Yard 96042010200 User Manual

REPAIR PARTS MANUAL
MODEL NO. 96042010200 LAWN TRACTOR
429125
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “Lawn Tractor”
• Model Number - “96042010200
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL ............................................................................................................ 4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE ................................................................................................................. 10-11
STEERING ............................................................................................................12-13
SEAT .......................................................................................................................... 14
DECALS ..................................................................................................................... 15
MOWER DECK .....................................................................................................16-17
MOWER LIFT ............................................................................................................. 18
2
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
SCHEMATIC
SCH11
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR
BRIGHTEST.
RED
(OPTIONAL)
B
G
L
BLACK
A
AMMETER
S
M A1
A2
WHITE
BATTERY
FUSE
BLACK
BLACK
BLACK /WHITE
BLUE
BLUE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
RED
LIGHT SWITCH
DER
BLACK
IGNITION
(OPTIONAL)
FUEL
LINE
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
ORANGE
BROWN
SOLENOID
CLUTCH/BRAKE
(PEDAL UP)
2
3 1
6
JUNCTION
CONNECTOR
CHASSIS
HARNESS
UNIT
HOUR
METER
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
STARTER
BLACK
WHITE
REVERSE SWITCH
BLACK
BLACK
BLACK BLACKBLACK
GRAY
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SPARK
BLACK
12V
POWER OUTLET
(OPTIONAL)
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
ALTERNATOR
M
M
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
GRAY
SHORTING
CONNECTOR
BLACK
IGNITION SWITCH
POSITION
OFF
RUN/OVERRIDE
B+S+A1START
CIRCUIT M+G+A1
B+A1 B+A1RUN
“MAKE”
L+A2
63
52
41
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
6
3
5
2
4
1
DASH HARNESS
CONNECTOR
(MATING SIDE)
3
HEADLIGHTS
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
ELECTRICAL
T06S
With 12V Outlet Option
103
59
79
22
33
30
21
87
With Service Minder Option
4646
90
26
16
34
71
40
27
43
42
41
25
28
2
102
29
55
105
4
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 8 193228 Box Battery 16 176138 Switch Interlock 21 400252 Harness Socket Light 22 4152J Bulb, Light #1156 24 400253 Cable Battery 25 412894 Cable Starter 6 Ga. BL/Red 14.5 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 198885 Cable Ground 29 401545 Switch Seat 30 193350 Switch Ign 33 411933 Key/Chain 34 110712X Switch Light/Reset 40 401098 Harness Dash 41 17720408 Screw 1/4-20 unc x 1/2 42 131563 Cover Terminal Red 43 192507 Solenoid 55 17060512 Screw 5/16-18 x 3/4 71 400449 Harness Ign. Chass. 79 175242 Socket Asm. Bulb 87 197802 Switch Clutch Cable 90 435395 Cover Terminal 102 404454 Harness Pigtail 105 407568 Switch Reverse
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
CHASSIS
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
181
196
176
176
37
176
176
182
36
237
5
138
203
177
36
194
14
176
175
176
237
176
68
130
150
236
202
235
297
68
130
34
225
151
130
235
153
191
18
130
213
218
180
68
287
chassis-tex_TEX LT PRED_52
181
162
159
228
183
159
68
194
68
236
183
189
228
152
68
217
52
189
6
CHASSIS
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
KEY PART NO. NO. DESCRIPTION
5 400801X428 Dash 14 198416X615 Hood 15 183834X599 Lens Grille LH 18 400547X458 Grille Asm 34 196125 Plate Engine 36 17060512 Screw 5/16-18 x 3/4 37 414879X615 Fender 52 73680500 Nut Lock 5/16-18 68 17490508 Screw Thdrol 5/16-18 x 1/2 130 416358 Screw #10 x 0.750 138 193224X428 Cupholder 150 400267 Duct Heat Hood 151 187568 Bracket Pivot 152 199535 Shield Browning/Debris 153 400550X599 Lens 159 17000612 Screw 3/8-16 x 3/4 162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 175 199472 Crossmember 176 400776 Screw 10-24 x 5/8 Wshd Qdrx 177 195228 Bushing Steering 180 195457 Chassis 181 193102X428 Bushing Mtg. Fender Crgo. 182 407176 Dash Lower 183 74520520 Bolt 5/16-18 x 1-1/4 189 17000512 Screw 5/16-18 x 3/4 191 416502 Insert Reflective RH 194 73900500 Nut Lock Hex Flange 5/16-18 196 414579 Console Asm. Deck Lift 202 437912X428 Side Vent RH 203 437911X428 Side Vent LH 213 74760512 Bolt 5/16-18 unc x 3/4 217 409167 Rod Pivot Hood 218 196395 Hood Stop 225 400549X615 Bumper 228 195161 Stud Fastener 235 406129 Spacer Fender 236 73930500 Nut Center Lock 5/16-18 237 403704 Plug Mount Cargo 287 17600406 1/4-20 x 3/8 297 401827 Insert Reflective LH
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
7
DRIVE
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
56
51
221
42
49
52
64
190
184
186
187
185
189
50
51
167
35
15
188
159
159
29
160
17
143
216
161
153
163
211
171
52
51
125
153
170
215
227
226
125
211
214
166
80
125
125
210
222
33
230
205
drive-tex_K46_pedal_45_r2
183
116
2
225
116
183
2
205
73
99
1
73
230
33
8
DRIVE
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
KEY PART NO. NO. DESCRIPTION
1 - - - - - - Transaxle, TUFFTORQ K46 BT 2 123583X Key Square 15 19131316 Washer 13/32 x 13/16 x 16 Ga. 17 413678 Spring, Brake 29 403806 Rod, Brake 33 12000001 Ring E 35 401031 Rod, Brake, Park 42 8883R Cover, Foot Pedal 49 72110614 Bolt 50 194327 Pulley Idler Flat 51 73900600 Lock Nut 3/8-16 52 194326 Idler V-Groove 910" Offset 56 130969 V-Belt, Drive 64 197865 Shaft Asm. Pedal Brake Control 80 410024 Strap Torque 99 415742 Rod Bypass 116 73900500 Nut Lock Hex Flange 5/16-18 125 17000512 Screw 5/16-18 x 3/4 143 17490508 Screw 153 4497H Retainer Spring 159 76020412 Pin Cotter 1/8 x 3/4 160 169484 Retainer Clip 161 105709X Spring, Return, Clutch 163 401034 Rod Control Pedal K46 166 429164 Nut Push .625 167 405257 Latch Brake Parking 170 194322 Keeper Belt Centerspan
KEY PART NO. NO. DESCRIPTION
171 72110616 Bolt RDHD 3/8-16 unc x 2 183 137057 Spacer Split 184 199996X505 Handle Parking Brake 185 72110622 Bolt Rdhd Sqnk 3/8-16 x 2-3/4 Gr. 5 186 194321 Spacer Retainer 187 19133210 Washer 188 194323 Link Clutch Ground Drive 189 194317 Bellcrank Ground Drive 190 194318 Keeper Bellcrank Ground Drive 205 121748X Washer 210 400980 Rocker Asm. Pedal Control 211 120183X Bearing Shaft Brake 214 421263 Pedal Forward Pad 215 197301X428 Pedal Reverse 216 196131 Bracket Pulley 221 403187 Retainer Spring Clip Handle 222 79212010 Washer 21/32 x 1-1/4 10 Ga. N/
PLTD 225 403319 Keeper Belt Trans. 226 401564 Bracket Mount Torque 227 17490512 Screw 5/16-18 x 3/4 230 188967 Washer Harden
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
9
ENGINE
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
18
15
21
20
37
97
28
96
37
84
42
12
82
81
1
45
87
69
79
94
2
29
OPTIONAL EQUIPMENT
SPARK ARRESTER
engine-tex_BS_2_r3
85
90
9
10
ENGINE
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
KEY PART NO. NO. DESCRIPTION
1 - - - - - - Engine Briggs Model No. 331877-1497-B1 2 188655 Muffler 9 194320 Keeper Belt Engine 11 400008 Clutch Electric 12 405472 Pulley Engine 15 407545 Tank Fuel 18 430220 Cap Asm 20 176636X428 Control Throttle 21 416358 Screw #10 x 0.750 28 401135 Fuel Line 29 137180 Spark Arrester Kit 37 123487X Clamp Hose 42 10040700 Washer Lock 7/16 45 73510400 Nut Keps Hex 1/4-20 unc 69 165291 Gasket 79 192334 Screw 5/16-18 x .75 81 148456 Tube Drain Oil Easy 82 428287 Valve Drain Oil 84 17060620 Screw 3/8-16 x 1-1/4 85 173937 Bolt Hex 7/16-20 x 4 5 Ga. 1.5 87 171877 Bolt 5/16-18 unc x 3/4 w/Sems 90 17000616 Screw 3/8-16 x 1 94 405450 Exhaust Tube 96 19091416 Washer 9/32 x 7/8 x 16 Ga. 97 17670412 Screw 1/4-20 x 3/4
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive En­gineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operat­ing conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
11
STEERING
26
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
72
33
45
1
63
57
64
20
16
35
28
21
59
58
13
71
28
22
60
57
19
9
66
9
7
8
63
8
7
67
2
6
4
67
6
61
steering-tex_STDHRS_12
68
69
14
15
70
12
62
14
15
5
13
8
13
53
STEERING
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
KEY PART NO. NO. DESCRIPTION
1 414803X428 Wheel, Steering 2 195968 Axle Asm., Front 4 403087 Spindle Asm., LH 5 403088 Spindle Asm., RH 6 6266H Washer, Thrust .75 x 1.230 7 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Clip #T5304-75 9 121232X Cap, Spindle 13 121749X Washer 25/32 x 1-1/4 x 16 Ga. 14 10040600 Washer Lock 3/8 15 73540600 Nut, Crown Lock 3/8-24 unf 16 429374 Shaft Steering 19 194729 Plate Steering 20 400803X428 Boot, Steering 21 186737 Adapter, Wheel Steering 22 420537 Steering Support Lower 26 414854X428 Insert, Wheel Steering 28 17000612 Screw 3/8-16 x 3/4 33 10040500 Washer Lock 5/16 35 194732 Gear, Sector Plate 45 19113812 Washer 11/32 x 2-3/8 x 12 Ga. 53 188967 Washer Hardened .793 x 1.637 x .060 57 407465 Bracket Upstop 58 194747 Bolt Shoulder Sector Pivot CFM 59 194748 Washer Thrust Sector Steering 60 73971000 Nut Flange Lock 5/8-11 61 194740 Draglink, LH 62 194741 Draglink, RH 63 17000512 Screw 5/16-18 x 3/4 64 199849 Retainer Clip Spring Steering 66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr 67 194737 Bushing PM Front Axle 68 73900700 Nut Lock Flange 7/16-14 Gr. 5 69 199162 Washer 1.5 x .505 x .118 70 196197 Bracket Deck Susp. Front 71 190752 Shaft Extension Steering 72 428982 Bolt 5/16-18 x 4 W/Patch
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
13
SEAT
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
8
1
8
8
8
41
40
10
21
7
6
37
7
seat-tex_6.5SL_1_r1
KEY PART NO. NO. DESCRIPTION
1 197511 Seat 2 180166 Bracket Pivot Fender 3 140675 Strap, Asm Fender 6 73800600 Nut, Lock w/Ins. 3/8-16 unc 7 124181X Spring, Seat Cprsn 8 171877 Bolt 5/16-18 unc x 3/4 w/Sems 10 196977 Pan, Seat 21 171852 Bolt, Shoulder 5/16-18
43
44
37
2
21
3
KEY PART NO. NO. DESCRIPTION
37 73800500 Nut, Lock 5/16-18 unc 40 197661 Handle Slide 41 198200 Spring Latch 43 74760612 Bolt 3/8-16 unc x 3/4 44 19133812 Washer 13/32 x 2 3/8 x 12 Ga.
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
14
DECALS
6
2
1
5,8
4,10
3,9
11
7
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
11
9
4
2
5
14
KEY PART NO. NO. DESCRIPTION
1 159737 Decal Brake/Clutch Symbol 2 429564 Decal Engine H.P. 3 400389 Decal Warning Symbols 4 140837 Decal Saddle Brake Parking 5 196841 Decal Warning Engine 6 196357 Decal Warning, Keep Hand Away 7 182166 Decal Deflect WRN. Cutfinger 9 429328 Decal Fender Logo 10 429334 Decal Sidepanel
10
7
12
6
1
3
KEY PART NO. NO. DESCRIPTION
11 429326 Decal Ins Strg Whl 12 178302 Decal Operator Cruise 14 160369 Decal V-Belt Schematic
- - 193226X428 Pad Footrest LH
- - 400981X428 Pad Footrest RH
- - 166960 Decal Bypass
- - 162598 Decal Load Limit
- - 429122 Manual Operator's E&S
- - 429123 Manual Operator's Portuguese
- - 429125 Manual Parts
20
WHEELS AND TIRES
NO. NO. DESCRIPTION
1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106222X Tire F T 15 x 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X613 Rim Asm 6" Front Service 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (Front Wheel Only) 8 106108X613 Rim Asm 8" Rear Service
KEY PART
9 138468 Tire R TS 20 x 8-C Service 10 7152J Tube Rear (Service Item Only) 11 104757X428 Cap Axle Blk 1 50 x 1 00
- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
15
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
MOWER DECK
117
70
67
7
152
240
197
64
57
43
7
46
42
56
2
57
242
38
144
241
55
36
40
145
59
46
63
147
34
30
30
33
68
32
31
21
195
118
122
119
117
46
116
21
123
195
198
3
21
37
116
119
118
30
38
1
56
60
113
47
19
46_tex_lt_pred_26
188
29
69
21
23
69
24
25
26
27
69
189
200
40
21
6
19
189
188
11
15
13
14
69
199
69
8
6
69
16
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
MOWER DECK
KEY PART NO. NO. DESCRIPTION
1 405049 Mower Housing 2 405507 Cover Mandrel LH 3 405506 Cover Mandrel RH 6 195186 Arm Suspension 7 416358 Screw #10 x 0.750 BOS Thread 8 193003 Bolt/Washer asm 7/16-20 unf 11 405380 Blade Mower 13 192872 Shaft Assembly, Mandrel 14 187281 Housing, Mandrel 15 110485X Bearing, Ball, Mandrel 19 196539 Bolt, Shoulder 21 73680500 Nut 23 192557 Bracket, Deflector 24 105304X Cap, Sleeve 25 197026 Spring, Torsion, Deflector 26 110452X Nut, Push 27 405357 Shield, Deflector 29 131491 Rod, Hinge 30 173984 Screw Thdrol Rolling Wsh Hd 31 187690 Washer, Spacer 32 197473 Pulley, Mandrel 33 400234 Nut, Toplock, Flanged 34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5 36 197379 Pulley, Idler, 4.50 RAW 37 19131316 Washer 13/32 x 13/16 x 16 Ga. 38 432520 Keeper Belt Mandrel 40 73900600 Nut, Lock Flg. 3/8-16 unc 42 198410 Spring Trosion Brake 43 197256 Spring Torsion Retainer 46 137729 Screw 47 197250 Bracket Clutch Cable 55 197249 Arm, Idler 56 199092 Spacer, Retainer 57 17000616 Screw Hexwsh Thd 3/8-16 x 1 59 141043 Guard, Tuv Idler (94) 60 199471 Arm Brake Mower LH
KEY PART NO. NO. DESCRIPTION
63 199477 Arm Brake Mower 64 405138 Linkage Brake 67 198398X428 Handle, Clutch Cable 68 405143 V-Belt 69 72140505 Bolt 70 401246 Clutch Asm. 113 17000510 Screw 5/16-18 116 4898H Bolt, Shoulder 117 188606 Wheel, Gauge 118 73930600 Nut Centerlock 3/8-16 unc 119 19121414 Washer 13/32 x 1-1/4 x 12 Ga. 122 197258 Keeper Belt Eng. LH 123 197259 Keeper Belt Eng. RH 144 199204 Keeper Belt 145 193197 Pulley Idler Primary 147 401872 Spring Return 152 435111 Cable Clutch Manual w/Spr. 188 195161 Stud Fastener 189 73900500 Nut Lock Hex Flange 195 17000612 Screw 3/8-16 x 3/4 197 19131312 Washer 13/32 x 13/16 x 12 Ga. 198 403149 Baffle Center Front 199 403150 Baffle Front RH 200 413524 Washer 13/32 x 1 x 1/2 11 Ga. 240 74520636 Bolt 3/8-16 unc x 2-1/4 Gr. 5 241 152927 Screw TT #10-32.5 3/8 Flange 242 415598 Port, Washout
- - 192870 Mandrel Assembly (Includes hous­ing, shaft assembly, and bearing only - pulley/nut/washer and blade bolt/washers not included)
- - 418063 Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
17
TRACTOR - - MODEL NUMBER 96042010200, PRODUCT NO. 960 42 01-02
MOWER LIFT
91
7
87
10
90
89
98
3
97
100
2
88
88
97
87
89
lift-tex_14_r2
KEY PART NO. NO. DESCRIPTION
2 422027 Shaft Asm., Lift 3 195231 Lever Asm., Lift RH 7 196492X428 Grip, Lever 10 196314 Spring Torsion 87 194209 Pin Cotter 7/16 Bow Tie Lock 88 410710 Spring Lift Assist 89 19191912 Washer Clear Zinc 90 194208 Pin Cotter 5/16 Bow Tie Lock
101
87
*Key 91 may be substituted for Key 101
KEY PART NO. NO. DESCRIPTION
91 195181 Link Lift Susp Mower Rear 97 17000612 Screw 3/8-16 x 3/4 98 195270 Link Lift Susp. Front Mower 100 73930600 Nut Lock 3/8-16 101 407003 Link Asm. Lift Fixed
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
18
SERVICE NOTES
19
08.23.10 AP Printed in the U.S.A.
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