Yamaha YZFR1 N 2001 Owner's manual

YZF-R1N
5JJ-28199-21
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INTRODUCTION
Congratulations on your purchase of the Yamaha YZF-R1. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
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WARNING
CAUTION:
NOTE:
Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
A NOTE provides key information to make procedures easier or clearer.
NOTE:
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This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while
this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
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IMPORTANT MANUAL INFORMATION
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WARNING
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PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
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IMPORTANT MANUAL INFORMATION
YZF-R1N
OWNER’S MANUAL
© 2000 by Yamaha Motor Co., Ltd.
1st Edition, August 2000
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in Japan.
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TABLE OF CONTENTS
1 SAFETY INFORMATION
2 DESCRIPTION
3 INSTRUMENT AND CONTROL FUNCTIONS
4 PRE-OPERATION CHECKS
5 OPERATION AND IMPORTANT RIDING POINTS
6 PERIODIC MAINTENANCE AND MINOR REPAIR
7 MOTORCYCLE CARE AND STORAGE
8 SPECIFICATIONS
9 CONSUMER INFORMATION
INDEX
1
2
3
4
5
6
7
8
9

SAFETY INFORMATION

Safe riding..........................................................................................1-1
Protective apparel .............................................................................. 1-3
Modifications ...................................................................................... 1-3
Loading and accessories ...................................................................1-3
Gasoline and exhaust gas.................................................................. 1-5
Location of important labels .............................................................. 1-7
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SAFETY INFORMATION
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MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS
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BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD:
1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANU­AL.
3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.
4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
Safe riding
1. Always make pre-operation checks. Careful checks may help prevent an accident.
2. This motorcycle is designed to carry the operator and a passenger.
3. The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
Therefore:
a. Wear a brightly colored jacket. b. Use extra caution when you are approaching and passing through intersections, since intersec-
tions are the most likely places for motorcycle accidents to occur.
c. Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.
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SAFETY INFORMATION
4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera-
tors. b. Know your skills and limits. Staying within your limits may help you to avoid an accident. c. We recommend that you practice riding your motorcycle where there is no traffic until you have
become thoroughly familiar with the motorcycle and all of its controls.
5. Many accidents have been caused by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). a. Always obey the speed limit and never travel faster than warranted by road and traffic conditions. b. Always signal before turning or changing lanes. Make sure that other motorists can see you.
6. The posture of the operator and passenger is important for proper control. a. The operator should keep both hands on the handlebar and both feet on the operator footrests
during operation to maintain control of the motorcycle.
b. The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with
both hands and keep both feet on the passenger footrests.
c. Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.
7. Never ride under the influence of alcohol or other drugs.
8. This motorcycle is designed for on-road use only. It is not suitable for off-r oad use.
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SAFETY INFORMATION
Protective apparel
The majority of fatalities from motorcycle accid en ts are the resu lt of he ad injuri es. Th e u se of a saf et y
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helmet is the single most critical factor in the prevention or reduction of head injuries.
1. Always wear an approved helmet.
2. Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vi­sion that could delay seeing a hazard.
3. The use of a jacket, heavy boots, trousers, gloves, etc., is effective in preventing or reducing abra­sions or lacerations.
4. Never wear loose-fitting clothes, otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.
5. Never touch the engine or exhaust system during or after operation. They become very hot and ca n cause burns. Always wear protective clothing that covers your legs, ankles, and feet.
6. A passenger should also observe the above precautions.
Modifications
Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
Loading and accessories
Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here are some general gu idelines to follow if loading cargo or adding accessories to your motorcycle:
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SAFETY INFORMATION
Loading
The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 201 kg. When loading within this weight limit, keep the following in mind:
1. Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of t he motorcycle to minimize imbal­ance or instability.
2. Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently.
3. Never attach any large or heavy items to the handlebar, front fork, or front fender. These items, in­cluding such items as sleeping bags, duffel bags, or tents, can create unstable handling or a slow steering response.
Accessories
Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories. Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.
1. Never install accessories or carry cargo that would impair the performance of your motorcycle. Care­fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation, or ob­scure lights or reflectors. a. Accessories fitted to the handlebar or the front fork area can create instability due to improper
weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
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SAFETY INFORMATION
b. Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic
effects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large ve-
1
2. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the
Gasoline and exhaust gas
1. GASOLINE IS HIGHLY FLAMMABLE:
2. Never start the engine or let it run for any length of time in a closed area. The exhaust f umes are poi-
3. Always turn the engine off before leaving the motorcycle unattended and remove the key from the
hicles.
c. Certain accessories can displace the operator from his or her normal riding position. This improp-
er position limits the freedom of movement of the operator and may limit control ability, therefore, such accessories are not recommended.
motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
a. Always turn the engine off when refueling. b. Take care not to spill any gasoline on the engine or exhaust system when refueling. c. Never refuel while smoking or in the vicinity of an open flame.
sonous and may cause loss of consciousness and death within a short time. Always operate your motorcycle in an area that has adequate ventilation.
main switch. When parking the motorcycle, note the following: a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe-
destrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c. Do not park the motorcycle near a flammable source (e.g., a kerosene heater, or near an open
flame), otherwise it could catch fire.
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SAFETY INFORMATION
4. When transporting the motorcycle in another vehicle, make sure that it is kept upright. If the motor­cycle should lean over, gasoline may leak out of the carburetor or fuel tank.
5. If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clothes.
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SAFETY INFORMATION
Location of important labels
Please read the following important labels carefully before operating this motorcycle.
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1
2
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DESCRIPTION

Left view.............................................................................................2-1
Right view........................................................................................... 2-2
Controls and instruments ..................................... .............................. 2-3
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DESCRIPTION
Left view
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1.Front fork compression damping force adjusting screw (page 3-15)
2.Front fork rebound damping force adjusting screw (page 3-15)
3.Front fork spring preload adjusting bolt (page 3-14)
4.Air filter element (page 6-16)
5.Shift pedal (page 3-9)
6.Shock absorber compression damping force adjusting screw (page 3-17)
7.Passenger seat lock (page 3-12)
8.Shock absorber rebound damping force adjusting screw (page 3-17)
9.Luggage strap holders (page 3-20)
10.Helmet holders (page 3-13)
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2-1
Right view
DESCRIPTION
2
11.Owner’s tool kit (page 6-1)
12.Fuses (page 6-35)
13.Rear brake fluid reservoir (page 6-26)
14.Battery (page 6-34)
15.Shock absorber spring preload adjusting ring (page 3-16)
16.Radiator and coolant reservoir (page 6-12)
17.Front brake fluid reservoir (page 6-26)
18.Engine oil filter cartridge (page 6-9)
19.Engine oil level check window (page 6-9)
20.Brake pedal (page 3-10)
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DESCRIPTION
Controls and instruments
2
1.Clutch lever (page 3-9)
2.Left handlebar switches (page 3-8)
3.Starter (choke) lever (page 3-11)
4.Speedometer unit (page 3-5)
5.Main switch/steering lock (page 3-1)
6.Tachometer (page 3-6)
7.Right handlebar switches (page 3-8)
8.Throttle grip (page 6-19)
9.Brake lever (page 3-9)
2-3

INSTRUMENT AND CONTROL FUNCTIONS

Main switch/steering lock......................................3-1
Indicator and warning lights..................................3-2
Speedometer unit ................................................3-5
Tachometer...........................................................3-6
Self-diagnosis devices .........................................3-7
Handlebar switches ........................... ...................3-8
Clutch lever...........................................................3-9
Shift pedal.............................................................3-9
Brake lever............................................................3-9
Brake pedal.........................................................3-10
Fuel tank cap .....................................................3-10
Fuel.....................................................................3-11
Starter (choke) lever........................................... 3-11
Seats.................................................................. 3-12
Helmet holders .................................................. 3-13
Storage compartment . .... ................................... 3-14
Adjusting the front fork ...................................... 3-14
Adjusting the shock absorber assembly ............ 3-16
Matching the front and rear suspension
settings ............................ ................... ............. 3-19
Luggage strap holders ............................ .... ... ... 3-20
EXUP system..................................................... 3-20
Sidestand........................................................... 3-21
Ignition circuit cut-off system.............................. 3-21
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WARNING
INSTRUMENT AND CONTROL FUNCTIONS
3
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Main switch/steering lock
The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various
LOCK
The steering is locked, and all electrical systems are off. The key can be removed.
positions are described below.
To lock the steering
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ON
All electrical systems are supplied with power, and the headlight, meter light­ing and taillight come on, and the en­gine can be started. The key cannot be
1. Turn the handlebars all the way to the left.
2. Push the key in from the “OFF” po­sition, and then turn it to “LOCK” while still pushing it.
3. Remove the key.
removed.
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OFF
All electrical systems are off. The key can be removed.
To unlock the steering Push the key in, and then turn it to “OFF” while still pushing it.
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1. Push.
2. Turn.
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Never turn the key to “OFF” or “LOCK” while the motorcycle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the motor­cycle is stopped before turning the key to “OFF” or “LOCK”.
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INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
1. Neutral indicator light “
2. High beam indicator light “
3. Turn signal indicator light “
4. Fuel level warning light “ ”
5. Oil level warning light “
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Indicator and warning lights
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Neutral indicator light “
This indicator light comes on when the transmission is in the neutral position.
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High beam indicator light “
This indicator light comes on when the high beam of the headlight is switched on.
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Turn signal indicator light “
This indicator light flashes when the turn signal switch is pushed to the left or right.
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Fuel level warning light “
This warning light comes on when the fuel level drops below approximately
3.8 L. When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked according to the fol­lowing procedure.
1. Turn the key to “ON”.
2. If the warning light does not come on, have a Yamaha dealer check the electrical circuit.
NOTE:
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This model is equipped with a self-di­agnosis device for the fuel level warn­ing light circuit. (See page 3-7 for an explanation of the self-diagnosis de­vice.)
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Oil level warning light “
This warning light comes on when the engine oil level is low. The electrical circuit of the warning light can be checked according to the fol­lowing procedure.
1. Turn the key to “ON”.
2. If the warning light does not come on, have a Yamaha dealer check the electrical circuit.
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Even if the oil level is sufficient, the warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a malfunction.
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INSTRUMENT AND CONTROL FUNCTIONS
CAUTION:
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Do not operate the engine if it is overheated.
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3
1. Coolant temperature gauge
2. Coolant temperature warning light “
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Coolant temperature warning light “”
This warning light comes on when the engine overheats. When this occurs, stop the engine immediately and allow the engine to cool. The electrical circuit of the warning light can be checked according to the fol­lowing procedure.
1. Turn the key to “ON”.
2. If the warning light does not come on, have a Yamaha dealer check the electrical circuit.
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INSTRUMENT AND CONTROL FUNCTIONS
CB-25E
temperature
117–139 °C
Above 140 °C
Coolant
0–39 °C
40–116 °C
Display Conditions What to do
Message “LO” is displayed.
Temperature is displayed.
Temperature flashes. Warning light comes on.
Message “HI” flashes. Warning light comes on.
OK. Go ahead with riding.
OK. Go ahead with riding.
Stop the motorcycle and allow it to idle until the coolant temperature goes down. If the temperature does not go down, stop the engine. (See the “Engine overheating” section on page 6-45 for further instructions.)
Stop the engine and allow it to cool. (See the “Engine overheating” sec­tion on page 6-45 for further in­structions.)
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INSTRUMENT AND CONTROL FUNCTIONS
3
1. Speedometer
2. Odometer/tripmeter/fuel reserve tripmeter/ clock
3. “RESET” button
4. “SELECT” button
Speedometer unit
The speedometer unit is equipped with the following:
a digital speedometer (which
shows riding speed) an odometer (which shows the to-
tal distance traveled) two tripmeters (which show the
distance traveled since they were last set to zero)
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a fuel reserve tripmeter (which
shows the distance traveled on the fuel reserve) a clock
Odometer and tripmeter modes
Pushing the “SELECT” button switches the display between the odometer mode “ODO” and the tripmeter modes “TRIP 1” and “TRIP 2” in the following order: ODO → TRIP 1 → TRIP 2 → ODO
If the fuel level warning light comes on (see page 3-2), the odometer display will automatically change to the fuel re­serve tripmeter mode “TRIP F” and start counting the distance traveled from that point. In that case, pushing the “SELECT” button switches the dis­play between the various tripmeter and odometer modes in the following order: TRIP F → TRIP 1 → TRIP 2 → ODO
TRIP F
To reset a tripmeter, select it by push­ing the “SELECT” button, and then push the “RESET” button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km.
Clock mode
To change the display to the clock mode, push the “SELECT” button for at least one second. To change the display back to the prior mode, push the “SELECT” button.
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To set the clock:
1. Push the “SELECT” button and “RESET” button together for at least two seconds.
2. When the hour digits start flashing, push the “RESET” button to set the hours.
3. Push the “SELECT” button, and the minute digits will start flashing.
4. Push the “RESET” button to set the minutes.
5. Push the “SELECT” button and then release it to start the clock.
INSTRUMENT AND CONTROL FUNCTIONS
1. Tachometer
2. Tachometer red zone
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Tachometer
The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
CAUTION:
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Do not operate the engine in the ta­chometer red zone. Red zone: 11,750 r/min and above
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INSTRUMENT AND CONTROL FUNCTIONS
Self-diagnosis devices
This model is equipped with a self-di­agnosis device for the following electri­cal circuits:
throttle position sensor
speed sensor
EXUP system
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If any of those circuits are defective, the tachometer will repeatedly display the following error code:
CB-11E
0 r/min for 3 seconds
Circuit-specific number of r/min for 2.5 seconds (See the table below.)
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Current engine speed for 3 seconds
Use the chart below to identify the faulty electrical circuit.
CB-26E
Specific r/min Faulty electrical circuit 3,000 r/min Throttle position sensor 4,000 r/min Speed sensor 7,000 r/min EXUP system
If the tachometer displays such an er­ror code, note the circuit-specific num­ber of r/min, and then have a Yamaha dealer check the motorcycle.
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CAUTION:
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When the tachometer displays an error code, the motorcycle should be checked as soon as possible in order to avoid engine damage.
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This model is also equipped with a self­diagnosis device for the fuel level warn­ing light circuit. If the fuel level warning light circuit is defective, the following cycle will be repeated until the malfunc­tion is corrected: The warning light will flash eight times, then go off for three seconds. If this occurs, have a Yamaha dealer check the motorcycle.
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CAUTION:
1. Pass switch “PASS”
2. Dimmer switch
3. Turn signal switch
4. Horn switch “
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Handlebar switches
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Pass switch “PASS”
Press this switch to flash the headlight.
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Dimmer switch
Set this switch to “ ” for the high beam and to “ ” for the low beam.
INSTRUMENT AND CONTROL FUNCTIONS
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Turn signal switch
To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the cen­ter position. To cancel the turn signal lights, push the switch in after it has re­turned to the center position.
1. Engine stop switch
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Horn switch “
Press this switch to sound the horn.
2. Start switch “
Engine stop switch
Set this switch to “ ” to stop the en­gine in case of an emergency, such as when the motorcycle overturns or when the throttle cable is stuck.
Start switch “
Push this switch to crank the engine with the starter.
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See page 5-1 for starting instruc­tions prior to starting the engine.
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3
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INSTRUMENT AND CONTROL FUNCTIONS
3
1. Clutch lever 1. Shift pedal 1. Brake lever
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Clutch lever
The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle­bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth
Shift pedal
The shift pedal is located on the left side of the engine and is used in com­bination with the clutch lever when shifting the gears of the 6-speed con­stant-mesh transmission equipped on this motorcycle.
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clutch operation. The clutch lever is equipped with a clutch switch, which is part of the igni­tion circuit cut-off system. (See page 3-21 for an explanation of the ignition circuit cut-off system.)
2. Brake lever position adjusting dial
3. Arrow mark a. Distance between brake lever and handlebar
grip
Brake lever
The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle­bar grip. The brake lever is equipped with a po­sition adjusting dial. To adjust the dis­tance between the brake lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the handlebar grip. Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the brake lever.
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