Yamaha Z150D, LZ150D, Z175D, Z200D, LZ200D User Manual
OWNER’S MANUAL
Z150D
LZ150D
Z175D
Z200D
LZ200D
U.S.A.Edition
LIT-18626-05-95
68F-28199-16
EMU25071
ZMU01690
Read this owner’s manual carefully before operating your outboard motor.
Important manual information
EMU25100
To the owner
Thank you for choosing a Yamaha outboard
motor. This Owner’s Manual contains information needed for proper operation, maintenance and care. A thorough understanding
of these simple instructions will help you obtain maximum enjoyment from your new
Yamaha. If you have any question about the
operation or maintenance of your outboard
motor, please consult a Yamaha dealer.
In this Owner’s Manual particularly important
information is distinguished in the following
ways.
The Safety Alert Symbol means
ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED!
EWM00780
WARNING
Failure to follow WARNING instructions
could result in severe injury or death
the machine operator, a bystander, or a
person inspecting or repairing the outboard motor.
ECM00700
CAUTION:
A CAUTION indicates special precautions
that must be taken to avoid damage to the
outboard motor.
to
al, please consult your Yamaha dealer.
NOTE:
The Z150TR, LZ150TR, Z175TR, Z200TR,
LZ200TR and the standard accessories are
used as a base for the explanations and illustrations in this manual. Therefore some
items may not apply to every model.
EMU25110
Z150D, LZ150D, Z175D, Z200D, LZ200D
OWNER’S MANUAL
©2004 by Yamaha Motor Corporation, USA
1st edition, March 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, USA
is expressly prohibited.
Printed in Japan
P/N LIT-18626-05-95
NOTE:
A NOTE provides key information to make
procedures easier or clearer.
Yamaha continually seeks advancements in
product design and quality. Therefore, while
this manual contains the most current product information available at the time of printing, there may be minor discrepancies
between your machine and this manual. If
there is any question concerning this manu-
Table of contents
General information ..........................1
Identification numbers record........... 1
Outboard motor serial number ..........1
Key number....................................... 1
Emission control information ............1
North American models..................... 1
Star labels .........................................2
Safety information ............................3
Important labels................................ 4
Warning labels ..................................4
Caution labels ...................................5
Basic boating rules
(Rules of the road) .........................5
Steering and sailing rules and sound
signals............................................. 5
Rules when encountering vessels .... 6
Other special situations..................... 7
Fueling instructions ..........................9
Gasoline.......................................... 10
Engine oil ........................................10
Battery requirement........................ 10
Battery specifications ......................11
Propeller selection.......................... 11
Start-in-gear protection ..................11
Basic components ..........................12
Main components........................... 12
Remote control................................ 12
Remote control lever....................... 13
Neutral interlock trigger................... 13
Neutral throttle lever........................ 14
Free accelerator.............................. 14
Throttle friction adjuster................... 14
Engine stop lanyard switch .............15
Main switch .....................................16
Power trim and tilt switch on remote
control or tiller handle ................... 16
Power trim and tilt switch on bottom
engine cowling .............................. 16
Power trim and tilt switches
(twin binnacle type)....................... 17
Trim tab with anode ........................ 17
Tilt support lever for power trim
and tilt or hydro tilt model.............. 18
Top cowling lock levers................... 18
Flushing device ...............................18
Tachometer ..................................... 19
Digital tachometer ...........................19
Oil level indicators
(three indicators) ........................... 19
Oil level indicator (digital type) ........20
Overheat warning indicator
(digital type) ..................................20
Speedometer (digital type) .............. 20
Trim meter....................................... 21
Trim meter (digital type) ..................21
Hour meter (digital type).................. 21
Trip meter........................................ 22
Clock ...............................................22
Fuel gauge ......................................22
Fuel warning indicator ..................... 23
Low battery voltage warning
indicator ........................................23
Fuel management meter ................. 23
Fuel flow meter................................ 24
Fuel consumption meter.................. 24
Fuel economy.................................. 25
Twin-engine speed synchronizer ....25
Water separator warning indicator ..26
Warning system ............................. 26
Overheat warning (twin engines) ....26
Oil level warning and oil filter
clogging warning ........................... 27
Operation ......................................... 29
Installation...................................... 29
Mounting the outboard motor .......... 29
Breaking in engine ......................... 30
Procedure for HPDI models ............31
Preoperation checks ...................... 31
Fuel .................................................31
Oil.................................................... 31
Controls........................................... 32
Engine ............................................. 32
Operation after a long period of
storage .......................................... 32
Filling fuel and engine oil ............... 33
Ring Free Fuel Additive................... 33
Filling oil for oil injection models...... 33
Oil level indicator operation............. 35
Operating engine ........................... 36
Feeding fuel ....................................36
Table of contents
Starting engine................................ 36
Warming up engine ........................38
Electric start and prime start
models .......................................... 38
Shifting ...........................................38
Forward (tiller handle and remote
control models) ............................. 38
Reverse (automatic reverse lock
and power trim and tilt models)..... 39
Stopping engine .............................39
Procedure ....................................... 39
Trimming outboard motor............... 40
Adjusting trim angle ........................ 40
Adjusting boat trim ..........................41
Tilting up and down ........................42
Procedure for tilting up.................... 43
Procedure for tilting down ...............44
Cruising in shallow water ...............45
Power trim and tilt models / power
tilt models...................................... 45
Cruising in other conditions............ 46
Maintenance..................................... 47
Specifications .................................47
Transporting and storing outboard
motor ............................................ 48
Storing outboard motor ...................49
Procedure ....................................... 49
Lubrication (oil injection models)..... 50
Cleaning and anticorrosion
measures ...................................... 50
Battery care..................................... 50
Flushing power unit......................... 51
Cleaning the outboard motor .......... 52
Checking painted surface of
motor............................................. 52
Periodic maintenance..................... 52
Replacement parts.......................... 52
Maintenance chart .......................... 54
Maintenance chart (additional)........ 55
Greasing ......................................... 56
Cleaning and adjusting spark plug.. 56
Checking fuel system...................... 57
Inspecting fuel filter .........................58
Cleaning fuel filter ...........................58
Inspecting idling speed ................... 59
Checking water in engine oil tank ...60
Checking wiring and connectors .....60
Exhaust leakage.............................. 60
Water leakage ................................. 60
Checking power trim and tilt
system........................................... 60
Checking propeller ..........................61
Removing the propeller ................... 62
Installing the propeller ..................... 62
Changing gear oil ............................ 63
Inspecting and replacing anode(s) .. 64
Checking battery (for electric start
models) .........................................64
Connecting the Battery.................... 65
Disconnecting the battery................ 66
Checking top cowling ......................66
Coating the boat bottom.................. 67
Trouble Recovery............................ 68
Troubleshooting ............................. 68
Temporary action in emergency .... 71
Impact damage ...............................71
Running single engine..................... 71
Replacing fuse ................................72
Power trim and tilt will not operate ..72
Starter will not operate ....................73
Emergency starting engine .............73
Engine fails to operate ................... 74
Low oil level warning activates........ 74
Treatment of submerged motor ..... 75
Procedure........................................ 75
Consumer information ................... 77
Important warranty information for
U.S.A. and Canada...................... 77
YAMAHA MOTOR
CORPORATION, U.S.A.
OUTBOARD MOTOR TWO
YEAR LIMITED WARRANTY ...... 79
IMPORTANT WARRANTY
INFORMATION IF YOU USE
YOUR YAMAHA OUTSIDE
U.S.A. OR CANADA .................... 82
General information
EMU25170
Identification numbers record
EMU25182
Outboard motor serial number
The outboard motor serial number is
stamped on the label attached to the port
side of the clamp bracket or the upper part of
the swivel bracket.
Record your outboard motor serial number in
the spaces provided to assist you in ordering
spare parts from your Yamaha dealer or for
reference in case your outboard motor is stolen.
1
1. Outboard motor serial number location
ZMU04426
reference in case you need a new key.
1. Key number
EMU25220
Emission control information
EMU25230
North American models
This engine conforms to U.S. Environmental
Protection Agency (EPA) regulations for marine SI engines. See the label affixed to your
engine for details.
EMU25252
Approval label of emission control certificate
This label is attached to the bottom cowling.
New Technology ; (4-stroke/HPDI) DFI
EMU25190
Key number
If a main key switch is equipped with the motor, the key identification number is stamped
on your key as shown in the illustration.
Record this number in the space provided for
1
1
ZMU04741
1. Approval label location
ZMU01856
EMU25261
Manufactured date label
This label is attached to the clamp bracket or
the swivel bracket.
1
ZMU04726
General information
particular label.
1
ZMU04745
1. Star labels location
EMU25280
One Star—Low Emission
The one-star label identifies engines that
meet the Air Resources Board’s 2001 exhaust emission standards. Engines meeting
these standards have 75% lower emissions
than conventional carbureted two-stroke engines. These engines are equivalent to the
U.S. EPA’s 2006 standards for marine engines.
1. Manufactured date label location
Manufactured:
ZMU04346
EMU25272
Star labels
Your outboard motor is labeled with a California Air Resources Board (CARB) star label. See below for a description of your
ZMU01702
EMU25290
Two Stars—Very Low Emission
The two-star label identifies engines that
meet the Air Resources Board’s 2004 exhaust emission standards. Engines meeting
these standards have 20% lower emissions
than One Star-Low-Emission engines.
2
General information
ZMU01703
EMU25300
Three Stars—Ultra Low Emission
The three-star label identifies engines that
meet the Air Resources Board’s 2008 exhaust emission standards. Engines meeting
these standards have 65% lower emissions
than One Star-Low-Emission engines.
ZMU01704
EMU25361
Safety information
●
Before mounting or operating the outboard
motor, read this entire manual. Reading it
should give you an understanding of the
motor and its operation.
Before operating the boat, read any own-
●
er’s or operator’s manuals supplied with it
and all labels. Be sure you understand
each item before operating.
Do not overpower the boat with this out-
●
board motor. Overpowering the boat could
result in loss of control. The rated power of
the outboard should be equal to or less
than the rated horsepower capacity of the
boat. If the rated horsepower capacity of
the boat is unknown, consult the dealer or
boat manufacturer.
Do not modify the outboard. Modifications
●
could make the motor unfit or unsafe to
use.
Never operate after drinking alcohol or tak-
●
ing drugs. About 50% of all boating fatalities involve intoxication.
Have an approved personal flotation de-
●
vice (PFD) on board for every occupant. It
is a good idea to wear a PFD whenever
boating. At a minimum, children and nonswimmers should always wear PFDs, and
everyone should wear PFDs when there
are potentially hazardous boating conditions.
●
Gasoline is highly flammable, and its vapors are flammable and explosive. Handle
and store gasoline carefully. Make sure
there are no gas fumes or leaking fuel before starting the engine.
●
This product emits exhaust gases which
contain carbon monoxide, a colorless,
odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea, dizziness, and drowsiness.
Keep cockpit and cabin areas well ventilated. Avoid blocking exhaust outlets.
●
Check throttle, shift, and steering for proper operation before starting the engine.
●
Attach the engine stop switch lanyard cord
to a secure place on your clothing, or your
arm or leg while operating. If you accidentally leave the helm, the cord will pull from
the switch, stopping the engine.
Know the marine laws and regulations
●
where you will be boating—and obey
them. For basic boating rules, see “Rules
3
General information
of the road” on page 5.
●
Stay informed about the weather. Check
weather forecasts before boating. Avoid
boating in hazardous weather.
●
Tell someone where you are going: leave
a Float Plan with a responsible person. Be
sure to cancel the Float Plan when you return.
Use common sense and good judgment
●
when boating. Know your abilities, and be
sure you understand how your boat handles under the different boating conditions
you may encounter. Operate within your
limits, and the limits of your boat. Always
operate at safe speeds, and keep a careful
watch for obstacles and other traffic.
●
Always watch carefully for swimmers during the engine operation.
●
Stay away from swimming areas.
●
When a swimmer is in the water near you
shift into neutral and shut off the engine.
Be informed about boating safety. Additional
publications and information can be obtained
from many organizations, including the following:
United States Coast Guard
Consumer Affairs Staff (G-BC)
Office of Boating, Public, and Consumer Affairs
U.S. Coast Guard Headquarters
Washington, D.C. 20593-0001
Boating Safety Hotline: 1-800-368-5647
National Marine Manufacturers Association (NMMA)
401 N. Michigan Ave.
Chicago, Il 60611
Marine Retailers Association of America
155 N. Michigan Ave.
Chicago, Il 60601
EMU25380
Important labels
EMU25395
Warning labels
ZMU04852
ZMU01948
EMU25401
Label
EWM01260
WARNING
●
Be sure shift control is in neutral before
starting engine. (except 2HP)
●
Do not touch or remove electrical parts
when starting or during operation.
●
Keep hands, hair, and clothes away
from flywheel and other rotating parts
while engine is running.
EMU25413
Label (counter rotation models)
EWM01281
WARNING
Use only a counterclockwise rotation
4
General information
propeller with this engine.
Counterclockwise propellers are marked
with a letter “L” after the size indication.
The wrong type of propeller could cause
the boat to go in an unexpected direction,
which could lead to an accident.
EMU25451
Label
ENGINE OIL ONLY
Pour the engine oil into this oil tank, not
●
gasoline.
RECOMMENDED OIL:
YAMALUBE 2 STROKE OUTBOARD OIL or
an equivalent TC-W3 certified ouboard oil.
EWM01270
WARNING
Do not add gasoline to the oil tank. Fire
explosion could result.
EMU30471
Label
EWM01411
WARNING
Hot surface under this cover during and
after operation. To avoid burns, do not
touch finned resistor with bare hands.
EMU25464
Caution labels
ZMU04435
EMU30430
Label
ECM01440
CAUTION:
USE UNLEADED STRAIGHT GASOLINE
ONLY
●
Gasoline containing lead can cause
performance loss and engine damage.
Do not use gasoline mixed with oil (pre-
●
mix).
●
Use YAMALUBE 2-stroke outboard oil
or another 2-stroke engine oil with a
NMMA-certified TC-W3 rate.
Refer to Owner’s manual.
EMU25500
Basic boating rules (Rules of
the road)
Just as there are rules which apply when you
are driving on streets and high ways, there
are waterway rules which apply when you
are driving your boat. These rules are used
internationally, and are also enforced by the
United States Coast Guard and local agencies. You should be aware of these rules,
and follow them whenever you encounter
another vessel on the water.
Several sets of rules prevail according to
geographic location, but are all basically the
same as the International Rules of the Road.
The rules presented here in your Owner’s
Manual are condensed, and have been provided for your convenience only. Consult
your local U.S. Coast Guard Auxiliary or Department of Motor Vehicles for a complete
set of rules governing the waters in which
you will be using your boat.
EMU25510
Steering and sailing rules and sound
signals
Whenever two vessels on the water meet
one another, one vessel has the right-of-
5
General information
way; it is called the “stand-on” vessel. The
vessel which does not have the right-of-way
is called the “give-way” or “burdened” vessel.
These rules determine which vessel has the
right-of-way, and what each vessel should
do.
Stand-on vessel
The vessel with the right-of-way has the duty
to continue its course and speed, except to
avoid an immediate collision. When you
maintain your direction and speed, the other
vessel will be able to determine how best to
avoid you.
Give-way vessel
The vessel which does not have the right-ofway has the duty to take positive and timely
action to stay out of the way of the Stand-On
vessel. Normally, you should not cross in
front of the vessel with the right-of-way. You
should slow down or change directions briefly and pass behind the other vessel. You
should always move in such a way that the
operator of the other vessel can see what
you are doing.
“The general prudential rule”
This rule is called Rule 2 in the International
Rules and says,
“In obeying and construing these rules due
regard shall be had to all dangers of navigation and collision, and to any special circumstances, which may render a departure from
the above rules necessary in order to avoid
immediate danger.”
In other words, follow the standard rules except when a collision will occur unless both
vessels try to avoid each other. If that is the
case, both vessels become “Give-Way” vessels.
EMU25520
Rules when encountering vessels
There are three main situations which you
may encounter with other vessels which
could lead to a collision unless the Steering
Rules are followed:
Meeting:
sel head-on)
Crossing:
er vessel’s path)
Overtaking:
passed by another vessel)
In the following illustration, your boat is in the
center. You should give the right-of-way to
any vessels shown in white area (you are the
Give-Way vessel). Any vessels in the shaded area must yield to you (they are the GiveWay vessels). Both you and the meeting
vessel must alter course to avoid each other.
Meeting
If you are meeting another power vessel
head on, and are close enough to run the risk
of collision, neither of you has the right-ofway! Both of you should alter course to avoid
an accident. You should keep the other vessel on your port (left) side. This rule doesn’t
apply if both of you will clear one another if
you continue on your set course and speed.
(you are approaching another ves-
(you are traveling across the oth-
(you are passing or being
6
General information
Crossing
When two power driven vessels are crossing
each other’s path close enough to run the
risk of collision, the vessel which has the other on the starboard (right) side must keep out
of the way of the other. If the other vessel is
on your right, you must keep out of its way;
you are the Give-Way vessel. If the other
vessel is on your port (left) side, remember
that you should maintain course and direction, provided the other vessel gives you the
right-of-way as it should.
Overtaking
If you are passing another vessel, you are
the “Give-Way” vessel. This means that the
other vessel is expected to maintain its
course and speed. You must stay out of its
way until you are clear of it. Likewise, if another vessel is passing you, you should
maintain your speed and direction so that the
other vessel can steer itself around you.
EMU25530
Other special situations
There are three other rules you should be
aware of when driving your boat around other vessels.
Narrow channels and bends
When navigating in narrow channels, you
should keep to the right when it is safe and
practical to do so. If the operator of a powerdriven vessel is preparing to go around a
bend that may obstruct the view of other water vessels, the operator should sound a prolonged blast on the whistle (4 to 6 seconds).
If another vessel is around the bend, it too
should sound the whistle. Even if no reply is
heard, however, the vessel should still proceed around the bend with caution. If you
navigate such waters with your boat, you will
need to carry a portable air horn, available
from local marine supply stores.
Fishing vessel right-of-way
All vessels which are fishing with nets, lines
or trawls are considered to be “fishing vessels” under the International Rules. Vessels
with trolling lines are not considered fishing
vessels. Fishing vessels have the right-ofway regardless of position. Fishing vessels
cannot, however, impede the passage of
other vessels in narrow channels.
Sailing vessel right-of-way
Sailing vessels should normally be given the
right-of-way. The exceptions to this are:
1. When the sailing vessel is overtaking
the power-driven vessel, the power-driven vessel has the right-of-way.
2. Sailing vessels should keep clear of any
fishing vessel.
3. In a narrow channel, a sailing vessel
should not hamper the safe passage of
a power-driven vessel which can navigate only in such a channel.
7
Reading buoys and other markers
The waters of the United states are marked
for safe navigation by the lateral system of
buoyage. Simply put, buoys and markers
have an arrangement of shapes, colors,
numbers and lights to show which side of the
buoy a boater should pass on when navigating in a particular direction. The markings on
these buoys are oriented from the perspective of being entered from seaward (the boater is going towards the port). This means that
red buoys are passed on the starboard
(right) side when proceeding from open water into port, and black buoys are to port (left)
side. When navigating out of port, your position with respect to the buoys should be reversed; red buoys should be to port and
black buoys to starboard.
Many bodies of water used by boaters are
entirely within the boundaries of a particular
state. The Uniform State Waterway Marking
System has been devised for these waters.
This system uses buoys and signs with distinctive shapes and colors to show regulatory or advisory information. These markers
are white with black letters and orange
boarders. They signify speed zones, restricted areas, danger areas, and general information.
Remember, markings may vary by geographic location. Always consult local boating authorities before driving your boat in
unfamiliar waters.
General information
8
General information
EMU25540
Fueling instructions
EWM00010
WARNING
GASOLINE AND ITS VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE!
●
Do not smoke when refueling, and keep
9
ZMU01708
away from sparks, flames, or other
sources of ignition.
●
Stop engine before refueling.
●
Refuel in a well-ventilated area. Refuel
portable fuel tanks off the boat.
●
Take care not to spill gasoline. If gasoline spills, wipe it up immediately with
General information
dry rags.
●
Do not overfill the fuel tank.
Tighten the filler cap securely after re-
●
fueling.
●
If you should swallow some gasoline,
inhale a lot of gasoline vapor, or get
gasoline in your eyes, get immediate
medical attention.
If any gasoline spills onto your skin, im-
●
mediately wash with soap and water.
Change clothing if gasoline spills on it.
Touch the fuel nozzle to the filler open-
●
ing or funnel to help prevent electrostatic sparks.
ECM00010
CAUTION:
Use only new clean gasoline which has
been stored in clean containers and is not
contaminated with water or foreign matter.
EMU25570
Gasoline
If knocking or pinging occurs, use a different
brand of gasoline or premium unleaded fuel.
Recommended gasoline:
Regular unleaded gasoline with a minimum octane rating of 86 (Pump Octane Number) = (R+M)/2
EMU25660
Engine oil
Use Yamalube 2-M outboard oil. If Yamalube 2-M is not available, use only another outboard motor manufacturer’s factorybrand oil with TC-W3 rating.
Recommended engine oil:
YAMALUBE 2 STROKE OUTBOARD
OIL
ECM01290
CAUTION:
Serious engine damage can result from
the use of lower quality oil, including
some commonly available oil brands with
“TC-W3” on their label. To avoid the risk,
use only Yamalube 2-M or, if necessary,
another outboard motor manufacturer’s
factory-brand TC-W3 oil.
EMU25700
Battery requirement
ECM01060
CAUTION:
Do not use a battery that does not meet
the specified capacity. If a battery which
does not meet specifications is used, the
electric system could perform poorly or
be overloaded, causing electric system
damage.
Gasohol
There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used
if ethanol content does not exceed 10% and
the fuel meets minimum octane ratings.
Yamaha does not recommended gasohol
containing methanol because it can cause
fuel system damage or engine performance
problems.
For electric start models, choose a battery
which meets the following specifications.
10
General information
EMU25711
Battery specifications
Minimum cold cranking amps (CCA/
SAE):
512.0 A
Minimum marine cranking amps (MCA/
ABYC):
675.0 A
Minimum reserve capacity (RC/SAE):
182 minutes
NOTE:
The engine cannot be started if battery voltage is too low.
EMU25741
Propeller selection
The performance of your outboard motor will
be critically affected by your choice of propeller, as an incorrect choice could adversely
affect performance and could also seriously
damage the motor. Engine speed depends
on the propeller size and boat load. If engine
speed is too high or too low for good engine
performance, this will have an adverse effect
on the engine.
Yamaha outboard motors are fitted with propellers chosen to perform well over a range
of applications, but there may be uses where
a propeller with a different pitch would be
more appropriate. For a greater operating
load, a smaller-pitch propeller is more suitable as it enables the correct engine speed
to be maintained. Conversely, a larger-pitch
propeller is more suitable for a smaller operating load.
Yamaha dealers stock a range of propellers,
and can advise you and install a propeller on
your outboard that is best suited to your application.
x
-
123
ZMU04608
1. Propeller diameter in inches
2. Propeller pitch in inches
3. Type of propeller (propeller mark)
NOTE:
Select a propeller which will allow the engine
to reach the middle or upper half of the operating range at full throttle with the maximum
boat load. If operating conditions such as
light boat loads then allow the engine r/min to
rise above the maximum recommended
range, reduce the throttle setting to maintain
the engine in the proper operating range.
For instructions on propeller removal and installation, see page 61.
EMU25770
Start-in-gear protection
Yamaha outboard motors or Yamaha-approved remote control units are equipped
with start-in-gear protection device(s). This
feature permits the engine to be started only
when it is in neutral. Always select neutral
before starting the engine.
11
Basic components
EMU25795
Main components
NOTE:
* May not be exactly as shown; also may not be included as standard equipment on all models.
Z150D, LZ150D, Z175D, Z200D, LZ200D
1
10
9
2
2
8
7
6
5
4
1. Top cowling
2. Top cowling lock lever(s)
3. Trim tab (anode)
4. Propeller*
5. Cooling water inlet
6. Anti-cavitation plate
7. Anode
8. Tilt support lever
9. Flushing device
10. Power trim and tilt switch
11. Remote control box (side mount type)*
12. Remote control box (binnacle mount type)*
13. Switch panel (for use with binnacle type)*
14. Digital tachometer*
11 12
14
15
13
16
17
3
18
15. Digital speedometer*
16. Tachometer*
17. Trim meter*
18. Fuel management meter*
19. Remote oil tank*
EMU26180
Remote control
The remote control lever actuates both the
shifter and the throttle. The electrical switches are mounted on the remote control box.
19
ZMU04850
12
Basic components
1. Power trim and tilt switch
2. Remote control lever
3. Neutral interlock trigger
4. Neutral throttle lever
5. Main switch / choke switch
6. Engine stop lanyard switch
7. Throttle friction adjuster
1
2
4
2
3
ZMU04569
1. Remote control lever
2. Power trim and tilt switch
3. Free accelerator
4. Throttle friction adjuster
EMU26190
Remote control lever
Moving the lever forward from the neutral position engages forward gear. Pulling the lever back from neutral engages reverse. The
engine will continue to run at idle until the lever is moved about 35° (a detent can be felt).
Moving the lever farther opens the throttle,
and the engine will begin to accelerate.
1. Neutral “ ”
2. Forward “ ”
3. Reverse “ ”
4. Shift
5. Fully closed
6. Throttle
7. Fully open
N
F
2
6
1
4
R
4
3
6
5
5
7
7
ZMU04573
1. Neutral “ ”
2. Forward “ ”
3. Reverse “ ”
4. Shift
5. Fully closed
6. Throttle
7. Fully open
EMU26201
Neutral interlock trigger
To shift out of neutral, first pull the neutral interlock trigger up.
13
Basic components
erator button and move the remote control
lever.
2
3
1
1. Neutral interlock trigger
EMU26211
Neutral throttle lever
To open the throttle without shifting into either forward or reverse, put the remote control lever in the neutral position and lift the
neutral throttle lever.
NOTE:
The neutral throttle lever will operate only
when the remote control lever is in neutral.
The remote control lever will operate only
when the neutral throttle lever is in the closed
position.
1. Fully open
2. Fully closed
EMU26230
Free accelerator
To open the throttle without shifting into either forward or reverse, push the free accel-
ZMU04575
1. Fully open
2. Fully closed
3. Free accelerator
NOTE:
The free accelerator button can only be
●
used when the remote control lever is in
the neutral position.
After the button is pushed, the throttle be-
●
gins to open after the remote control lever
is moved at least 35°.
After using the free accelerator, return the
●
remote control lever to the neutral position.
The free accelerator button will return automatically to its set position. The remote
control will then engage forward and reverse normally.
EMU25970
Throttle friction adjuster
A friction device provides adjustable resistance to movement of the throttle grip or the
remote control lever, and can be set according to operator preference.
To increase resistance, turn the adjuster
clockwise. To decrease resistance, turn the
adjuster counterclockwise.
EWM00030
WARNING
Do not overtighten the friction adjuster. If
14
Basic components
there is too much resistance, it could be
difficult to move throttle lever or grip,
which could result in an accident.
ZMU04646
When constant speed is desired, tighten the
adjuster to maintain the desired throttle setting.
EMU25990
Engine stop lanyard switch
The lock plate must be attached to the engine stop switch for the engine to run. The
lanyard should be attached to a secure place
on the operator’s clothing, or arm or leg.
Should the operator fall overboard or leave
the helm, the lanyard will pull out the lock
plate, stopping ignition to the engine. This
will prevent the boat from running away under power.
EWM00120
WARNING
Attach the engine stop switch lanyard
●
to a secure place on your clothing, or
your arm or leg while operating.
Do not attach the lanyard to clothing
●
that could tear loose. Do not route the
lanyard where it could become entangled, preventing it from functioning.
●
Avoid accidentally pulling the lanyard
during normal operation. Loss of engine power means the loss of most
steering control. Also, without engine
power, the boat could slow rapidly. This
could cause people and objects in the
boat to be thrown forward.
NOTE:
The engine cannot be started with the lock
plate removed.
1. Lanyard
2. Lock plate
ON
ON
OFF
OFF
START
START
2
1
ZMU04564
1. Lanyard
15
Basic components
2. Lock plate
EMU26090
Main switch
The main switch controls the ignition system;
its operation is described below.
●
“”
(off)
With the main switch in the “” (off) posi-
tion, the electrical circuits are off, and the key
can be removed.
●
“”
(on)
With the main switch in the “” (on) posi-
tion, the electrical circuits are on, and the key
cannot be removed.
●
“”
With the main switch in the “” (start) po-
sition, the starter motor turns to start the engine. When the key is released, it returns
automatically to the “” (on) position.
(start)
EMU26141
Power trim and tilt switch on remote control or tiller handle
The power trim and tilt system adjusts the
outboard motor angle in relation to the transom. Pressing the switch “” (up) trims the
outboard motor up, then tilts it up. Pressing
the switch “” (down) tilts the outboard mo-
tor down and trims it down. When the switch
is released, the outboard motor will stop in its
current position.
NOTE:
For instructions on using the power trim and
tilt switch, see pages 40 and 42.
OFF
ON
START
OFF
ON
START
ZMU04566
EMU26151
Power trim and tilt switch on bottom
engine cowling
The power trim and tilt switch is located on
the side of the bottom engine cowling. Pressing the switch “” (up) trims the outboard
motor up, then tilts it up. Pressing the switch
“” (down) tilts the outboard motor down
and trims it down. When the switch is released, the outboard motor will stop in its
current position.
EWM01030
WARNING
Use the power trim and tilt switch located
on the bottom engine cowling only when
the boat is at a complete stop with the engine off. Attempting to use this switch
16
Basic components
while the boat is moving could increase
the risk of falling overboard and could
distract the operator, increasing the risk
of collision with another boat or an obstacle.
UP
DN
ZMU03985
NOTE:
For instructions on using the power trim and
tilt switch, see page 42.
EMU26161
Power trim and tilt switches (twin
binnacle type)
The power trim and tilt system adjusts the
outboard motor angle in relation to the transom. Pushing the switch “” (up) trims the
outboard motor up, then tilts it up. Pressing
the switch “” (down) tilts the outboard mo-
tor down and trims it down. When the switch
is released, the outboard motor will stop in its
current position.
1
DN
NOTE:
●
On the dual engine control, the switch on
the remote control grip controls both outboard motors at the same time.
●
For instructions on using the power trim
and tilt switches, see pages 40 and 42.
EMU26240
Trim tab with anode
The trim tab should be adjusted so that the
steering control can be turned to either the
right or left by applying the same amount of
force.
EWM00840
WARNING
An improperly adjusted trim tab could
cause difficult steering. Always test run
after the trim tab has been installed or replaced to be sure steering is correct. Be
sure you have tightened the bolt after adjusting the trim tab.
If the boat tends to veer the left (port side),
turn the trim tab rear end to the port side “A”
in the figure. If the boat tends to veer the right
(starboard side), turn the trim tab end to the
starboard side “B” in the figure.
ECM00840
CAUTION:
The trim tab also serves as an anode to
protect the engine from electrochemical
corrosion. Never paint the trim tab as it
will become ineffective as an anode.
UP
1. Power trim and tilt switch
17
ZMU04601
1. Trim tab
2. Bolt
3. Cap
Basic components
EMU26391
Top cowling lock levers
To remove the outboard motor top cowling,
pull up the front and rear lock levers. Then lift
off the cowling. When the cowling, check to
be sure it fits properly in the rubber seal.
Then lock the cowling again by moving the
levers downward.
ECM00550
CAUTION:
The air intake grille on the top cowling is
not designed as a handle and could break
if used as such.
1
A
B
ZMU01863
EMU26340
Tilt support lever for power trim and
tilt or hydro tilt model
To keep the outboard motor in the tilted up
position, lock the tilt support lever to the
clamp bracket.
1
ZMU03979
1. Tilt support lever
ZMU03986
1. Top cowling lock lever(s)
1
2
1. Air intake grille
2. Top cowling lock lever(s)
EMU26460
1
2
ZMU04437
Flushing device
This device is used to clean the cooling wa-
18
Basic components
ter passages of the motor using a garden
hose and tap water.
NOTE:
For details on usage, see page 51.
1
ZMU04011
1. Flushing device
EMU26470
Tachometer
This gauge shows the engine speed and has
the following functions.
1
2
ZMU04577
1. Tachometer
2. Oil level indicator
EMU26491
Digital tachometer
The tachometer shows the engine speed
and has the following functions.
NOTE:
All segments of the display will light momentarily after the main switch is turned on and
will return to normal thereafter.
6
7
1
2
3
5
8
1. Tachometer
2. Trim meter
3. Hour meter
4. Oil level indicator
5. Overheat warning indicator
6. Water separator warning indicator
7. Engine trouble warning indicator
8. Set button
9. Mode button
NOTE:
The water separator and engine trouble
warning indicators only operate when the engine is equipped with the appropriate functions.
EMU26540
Oil level indicators (three indicators)
The indicators on the gauge show the status
of the oil level. For details on how to read the
indicators, see page 35.
ECM00030
CAUTION:
Do not operate the engine without oil. Serious engine damage will occur.
4
9
ZMU01958
19
1. Oil level indicators
Basic components
page 26.
ECM00050
CAUTION:
Do not continue to run the engine if the
overheat warning indicator is on. Serious
engine damage will occur.
1
ZMU04580
EMU26550
Oil level indicator (digital type)
This indicator shows the engine oil level. If
the oil level falls below the lower limit, the
warning indicator will start to blink. For further information, see page 27.
ECM00030
CAUTION:
Do not operate the engine without oil. Serious engine damage will occur.
1
ZMU01867
1. Oil level indicator
EMU26581
Overheat warning indicator (digital
type)
If the engine temperature rises too high, the
warning indicator will start to blink. For further information on reading the indicator, see
1
ZMU01868
1. Overheat warning indicator
EMU26600
Speedometer (digital type)
This gauge shows the boat speed.
1. Speedometer
2. Fuel gauge
3. Trip meter/clock/voltmeter
4. Warning indicator(s)
NOTE:
After the main switch is first turned on, all
segments of the display come on as a test.
After a few seconds, the gauge will change
to normal operation. Watch the gauge when
20
Basic components
turning on the main switch to make sure all
segments come on.
NOTE:
The speedometer displays km/h, mph, or
knots, according to operator preference. Select the desired unit of measurement by setting the selector switch on the back of the
gauge. See the illustration for settings.
1. Cap
2. Selector switch (for speed unit)
3. Selector switch (for fuel sensor)
EMU26610
Trim meter
This gauge shows the trim angle of your outboard motor.
power trim and tilt switch.
EMU26620
Trim meter (digital type)
This meter shows the trim angle of your outboard motor.
NOTE:
●
Memorize the trim angles that work best
for your boat under different conditions.
Adjust the trim angle to the desired using
the power trim and tilt switch.
●
If the trim angle of your motor exceeds the
trim operating range, the top segment on
the trim meter display will blink.
ZMU01869
EMU26650
Hour meter (digital type)
This meter shows the number of hours the
engine has been run. It can be set to show
the total number of hours or the number of
hours for the current trip. The display can
also be turned on and off.
ZMU04581
NOTE:
Memorize the trim angles that work best for
your boat under different conditions. Adjust
the trim angle to the desired setting with the
21
ZMU01870
Basic components
●
Changing the display format
●
Pressing the “” (mode) button chang-
es the display format in the following pat-
tern:
●
Total hours→Trip hours→Display off
Resetting the trip hours
●
●
Simultaneously pressing the “” (set)
and “” (mode) buttons for more than
1 second while the trip hours are displayed
resets the trip counter to 0 (zero).
NOTE:
The total number of hours the engine has
been run cannot be reset.
EMU26690
EMU26700
Clock
Press the “” (mode) button repeatedly
until the indicator on the face of the gauge
points to “” (time). To set the clock, be
sure the gauge is in the “” (time) mode.
Press the “” (set) button; the hour display
will begin blinking. Press the “” (mode)
button until the desired hour is displayed.
Press the “” (set) button again, the minute
display will begin blinking. Press the “”
(mode) button until the desired minute is displayed. Press the “” (set) button again to
start the clock.
Trip meter
This gauge displays the distance the boat
has traveled since the gauge was last reset.
Press the “” (mode) button repeatedly
until the indicator on the face of the gauge
points to “” (trip). To reset the trip meter
to zero, press the “” (set) and “”
(mode) buttons at the same time.
NOTE:
●
The trip distance is shown in kilometers or
miles depending upon the unit of measure-
ment selected for the speedometer.
●
The trip distance is kept in memory by bat-
tery power. The stored data will be lost if
the battery is disconnected.
NOTE:
The clock operates on battery power. Disconnecting the battery will stop the clock.
Reset the clock after connecting the battery.
EMU26710
Fuel gauge
The fuel level is indicated by eight segments.
When all segments are showing, the fuel
tank is full.
ECM00860
CAUTION:
The Yamaha fuel tank sensor differs from
conventional sensors. Incorrectly setting
the selector switch on the gauge will give
false readings. Consult your Yamaha
dealer on how to correctly set the selec-
22
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