Yanmar 4TNE106-GE, 4TNE106T-GE Service & Parts Manual

Yanmar
4TNE106-GE
and
4TNE106T-GE
Form No. 908293
Engine Service Parts Manual
Introduction
Items shownthat do not have a part number are shown for reference purposes only and are not available for purchase.
Gehl ® Company and Mustang Manufacturing, Inc. reserve the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
Table Of Contents
ALTERNATOR ..........................39
CAMSHAFT & DRIVING GEAR .................17
COOLING WATER SYSTEM...................27
CRANKSHAFT & PISTON ....................19
CYLINDER BLOCK ........................1
CYLINDER HEAD & VALVE COVER ...............7
ENGINE STOP DEVICE .....................35
EXHAUST MANIFOLD & SILENCER ..............13
FLYWHEEL HOUSING & OIL PAN ................5
FUEL INJECTION PUMP ....................29
FUEL INJECTOR ........................31
FUELLINE............................33
GASKET SET ..........................41
GEAR HOUSING .........................3
LUBRICATION OIL LINE .....................23
LUBRICATION OIL SYSTEM...................21
STARTER............................37
SUCTION MANIFOLD.......................9
CYLINDER BLOCK
7
14
15
5
10
13
8
6
8
9
1
6
8
2
6
9
8
4
6
908293/AP1001 1 PRINTED IN USA
12
3
CYLINDER BLOCK
Ref Part No. No. Description Quantity
1 138149 BLOCK ASSY / CYLINDER (INCLUDES ITEMS #2-13) 1 2 425-34722 PLUG 1 3 137972 BOLT / CAP MAIN-BEARING 10 4 137974 BUSHING 1 5 425-34783 SPRING PIN 2
6 138123 PLUG NPT 3/8 STEEL 4 7 138146 PLUG 70 1 8 138147 PLUG 30 8 9 138123 PLUG NPT 3/8 STEEL 1
10 138145 PLUG 12 - 16 1
11 137960 JOINT / PIPE 1 12 137975 BEARING / ASSY MAIN 5
137973 BEARING / MAIN UNDERSIZED=0.25MM 5
13 137976 BEARING / ASSY THRUST 2
137977 BEARING / THRUST OVERSIZED=0.25MM 2
14 137933 BOLT / CYLINDER HEAD 18 15 137965 GASKET / HEAD 1
PRINTED IN USA
2 908293/AP1001
GEAR HOUSING
16
26
1
9
10
22
23
19
18
11
14
2
22
17
24
4
21
3
20
15
25
12
26
13
16
8
6
5
7
18
5
23
908293/AP1001 3 PRINTED IN USA
26
20
GEAR HOUSING
Ref Part No. No. Description Quantity
1 138150 HOUSING ASSY / COVER (INCLUDES ITEM #2) 1 2 137969 SEAL / OIL 1 3 137968 COVER / FUEL INJECT. PUMP 1 4 425-35164 BOLT M6X 2 5 137970 CASE ASSY / GEAR (INCLUDES ITEMS #6-8) 1
6 137966 HOUSING / GEARS 1 7 138022 PUMP / ASSY LUB OIL 1 8 138139 STUD BOLT 4 9 137948 COVER 1
10 138127 O-RING 1
11 138100 O-RING 1 12 138101 O-RING 1 13 138116 PIN / PARALLEL 4 14 425-34763 O-RING 1A 1 15 425-34746 BOLT M8 X 20 PLATED 7
16 138134 BOLT M10 X 22 PLATED 2 17 425-34805 BOLT M8 X 40 PLATED 6 18 425-34747 BOLT M8 X 45 PLATED 9 19 425-34766 BOLT M8 X 50 PLATED 1 20 138130 BOLT M8 X 70 PLATED 5
21 425-34800 BOLT M8 X 80 PLATED 3 22 138141 NUT 4 23 137947 CAP / LUB OIL SUPPLY 1 24 425-34751 COVER, BLIND 1 25 138125 O-RING 1
26 138154 GASKET / LIQUID 1
PRINTED IN USA
4 908293/AP1001
FLYWHEEL HOUSING & OIL PAN
2
4
11
3
1
5
11
908293/AP1001 5 PRINTED IN USA
6
9
10
8
7
FLYWHEEL HOUSING & OIL PAN
Ref Part No. No. Description Quantity
1 425-34695 PIN 2 2 138069 HOUSING / FLYWHEEL 1 3 425-34756 CAP 1 4 138135 BOLT M10 X 35 PLATED 10 5 137964 SEAL / OIL 1
6 137967 PAN COMPLETE / LUB OIL (INCLUDES ITEMS #7,8) 1 7 425-36121 PLUG, DRAIN 1 8 138113 SEAL WASHER 1 9 425-34729 BOLT M8 X 12 PLATED 22
10 425-34733 BOLT M8 X 16 PLATED 4
11 138154 GASKET / LIQUID 1
PRINTED IN USA
6 908293/AP1001
CYLINDER HEAD & VALVE COVER
63
61
58
47
50
59
56
46
51
48
64
30
29
55
57
52
62
58
49
57
28
27
34
24
54
53
60
33
26
32
29
1
2
NA Only
28
27
23
34
24
32
36
42
37
39
21
28
27
28
27
23
26
29
34
19
16
7
6
25
32
17
15
28 27
31
28
27
23
26
29
14
18 13 11
12
4
43
37
38
41
22
28
27
34
24
32
45
26
35
44
20
40
28 27
30
2
NA
Only
Turbo Only
908293/AP1001 7 PRINTED IN USA
3
10
9
5
8
Turbo
Only
1
2
CYLINDER HEAD & VALVE COVER
Ref Part Quantity No. No. Description NA Turbo
1 137980 LIFTEYE 1 1 2 138133 BOLT M10 X 20 PLATED 4 4 3 138151 CYLINDER HEAD ASSY 4 137926 GUIDE / VALVE 8 8 5 138124 PLUG NPT 1/16 SCREW 1 1
6 425-34779 PLUG 40 1 1 7 138138 STUD M 6 X 25 PLATED 8 8 8 425-36260 PLUG 1 1 9 137982 VALVE / INTAKE 4 4
10 137983 VALVE / EXHAUST 4 4 11 137984 SPRING / VALVE 8 8
12 137954 SEAL / VALVE STEM 8 8 13 137955 RETAINER / SPRING 8 8 14 137931 CAP / VALVE 8 8 15 137942 PROTECTOR / NOZZLE 4 4
16 425-34796 SEAT 4 4 17 425-34795 RETAINER 4 4 18 138148 COLLET 16 16 19 425-34781 U-NUT M6 8 8 20 425-34745 O-RING 1A 1 1
21 137985 SUPPORT COMPLETE / ROCKER (INCLUDES ITEMS #22-33) 1 1 22 137986 SHAFT / ROCKER ARM 1 1 23 137925 SPRING 3 3 24 137989 SUPPORT / ROCKER ARM A 3 3 25 137990 SUPPORT / ROCKER ARM B 1 1
26 137991 ARM ASSY / INTAKE ROCKER (INCLUDES ITEMS# 27,28) 4 4 27 425-36244 SCREW, VALVE 8 8 28 425-34791 NUT M8XP1 8 8 29 137992 ARM ASSY / EXHAUST ROCKER (INCLUDES ITEMS #30,31) 4 4 30 138114 CIRCLIP 2 2
31 138155 SCREWM4X16 1 1 32 137936 BOLT M8 X 80 4 4 33 138130 BOLT M8 X 70 PLATED 4 4 34 138140 NUT 4 4 35 137949 PIPE 1 1
36 137988 COVER / VALVE ASSY (INCLUDES ITEMS #39-44) 1 1 37 425-34769 BAFFLE 2 2 38 137978 PLATE 1 1 39 137979 GASKET 1 1 40 137987 GASKET 1 1
41 425-36271 SCREW M 5X 12 3 3 42 138144 PLUG 10 - 10 1 1 43 425-34775 NUT, CAP 4 4 44 425-34776 O-RING 1A 4 4 45 137981 LIFTEYE 1 -
46 138519 RETAINER - 1 47 138482 BREATHER ASSY (INCLUDES ITEMS #48-50) - 1 48 138479 WOOL/ STEEL - 3 49 138480 COVER - 1 50 138481 BREATHER - 1
51 425-35356 BOLT - 4 52 138483 ELBOW - 1 53 138502 HOSE CMP/BREATHER OUT - 1 54 138500 TUBE/ BREATHER OUT - 1 55 138501 PROTECTOR/ FUEL PIPE - 1
56 138511 PIPE/ BREATHER - 1 57 425-34850 CLAMP 16 - 2 58 138517 CLAMP 41 - 2 59 138517 CLAMP 41 - 1 60 138503 LIFT EYE - 1
61 425-35772 BOLT M10 X 25 - 2 62 138478 HOSE/ RUBBER - 1 63 138639 CAP - 1
64 138523 BOLT M12 X 20 PLATED - 1
(INCLUDES ITEMS #4-19, INTAKE & EXAUST SEAT) 11
PRINTED IN USA
8 908293/AP1001
SUCTION MANIFOLD
NA Only
4
5
8
6
7
2
1
3
908293/AP1001 9 PRINTED IN USA
SUCTION MANIFOLD
Ref Part Quantity No. No. Description NA
1 137994 MANIFOLD / AIR INTAKE 1 2 137993 GASKET / INTAKE 1 3 138130 BOLT M8 X 70 PLATED 9 4 138077 FLANGE 1 5 138045 GASKET / AIR HEATER 1
6 138046 GASKET / AIR HEATER 1 7 138136 BOLT M10 X 45 PLATED 4 8 138055 HEATER / AIR 1
PRINTED IN USA
10 908293/AP1001
SUCTION MANIFOLD
Turbo Only
5
4
5
6
11
10
7
9
8
908293/AP1001 11 PRINTED IN USA
2
1
3
SUCTION MANIFOLD
Ref Part Quantity No. No. Description Turbo
1 138473 MANIFOLD/ AIR INTAKE 1 2 137993 GASKET / INTAKE 1 3 138130 BOLT M8 X 70 PLATED 9 4 138513 HOSE/ RUBBER 1 5 425-36131 CLAMP 54 2
6 138506 BEND 1 7 138045 GASKET / AIR HEATER 1 8 138046 GASKET / AIR HEATER 1 9 138055 HEATER / AIR 1
10 138521 BOLT M10 X 75 PLATED 2
11 138522 BOLT M10 X 95 PLATED 2
PRINTED IN USA
12 908293/AP1001
Loading...
+ 35 hidden pages