OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
MANUAL DEL PROPIETARIO
YFM25RX
4D3-28199-61
PRINTED ON RECYCLED PAPER
IMPRIMÉ SUR PAPIER RECYCLÉ
IMPRESO EN PAPEL RECICLADO
YAMAHA MOTOR CO., LTD.
PRINTED IN JAPAN
2007.06-0.6x1 !
(E,F,S)
This A
OWNER’S MANUAL
YFM25RX
4D3-28199-61-E0
EBU17170
INTRODUCTION
EBU17320
Congratulations on your purchase of the Yamaha YFM25RX. This ATV represents the result of many years
of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the
purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have
made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special techniques and skills necessary to ride the ATV.
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a
Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
●
READ THIS MANUAL COMPLETELY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
●
PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.
●
THIS ATV, AND ANY OTHER ATV OVER 90 cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER 16
YEARS OF AGE.
●
THIS ATV IS A HIGH-PERFORMANCE ATV FOR OFF-ROAD USE ONLY, FOR SPORT-TYPE RECREATIONAL AND COMPETITIVE USE BY EXPERIENCED OPERATORS.
It also includes basic maintenance and inspection proce-
EBU17330
WARNING
CAUTION:
NOTE:
IMPORTANT MANUAL INFORMATION
EBU17341
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury
or death to the ATV operator, a bystander, or a person inspecting or
repairing the ATV.
A CAUTION indicates special precautions that must be taken to avoid
damage to the ATV.
A NOTE provides key information to make procedures easier or clearer.
* Product and specifications are subject to change without notice.
EBU17350
IMPORTANT NOTICE
EBU17370
Welcome to the Yamaha world of motor sports!
This ATV is designed and manufactured for use on UNPAVED surfaces only. It is unsafe to operate this
ATV on any paved surface, paved street, paved road or motorway.
Please check your local riding laws and regulations before operating this ATV.
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
An ATV handles differently from other vehicles, including motorcycles and cars. A collision or rollover can occur quickly, even during routine
maneuvers such as turning and riding on hills or
over obstacles, if you fail to take proper precautions.
SEVERE INJURY OR DEATH can result if you do
not follow these instructions:
●
Read this manual and all labels carefully and follow the operating procedures described.
●
Never operate an ATV without proper training or
instruction.
●
Always follow the age recommendation:
– A child under 16 years old should never operate an ATV with engine size greater than 90 cc.
●
Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow
continued use of an ATV by a child if he or she
does not have the abilities to operate it safely.
●
Never carry a passenger on an ATV.
●
Always avoid operating an ATV on any paved
surfaces, including sidewalks, driveways, parking lots and paved streets.
●
Never operate an ATV on any paved street,
paved road or motorway.
●
Watch carefully for other vehicles when operating on unpaved public streets or roads. Make
sure you know your country’s laws and regulations before you ride on unpaved public streets
or roads.
●
Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You
should also wear eye protection (goggles or face
shield), gloves, boots, a long-sleeved shirt or a
jacket, and long pants.
●
Never consume alcohol or drugs before or while
operating this ATV.
●
Never operate at speeds too fast for your skills
or the riding conditions. Always go at a speed
that is proper for the terrain, visibility, operating
1-1
1
2
3
4
5
6
7
8
9
10
11
10
11
conditions, and your experience.
●
Never attempt wheelies, jumps, or other stunts.
1
●
Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Al-
2
ways follow the inspection and maintenance
procedures and schedules described in this
3
manual.
●
Always keep both hands on the handlebars and
4
both feet on the footrests of the ATV during operation.
5
●
Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to
6
changing terrain conditions when operating the
ATV.
7
●
Never operate on excessively rough, slippery or
loose terrain until you have learned and prac-
8
ticed the skills necessary to control the ATV on
9
such terrain. Always be especially cautious on
these kinds of terrain.
●
Always follow proper procedures for turning as
described in this manual. Practice turning at low
speeds before attempting to turn at faster
speeds and never turn at excessive speeds.
●
Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills
before attempting larger hills.
●
Always follow proper procedures for climbing
hills as described in this manual. Check the terrain carefully before you start up any hill. Never
climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the
throttle suddenly or make sudden gear changes.
Never go over the top of a hill at high speed.
●
Always follow proper procedures for going down
hills and for braking on hills as described in this
manual. Check the terrain carefully before you
start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going
down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight
down the hill where possible.
●
Always follow proper procedures for crossing
the side of a hill as described in this manual.
Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the
ATV. Never attempt to turn the ATV around on
any hill until you have mastered the turning technique described in this manual on level ground.
Avoid crossing the side of a steep hill if possible.
●
Always use proper procedures if you stall or roll
backwards when climbing a hill. To avoid stalling, use the proper gear and maintain a steady
1-2
speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight uphill. Turn the ATV around and remount, following
the procedure described in this manual.
●
Always check for obstacles before operating in a
new area.
●
Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obstacles as described in this manual.
●
Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
●
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
●
Always use the size and type of tires specified in
this manual.
●
Always maintain proper tire pressure as described in this manual.
●
Never modify an ATV through improper installation or use of accessories.
●
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow instructions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for braking.
EWB00061
WARNING
●
Always turn off the engine when refueling.
●
Do not refuel right after the engine has been
running and is still very hot.
●
Do not spill gasoline on the engine or exhaust pipe/muffler when refueling. Never refuel while smoking, or in the vicinity of
sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers. Gasoline can catch
fire and you could be burned.
●
When transporting the ATV in another vehicle, be sure it is kept upright and that the fuel
cock is in the “OFF” position. Otherwise, fuel
1
2
3
4
5
6
7
8
9
10
11
1-3
may leak out of the carburetor or fuel tank.
●
Gasoline is poisonous. If you should swal-
1
low some gasoline or inhale a lot of gasoline
vapor, or get some gasoline in your eyes,
2
seek medical help immediately. If gasoline
spills on your skin, wash with soap and wa-
3
ter. If gasoline spills on your clothing,
change your clothes.
4
5
6
7
8
9
10
11
EWB00070
WARNING
Always operate your ATV in an area with adequate ventilation. Never start or run the engine
in a closed area. Exhaust fumes are poisonous
and may cause loss of consciousness and
death within a short time.
1-4
EBU17660
LOCATION OF THE WARNING AND SPECIFICATION LABELS
4
1
2
3
2
1
5
3
6
7
2-1
4
5
6
7
8
9
10
11
EBU17670
Read and understand all of the labels on your ATV. These labels contain important information for safe and
proper operation.
1
Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replacement label from your Yamaha dealer.
2
10
11
3
For Europe
1
2
For EuropeFor Oceania
2
4
WARNING
5
YAMAHA MOTOR CO., LTD.
6
SHIZUOKA JAPAN
p
4GB-2155A-00
7
Before you operate this vehicle,
GB
8
9
read the owner’s manual.
Lesen Sie die Bedienungsanleitung
D
bevor Sie dieses Fahrzeug fahren.
Antes de conducir este vehículo,
E
lea el Manual del Propietario.
Lire le manuel du propriétaire avant
F
d’utiliser ce véhicule.
Prima di usare il veicolo,
I
leggete il manuale di istruzioni.
Voor het gebruik van dit voertuig
NL
de handleiding met aandacht lezen.
Antes de utilizar este veículo,
P
leia o manual do proprietário.
Innan du kör detta fordon,
S
läs handboken.
5FK-21568-00
2-2
Improper ATV use can result in SEVERE
INJURY or DEATH.
ALWAYS USE
AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS
HELMET ANDROADS
PROTECTIVE
NEVER
9
without proper training or instruction.
9
at speeds too fast for your skills or
the conditions.
9
on public roads-a collision can occur
with another vehicle.
9
with a passenger-passengers affect balance
and steering and increase risk
of losing control.
ALWAYS :
9 use proper riding techniques to avoid
vehicle overturns on hills and rough terrain
and it turns.
9
avoid paved surfaces-pavement may
seriously affect handling and control.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
NEVER USE
NEVER CARRY NEVER USE
GEAR
operate :
LOCATE AND READ OWNER'S MANUAL.
5FE-21568-11
OR ALCOHOL
3
For Europe
For Oceania
3
WARNING
UNDER
16
1
2
3
<
16
5FK-21697-00
For EuropeFor Oceania
4
3B4-2151H-10
4
2-3
Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
NEVER operate this ATV if you are
under age 16.
5FE-21697-01
WARNING
NEVERNEVER ride as a
passenger.
Passengers can cause
a loss of control,
resulting in SEVERE
INJURY or DEATH.
3B4-2151H-00
4
5
6
7
8
9
10
11
10
11
For EuropeFor Oceania
5
5
1
q
2
3
27.5 kPa
0.275 kgf/cm
2
4.0 psi
4
5
6
GB
Set with tires cold.
Bei kalten Reifen.
D
Ajuste con los
E
neumáticos an frí o.
Pneus à froid.
F
Impostare a pneumatici
I
freddi.
Wanneer de banden
NL
koud zijn.
Regular com pneus
P
frios.
Ställ in med kalla dä ck.
S
27.5 kPa
0.275 kgf/cm
4.0 psi
5LP-21696-M0
2
IMPROPER TIRE PRESSURE OR OVERLOADING CAN
CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE
INJURY OR DEATH.
OPERATING TIRE PRESSURE : Set with tires cold
0 Recommended : FRONT : 27.5kPa, {0.275kgf/cm
0 Minimum : FRONT : 24.5kPa, {0.245kgf/cm
0 Never set tire pressure below minimum.
It could cause the tire to dislodge from the rim.
LOADING
0 Maximum Vehicle Load : 100kg, (220lbs).
Includes weight of operator, cargo and accessories.
7
WARNING
2
REAR : 27.5kPa, {0.275kgf/cm2}, 4.0psi
REAR : 24.5kPa, {0.245kgf/cm2}, 3.5psi
5LP-21696-00
}, 4.0psi
2
}, 3.5psi
8
For Europe
6
7
9
2-4
EBU17680
EBU17690
Left view
123456
1. Headlights
2. Fuel cock
3. Starter (choke)
4. Throttle stop screw
5. Fuse
6. Tail/brake light
7. Shift pedal
DESCRIPTION
EBU17700
Right view
123
7
1. Spark arrester
2. Seat
3. Fuel tank cap
4. Oil filter element
5. Brake pedal
4
5
1
2
3
4
5
6
7
8
9
10
11
3-1
EBU17712
Controls and instruments
1
12 3456
2
3
4
5
6
7
1. Clutch lever
2. Handlebar switches
8
3. Parking brake lever
4. Main switch
5. Throttle lever
9
6. Brake lever
10
NOTE:
11
The ATV you have purchased may differ slightly
from the figures shown in this manual.
3-2
EBU17731
INSTRUMENT AND CONTROL FUNCTIONS
EBU17740
Main switch
The positions of the main switch are as follows:
ON
All electrical systems are supplied with power, and
the engine can be started. The key cannot be removed.
EBU17781
Indicator light
1
2
3
1
4
5
OFF
All electrical systems are off. The key can be removed.
OFFON
1
1. Main switch
1. Neutral indicator light “N”
EBU17860
Neutral indicator light “”
This indicator light comes on when the transmission is in the neutral position.
4-1
6
7
8
9
10
11
EBU18061
Handlebar switches
1
2
3
4
5
6
7
1. Light switch “LIGHTS”
2. Engine stop switch “ENG. STOP”
8
3. Start switch “START”
9
EBU18070
Engine stop switch “ENG. STOP”
10
Set this switch to “RUN” before starting the engine.
The engine stop switch controls the ignition and
11
stops the engine when it is running. Use this switch
to stop the engine in an emergency situation. The
engine will not start or run when this switch is set
to “OFF”.
1
2
3
EBU18090
Start switch “START”
Push this switch to crank the engine with the starter.
ECB00050
CAUTION:
See the starting instructions on page 6-1 prior
to starting the engine.
EBU18120
Light switch “LIGHTS”
Set this switch to “LO” to turn on the low beams
and the taillight. Set the switch to “HI” to turn on the
high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.
NOTE:
The headlights and the taillight can be turned on
only when the engine is running.
EBU18280
Throttle lever
Once the engine is running, movement of the throttle lever will increase the engine speed.
Regulate the speed of the ATV by varying the
throttle position. Because the throttle is springloaded, the ATV will decelerate, and the engine will
4-2
return to an idle any time the hand is removed from
the throttle lever.
1. Throttle lever
Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.
EWB00250
WARNING
Malfunction of the throttle could make it difficult to speed up or slow down when you need
to. This could cause an accident. Check the operation of the throttle lever before you start the
engine. If the throttle does not work smoothly,
check for the cause. Correct the problem be-
fore riding the ATV or consult a Yamaha dealer.
EBU18321
Speed limiter
Your ATV was delivered with an adjustable speed
limiter. The speed limiter keeps the throttle from
fully opening, even when the throttle lever is
pushed to the maximum.
1. Loosen the locknut.
2. To increase the maximum engine power available and the maximum speed of the ATV, turn
the adjusting screw in direction (a). To decrease the maximum engine power available
and the maximum speed of the ATV, turn the
adjusting screw in direction (b).
4-3
1
2
3
4
5
6
7
8
9
10
11
1
1
3
2
3
4
5
6
1. Locknut
2. Adjusting screw
7
3. No more than 12 mm (0.47 in)
8
3. Tighten the locknut.
EWB00240
9
10
11
WARNING
Improper adjustment of the speed limiter and
throttle could cause throttle cable damage or
improper throttle operation. You could lose
control, have an accident or be injured. Do not
2
(b)
(a)
turn the adjusting screw out more than 12 mm
(0.47 in) or the throttle cable could be damaged. Always make sure the throttle lever free
play is adjusted to 2.0–4.0 mm (0.08–0.16 in).
(See page 8-20.)
EBU18382
Clutch lever
The clutch lever is located on the left handlebar
and the ignition circuit cut-off system is incorporated in the clutch lever holder. To disengage the
clutch, pull the clutch lever toward the handlebar
grip. To engage the clutch, release the clutch lever.
The clutch lever should be pulled rapidly and released slowly for smooth clutch operation. (See
page 6-1 for a description of the ignition circuit cutoff system.)
1. Clutch lever
4-4
EBU18421
Brake lever
The brake lever is located on the right handlebar.
To apply the front brake, pull the brake lever toward the handlebar grip.
The brake lever is equipped with a position adjusting bolt. To adjust the distance between the brake
lever and the handlebar grip, hold the brake lever
away from the handlebar so it does not contact the
adjusting bolt, loosen the locknut, turn the adjusting bolt, and then tighten the locknut.
3
2
1
4
1. Brake lever
2. Locknut
3. Brake lever position adjusting bolt
4. Distance between brake lever and handlebar grip
EBU18432
Brake pedal
The brake pedal is located on the right side of the
ATV. To apply the rear brake, push down on the
brake pedal.
1
1. Brake pedal
EBU18520
Parking brake lever
Use the parking brake before starting the engine or
parking the ATV, especially on a slope. To apply
the parking brake, move the parking brake lever in
direction (a). To release the parking brake, move
the parking brake lever in direction (b).
1
2
3
4
5
6
7
8
9
10
11
4-5
1
2
3
4
5
6
1. Parking brake lever (locked position)
7
EWB00220
WARNING
●
Always set the parking brake before starting
the engine. The ATV could start moving unexpectedly if the parking brake is not applied. This could cause loss of control or a
collision.
●
Always be sure you have released the parking brake before you begin to ride. The brake
could overheat if you ride the ATV without releasing the parking brake. You could lose
braking performance which could cause an
accident. You could also wear out the brakes
prematurely.
8
9
10
11
1. Parking brake lever (unlocked position)
EBU18530
Shift pedal
This ATV is equipped with a constant-mesh 5speed transmission. The shift pedal is located on
the left side of the engine and is used in combination with the clutch when shifting.
4-6
1
2
3
1
1. Shift pedal
EBU18720
Fuel tank cap
Remove the fuel tank cap by turning it counterclockwise.
1. Fuel tank cap
EBU18752
Fuel
Make sure that there is sufficient fuel in the tank.
Fill the fuel tank to the bottom of the filler tube as
shown.
4-7
1
4
5
6
7
8
9
10
11
1
2
3
4
5
6
1. Fuel level
2. Filler tube
7
Recommended fuel:
8
9
UNLEADED GASOLINE ONLY
For Europe: Regular unleaded gasoline only
with a research octane number of 91 or high-
10
er
Fuel tank capacity:
11
9.0 L (2.38 US gal) (1.98 Imp.gal)
Fuel reserve amount:
1.0 L (0.26 US gal) (0.22 Imp.gal)
NOTE:
If knocking or pinging occurs, use a different brand
of gasoline or higher octane grade.
ECB00070
CAUTION:
Use only unleaded gasoline. The use of leaded
gasoline will cause severe damage to internal
engine parts, such as the valves and piston
rings, as well as to the exhaust system.
EWB00310
WARNING
●
Do not overfill the fuel tank. Fuel expands
when it heats up. If the fuel tank is overfilled,
fuel could spill out due to heat from the engine or the sun.
●
Be careful not to spill fuel, especially on the
engine or exhaust pipe which can cause a
fire and severe injury. Wipe up any spilled
fuel immediately.
●
Do not refuel right after the engine has been
running and is still very hot.
●
Be sure the fuel tank cap is closed securely.
EBU18820
Fuel cock
The fuel cock supplies fuel from the tank to the carburetor while also filtering it.
4-8
The fuel cock lever positions are explained as follows and shown in the illustrations.
OFF
OFF
1. Arrow mark positioned over “OFF”
With the fuel cock lever in this position, fuel will not
flow. Always turn the fuel cock lever to this position
when the engine is not running.
ON
ON
1. Arrow mark positioned over “ON”
With the fuel cock lever in this position, fuel flows
to the carburetor. Turn the fuel cock lever to this
position when starting the engine and riding.
1
2
3
4
5
6
7
8
9
10
11
4-9
RES
the starter (choke).
Move the starter (choke) in direction (b) to turn off
1
the starter (choke).
See the “Starting a cold engine” section on page
2
3
RES
6-1 for proper operation.
4
5
6
1. Arrow mark positioned over “RES”
7
This indicates reserve. With the fuel cock lever in
8
this position, the fuel reserve is made available.
Turn the fuel cock lever to this position if you run
9
out of fuel while riding. When this occurs, refuel as
soon as possible and be sure to turn the fuel cock
10
lever back to “ON”!
11
EBU18840
Starter (choke)
Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke).
Move the starter (choke) in direction (a) to turn on
1
(b)
(a)
1. Starter (choke)
EBU18890
Seat
To remove the seat
Insert your hand between the rear of the seat and
the rear fender, pull the seat lock lever upward and
pull up the seat at the rear.
4-10
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