YFM25RX (4D31) U.S.A.
YFM25RX (4D32) CANADA
YFM25RX (4D33) EUROPE
YFM25RX (4D34) OCEANIA
YFM250R (4D34) JAPAN
1G4D3-100E1
2G4D3-100E1
()
A2
YFM25RX/YFM250R
PARTS CATALOGUE
©2007 by Yamaha Motor Co., Ltd.
1st edition, June 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A4
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583
HPB BLACK (FOR ELECTRODEPOSIT) 00R4
PGD(*) PASTEL DARK GRAY 003E
S8 SILVER 8 0895
SL SILVER 0035
VRC7 VIVID RED COCKTAIL 7 0580
WW WHITE 0036
FOREWORD
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 USA U.S.A.
2 CAN CANADA
3 EUR EUROPE
4 OCE OCEANIA
5J P N J A P A N
A5
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
4D31
4D32
4D33
4D34
Colouring
Type Code
A 0583
B 003E
A 0583
B 003E
A 0583
B 003E
A 0583
B 003E
Colour
Code
Colour Name
DEEP PURPLISH BLUE SOLID E DPBSE
PASTEL DARK GRAY PGD
DEEP PURPLISH BLUE SOLID E DPBSE
PASTEL DARK GRAY PGD
DEEP PURPLISH BLUE SOLID E DPBSE
PASTEL DARK GRAY PGD
DEEP PURPLISH BLUE SOLID E DPBSE
PASTEL DARK GRAY PGD
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
4D31 010 U.S.A.
4D32 010 CANADA
4D33 010 EUROPE
4D34
Production
Code No.
010
020 JAPAN
Country
(destination)
AUSTRALIA
NEW ZEALAND
Model
Code
Production
Code No.
Country
(destination)
A6
ENGINE
CYLINDER HEAD .................................................................B2
CYLINDER ............................................................................B4
CRANKSHAFT & PISTON ....................................................B5
VALVE ...................................................................................B7
CAMSHAFT & CHAIN ...........................................................B8
OIL PUMP .............................................................................B9
OIL COOLER ........................................................................B10
INTAKE .................................................................................B11
CARBURETOR .....................................................................B12
EXHAUST .............................................................................B15
CRANKCASE ........................................................................C2
CRANKCASE COVER 1 .......................................................C3
STARTER CLUTCH ..............................................................C5
CLUTCH ................................................................................C6
TRANSMISSION ...................................................................C8
SHIFT CAM & FORK .............................................................C9
CHASSIS
FRAME ..................................................................................C10
FRONT FENDER ..................................................................C12
REAR FENDER .....................................................................C13
REAR ARM ...........................................................................C15
REAR SUSPENSION ............................................................D2
FRONT SUSPENSION & WHEEL ........................................D3
STEERING ............................................................................D5
FUEL TANK ...........................................................................D6
SEAT .....................................................................................D7
FRONT WHEEL .................................................................... D8
FRONT BRAKE CALIPER ....................................................D9
REAR WHEEL .......................................................................D11
REAR BRAKE CALIPER .......................................................D12
STEERING HANDLE & CABLE ............................................D13
FRONT MASTER CYLINDER ...............................................D14
STAND & FOOTREST ..........................................................D15
REAR MASTER CYLINDER .................................................E2
GUARD .................................................................................E3
GENERATOR ........................................................................E4
STARTING MOTOR ..............................................................E5
HEADLIGHT ..........................................................................E6
TAILLIGHT ............................................................................E7
TAILLIGHT 2 .........................................................................E8
CONTENTS
HANDLE SWITCH & LEVER ................................................ E9
ELECTRICAL 1 ..................................................................... E10
ELECTRICAL 2 ..................................................................... E12
GRAPHICS ........................................................................... E13
EMBLEM & LABEL 1 ............................................................ E14
EMBLEM & LABEL 2 ............................................................ E15
EMBLEM & LABEL 3 ............................................................ F2
EMBLEM & LABEL 4 ............................................................ F3
EMBLEM & LABEL 5 ............................................................ F4
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3C5–11102–00
5H0–11133–11
93440–10085
90153–06002
90430–06014
5XT–11181–00
4D3–1112F–00
91312–06016
5XT–14815–00
99530–14016
90105–08160
90201–08609
91312–08045
4D3–11190–00
5XT–11165–00
CYLINDER HEAD ASSY 1 1 1 1 1
.GUIDE, VALVE 1 22222
.CIRCLIP 2 2 2 2 2
.SCREW, HEXAGON 1 1 1 1 1
.GASKET 1 1 1 1 1
GASKET, CYLINDER HEAD 1 1 1 1 1 1
PLATE 2 1 1 1 1 1
BOLT 22222
GASKET 11111
PIN, DOWEL 2 2 2 2 2
BOLT, FLANGE 4 4 4 4 4
WASHER, PLATE 4 4 4 4 4
BOLT 22222
COVER, CYLINDER HEAD 1 1 1 1 1 1
.PLATE, BREATHER 1 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
JPN
B
2
16
4D3–11196–00
17
90105–06126
18
4D3–11166–00
19
90467–12053
20
93211–05471
21
95022–06020
22
4D3–11186–00
23
93210–54001
24
5XT–1111F–00
25
90105–06078
26
94701–00345
94703–00345
.GASKET, CYLINDER HEAD SIDE 1 1 1 1 1
.BOLT, FLANGE 2 2 2 2 2
PIPE, BREATHER 1 1 1 1 1 1
CLIP 11111
O-RING 1 1 1 1 1
BOLT, FLANGE 2 2 2 2 2
COVER, CYLINDER HEAD SIDE 2 2 2 2 2 2
O-RING 2 2 2 2 2
PLATE 11111
BOLT, FLANGE 2 2 2 2 2
PLUG, SPARK (NGK DR7EA) 1 1 1 1 WITH RESISTER
PLUG, SPARK (NGK DR7EA) 1
FIG. 1 CYLINDER HEAD
REF.
NO.
27
PART NO. DESCRIPTION
90116–08023
BOLT, STUD 2 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
JPN
B
3
FIG. 2 CYLINDER
REF.
NO.
1
2
3
PART NO. DESCRIPTION
4D3–11311–00
4D3–11351–00
91312–06065
CYLINDER 1 1 1 1 1 1
GASKET, CYLINDER 1 1 1 1 1
BOLT 22222
USA
CAN
EUR
OCE
REMARKS
JPN
B
4
FIG. 3 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4D3–11400–00
4D3–11412–00
4D3–11422–00
1S4–11681–00
93310–63239
1S4–11651–00
90240–07105
90501–07629
93602–13177
93306–37804
1S4–11631–10–A0
4XV–11603–00
4XV–11633–00
90468–12069
5BP–11549–00
CRANKSHAFT ASSY 1 1 1 1 1
.CRANK 1 11111
.CRANK 2 11111
.PIN, CRANK 1 1 1 1 1 1
.BEARING 11111
.ROD, CONNECTING 1 1 1 1 1
PIN, CLEVIS 1 1 1 1 1
SPRING, COMPRESSION 1 1 1 1 1
PIN, DOWEL 1 1 1 1 1
BEARING 2 2 2 2 2
PISTON (STD) 1 1 1 1 1
PISTON RING SET (STD) 1 1 1 1 1
PIN, PISTON 1 1 1 1 1
CLIP 22222
SPROCKET, CAM CHAIN 1 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
JPN
B
5
16
90105–10430
17
90201–102R1
18
90280–05048
19
1S4–11536–00
20
5XT–11454–00
21
93306–30214
22
5XT–11478–00
23
1S4–11531–00
24
5XT–11496–00
25
5XT–11533–00
26
90501–22721
27
93605–10090
BOLT, FLANGE 1 1 1 1 1
WASHER, PLATE 1 1 1 1 1
KEY, WOODRUFF 11111
GEAR, DRIVE 1 1 1 1 1
WEIGHT 1 11111
BEARING 2 2 2 2 2
COLLAR 11111
GEAR, BALANCE WEIGHT 1 1 1 1 1
BOSS, BUFFER 1 1 1 1 1
PLATE, ABSORBER 1 1 1 1 1
SPRING, COMPRESSION 6 6 6 6 6
PIN, DOWEL 3 3 3 3 3
FIG. 3 CRANKSHAFT & PISTON
REF.
NO.
28
29
30
PART NO. DESCRIPTION
90215–12272
90170–12370
90282–05013
WASHER, LOCK 1 1 1 1 1
NUT 11111
KEY, STRAIGHT 1 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
JPN
B
6
FIG. 4 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
5H0–12111–02
5XT–12121–00
4G0–12116–01
11H–12113–00
11H–12114–00
5H0–12119–00
4G0–12117–00
4G0–12118–00
36X–12151–00
5H0–12156–00
5H0–12146–00
93210–09165
5XT–12159–00
90170–06128
VALVE, INTAKE 1 1 1 1 1
VALVE, EXHAUST 1 1 1 1 1
SEAT, VALVE SPRING 2 2 2 2 2
SPRING, VALVE INNER 2 2 2 2 2
SPRING, VALVE OUTER 2 2 2 2 2
SEAL, VALVE STEM 2 2 2 2 2
RETAINER, VALVE SPRING 2 2 2 2 2
COTTER, VALVE 4 4 4 4 4
ARM, VALVE ROCKER 2 2 2 2 2
SHAFT, ROCKER 2 1 1 1 1 1
SHAFT, ROCKER 1 1 1 1 1
O-RING 1 1 1 1 1
SCREW, VALVE ADJUSTING 2 2 2 2 2
NUT 22222
USA
CAN
EUR
OCE
REMARKS
JPN
B
7
FIG. 5 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
1S4–12171–00
93306–00518
93306–20204
93210–11453
5XT–12176–00
4KB–11145–00
93604–10011
90101–10016
90201–10591
94582–19104
5BP–12231–00
5XT–12241–00
5XT–12210–00
4FM–12213–00
91312–06025
CAMSHAFT 1 11111
BEARING 1 1 1 1 1
BEARING 1 1 1 1 1 KOYO
O-RING 1 1 1 1 1
SPROCKET, CAM CHAIN 1 1 1 1 1
PLATE, BREATHER 2 1 1 1 1 1
PIN, DOWEL 1 1 1 1 1
BOLT 11111
WASHER, PLATE 1 1 1 1 1
CHAIN (DID SCR-0404 SV 104LE) 1 1 1 1 1
GUIDE, STOPPER 1 1 1 1 1 1
GUIDE, STOPPER 2 1 1 1 1 1
TENSIONER ASSY, CAM CHAIN 1 1 1 1 1
GASKET, TENSIONER CASE 1 1 1 1 1
BOLT 22222
USA
CAN
EUR
OCE
REMARKS
JPN
B
8
16
90101–06043
BOLT 22222
FIG. 6 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4D3–13300–00
4D3–13326–00
99009–11400
4D3–13329–00
90149–06093
90430–06156
22F–13411–01
5TA–13440–00
4D3–13447–00
93210–54175
90109–06169
93210–07135
91312–06070
91312–06020
5XT–13161–00
OIL PUMP ASSY 1 1 1 1 1
GEAR, PUMP DRIVEN 2 1 1 1 1 1
CIRCLIP 11111
GASKET, PUMP COVER 1 1 1 1 1
SCREW 33333
GASKET 11111
STRAINER, OIL 1 1 1 1 1
ELEMENT ASSY, OIL CLEANER 1 1 1 1 1
COVER, OIL ELEMENT 1 1 1 1 1
O-RING 1 1 1 1 1
BOLT 11111
O-RING 2 2 2 2 2
BOLT 11111
BOLT 11111
PIPE, DELIVERY 1 1 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
JPN
B
9
16
90401–10061
17
90430–10171
18
90401–08009
19
90430–08119
BOLT, UNION 11111
GASKET 22222
BOLT, UNION 11111
GASKET 22222
FIG. 7 OIL COOLER
REF.
NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
91312–06016
93210–10197
4KB–13470–00
4D3–13464–00
4D3–13465–00
90480–15235
93210–12152
93612–16254
BOLT 22222
O-RING 2 2 2 2 2
OIL COOLER ASSY 1 1 1 1 1
HOSE, OIL 1 1 1 1 1 1
HOSE, OIL 2 1 1 1 1 1
GROMMET 22222
O-RING 2 2 2 2 2
PIN, DOWEL 2 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
JPN
B
10
FIG. 8 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
4D3–13586–00
93210–35537
91312–06020
4D3–13596–00
90450–47002
24W–14193–00
91A20–07010
90450–58003
4D3–14411–00
4D3–14453–00
31A–14419–00
2XJ–14477–00
4D3–14459–00
95602–05100
2XJ–14451–00
JOINT, CARBURETOR 1 1 1 1 1 1
O-RING 1 1 1 1 1
BOLT 22222
JOINT, CARBURETOR 2 1 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2 2
PIPE 1 1 1 1 1
TUBE, FLEXIBLE VINYL 1 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1 1
CASE, AIR CLEANER 1 1 1 1 1 1
JOINT, AIR CLEANER 1 1 1 1 1 1
PIPE 1 1 1 1 1
PLATE 11111
HOLDER, GUIDE 1 1 1 1 1
NUT, U 66666
ELEMENT, AIR CLEANER 1 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
JPN
B
11
16
2XJ–14458–00
17
90209–06014
18
90122–06035
19
4D3–14412–00
20
4D3–14452–00
21
5GH–14436–00
22
59V–14457–00
23
90467–220A1
24
4D3–2177C–00
GUIDE 11111
WASHER 1 1 1 1 1
BOLT, WING 11111
CAP, CLEANER CASE 1 1 1 1 1 1
SEAL 1 1 1 1 1
HOOK 44444
SEAL 1 1 1 1 1
CLIP 11111
PLATE, EPA OFFROAD ATV 1 1
FIG. 9 CARBURETOR
REF.
NO.
1
PART NO. DESCRIPTION
4D3–14901–00
CARBURETOR ASSY 1 1 1
USA
CAN
EUR
OCE
REMARKS
JPN
4D3–14901–10
2
4D3–1490J–00
4D3–1490J–10
3
4D3–14933–00
4
4D3–14841–00
5
4D3–14112–00
6
5GH–14918–10
7
4D3–14958–00
8
98507–04010
9
4KM–14142–25
10
4D3–1490A–00
11
1AE–14147–00
12
4D3–14105–00
13
3H1–14962–00
14
3H1–14147–00
15
620–1423E–53
16
4D3–14261–00
CARBURETOR ASSY 1 1 1 1
.NEEDLE SET 1 1
.NEEDLE SET 1 1 1
.SPRING, DIAPHRAGM 1 1 1 1 1
.DIAPHRAGM 1 1 1 1 1
.VALVE, THROTTLE 1 1 1 1 1 1
.RING 11111
.COVER, DIAPHRAGM 1 1 1 1 1
.SCREW, PAN HEAD 4 4 4 4 4
.JET, PILOT (# 25) 11111
.DIAPHRAGM SET 1 1 1 1 1 1
..O-RING 1 1 1 1 1
.PILOT SCREW SET 1 1 1 1 1
..WASHER 11111
..O-RING 1 1 1 1 1
.JET, MAIN (#133.8) 1 1 1 1 1
.HOLDER 11111
B
12
17
4D3–14937–00
18
127–14186–00
19
5YT–14107–20
20
5DM–14561–00
21
5DM–1414M–40
22
4KM–14216–00
23
3G2–14231–11
24
12R–14191–00
25
98507–04006
.CLIP 11111
.PIN, FLOAT 1 1 1 1 1
.NEEDLE VALVE SET 1 1 1 1 1
.O-RING 1 1 1 1 1
.NOZZLE, MAIN 1 1 1 1 1
.SCREW 22222
.JET, POWER (# 55) 1 1 1 1 1
.PLUG, DRAIN 1 1 1 1 1
.SCREW, PAN HEAD 3 3 3 3 3
FIG. 9 CARBURETOR
REF.
NO.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
PART NO. DESCRIPTION
5DM–14952–00
5LP–14147–00
4WV–14293–00
98507–04008
1FN–14565–00
5DM–14985–00
5V7–14153–00
4D3–14988–00
1S3–14161–00
3GD–14155–00
137–14133–00
5FU–14962–00
4D3–14123–00
4D3–14193–00
5AP–14280–00
.WASHER 1 1 1 1 1
.O-RING 1 1 1 1 1
.COVER 1 11111
.SCREW, PAN HEAD 1 1 1 1 1
.SCREW 11111
.FLOAT 11111
.WASHER, MAIN JET 1 1 1 1 1
.PIPE, STARTER CONNECTING 1 1 1 1 1
.NUT, CABLE ADJUSTING 1 1 1 1 1
.GUIDE, CABLE 1 1 1 1 1
.SPRING, THROTTLE STOP 1 1 1 1 1
.WASHER 1 1 1 1 1
.SCREW, AIR ADJUSTING 1 1 1 1 1
.PIPE 1 1 1 1 1
.COVER, CARBURETOR 1 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
JPN
B
13
41
4D3–1490H–00
42
3HT–14934–00
43
97607–04114
44
1HX–14231–34
45
98507–05010
46
90467–09026
47
5CY–14951–00
48
5FU–83790–00
49
3F9–14118–00
50
90461–06087
51
4D3–82509–00
52
4D3–14196–00
.DIAPHRAGM SET 5 1 1 1 1 1
..SPRING, THROTTLE STOP 1 1 1 1 1
.SCREW,WITH WASHER 2 2 2 2 2
.JET, MAIN (#170) 1 1 1 1 1
.SCREW, PAN HEAD 1 1 1 1 1
.CLIP 11111
.WASHER 1 1 1 1 1
.HEATER ASSY (15W) 1 1 1 1 1
.CAP 1 1
.CLAMP 11111
.WIRE, SUB LEAD 1 1 1 1 1
.PIPE 1 1 1 1 1
FIG. 9 CARBURETOR
REF.
NO.
53
54
PART NO. DESCRIPTION
1UM–14197–00
5JJ–14987–00
.PIPE 1 1 1 1 1
.HOSE 11111
USA
CAN
EUR
OCE
REMARKS
JPN
B
14
FIG. 10 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
4D3–14611–00
4D3–14628–00
98902–06008
90201–05017
4D3–14710–00
3YF–14714–00
4D3–14718–00
95024–08025
3GD–14613–00
95702–08500
95812–08016
PIPE, EXHAUST 1 1 1 1 1 1
PROTECTOR, EXHAUST PIPE 1 1 1 1 1
SCREW, BIND 2 2 2 2 2
WASHER, PLATE 4 4 4 4 4
MUFFLER ASSY 1 1 1 1 1 1
.GASKET, MUFFLER 1 1 1 1 1
.PROTECTOR, MUFFLER 1 1 1 1 1 1
.BOLT, FLANGE 1 1 1 1 1
GASKET, EXHAUST PIPE 1 1 1 1 1
NUT, WITH WASHER 22222
BOLT, FLANGE 2 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
JPN
B
15
FIG. 11 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5XT–15100–07
99530–10114
95022–06045
95022–06060
95022–06070
95022–06055
4D3–15327–00
90430–06014
90462–08045
90461–08001
4D3–15441–00
95812–06016
90462–10215
95022–06010
90340–12059
CRANKCASE ASSY 1 1 1 1 1
.PIN, DOWEL 2 2 2 2 2
BOLT, FLANGE 4 4 4 4 4
BOLT, FLANGE 2 2 2 2 2
BOLT, FLANGE 3 3 3 3 3
BOLT, FLANGE 3 3 3 3 3
SPACER, ENGINE MOUNT 1 1 1 1 1
GASKET 33333
CLAMP 11111
CLAMP 11111
HOLDER, CLUTCH CABLE 1 1 1 1 1
BOLT, FLANGE 1 1 1 1 1
CLAMP 11111
BOLT, FLANGE 1 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
JPN
C
2
16
90430–12213
17
99530–14016
18
95812–10170
19
95602–10200
GASKET 11111
PIN, DOWEL 2 2 2 2 2
BOLT, FLANGE 1 1 1 1 1
NUT, U FLANGE 1 1 1 1 1