure 14
16
SECTION8: MAINTAININGYOURRIDERMOWER
GeneralRecommendations
Always observe safety rules when performing any
maintenance.
The warranty on this rider mower does not cover items that have been subjected to operator abuse
or negligence. To receive full value from the warranty, operator must maintain the rider mower
as instructed in this manual.
We do not recommend the use of pressure washers or garden hose to clean your unit. These
may cause damage to electrical components, spindles, pulleys, bearings or the engine. The use of water may shorten life of your rider mower and
reduce its serviceability.
disconnect spark plug wire before any
WARNING: Always stop engine and maintenance or adjustments.
CuttingBlade
Removal
WARNING: Protect your hands by with the loose parts, for draining oil from the crankcase. wearing heavy gloves or using a rag to To drain the oil, snap small end of the oildrain
when rotating at high speeds, may cause damage to the mower and/or cause personal injury. The blade can be tested for balance by balancing it
on a round shaft screwdriver. Remove metal from the heavy side until it balances evenly.
Reassembly
Before reassembling the blade to the unit, lubricate the spindle with light oil (or engine oil).
Be sure to properly align "star" fitting on blade with
"star" on spindle.
When replacing the blade, be sure to install the
blade with the side of the blade marked "Bottom" (or with part number) facing the ground when the mower is inthe operating position.
Blade Mounting Torque: 70/90 foot-pounds
maximum.
NOTE: To ensure safe operation, all nuts and bolts must be checked periodically for correct tightness.
OilDrainSleeve
Your rider mower has a plastic oil drain sleeve, packed
grasp the cutting blade. sleeve onto oilsump. See Figure 16.
Remove the 5/8" hex flange nutwhich holds the Remove drain plug and drain oil intoa suitable blade tothe blade spindle, container.
Remove blade from the spindle. See Figure 15. J_/ _'_
Deck
Oil Drain
Spindle
Figure 16
, Engine
J Blade
Flange Nut
Figure 15
Sharpening
When sharpening the blade, follow the original angle of grind as a guide. Itis extremely important
that each cutting edge receives an equal amount of
grinding to prevent an unbalanced blade. An unbalanced blade will cause excessive vibration
Refer to the separate engine manual for engine maintenance instructions.
Maintain engine oil as instructed in the separate engine manual packed with your unit. Read and follow instructions carefully.
Poor engine performance and flooding usually indicates that the air cleaner should be serviced.
Service air cleaner as per the engine manual. Clean frequently under extremely dusty conditions.
17
The spark plug should be cleaned and the gap
reset once a season. Spark plug replacement is recommended at the start of each mowing season. Check engine manual for correct plug type and gap specifications.
NOTE: Your rider engine is equipped with a resistor
spark plug, When replacing plug, make sure to use the resistor type.
Lubrication
See Figure 17 for an illustration of the lube points described below.
ube
Blade Assembly
Lubricate blade assembly and deck spindle only while reassembling the blade either after
sharpening or replacement.
PivotPoints
Lubricate all pivot points with light oil at least once a season.
SteeringShaftandGear
Lubricate steering shaft and spline at least once a season with light oil.
Lubricate teeth of the external steering gears with automotive multi-purpose grease every 25 hours of operation or once a season.
Linkage
Lubricate all deck linkage and height adjustment
linkage with a light oil.
FrontWheels
Lubricate at least once a season with automotive multi-purpose grease.
Engine
Maintain the engine as recommended in the
separate engine manual.
be
Lube
- reassemby) i
_ _ (before
Lube ,
Lube
CleaningEngine
Promptly wipe off any fuel or oil spilled on the
machine with clean cloth.
Clean the underside of the blade housing after each mowing. Do not let clippings or debris
accumulate around the blade which may cause rust
on the deck.
Using a brush or cloth, remove grass, chaff or debris from the finger guard on the engine daily to prevent overheating of the engine. Do not clean with a forceful spray of water since water contaminates the fuel system.
Keep the governor linkage, springs and controls free of debris.
If engine muffler is equipped with spark arrestor screen, remove end clean the screen regularly.
Replace if damaged or plugged with debris.Clean muffler area and remove any grass or other debris before operating the unit.
FuelFilter
Your unit is equipped with a replaceable in-line fuel filter. Replace filter whenever contamination or
discoloration is noticed. Order replacement filter through your engine authorized service dealer.
Viewed from the bosom
Figure 17: Lubrication Chart
18
SECTION9: OFF-SEASONSTORAGE
If the machine is to be inoperative for a period longer
than 30 days, prepare for storage as follows.
Rider Mower
Clean the engine and the entire unit thoroughly.
Lubricate all pivot points. Wipe the entire machine with an oiled rag to protect the surfaces.
Store unit in a clean, dry area. Do not store next to corrosive materials, such as fertilizer.
When storing any type of power equipment in an unventilated or metal storage shed, care should be taken to rustproof the equipment. Using a light
oil or silicone, coat the equipment, especially any chains, springs, bearings and cables.
Battery
Charge battery fully. The battery loses some of its charge each day when the unit is not used. NEVER store battery without a full charge. Recharge battery before returning to service or every two months, whichever occurs first.
When storing unit for extended periods, disconnect battery cables and remove battery
from the unit.
Clean dirt and chaff from cylinder, cylinder head fins, blower housing, rotating screen and muffler.
Engine
Refer to the engine manual for storage instructions. Make sure to store the engine properly to ensure smooth operation.
19
SECTION10: TROUBLE-SHOOTING
Trouble Possible Cause Remedial Action
Excessive vibration 1. Bent or damaged blade 1. Stop engine immediately. Check all
pulleys, blade adapters, keys and bolts for
tightness and spindle damage. Tighten or
replace any damaged parts.
2. Bent blade. 2. Stop engine immediately. Replace damaged blade. Only use original
equipment blades.
Mower will not 1. Engine speed low. 1. Throttle must be set at full throttle.
discharge grass or 2. Speed selection. 2. Use lower ground speed. Slower the
leaves uncut strips ground speed, better the quality of cut.
3. Cutting height settoolow. 3. Raisethe deck.
4. Blades short or dull. 4. Sharpen or replace blades,
Broken Belt 1. Sudden stop or shock load to belt 1.
I 2. Incorrect belt used
3. Belt engaged abruptly
4. Defective or damaged belt
Belt comes off
1. Belt too loose; stretched
2. Broken or weak idler spring
Belt shreds
1. Belt guides or guards incorrectly adjusted
2. Pulleys not aligned
3,
Pulley rusted or in otherwise bad condition;
frozen bearing
Engine will not crank
1.
Safety switch button not depressed
2. Battery installed incorrectly
3. Battery dead or weak.
4. Blown fuse or circuit breaker
5. Engine ground wire loose.
Inspect rider for cause such as foreign
objects stuck in between deck and frame or
belt path. Remove obstruction and check
for damage. Replace belt if needed.
2.
Replace with proper belt. Check Parts list in this manual for correct part number.
3.
Engage belt slowly by depressing the
blade engagement pedal slowly.
4.
Replace with proper belt. Follow instructions on page 15.
1,
Readjust belt. Replace if needed. Follow instructions for belt replacement in the
Service and Adjustments section.
2.
Replace. Order with correct part number
from Parts List in this manual.
1.
Adjust belt guides and guards sothat these are approximately 1/16 to 1/8 inch from belt
when engaged.
2. Realign pulleys to be within approximately 1/16 inch of each other. Check with straight
edge. Make sure fastening hardware is tight.
3. Replace pulleys. Order with correct part
number from the Parts List in this manual. Adjust new pulleys to 1/16 inch.
1. There are two switches in the starting
circuit of your unit. Make sure that the actuator is fully depressing both switch buttons. Brake pedal must be depressed
and blade engagement pedal disengaged.
2. Install the battery with negative terminal
attached to the black ground wire. Attach the positive terminal to the red wire which goes to the solenoid.
3. Replace battery.
4. Replace fuse following instructions on page 16.
5. Make sure the black ground wire runs from engine to frame or mounting bolt.
2O
Trouble
Engine cranks but will not start
Engine smokes 1. Engine oil has been overfilled 1.
1. Throttle/choke not instarting position.
2. No fuelto the carburetor
3. Fuel line or in-line fuel filter plugged
4. No spark to spark plug
5. Faulty spark plug
6. Dirty air cleaner
2. Dipstick not seated or broken 2.
3. Engine loses crankcase vacuum 3.
Possible Cause
Remedial Action
1. Check owner's guide for correct position for throttle control/choke for starting.
2. Gasoline tank empty. Fill with gasoline.
3. Remove and clean fuel line. Replace filter if
necessary.
4. Spark plug lead disconnected. Connect
lead. Hold spark plug lead away from engine block about 1/8". Crank engine. There should be a spark. If not, have engine repaired at authorized engine
service dealer.
5. To test, remove spark plug. Attach spark
plug lead to spark plug. Ground the spark plug body against the engine block. Crank the engine. The spark plug should fire at the electrode. Replace if it does not.
6. If the air cleaner is dirty, the engine may not starL Clean or replace as recommended by the engine
manufacturer. Check oil level.
Replace defective part. Engine breather defective. Replace.
For repairs beyond those listed in the Trouble-Shooting chart above, please contact an authorized
"_w_ service dealer or call Yard-Man Customer Service at 1- (330) 220-4MTD (4683) or 1- (800)-800-7310.
21
SECTION11: PARTSLISTFORMODEL328
Ref. Part No. Description
No.
1 731-1869 Steering Wheel: 4 Spoke 2 731-1904 Steering Wheel Cap
Ref.
No. Part No. Description
1 731-1877 Steering Column: Black 2 731-1918 Control Knob
3 712-0142 Hex Nut 8-32
4 710-3217 Pan Head Machine Screw #8-32 5 710-0599 Hex Screw TT 1/4-20 x .50"
NOTE: For painted parts, please refer to the list of color codes below. Please add
5
the applicable color code, wherever
needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Yard-Man
Green, the part number to order would be
700-xxxx-0665.
Yard-Man Green: 0665 Yard-Man Yellow: 0674
Powder Black: 0637
22
Model328
48
24
I
26
27
25
47_
_12
I
....... 8
"_ 34
2
21
4
43
7
15
23
23
Model328
_ef. No
2. 3 4
5. 6,
7
8.
9.
10. 11,
12.
13. 14,
16.
16.
17.
16.
19.
20.
21.
22.
23.
24.
Part No.
17962 650-OOO7
683-0033A
683-0178A 683-0179A
i710-0224
J
[710-0459A
710-0643 710-0689 710-0837 710-0958 710-1017
710-1811
!710-3008
712-0116
712-0205 712-0241 712-0267 712-0324 712-0411
712-0711 714-0470 723-0156
726-3046
Description
Switch Plate Steering Tube Assembly
Steering Support Bracket
Front Axle Assembly: RH
I
Front Axle Assembly: LH
Hex Screw AB Hex Screw 3/8-24 x 1.5" Gr.5 Sp.
Lock Screw 5/16-18 x 1.0" Gr.5
Hex Screw 1/2-13 x 0.75"
Oval C-Sunk Screw #10-16 x 0.625"
Hex Screw 1/4-20 x 1,25 Gr.5 Sp.
AB Screw 1/4-14 x 0.625"
Self-Tapping Screw 5/16-18 x 0.75" Hex Screw 5/16-18 x 0.75"
Lock Nut 3/8-24 Hex Nut 1/2-13 Hex Nut Hex Nut Lock Nut 1/4-20 Lock Nut
Jam Nut Cotter Pin
Ball Joint Ratchet Clip
Ref.
No.
25. 731-0511
26. 735-0265A
27. 735-0266A
28. 736-0105
29. 736-0119
30. 736-0160
31. 736-0169
32. 736-0187
33. 736-0196
34. 736-0242
36. 736-O32O
Part No.
35. 736-0272
37. 736-3076
38. 737-3007
39. 738-0541
40. 738-3089A
41. 741-0225
42. 741-0356
43. 747-0955
44. 748-0290
45. 750-0532
46. 783-0411
47. 783-0565B
48. 783-0566A
Description
Trim Strip Floor Pad: LH
Floor Pad: RH Bell Washer Lock Washer Flat Washer
Lock Washer
F_atWasher
Flat Washer Belleville Washer
Flat Washer Flat Washer Flat Washer Grease
Spacer Steering Adapter Hex Flange Bearing Bearing: Steering Column
Tie Rod Pinion Gear
Spacer Gear: Steering Segment Upper Frame Cover
Lift Plate
NOTE: For painted parts, please refer to the list of color codes below. Please add
the applicable color code, wherever needed, to the part number to order a replacement part For instance, it a part
numbered 700-xxxx is painted Yard-Man Green, the part number to order would be
700-xxxx 0665
Yard-Man Green: 0665 Yard Man Yellow: 0674
Powder Black: 0637
24
Model328
15
\
10
21
52
12
45
2
\
\
!4 27
-\
13
25
\
48
47
25
Model328
Ref. I
No. I
1 I
2 I
3 L
4 I
6 L
8 _
9 I 10 I
11 I 12 I
13 I
14 I 15 I
16 i 17 I
19
20 21
22
23
24
25
26 27 28
29
Part No. Description
683-0156
_83-0156 683-0275 683-0161
710-1017 711-0701 711-1156 712-0287
712-0324
712-3017 714-0104 714-0111 714-0470 720-0166
731-0405 731-1913
732-0865 732-0815
735-0262 735-0261
735-0263
736-0117
736-0159 736-0169
736-0187 736-0272
736-0133
Brake Pedal Assembly Variable Pedal Assembly Deck Pedal Assembly Shift Cam Assembly
I Ab Screw 1/4-14 X .625
Clevis Pin Shaft Hex Nut 1/4-20 Lock Nut 1/4-20 Hex Nut 3/8-16
Internal Cotter Pin Hairpin Clip
Hairpin Clip Ball Knob
Snap-on Bushing Stop Lever
Torsion Spring Extension Spring
Deck Pad Drive Pad Brake Pad Flat Washer 3/8 X .620 X .033 5/16 Washer
Lock Washer
Flat Washer Flat Washer .510 X 1.00 X .060
Flat Washer .406 x 1.25 x .10
Ref
No. Part No.
30 ! 736-0329 31 J736-0606 32 I 736-3000
33 I 736-3019 34 736-3020 35 I 738-0255 35 ! 738-0373
37 r 738.0974 38 / 741.0591
39 / 746-0935A 40 / 746-0938
41 / 746-0937 42 / 746-0940
43 / 746-0964 44 / 747-o963 45 / 747-0964 46 / 750-0736 47 _783-0473
48 / 783-0525 49 _726-6450
50 _783-0593A
51 _763-0794
164/726-OLOO
Lock Washer Spring Washer
Flat Washer Flat Washer .531 X 1.062 X .134 Flat Washer .271 X .630 X .065 Shoulder Screw .375 Dia X .18
Shoulder Screw Shoulder Screw .375 X .380 X 1/4-20
Flange Bearing Shift Cable
Variable Drive Cable
Brake Cable Deck Cable
Throttle Choke Cable: 67" Brake Rod Brake Lock Out Rod
Shoulder Spacer Brake Lock Out Bracket
Self-Propelled Pedal Link
Plug Cap Shift Lever
Bracket: Lock-Out Pedal Cable Tie Flat Washer .406 I.D. x .875 O.D,
Push Cap
, Flet Washer
156173°-02°2
Description
NOTE: For painted parts, please refer to the list of color codes below. Please add
the applicable color code, wherever needed, to the part number to order a
replacement part. For instance, if a part numbered 700-xxxx is painted Yard-Man
Green, the part number to order would be
700-xxxx-0665.
Yard-Man Green: 0665
Yard-Man Yellow: 0674
Powder Black: 0637
26
Model328
27 8
25 ,,
13 23
28
10
21
18
27
7
13
26
22
16
12
19
1.=
29
17
24
6
2
20
9
4
Ref.
No.
10. 712-3010
11. 712-3048
12. 714-0104
13. 714-0147
14. 714-3010
15. 720-0298
Part No.
1, 683-0152
2. 683-0194
3. 710-0376
4. 710-3230
5. 711-0332
6. 711-1120
7. 711-3319
8. 712-0266
9. 712-3008
Description
Pivot Link Assembly Lift Arm Assembly
Hex Screw 5/16-18 X 1.00 Gr.5 Hex Bolt 1/2-13 X 2.75 Gr.5 Special
Lift Bracket Pin Lift Rod
Ferrule Jam Nut Jam Nut 3/8-16 Gr. 5 Hex Nut 5/16-18 Jam Nut Cotter Pin
i Cotter Pin
Cotter Pin Handle Grip
Ref.
No.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
27
Part No.
732-0829 732-0837
736-0119 736-0140
736-0169 736-0257 736-0275
736-3019 738-0145 738-0183
738-0958 783-0435
783-0437 783-0440
Description
Extension Spring
Torsion Spring
Lock Washer 5/16 Flat Washer .385 I.D. x .620 O.D. Lock Washer FlatWasher Flat Washer 5/16 FlatWasher Shoulder Screw Shoulder Screw
Shoulder Spacer Upper Deck Link
Axle Bracket: Rear
Lower Link
Model328
11
\
10
8
z
3
r
..... ]
NOTE: For painted parts, please refer to i
I
the list of color codes below. Please add
I
I
the applicable color code, wherever
I
needed, to the part number to order a
replacement part. For instance, if e part numbered 700-xxxx is painted Yard-Man Green, the part number to order would be
700-xxxx-0665.
Yard-Man Green: 0665
Yard-Man Yellow: 0674
Powder Black: 0637
\1
2
Ref.
No.
1 2 3 4 5
6
7
8
9
Part No. Description
10 11
629-0865 710-1208
710-0227 710-0605 710-0642 712-3010 714-0115
726-0320 736-0289
736-o119 736-0173
Harness Assembly Adapter
HexTr Screw 5/16-18 x 3.50
Hex Washer Head Self-Tap.Scew
Hex Screw 5/16-18 x 1.5 Gr. 5
Thd. Forming Scr. 1/4-20x .75
Hex Nut 5/16-18 Cotter Pin
Insulator Nut Plate Shoulder Bushing
Lock Washer 5/16 FlatWasher
.28 I.D. x .74O.D. x .083
750-1064
12 13
14
783-0591
783-0433A
Spacer
"[ransaxleBracket
ShiftLever
28
Model328
32
6
/
I
X7 9
10
Ref.
No.
1
2
3 4
5 6
7 8
9
10 11
12 13 14
15 16 17 18 19
20
23
i
12
25
/
24/
/
/
/ 26/ ,
23_
/
/
4j
Part No. Description
683-0147
710-0191 710-0314
710-0902 710-1611
710-3096 712-0116
712-0241 712-3017 712-3035 714-0114 717-0884
732-0814 732-0815 736-0169 736-0171 736-0219 736-0247 736-0427
737-0167
Idler Bracket Assembly Hex Screw 3/8-24 x 1.25
Hex Screw 7/16-20 x 1.0" Cap Screw 3/8-24 x 3.75
Pan Head TL Screw 5/16-18 x .75 Hex Screw 3/8-16 x 2.0 Special
Jam Lock Nut 3/8-24
Hex Nut 3/8-24 Hex Nut 3/8-16
Hex Jam Nut 9/16-18 (Gr. 5) Square Key
Variable Speed Pulley Assembly
Extension Spring Extension Spring Lock Washer
Lock Washer 7/16 I.D, Bell Washer .406 I.D. x 1.13 O.D. Flat Washer 3/8 x 1.25 O.D. Belleville Washer .567 x 1.125 x .06
Grease
27
31
2S
1
22
/
Ref.
NO.
21
22 23 24 25 26 27 28 29 30
31 32 l
Part No. Description
737-0288 738-0968 741-0405 750-0705
754-0453 756-0116 756-0650 756-0658 756-0981
783-0528 783-0529
683-0149B
Grease
Shoulder Spacer Bearing
Spacer V-Belt
Idler Pulley Transmission Pulley Engine Pulley Flat Idler Pulley
Idler Bracket
Cable Bracket
Frame
29
Model328
30
17
16¸
17
18
17
/
26 30
32
18
\
\
15
31 34
16
30
31
30
17
31
/
5
\
\
31 \\
11
3
25j
i4
35
28
4
Ref.
No.
1
3 4 5
6 8
9
10 11
12 14 15 16 17 18 19
Part No. Description
783-0605
783-0564A 783-0811 683-O264 783-0554 783-0414A 783-0413 783-0412A 747-0985 736-3019 736-0275 736-0187
736-0101 735-0271 735-0199A 732-0829
Deck Stabilizing Bracket Front Frame: Upper
Steering Gear Cover Front Channel Assembly
Cam Bracket Frame Rail: Rear Frame Rail--LH. Frame RaiI--R.H
Deck Rod Flat Washer ,531 X 1.062 X .134
Flat Washer 5/16 Flat Washer .64 I.D X 1.24 X .06 Flat Washer 3/8 X 100 X .030
Rubber Bumper Rubber Bumper Extension Spring
Ref. I
No, I
20 I 726-0272
21 I 22 I
23 I
25 P 26 I
27 I
26 I 29 I
30 1710-1611 31 1710-1017 32 1710-0599
33 1683-0163A 34 1683-0160 35 !683-0142
3O
Part No.
Clamp: 9/16 dia.
725-0157 Cable Tie
714-0470 Hairpin Clip 714-0147 Hairpin Clip 714-0104 Hairpin Clip
712-0271 Hex Nut 712-0265 Hex Nut 1/4-20 711-1165 Clevis Pin 711-0332 Lift Bracket Pin
Tr Screw 5/16-18 x .75 Torx Mach. AB Scr. 1/4-14 x 0.625"
Hex TT Screw 1/4-20 Steering Support Bracket
Pivot Bracket Assembly: Hood
Pivot Bar Assembly
32
Description
Model328
10
21
33
33
\
17
14
3
34
31
24
20
Model328
Ref.
No.
Part No. Description No.
1 683-0149B 2 683-0190A 3 683-0191A 4 683-0192 5 710-0148 6 710-0157 7 710-0599 8 710-0624
9 710-0654A
10 710-0871 11 710-1237
12 710-1611
13 710-1653
14 711-0222A 15 712-0271
16 712-0291 17 712-0397
18 712-3017 19 712-3057 20 725-0157
21 726-0205
22 726-0209
Ref.
Frame Assembly 23 Frame Rail Support: RH 24 Frame Rail Support: LH 25 Muffler Pipe Extension 26
Hex FI.Screw #8-32 x 0.375 27 Flex Screw 5/16-24 x .75" Gr.5 28
Self-Tapping Screw 29 Hex Screw 5/16-24 x 1.5" Gr.5 30
Hex Washer Head TT Screw 31 3/8-16 x 1.0" 32 Hex Slot Seres Screw #10-32 x 0.38 33 Hex Washer TT Screw #10-32 x 0.625" 34 T1-Screw 5/16-18 x 0.75" 35 Machine Screw #10-32 x 0.5" 36
Battery Hold-Down Rod 37 HexSems Nu 1/4-20 38
Lock Nut 1/4-20 39
Wing Nut with Bell Washer 40
Hex Nut 41 Hex Nut 5/16-24 Gr.5 42 Cable Tie 43 Hose Clamp 44
Cable Tie
Part No. Description
731-0708 731-1682A
731-1945
732-3080
735-0273
736-0119
736-0123 736-0159 736-0169 736-0188 736-0400 736-0607 737-0169 788-0960
741-0516
;741-0591
751B213146 751-0535
751-0656 763-0624
763-0630 783-080gB
Battery Cover Oil Drain S_eeve
Engine Duct Compression Spring
Rubber Washer Lock Washer Flat Washer 5/16 Washer
! Lock Washer
Flat Washer
Flat Washer Lock Washer Motor Oil Shoulder Screw
Flange Bearing F_angeBearing
Throttle Casing Clamp Fue_Line Hose
Fuel Tank Battery Bracket
Fuel Tank Bracket Transaxle Support Bracket
Ref,
5 ,_1; 2.1"
No.
8 3.
11
10 7.
8.
_6 * 10.
13 7 9 /_--_( _ 11.
12.
12 14 13.
_ 15.
32
5.
6.
4.
9.
14.
Part No, Description
634-0139
634-0169 734-1727
734-1382 734-0255 737-0211A 741-0353 634-0138
734-1455A
710-0627
736-0242
714-0115
736-0285 736-0366 731-0484A
Rear Wheel Compl.
Front Wheel CompL
Rear Tire
FrontTire
Valve: Tubeless Air
Grease Fitting Flange Bearing Rim Assembly Rim Assembly
Hex Bolt 5/16-24 x .75" Beleville Washer Dotter Pin
Flat Washer Flat Washer
Hub Cap (not shown)
Model328
47
NOTE: For painted parts, please refer to
the list of color codes below. Please add
the applicable color code, wherever
needed, to the part number to order a replacement part. For instance, if a part
numbered 700-xxxx is painted Yard-Man Green, the part number to order would be 700-xxxx-0665.
Yard-Man Green: 0665
Yard-Man Yellow: 0674
Powder Black: 0637
11
11
Ref. Part No. No.
1. 710-0599
2. 710-0870
3. 710-1017
4. 720-0238
6. 731-0511
7. 731-1691
8. 783-0410
9. 783-0445
Description
TT Screw 1/4-20 x 0.5 TT Screw 3/8-16 x0.62 Torx AB Screw 1/4-14 x 0.625 Rod End Grip Trim Strip
Grass Bag Lens Bracket Reinforcement: Hood
Hood
Ref. No.
10.
11.
12.
13.
14.
15.
16.
17.
13
Part No.
783-0446 783-0447
783-0448 783-0449 783-0451A 783-0545 783-0562 757-0364A
10
8
4
/
3
Description
Plate: Hood Hood Bracket Hood Bracket: Reinforcement
Hinge Bracket: Rear Pivot Plate: Rear Hood
Hood Screen Hinge Bracket: Front
Seat
33
Model328
13
\\\
12
Fief.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
\
8
Part No.
618-0232 618-0248 618-0072B 611-0114 661-0006 710-1206 710-1325 717-0676
719-0313B 732-0863 737-0148
741-0662
761-0202 777-6318
7
4
Description
Differential Assembly: Single Speed Drive Shaft assembly: LH Brake
Upper Housing Assembly Detent Shaft Assembly Brake Yoke Assembly: LH
Hex Washer Hd. TT Screw 1/4-20 x 2.37 Gr .5 Hex Washer Hd. TT Screw 1/4-20 x 1.65 Brake Puck
Lower Housing Spring Detent
Grease Ball Detent
Brake Disc Label
34
Model328
34
.21 j19
27
25
32
38
1
3O_
NOTE: For painted parts, please refer to
the list of color codes below. Please add the applicable color code, wherever
needed, to the part number to order a
replacement part. For instance, if a part numbered 700-xxxx =s painted Yard-Man Green, the part number to order would be
700-xxxx-0665.
Yard-Man Green: 0665
Yard-Man Yellow: 0674
Powder Black: 0637
14
/
2O
{ef.
40.
1.
2.
3.
4.
5.
6. 7,
8.
9.
10.
11.
12.
13. 14,
15.
16.
17.
18.
19.
20.
21.
22.
23.
24. 25,
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
Part No.
618-0250 683-0150C 683-0159 683-0173 710-0134 710-0191
710-0347 710-0599 710-0650 710-0672 710-0932 710-1611 712-0241 712-0397 712-0417A 712-3017
712-3057 714-0115 726-0201
726-O233 732-0429A 736-0101 736-0119 736-0169 736-O289 736-0300 736-0343
736-3020 738-0968
742-0651 747-0957 747-0972
747-1172 754-0754
756-0627 783-0463 783-0529 783-0569A 783-0781
783-0594
Description
Spindle Assembly Deck Assembly Brake Bracket Assembly
Deck Belt Cover Carriage Screw 1/4-20 x .62
Hex Bolt 3/8-24 x 1.25 Grade 8 Hex Screw 3/8-16 x 1.75 Gr. 5
Self-Tapp. Screw 1/4-20 x .5 Self-Tapp. Screw 5/16-18 x .75
Hex Cap Scr. 5/16-24 x 1.25
Carriage Screw Torx Screw 5/16-18 x .75
Hex Nut 3/8-24
Wing Nut With Bell Washer
Flange Nut 5/8-18 Hex Nut 3/8-16
Hex Nut 5/16-24 Cotter Pin
Speed Nut
Push Nut Extension Spring
Flat Washer 3/8 x 1.00 x .030 Lock Washer 5/16
Lock Washer 3/8 Bushing
Flat Washer .406 x .875 x .059 Fiat Washer .330 x 1.25 x .120 Flat Washer
Spacer Three-in-one Blade
Link Rod Belt Keeper Belt Keeper
V Belt
Flat Idler Pulley Idler Bracket
Cable Bracket
Deck Plate Deck Skirt
Deck Cable Bracket
35
Model328
24
Ref.
No.
27
\
12
1 2 3
4
5
6
7
8
9
10 11
12 13
14 15 16
17 18
19
2O
21
22
23 24 25
26
27
Part No. DeScription
631-0060
131-0080
710-0166 710-0286 710-0456
710-0564 710-0642
710-0825 710-0924 711-0415 712-0271 712-0298
1712-0397
714-0115
726-0271
731-1441
731-1743A 731-1744
73t-1745A 732-0839
732-0641 732-0854
736-0173 736-0329
783-0544A
783-0575A 783-0645
Flow Indicator Assembly
Grass Bag Assembly
Machine Screw 1/4-20 x 1.0 Machine Screw 1/4-20 x 0.5" Hex Screw #10-16 x 0.5"
Hex Screw 1/4-20 x 2.75"
Self-Tapping Screw 1/4-20 x 0.75"
Hex Screw 1/4-20 x 3.75" Machine Screw 1/4-20 x 0.75" Clevis Pin Hex Sems Nut 1/4-20
Jam Nut Wing Nut
Cotter Pin
Speed Nut Bag Handle Discharge Chute: Grass Bag
Side-Discharge Chute Mulching Plug Bag ReleaseLever Torsion Spring Clip Spring
Fla'_Washer
LockWasher
Grass Bag Screen
Pivot Bracket
Deflector Plate
24
18
36
Model328
\
"2
8
,sO
10
t g
13 7
11
'l_•\\
1
/
9
15
Ref.
No.
1.
2.
3.
4.
5. 6,
7. 8,
9.
10.
11.
12.
13.
14.
15.
\ /
14
Part No. Description
629-0945 725-0267 725-1426 725-1462 725-1643 725-1657A 725-1381 725-1726 725-3237 729-0125 729-0139
729-0171 729-0357
729-0359 729-1108
Harness Assembly w/o relays Ignition Switch: 5 Pin
Solenoid: 12 V, 100 amp. Seat Switch
Spring Switch
Interlock Switch Fuse: 20 amp.
Battery Cover Battery Cover: Red
Connecter Connecter Connecter
Fuse Holder w/Clip Harness Clip
Connecter
11
9
37
YourNotes
Date Comments
38
YourNotes
Date
Comments
3g
MANUFACTURER'S LIMITED WARRANTY FOR:
YaRD-MaN
,J'#7,e/n
The limited warranty set forth below is given by MTD
PRODUCTS INC ("MTD") with respect to new merchandise purchased and used in the United States, its possessions and territories.
MTD warrants this product against defects in material and workmanship for a period of two (2) years commencing on
the date of original purchase and wil_, at its option, repair or replace, free of charge, any part found to be defective in
material or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the
product, and has not been subject to misuse, abuse, com-
mercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water or damage because
of other peril or natural disaster. Damage resulting from the
installation or use of any accessory or attachment not approved by MTD Products Inc. for use with the product(s) covered by this manual will void your warranty as to any
resulting damages.
Normal wear parts or components thereof are subject to separate terms as follows: All normal wear part or compo-
nent failures will be covered on the product for a period of 90 days regardless of cause. After 90 days, but within the
two year period, normal wear part failures will be covered
ONLY IF caused by defects in material or workmanship of OTHER component parts. Normal wear parts and compo-
nents include, but are not limited to, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow
thrower skid shoes, shave plates and tires. Batteries are covered by a 90-day limited replacement warranty.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE THROUGH YOUR LOCAL
AUTHORIZED SERVICE DEALER. To locate the dealer in
your area, please check for a listing in the Yellow Pages or contact the Customer Service Department of MTD PROD-
UCTS INC by calling 1-800-800-7310 or writing to RO. Box
368022, Cleveland, Ohio 44136-9722.
This limited warranty does not provide coverage in the following cases:
a. The engine or component parts thereof. These items
carry a separate manufacturer's warranty. Please refer
to the applicable manufacturer's warranty on these items.
b. Log splitter pumps, valves and cylinders have a sepa-
rate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening and tune-ups, or adjustments such
as brake adjustments, clutch adjustments or deck
adjustments; and normal deterioration of the exterior
finish due to use or exposure,
d. MTD does not extend any warranty for products sold
or exported outside of the United States of America, its possessions and territories, except those sold through MTD's authorized channels of export distribu-
tion.
No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or
entity, including a dealer or retailer, with respect to any
product shall bind MTD. During the period of the War- ranty, the exclusive remedy is repair or replacement of
the product as set forth above. (Some states do not allow limitations on how long an implied warranty lasts, so
the above limitation may notapply to you.)
The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales. MTD
shall not be liable for incidental or consequential loss or damages including, without limitation, expenses
incurred for substitute or replacement lawn care ser- vices, for transportation or for related expenses, or for
rental expenses to temporarily replace e warranted
product. (Some states do not allow the exclusion or limita- tion of incidental or consequential damages, so the above
exclusion or limitation may not apply to you.)
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration of the safety features of the product shall void this War-
ranty. You assume the risk and liability for _oas,damage, or injury to you and your property and/or to others and their
property arising out of the use or misuse or inability to use the product,
This limited warranty shall not extend to anyone other than
the original purchaser, original lessee or the person for whom it was purchased as a gift.
How State Law Relates to this Warranty: This limited warranty gives you specific _ega_rights, and you may a_so
have other rights which vary from state to state.
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