Yamaha XV1900AV User Manual

Page 1
OWNER’S MANUAL
XV1900AV
5C5-28199-20
Page 2
Page 3

INTRODUCTION

EAU10100
Page 4

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
EAU10151
WARNING
Failure to follow WARNING instructions could result in severe injury or death motorcycle operator, a bystander, or a person inspecting or repairing the motor-
to the
cycle.
CAUTION:
NOTE:
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
A NOTE provides key information to make procedures easier or clearer.
NOTE:
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10030
WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
*Product and specifications are subject to change without notice.
Page 5
IMPORTANT MANUAL INFORMATION
EAU10200
XV1900AV
OWNERS MANUAL
©2006 by Yamaha Motor Co., Ltd.
1st edition, March 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
Page 6

TABLE OF CONTENTS

SAFETY INFORMATION ..................1-1
Location of important labels ............1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Multi-function meter unit .................3-5
Handlebar switches ........................3-9
Clutch lever ...................................3-11
Shift pedal .....................................3-11
Brake lever ...................................3-11
Brake pedal ..................................3-12
Fuel tank cap ................................3-12
Fuel ...............................................3-13
Catalytic converter ........................3-14
Rider seat .....................................3-14
Helmet holder ...............................3-15
Adjusting the shock absorber
assembly ...................................3-16
EXUP system ...............................3-17
Sidestand ......................................3-18
Ignition circuit cut-off system ........3-18
Auxiliary DC connector .................3-20
PRE-OPERATION CHECKS .............4-1
Pre-operation check list ..................4-2
OPERATION AND IMPORTANT
RIDING POINTS.................................5-1
Starting the engine .........................5-1
Shifting ...........................................5-2
Tips for reducing fuel
consumption ...............................5-3
Engine break-in ..............................5-3
Parking ...........................................5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR ................................. 6-1
Owners tool kit ...............................6-1
Periodic maintenance and
lubrication chart ..........................6-2
Checking the spark plugs ............... 6-5
Engine oil and oil filter cartridge ..... 6-6
Transfer case oil .............................6-9
Air filter element ............................. 6-9
Checking the throttle cable
free play .................................... 6-10
Valve clearance ............................6-10
Tires .............................................6-10
Cast wheels ..................................6-13
Clutch lever .................................. 6-13
Adjusting the rear brake light
switch ........................................6-13
Checking the front and rear
brake pads ................................6-14
Checking the brake and clutch
fluid levels ................................. 6-14
Changing the brake and clutch
fluids ......................................... 6-16
Drive belt slack ............................ 6-16
Checking and lubricating the
cables ....................................... 6-17
Checking and lubricating the
throttle grip and cable ............... 6-17
Checking and lubricating the
brake and shift pedals .............. 6-17
Checking and lubricating the
brake and clutch levers ............ 6-18
Checking and lubricating the
sidestand .................................. 6-19
Lubricating the rear suspension ... 6-19
Checking the front fork ................. 6-19
Checking the steering .................. 6-20
Checking the wheel bearings ....... 6-21
Battery ......................................... 6-21
Replacing the fuses ..................... 6-22
Replacing a headlight bulb .......... 6-24
Tail/brake light ............................. 6-27
Replacing a turn signal light
bulb ........................................... 6-27
License plate light ........................ 6-27
Replacing an auxiliary light
bulb ........................................... 6-28
Supporting the motorcycle ........... 6-28
Troubleshooting ........................... 6-29
Troubleshooting chart .................. 6-30
Page 7
MOTORCYCLE CARE AND
STORAGE ..........................................7-1
Care ................................................7-1
Storage ...........................................7-3
SPECIFICATIONS .............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1
Motorcycle noise regulation
(for Australia) ..............................9-2
TABLE OF CONTENTS
Page 8

SAFETY INFORMATION

MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE
1
AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EX­PERTISE OF THE OPERATOR. EV­ERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTOR­CYCLE. HE OR SHE SHOULD:
OBTAIN THOROUGH INSTRUC-
TIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
OBSERVE THE WARNINGS AND
MAINTENANCE REQUIRE­MENTS IN THE OWNER’S MAN- UAL.
OBTAIN QUALIFIED TRAINING
IN SAFE AND PROPER RIDING TECHNIQUES.
OBTAIN PROFESSIONAL TECH-
NICAL SERVICE AS INDICATED BY THE OWNERS MANUAL
EAU10281
AND/OR WHEN MADE NECES­SARY BY MECHANICAL CONDI­TIONS.
Safe riding
Always make pre-operation
checks. Careful checks may help prevent an accident.
This motorcycle is designed to car-
ry the operator and a passenger.
The failure of motorists to detect
and recognize motorcycles in traf­fic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
Therefore:
Wear a brightly colored jacket.
Use extra caution when you are
approaching and passing through intersections, since in­tersections are the most likely places for motorcycle accidents to occur.
Ride where other motorists can see you. Avoid riding in another motorists blind spot.
Many accidents involve inexperi-
enced operators. In fact, many op­erators who have been involved in accidents do not even have a cur­rent motorcycle license.
Make sure that you are qualified and that you only lend your motorcycle to other qualified op­erators.
Know your skills and limits. Staying within your limits may help you to avoid an accident.
We recommend that you prac­tice riding your motorcycle where there is no traffic until you have become thoroughly famil­iar with the motorcycle and all of its controls.
Many accidents have been caused
by error of the motorcycle opera­tor. A typical error made by the op­erator is veering wide on a turn
1-1
Page 9
SAFETY INFORMATION
due to EXCESSIVE SPEED or un­dercornering (insufficient lean an­gle for the speed).
Always obey the speed limit and never travel faster than warrant­ed by road and traffic conditions.
Always signal before turning or changing lanes. Make sure that other motorists can see you.
The posture of the operator and
passenger is important for proper control.
The operator should keep both hands on the handlebar and both feet on the operator foot­rests during operation to main­tain control of the motorcycle.
The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests.
Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.
Never ride under the influence of
alcohol or other drugs.
This motorcycle is designed for on-
road use only. It is not suitable for off-road use.
Protective apparel
The majority of fatalities from motor­cycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the pre­vention or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.
Never touch the engine or exhaust
system during or after operation. They become very hot and can
cause burns. Always wear protec­tive clothing that covers your legs, ankles, and feet.
A passenger should also observe
the above precautions.
Modifications
Modifications made to this motorcycle not approved by Yamaha, or the re­moval of original equipment, may ren­der the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
Loading and accessories
Adding accessories or cargo to your motorcycle can adversely affect stabili­ty and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use ex­treme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding acces­sories to your motorcycle:
1
1-2
Page 10
SAFETY INFORMATION
Loading The total weight of the operator, pas­senger, accessories and cargo must
1
not exceed the maximum load limit.
Maximum load:
210 kg (463 lb)
When loading within this weight limit, keep the following in mind:
Cargo and accessory weight
should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal­ance or instability.
Shifting weights can create a sud-
den imbalance. Make sure that ac­cessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently.
Never attach any large or heavy
items to the handlebar, front fork, or front fender. These items, in­cluding such cargo as sleeping
bags, duffel bags, or tents, can create unstable handling or a slow
steering response. Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be re­sponsible for the proper selection, in­stallation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any ac­cessories. Keep the following guidelines in mind, as well as those provided under “Load- ing when mounting accessories.
Never install accessories or carry
cargo that would impair the perfor-
mance of your motorcycle. Care-
fully inspect the accessory before
using it to make sure that it does
not in any way reduce ground
clearance or cornering clearance,
limit suspension travel, steering travel or control operation, or ob­scure lights or reflectors.
Accessories fitted to the handle­bar or the front fork area can create instability due to improper weight distribution or aerody­namic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody­namic effects. Wind may at­tempt to lift the motorcycle, or the motorcycle may become un­stable in cross winds. These ac­cessories may also cause instability when passing or being passed by large vehicles.
Certain accessories can dis­place the operator from his or her normal riding position. This improper position limits the free­dom of movement of the opera-
1-3
Page 11
SAFETY INFORMATION
tor and may limit control ability, therefore, such accessories are not recommended.
Use caution when adding electri-
cal accessories. If electrical acces­sories exceed the capacity of the motorcycles electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
Gasoline and exhaust gas
GASOLINE IS HIGHLY FLAMMA-
BLE:
Always turn the engine off when refueling.
Take care not to spill any gaso­line on the engine or exhaust system when refueling.
Never refuel while smoking or in the vicinity of an open flame.
Never start the engine or let it run
for any length of time in a closed area. The exhaust fumes are poi­sonous and may cause loss of consciousness and death within a short time. Always operate your motorcycle in an area that has ad­equate ventilation.
Always turn the engine off before
leaving the motorcycle unattended and remove the key from the main switch. When parking the motor­cycle, note the following:
The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe­destrians or children are not like­ly to touch these hot areas.
Do not park the motorcycle on a slope or soft ground, otherwise it may fall over.
Do not park the motorcycle near a flammable source, (e.g., a ker­osene heater, or near an open flame), otherwise it could catch fire.
When transporting the motorcycle
in another vehicle, make sure that it is kept upright. If the motorcycle should lean over, gasoline may leak out of the fuel tank.
If you should swallow any gaso-
line, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediately. If any gasoline spills on your skin
1-4
or clothing, immediately wash the affected area with soap and water and change your clothes.
1
Page 12
SAFETY INFORMATION
Location of important labels
Please read the following important labels carefully before operating this vehicle.
1
1,2 3
EAU10381
1-5
4
Page 13
SAFETY INFORMATION
1
Before you operate this vehicle,
the owner’s manual.
read
di
Prima leggete Lire avant Lesen bevor Sie dieses Fahrzeug fahren. Antes lea
usare il veicolo,
il
manuale di istruzioni.
le
manuel du propriétaire
dutiliser ce véhicule.
Sie die Bedienungsanleitung
de
conducir este vehículo,
el
Manual del Propietario.
5RU-21568-00
2
3
Cold tire normal pressure should be set as follows.
280 2.80 41
280 2.80 41
4
1
1D7-21668-00
Use PREMIUM unleaded gasoline with min. 95 octane (RON). Utiliser une essence SUPER sans plomb d'un indice d'octane (RON) de min. 95. Nur Super Bleifrei mit Mindestoktanzahl 95 (ROZ) tanken. Utilizzare benzina PREMIUM super senza piombo con almeno 95 ottani (RON). Utilice gasolina sin plomo que tenga como mínimo 95 octanos (RON).
5PW-2415E-01
1-6
Page 14

DESCRIPTION

Left view
2
EAU10410
1. Headlight (page 6-24)
2. Clutch fluid reservoir (page 6-14)
3. Seat lock (page 3-14)
4. Main fuse (page 6-22)
5. Battery (page 6-21)
6. Owners tool kit (page 6-1)
7. License plate light (page 6-27)
8. Tail/brake light (page 6-27)
9. Engine oil drain bolt B (crankcase) (page 6-6)
10.Engine oil drain bolt A (crankcase) (page 6-6)
11.Shift pedal (page 3-11)
2-1
Page 15
Right view
DESCRIPTION
EAU10420
2
1. Helmet holder (page 3-15)
2. Fuel injection system fuse (page 6-22)
3. Rear brake fluid reservoir (page 6-14)
4. Fuse box (page 6-22)
5. Engine oil filler cap (page 6-6)
6. Fuel tank cap (page 3-12)
7. Front brake fluid reservoir (page 6-14)
8. Brake pedal (page 3-12)
9. Engine oil filter cartridge (page 6-6)
10.Engine oil drain bolt (oil tank) (page 6-6)
11.Shock absorber assembly spring preload adjusting nut (page 3-16)
2-2
Page 16
DESCRIPTION
Controls and instruments
2
1. Clutch lever (page 3-11)
2. Left handlebar switches (page 3-9)
3. Multi-function meter unit (page 3-5)
4. Main switch/steering lock (page 3-2)
5. Right handlebar switches (page 3-9)
6. Throttle grip (page 6-10)
7. Brake lever (page 3-11)
EAU10430
2-3
Page 17

INSTRUMENT AND CONTROL FUNCTIONS

EAU10972
Immobilizer system
1. Code re-registering key (red bow)
2. Standard keys (black bow)
This vehicle is equipped with an immo­bilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the fol­lowing.
a code re-registering key (with a
red bow)
two standard keys (with a black
bow) that can be re-registered with new codes
a transponder (which is installed in
the code re-registering key)
an immobilizer unit
an ECU
an immobilizer system indicator
light (See page 3-3.) The key with the red bow is used to reg­ister codes in each standard key. Since re-registering is a difficult process, take the vehicle along with all three keys to a Yamaha dealer to have them re-reg­istered. Do not use the key with the red bow for driving. It should only be used for re-registering the standard keys. Al­ways use a standard key for driving.
ECA11820
CAUTION:
DO NOT LOSE THE CODE RE-
REGISTERING KEY! CONTACT
YOUR DEALER IMMEDIATELY
IF IT IS LOST! If the code re-reg-
istering key is lost, registering
new codes in the standard keys
is impossible. The standard
keys can still be used to start
the vehicle, however if code re-
registering is required (i.e., if a
new standard key is made or all
keys are lost) the entire immobi-
lizer system must be replaced.
Therefore, it is highly recom-
mended to use either standard key and keep the code re-regis­tering key in a safe place.
Do not submerse any key in wa-
ter.
Do not expose any key to exces-
sively high temperatures.
Do not place any key close to
magnets (this includes, but not limited to, products such as speakers, etc.).
Do not place heavy items on any
key.
Do not grind any key or alter its
shape.
Do not disassemble the plastic
part of any key.
Do not put two keys of any im-
mobilizer system on the same key ring.
Keep the standard keys as well
as keys of other immobilizer systems away from this vehi­cles code re-registering key.
Keep other immobilizer system
keys away from the main switch as they may cause signal inter­ference.
3
3-1
Page 18
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock
3
The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering.
NOTE:
Be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the code re­registering key (red bow), keep it in a safe place and only use it for code re­registering.
EAU10471
ON
EAU36870
All electrical circuits are supplied with power, the meter lighting, taillight, li­cense plate light and auxiliary lights come on, and the engine can be start­ed. The key cannot be removed.
NOTE:
The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”, even if the engine stalls.
EAU10660
OFF
All electrical systems are off. The key can be removed.
EAU10680
LOCK
The steering is locked, and all electrical systems are off. The key can be re­moved.
To lock the steering
1. Push.
2. Turn.
1. Turn the handlebars all the way to the left.
2. Push the key in from the “OFF” po- sition, and then turn it to “LOCK” while still pushing it.
3. Remove the key.
3-2
Page 19
INSTRUMENT AND CONTROL FUNCTIONS
To unlock the steering
1. Push.
2. Turn.
Push the key in, and then turn it to OFF while still pushing it.
EWA10060
WARNING
Never turn the key to “OFF” or LOCK while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the vehicle is stopped be­fore turning the key to “OFF” or LOCK.
(Parking)
EAU10941
The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard lights and turn sig­nal lights can be turned on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “”.
ECA11020
CAUTION:
Do not use the parking position for an extended length of time, other­wise the battery may discharge.
EAU11003
Indicator and warning lights
3
1. Neutral indicator light “”
2. Immobilizer system indicator light
3. High beam indicator light “”
4. Right turn signal indicator light “”
5. Left turn signal indicator light “”
6. Engine trouble warning light “”
7. Fuel level warning light “”
EAU11030
Turn signal indicator lights “” and “”
The corresponding indicator light flash­es when the turn signal switch is pushed to the left or right.
EAU11060
Neutral indicator light “”
This indicator light comes on when the transmission is in the neutral position.
3-3
Page 20
INSTRUMENT AND CONTROL FUNCTIONS
High beam indicator light “”
This indicator light comes on when the high beam of the headlight is switched on.
Fuel level warning light “”
This warning light comes on when the
3
fuel level drops below approximately
3.0 L (0.79 US gal) (0.66 Imp.gal). When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked by turning the key to ON. If the warning light does not come on for a few seconds, and then go off, have a Yamaha dealer check the elec­trical circuit.
NOTE:
This model is also equipped with a self­diagnosis device for the fuel level de­tection circuit. If the fuel level detection circuit is defective, the following cycle will be repeated until the malfunction is corrected: The fuel level warning light
EAU11080
EAU11361
will flash eight times, and then go off for
3.0 seconds. If this occurs, have a Yamaha dealer check the vehicle.
EAU11530
Engine trouble warning light “”
This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self­diagnosis system. (See page 3-5 for an explanation of the self-diagnosis de­vice.) The electrical circuit of the warning light can be checked by turning the key to ON. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.
EAU38620
Immobilizer system indicator light
The electrical circuit of the indicator light can be checked by turning the key to ON”. If the indicator light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir­cuit.
When the key is turned to “OFF” and 30 seconds have passed, the indicator light will start flashing indicating the im­mobilizer system is enabled. After 24 hours have passed, the indicator light will stop flashing, however the immobi­lizer system is still enabled. This model is also equipped with a self­diagnosis device for the immobilizer system. (See page 3-5 for an explana­tion of the self-diagnosis device.)
3-4
Page 21
INSTRUMENT AND CONTROL FUNCTIONS
EAU40740
Multi-function meter unit
1. Speedometer
2. Fuel gauge
3. Odometer/tripmeter/fuel reserve tripme­ter/clock
4. Tachometer
EWA12421
WARNING
Be sure to stop the vehicle before making any setting changes to the multi-function meter unit.
The multi-function meter unit is equipped with the following:
a speedometer (which shows the
riding speed)
a tachometer (which shows the en-
gine speed)
a fuel gauge
an odometer (which shows the to-
tal distance traveled)
two tripmeters (which show the
distance traveled since they were last set to zero)
a fuel reserve tripmeter (which
shows the distance traveled on the fuel reserve)
a clock
a self-diagnosis device
a brightness control mode
NOTE:
Be sure to turn the key to “ON” before using the “SELECT” and “RESET” switches, except for setting the bright­ness control mode.
1. SELECT switch
2. RESET switch
Speedometer
3
1. Speedometer
The speedometer shows the riding speed. When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical cir­cuit.
3-5
Page 22
INSTRUMENT AND CONTROL FUNCTIONS
Tachometer
3
1. Tachometer
2. Tachometer red zone
The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to “ON”, the ta­chometer needle will sweep once across the r/min range and then return to zero r/min in order to test the electri­cal circuit.
CAUTION:
Do not operate the engine in the ta­chometer red zone. Red zone: 5000 r/min and above
ECA10031
Fuel gauge
1. Fuel gauge
The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches E, approximately 3.0 L (0.79 US gal) (0.66 Imp.gal) remain in the fuel tank. If this occurs, refuel as soon as possible. When the key is turned to “ON”, the fuel gauge needle will sweep once across the fuel level range and then return to the current amount in order to test the electrical circuit.
NOTE:
Do not allow the fuel tank to empty
itself completely.
3-6
The fuel gauge does not indicate
the correct fuel level for the first 5 km/h (3 mi/h) after refueling.
Odometer, tripmeter, and clock modes
1. Odometer/tripmeter/fuel reserve tripme­ter/clock
Push the “SELECT” switch to switch the display between the odometer mode ODO, the tripmeter modes TRIP 1 and TRIP 2 and the clock mode in the following order: ODO TRIP 1 TRIP 2 Clock ODO If the fuel level warning light comes on (see page 3-3), the odometer display will automatically change to the fuel re­serve tripmeter mode “F-TRIP” and
Page 23
INSTRUMENT AND CONTROL FUNCTIONS
start counting the distance traveled from that point. In that case, push the SELECT switch to switch the display between the various tripmeter, odome­ter, and clock modes in the following or­der: F-TRIP TRIP 1 TRIP 2 Clock ODO F-TRIP To reset a tripmeter, select it by push­ing the “SELECT” switch, and then push the “RESET” switch for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically, and the display will return to the prior mode after refueling and traveling 5 km (3 mi).
Clock mode
1. Clock
To set the clock:
1. Push the “SELECT” switch to change the display to the clock mode.
2. Push the “SELECT” and “RESET” switches together for at least two seconds.
3. When the hour digits start flashing, push the “RESET” switch to set the hours.
4. Push the “SELECT” switch, and the minute digits will start flashing.
5. Push the “RESET” switch to set the minutes.
6. Push the “SELECT” switch and then release it to start the clock.
Self-diagnosis devices
This model is equipped with a self-diag­nosis device for various electrical cir­cuits. If any of those circuits are defective, the engine trouble warning light will come on, and then the odometer/tripme­ter/clock display will indicate a two-digit error code (e.g., 12, 13, 14). This model is also equipped with a self­diagnosis device for the immobilizer system.
3-7
If any of the immobilizer system circuits are defective, the immobilizer system indicator light will flash, and then the display will indicate a two-digit error code (e.g., 51, 52, 53).
NOTE:
If the display indicates error code 52, this could be caused by transponder in­terference. If this error code appears, try the following.
1. Use the code re-registering key to start the engine.
NOTE:
Make sure there are no other immobi­lizer keys close to the main switch, and do not keep more than one immobilizer key on the same key ring! Immobilizer system keys may cause signal interfer­ence, which may prevent the engine from starting.
2. If the engine starts, turn it off and try starting the engine with the standard keys.
3. If one or both of the standard keys do not start the engine, take the vehicle, the code re-registering
3
Page 24
INSTRUMENT AND CONTROL FUNCTIONS
key and both standard keys to a Yamaha dealer and have the stan-
dard keys re-registered. If the odometer/tripmeter/clock display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle.
3
CAUTION:
If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage.
ECA11590
Brightness control mode
1. Multi-function meter unit panel
2. LCD
3. Speedometer needle
4. Tachometer needle
5. Fuel gauge needle
The brightness can be adjusted for the following:
the multi-function meter unit panel
(item number “1)
the LCD (item number 2”)
the speedometer, tachometer, and
the fuel gauge needles (item num-
ber “3”) Select the brightness control mode as follows.
1. Turn the key to “OFF”.
2. Push and hold the “SELECT” switch.
3. Turn the key to “ON”, and then re­lease the “SELECT switch after five seconds. Item number “1” is displayed.
1. Multi-function meter unit panel
2. Item number
3. Brightness level
4. Adjust the multi-function meter unit panel brightness level by pushing the RESET switch.
5. Push the “SELECT” switch to se­lect the LCD. Item number “2” is displayed. Adjust the LCD brightness level by pushing the “RESET” switch.
3-8
Page 25
INSTRUMENT AND CONTROL FUNCTIONS
EAU12346
Handlebar switches
Left
3
1. LCD
2. Item number
3. Brightness level
6. Push the “SELECT” switch to se­lect the speedometer, tachometer, and the fuel gauge needles. Item number “3” is displayed. Adjust the brightness level of the speedometer, tachometer, and the fuel gauge needles by pushing the RESET switch.
1. Speedometer needle
2. Tachometer needle
3. Fuel gauge needle
4. Item number
5. Brightness level
7. Push the “SELECT” switch. The odometer/tripmeter/clock dis­play will return to the prior mode.
3-9
1. Dimmer / /Pass “” switch
2. Turn signal switch /
3. Horn switch “”
Right
1. Engine stop switch /
2. Hazard switch “”
3. Start switch “”
Page 26
INSTRUMENT AND CONTROL FUNCTIONS
Dimmer / /Pass “” switch
Set this switch to “” for the high beam and to “” for the low beam. To flash the high beam, press on the low-beam side “” of the dimmer switch while the headlight is on low­beam.
3
Turn signal switch /
To signal a right-hand turn, push this switch to “”. To signal a left-hand turn, push this switch to “”. When re- leased, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has re­turned to the center position.
Horn switch “”
Press this switch to sound the horn.
Engine stop switch /
Set this switch to “” before starting the engine. Set this switch to “” to stop the engine in case of an emergen­cy, such as when the vehicle overturns or when the throttle cable is stuck.
EAU40750
EAU12460
EAU12500
EAU12660
Start switch “”
EAU12710
Push this switch to crank the engine with the starter.
ECA10050
CAUTION:
See page 5-1 for starting instruc­tions prior to starting the engine.
EAU41700
The engine trouble warning light will come on when the key is turned to “ON and the start switch is pushed, but this does not indicate a malfunction.
EAU12733
Hazard switch “”
With the key in the “ON” or “” posi- tion, use this switch to turn on the haz­ard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard.
ECA10061
CAUTION:
Do not use the hazard lights for an extended length of time with the en­gine not running, otherwise the bat­tery may discharge.
3-10
Page 27
INSTRUMENT AND CONTROL FUNCTIONS
EAU12820
Clutch lever
1. Clutch lever 1. Shift pedal 1. Brake lever
The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle­bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation. The clutch lever is equipped with a clutch switch, which is part of the igni­tion circuit cut-off system. (See page
Shift pedal
The shift pedal is located on the left side of the engine and is used in com­bination with the clutch lever when shifting the gears of the 5-speed con­stant-mesh transmission equipped on this motorcycle.
NOTE:
Use your toes or heel to shift up and your toes to shift down.
EAU12880
Brake lever
The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle­bar grip.
3-18.)
EAU12890
3
3-11
Page 28
INSTRUMENT AND CONTROL FUNCTIONS
EAU12941
Brake pedal
Fuel tank cap
3
1. Brake pedal 1. Fuel tank cap lock cover
The brake pedal is on the right side of the motorcycle. To apply the rear
2. “” mark
3. Unlock.
4. Lock.
brake, press down on the brake pedal.
To remove the fuel tank cap
Slide the lock cover open, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed.
To install the fuel tank cap
1. Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the “” mark facing forward.
EAU13120
2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover.
NOTE:
The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.
EWA10130
WARNING
Make sure that the fuel tank cap is properly installed before riding.
3-12
Page 29
INSTRUMENT AND CONTROL FUNCTIONS
EAU13211
Fuel
1. Fuel tank filler tube
2. Fuel level
Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
EWA10880
WARNING
Do not overfill the fuel tank, oth-
erwise it may overflow when the fuel warms up and expands.
Avoid spilling fuel on the hot en-
gine.
ECA10070
CAUTION:
Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac­es or plastic parts.
EAU13390
Recommended fuel:
PREMIUM UNLEADED GASOLINE ONLY
Fuel tank capacity:
17.0 L (4.49 US gal) (3.74 Imp.gal)
Fuel reserve amount (when the fuel level warning light comes on):
3.0 L (0.79 US gal) (0.66 Imp.gal)
ECA11400
CAUTION:
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.
curs, use a gasoline of a different brand. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
3
Your Yamaha engine has been de­signed to use premium unleaded gaso­line with a research octane number of 95 or higher. If knocking (or pinging) oc-
3-13
Page 30
INSTRUMENT AND CONTROL FUNCTIONS
Catalytic converter
This model is equipped with a catalytic converter in the exhaust system.
WARNING
The exhaust system is hot after op­eration. Make sure that the exhaust
3
system has cooled down before do­ing any maintenance work.
CAUTION:
The following precautions must be observed to prevent a fire hazard or other damages.
Use only unleaded gasoline.
The use of leaded gasoline will cause unrepairable damage to the catalytic converter.
Never park the vehicle near pos-
sible fire hazards such as grass or other materials that easily burn.
Do not allow the engine to idle
too long.
EAU13431
EWA10860
ECA10700
EAU34042
Rider seat
To remove the rider seat
1. Insert the key into the seat lock, and then turn it counterclockwise.
1. Seat lock
2. Unlock.
2. While holding the key in that posi­tion, lift the front of the seat up, and then pull the seat off.
To install the rider seat
1. Insert the projection on the rear of the seat into the seat holder as shown.
1. Projection
2. Seat holder
2. Push the front of the seat down to lock it in place.
3. Remove the key.
NOTE:
Make sure that the seat is properly se­cured before riding.
3-14
Page 31
INSTRUMENT AND CONTROL FUNCTIONS
EAU38341
Helmet holder
1. Helmet holder
2. Helmet holding cable
The helmet holder is located under the rider seat. A helmet holding cable is provided beside the owners tool kit to secure a helmet to the helmet holder.
To secure a helmet to the helmet holder
1. Remove the rider seat. (See page 3-14.)
2. Pass the helmet holding cable through the buckle on the helmet strap as shown, and then hook the cable loop over the helmet holder.
To release the helmet from the hel­met holder
Remove the rider seat, remove the hel­met holding cable from the helmet hold­er and the helmet, and then install the seat.
3
1. Helmet holding cable
2. Helmet
3. Place the helmet on the left side of the vehicle, and then install the rid­er seat.
ECA15330
CAUTION:
Be sure to place the helmet on the left side of the vehicle. Some hel­mets may contact the muffler when placed on the right side because of their size or shape.
EWA10160
WARNING
Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of con­trol and possibly an accident.
3-15
Page 32
INSTRUMENT AND CONTROL FUNCTIONS
Adjusting the shock absorber assembly
This shock absorber assembly is equipped with a spring preload adjust­ing nut.
CAUTION:
3
Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings.
Adjust the spring preload as follows.
1. Locknut
2. Spring preload adjusting nut
1. Loosen the locknut.
2. To increase the spring preload and thereby harden the suspension, turn the adjusting nut in direction (a). To decrease the spring pre-
EAU38401
ECA10100
load and thereby soften the sus­pension, turn the adjusting nut in direction (b).
1. Special wrench
NOTE:
To make the adjustment, use the
special wrench included in the ad­ditional tool kit, which was handed out separately at the purchase of the vehicle.
The spring preload setting is deter-
mined by measuring distance A, shown in the illustration. The short­er distance A is, the higher the spring preload; the longer distance A is, the lower the spring preload.
3-16
With each complete turn of the ad­justing nut, distance A is changed by 2.0 mm (0.08 in).
1. Distance A
Spring preload:
Minimum (hard):
Distance A = 162 mm (6.38 in)
Standard:
Distance A = 171 mm (6.73 in)
Maximum (soft):
Distance A = 171 mm (6.73 in)
3. Tighten the locknut to the specified torque.
Tightening torque:
Locknut:
30 Nm (3.0 m·kgf, 22 ft·lbf)
Page 33
INSTRUMENT AND CONTROL FUNCTIONS
ECA10120
CAUTION:
Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque.
EWA10220
WARNING
This shock absorber contains highly pressurized nitrogen gas. For prop­er handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held re­sponsible for property damage or personal injury that may result from improper handling.
Do not tamper with or attempt to
open the gas cylinder.
Do not subject the shock ab-
sorber to an open flame or other high heat sources, otherwise it may explode due to excessive gas pressure.
Do not deform or damage the
gas cylinder in any way, as this will result in poor damping per­formance.
Always have a Yamaha dealer
service the shock absorber.
EAU15281
EXUP system
This model is equipped with Yamaha’s EXUP (EXhaust Ultimate Power valve) system. This system boosts engine power by means of a valve that regu­lates the diameter of the exhaust pipe. The EXUP system valve is constantly adjusted in accordance with the engine speed by a computer-controlled servo­motor.
ECA10191
CAUTION:
The EXUP system has been set
and extensively tested at the Yamaha factory. Changing these settings without sufficient technical knowledge may result in poor performance of or dam­age to the engine.
If the EXUP system cannot be
heard when the main switch is turned on, have a Yamaha deal­er check it.
3
3-17
Page 34
INSTRUMENT AND CONTROL FUNCTIONS
Sidestand
The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
NOTE:
The built-in sidestand switch is part of
3
the ignition circuit cut-off system, which cuts the ignition in certain situations. (See further down for an explanation of the ignition circuit cut-off system.)
WARNING
The vehicle must not be ridden with the sidestand down, or if the side­stand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamahas ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon­sibility of raising the sidestand be­fore starting off. Therefore, check this system regularly as described
EAU15301
EWA10240
below and have a Yamaha dealer re­pair it if it does not function proper­ly.
EAU15311
Ignition circuit cut-off system
The ignition circuit cut-off system (com­prising the sidestand switch, clutch switch and neutral switch) has the fol­lowing functions.
It prevents starting when the trans-
mission is in gear and the side­stand is up, but the clutch lever is not pulled.
It prevents starting when the trans-
mission is in gear and the clutch le­ver is pulled, but the sidestand is still down.
It cuts the running engine when the
transmission is in gear and the sid­estand is moved down.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure.
EWA10250
WARNING
If a malfunction is noted, have a Yamaha dealer check the system be­fore riding.
3-18
Page 35
INSTRUMENT AND CONTROL FUNCTIONS
With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
3. Turn the key on.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
YES NO
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
YES NO
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
YES NO
The system is OK. The motorcycle can be ridden.
NOTE:
This check is most reliable if performed with a warmed-up engine.
The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
The sidestand switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
The clutch switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
3
3-19
Page 36
INSTRUMENT AND CONTROL FUNCTIONS
Auxiliary DC connector
3
1. Auxiliary DC connector
A 12-V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the ON position.
CAUTION:
The accessory connected to the auxiliary DC connector should not be used with the engine turned off, and the load must never exceed 36 W (3 A), otherwise the battery may discharge.
EAU38350
ECA15310
EWA12531
WARNING
To prevent electrical shock or short­circuiting, make sure that the cap is installed when the auxiliary DC con­nector is not being used.
3-20
Page 37

PRE-OPERATION CHECKS

EAU15591
The condition of a vehicle is the owners responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec­tion, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved.
EWA11150
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the vehicle.
4
4-1
Page 38
PRE-OPERATION CHECKS
Pre-operation check list
ITEM CHECKS PAGE
Fuel
Engine oil
Transfer case oil Check vehicle for oil leakage. 6-9
4
Front brake
Rear brake
Clutch
Throttle grip
Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check oil level in oil tank.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check fluid level in reservoir.
If necessary, add recommended fluid to specified level.
Check hydraulic system for leakage.
Make sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
EAU15604
3-13
6-6
6-14, 6-14
6-14, 6-14
6-13, 6-14
6-10, 6-17
4-2
Page 39
ITEM CHECKS PAGE
Control cables
Wheels and tires
Brake and shift pedals
Brake and clutch levers
Sidestand
Chassis fasteners
Instruments, lights, signals and switches
Sidestand switch
PRE-OPERATION CHECKS
Make sure that operation is smooth.
Lubricate if necessary.
Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.
Make sure that operation is smooth.
Lubricate pedal pivoting points if necessary.
Make sure that operation is smooth.
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Lubricate pivot if necessary.
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.
Check operation.
Correct if necessary.
Check operation of ignition circuit cut-off system.
If system is defective, have Yamaha dealer check vehicle.
6-17
6-10, 6-13
6-17
6-18
4
6-19
3-18
4-3
Page 40

OPERATION AND IMPORTANT RIDING POINTS

WARNING
Become thoroughly familiar
with all operating controls and their functions before riding. Consult a Yamaha dealer re­garding any control or function that you do not thoroughly un­derstand.
Never start the engine or oper-
ate it in a closed area for any
5
length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of con­sciousness and death within a short time. Always make sure that there is adequate ventila­tion.
Before starting out, make sure
that the sidestand is up. If the sidestand is not raised com­pletely, it could contact the ground and distract the opera­tor, resulting in a possible loss of control.
EAU15950
EWA10270
EAU36740
Starting the engine
In order for the ignition circuit cut-off system to enable starting, one of the following conditions must be met:
The transmission is in the neutral
position.
The transmission is in gear with
the clutch lever pulled and the sid­estand up.
EWA10290
WARNING
Before starting the engine,
check the function of the igni­tion circuit cut-off system ac­cording to the procedure described on page 3-18.
Never ride with the sidestand
down.
1. Turn the key to “ON” and make sure that the engine stop switch is set to “”.
ECA15070
CAUTION:
The following warning lights and in­dicator light should come on for a few seconds, then go off.
Fuel level warning light
Engine trouble warning light
5-1
Immobilizer system indicator
light If a warning or indicator light does not go off, see page 3-3 for the corre­sponding warning and indicator light circuit check.
2. Shift the transmission into the neu­tral position.
NOTE:
When the transmission is in the neutral position, the neutral indicator light should be on, otherwise have a Yamaha dealer check the electrical cir­cuit.
3. Start the engine by pushing the start switch.
NOTE:
If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to pre­serve the battery. Do not crank the en­gine more than 10 seconds on any one attempt.
Page 41
OPERATION AND IMPORTANT RIDING POINTS
ECA11040
CAUTION:
For maximum engine life, never ac­celerate hard when the engine is cold!
NOTE:
The engine is warm when it quickly re­sponds to the throttle.
EAU16671
Shifting
1. Shift pedal
2. Neutral position
Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the il­lustration.
NOTE:
To shift the transmission into the neu­tral position, press the shift pedal down repeatedly until it reaches the end of its travel, and then slightly raise it.
ECA10260
CAUTION:
Even with the transmission in
the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis­tances. The transmission is properly lubricated only when the engine is running. Inade­quate lubrication may damage the transmission.
Always use the clutch while
changing gears to avoid damag­ing the engine, transmission, and drive train, which are not designed to withstand the shock of forced shifting.
5
5-2
Page 42
OPERATION AND IMPORTANT RIDING POINTS
Tips for reducing fuel con­sumption
Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption:
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
Do not rev the engine while shifting
down, and avoid high engine speeds with no load on the engine.
Turn the engine off instead of let-
5
ting it idle for an extended length of time (e.g., in traffic jams, at traffic lights or at railroad crossings).
EAU16810
EAU16841
Engine break-in
There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the follow­ing material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi). The various parts in the engine wear and polish themselves to the correct operating clearances. During this period, prolonged full-throt­tle operation or any condition that might result in engine overheating must be avoided.
EAU17111
0–1000 km (0–600 mi)
Avoid prolonged operation above 2500 r/min.
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 3000 r/min.
ECA10891
CAUTION:
After 1000 km (600 mi) of operation, the engine oil and transfer case oil must be changed, and the oil filter cartridge or element replaced.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor­mally.
ECA10310
CAUTION:
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in period, immediately have a Yamaha dealer check the vehi­cle.
5-3
Page 43
EAU17212
Parking
When parking, stop the engine, and then remove the key from the main switch.
EWA10310
WARNING
Since the engine and exhaust
system can become very hot, park in a place where pedestri­ans or children are not likely to touch them.
Do not park on a slope or on soft
ground, otherwise the vehicle may overturn.
ECA10380
CAUTION:
Never park in an area where there are fire hazards such as grass or other flammable materials.
OPERATION AND IMPORTANT RIDING POINTS
5
5-4
Page 44

PERIODIC MAINTENANCE AND MINOR REPAIR

Safety is an obligation of the owner. Pe­riodic inspection, adjustment and lubri­cation will keep your vehicle in the safest and most efficient condition pos­sible. The most important points of in­spection, adjustment, and lubrication are explained on the following pages. The intervals given in the periodic maintenance and lubrication chart should be simply considered as a gen­eral guide under normal riding condi­tions. However, DEPENDING ON THE WEATHER, TERRAIN, GEOGRAPHI­CAL LOCATION, AND INDIVIDUAL
6
USE, THE MAINTENANCE INTER­VALS MAY NEED TO BE SHORT­ENED.
WARNING
If you are not familiar with mainte­nance work, have a Yamaha dealer do it for you.
EAU17240
EWA10320
EAU17360
Owners tool kit
1. Owner’s tool kit
The owners tool kit is located under the rider seat. (See page 3-14.) The service information included in this manual and the tools provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. How­ever, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
NOTE:
If you do not have the tools or experi­ence required for a particular job, have a Yamaha dealer perform it for you.
EWA10350
WARNING
Modifications not approved by Yamaha may cause loss of perfor­mance and render the vehicle un­safe for use. Consult a Yamaha dealer before attempting any chang­es.
6-1
Page 45
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17705
Periodic maintenance and lubrication chart
NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 50000 km, repeat the maintenance intervals starting from 10000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
NO. ITEM CHECK OR MAINTENANCE JOB
1 * Fuel line Check fuel hoses for cracks or damage. √√√√ √
Check condition.
2 * Spark plugs
3 * Valves
4 * Air filter element Replace. 5 * Clutch Check operation, fluid level and vehicle for fluid leakage. √√√√√
6 * Front brake
7 * Rear brake
8 * Brake hoses
9 * Wheels Check runout and for damage. √√√√
Clean and regap.
Replace. √√
Check valve clearance.
Adjust.
Check operation, fluid level and vehicle for fluid leakage. √√√√√ √
Replace brake pads. Whenever worn to the limit
Check operation, fluid level and vehicle for fluid leakage. √√√√√ √
Replace brake pads. Whenever worn to the limit
Check for cracks or damage. √√√√ √
Replace. Every 4 years
6-2
ODOMETER READING (× 1000 km)
1 10203040
√√
√√
ANNUAL
CHECK
6
Page 46
PERIODIC MAINTENANCE AND MINOR REPAIR
NO. ITEM CHECK OR MAINTENANCE JOB
Check tread depth and for damage.
10 * Tires
11 * Wheel bearings Check bearing for looseness or damage. √√√√ 12 * Swingarm Check operation and for excessive play. √√√√
13 * Drive belt
14 * Steering bearings
15 * Chassis fasteners
6
16 Sidestand
17 * Sidestand switch Check operation. √√√√√ √ 18 * Front fork Check operation and for oil leakage. √√√√
Shock absorber assem-
19 *
bly
Rear suspension relay
20 *
arm and connecting arm pivoting points
21 * Fuel injection system Adjust synchronization. √√√√ √
22 Engine oil
Engine oil filter car-
23
tridge
Replace if necessary.
Check air pressure.
Correct if necessary.
Check belt tension.
Make sure that the rear wheel is properly aligned.
Check bearing play and steering for roughness. √√√√√
Lubricate with lithium-soap-based grease. Every 50000 km
Make sure that all nuts, bolts and screws are properly
tightened.
Check operation.
Lubricate.
Check operation and shock absorber for oil leakage. √√√√
Check operation. √√√√
Lubricate with lithium-soap-based grease. √√
Change.
Check oil level and vehicle for oil leakage.
Replace. √√√
ODOMETER READING (× 1000 km)
1 10203040
√√√√ √
Every 4000 km
√√√√ √
√√√√ √
√√√√√ √
ANNUAL
CHECK
6-3
Page 47
PERIODIC MAINTENANCE AND MINOR REPAIR
NO. ITEM CHECK OR MAINTENANCE JOB
24 * Transfer case oil
Front and rear brake
25 *
switches
Moving parts and ca-
26
bles
Throttle grip housing
27 *
and cable
Muffler and exhaust
28 *
pipe
Lights, signals and
29 *
switches
Check oil level. √√
Change. √√√
Check operation. √√√√√ √
Lubricate. √√√√ √
Check operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.
Check the screw clamp for looseness. √√√√√
Check operation.
Adjust headlight beam.
ODOMETER READING (× 1000 km)
1 10203040
√√√√ √
√√√√√ √
NOTE:
Air filter
This models air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com­pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake and clutch service
Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.
Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master
and release cylinders, and change the brake and clutch fluids.
Replace the brake and clutch hoses every four years and if cracked or damaged.
ANNUAL
CHECK
6
EAU36771
6-4
Page 48
PERIODIC MAINTENANCE AND MINOR REPAIR
Checking the spark plugs
The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic mainte­nance and lubrication chart. In addition, the condition of the spark plugs can re­veal the condition of the engine. The porcelain insulator around the cen­ter electrode of each spark plug should be a medium-to-light tan (the ideal color when the vehicle is ridden normally),
6
and all spark plugs installed in the en­gine should have the same color. If any spark plug shows a distinctly different color, the engine could be operating im­properly. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits, it should be replaced.
EAU19642
Specified spark plug:
NGK/DPR8EA-9 DENSO/X24EPR-U9
Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification.
1. Spark plug gap
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads.
Tightening torque:
Spark plug:
17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)
NOTE:
If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci­fied torque as soon as possible.
6-5
Page 49
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU38361
Engine oil and oil filter car­tridge
The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car­tridge replaced at the intervals speci­fied in the periodic maintenance and lubrication chart.
To check the engine oil level
1. Place the vehicle on a level sur­face and hold it in an upright posi­tion.
NOTE:
Make sure that the vehicle is positioned straight up when checking the oil level. A slight tilt to the side can result in a false reading.
2. Remove the rider seat. (See page 3-14.)
3. Start the engine, warm it up until the engine oil has reached a nor­mal temperature of 60 °C (140 °F), let it continue to idle for ten sec­onds, and then turn the engine off.
NOTE:
To achieve the proper engine oil tem­perature for an accurate oil level read­ing, the engine must have first completely cooled down, and then warmed up again for several minutes to normal operating temperature.
4. Wait a few minutes until the oil set­tles, remove the oil filler cap, wipe the dipstick clean, insert it back into the oil filler hole (without screwing it in), and then remove it again to check the oil level.
NOTE:
The engine oil should be between the minimum and maximum level marks.
1. Maximum level mark
2. Minimum level mark
3. Dipstick
5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
NOTE:
When adding oil, be careful not to over­fill the engine oil tank; the oil level rises faster starting from the half level portion on the dipstick.
6. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap.
7. Install the rider seat.
6
1. Engine oil filler cap
6-6
Page 50
PERIODIC MAINTENANCE AND MINOR REPAIR
CAUTION:
Make sure that the oil filler cap is se­curely tightened, otherwise oil may seep out when the engine is run­ning.
To change the engine oil (with or without oil filter cartridge replace­ment)
1. Remove the rider seat. (See page 3-14.)
2. Start the engine, warm it up for several minutes, and then turn it
6
off.
3. Place an oil pan under the oil tank to collect the used oil.
4. Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank.
ECA10900
1. Engine oil drain bolt (oil tank)
5. Place an oil pan under the engine to collect the used oil.
6. Remove engine oil drain bolts A and B to drain the oil from the crankcase.
1. Engine oil drain bolt A (crankcase)
2. Engine oil drain bolt B (crankcase)
NOTE:
Skip steps 7–9 if the oil filter cartridge is not being replaced.
7. Remove the oil filter cartridge with an oil filter wrench.
1. Oil filter cartridge
2. Oil filter wrench
NOTE:
An oil filter wrench is available at a Yamaha dealer.
8. Apply a thin coat of engine oil to the O-ring of the new oil filter car­tridge.
6-7
Page 51
PERIODIC MAINTENANCE AND MINOR REPAIR
1. O-ring 1. Oil filter cartridge
2. Torque wrench
NOTE:
Make sure that the O-ring is properly seated.
9. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench.
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
10. Install the engine oil drain bolts, and then tighten them to the spec­ified torque.
Tightening torques:
Engine oil drain bolt A (crankcase):
43 Nm (4.3 m·kgf, 31 ft·lbf)
Engine oil drain bolt B (crankcase):
43 Nm (4.3 m·kgf, 31 ft·lbf)
Engine oil drain bolt (oil tank):
43 Nm (4.3 m·kgf, 31 ft·lbf)
11. Pour only 2.5 L (2.6 US qt) (2.2 Imp.qt) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap.
12. Start the engine, rev it several times, and then turn it off.
13. Remove the engine oil filler cap, and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil lev­el on the dipstick.
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace­ment:
4.10 L (4.33 US qt) (3.61 Imp.qt)
With oil filter cartridge replacement:
4.90 L (5.18 US qt) (4.31 Imp.qt)
ECA15080
CAUTION:
In order to prevent clutch slip-
page (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel speci­fication of “CD” or oils of a high-
6
6-8
Page 52
PERIODIC MAINTENANCE AND MINOR REPAIR
er quality than specified. In addition, do not use oils labeled ENERGY CONSERVING II or higher.
Make sure that no foreign mate-
rial enters the oil tank.
14. Install the engine oil filler cap.
15. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im­mediately turn the engine off and check for the cause.
16. Turn the engine off, and then check the oil level and correct it if
6
necessary.
17. Install the rider seat.
EAU20051
Transfer case oil
The transfer case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha deal­er check and repair the vehicle. In addi­tion, the transfer case oil level should be checked and the oil must be changed by a Yamaha dealer at the in­tervals specified in the periodic mainte­nance and lubrication chart.
EAU36762
Air filter element
The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air filter element.
6-9
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21381
Checking the throttle cable free play
1. Throttle cable free play
The throttle cable free play should mea­sure 4.0–6.0 mm (0.16–0.24 in) at the throttle grip. Periodically check the throttle cable free play and, if neces­sary, have a Yamaha dealer adjust it.
EAU21401
Valve clearance
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
EAU21780
Tires
To maximize the performance, durabil­ity, and safe operation of your motor­cycle, note the following points regarding the specified tires.
Tire air pressure
The tire air pressure should be checked and, if necessary, adjusted before each ride.
EWA10500
WARNING
The tire air pressure must be
checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient temperature).
The tire air pressure must be ad-
justed in accordance with the riding speed and with the total weight of rider, passenger, car­go, and accessories approved for this model.
6
6-10
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PERIODIC MAINTENANCE AND MINOR REPAIR
Tire air pressure (measured on cold tires):
0–90 kg (0–198 lb):
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
280 kPa (41 psi) (2.80 kgf/cm²)
90–210 kg (198–463 lb):
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
280 kPa (41 psi) (2.80 kgf/cm²)
High-speed riding:
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
280 kPa (41 psi) (2.80 kgf/cm²)
6
Maximum load*:
210 kg (463 lb)
* Total weight of rider, passenger, car-
go and accessories
WARNING
Proper loading of your vehicle is im­portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi­est items close to the center of the vehicle, and distribute the weight
EWA10510
evenly from side to side. Properly adjust the suspension for your load, and check the condition and pres­sure of your tires. NEVER OVER­LOAD YOUR VEHICLE. Make sure that the total weight of the cargo, rid­er, passenger, and accessories (cowling, saddlebags, etc. if ap­proved for this model) does not ex­ceed the maximum load of the vehicle. Operation of an overloaded vehicle could cause tire damage, an accident, or even injury.
Tire inspection
1. Tire sidewall
2. Tire wear indicator
3. Tire tread depth
6-11
Always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, con­tact a Yamaha dealer immediately and have the tire replaced.
EWA10470
WARNING
Have a Yamaha dealer replace
excessively worn tires. Besides being illegal, operating the vehi­cle with excessively worn tires decreases riding stability and can lead to loss of control.
The replacement of all wheel
and brake related parts, includ­ing the tires, should be left to a Yamaha dealer, who has the necessary professional knowl­edge and experience.
Minimum tire tread depth (front and rear):
1.0 mm (0.04 in)
Page 55
PERIODIC MAINTENANCE AND MINOR REPAIR
NOTE:
The tire tread depth limits may differ from country to country. Always comply with the local regulations.
Tire information
1. Tire air valve
2. Tire air valve core
3. Tire air valve cap with seal
This motorcycle is equipped with cast wheels and tubeless tires with valves.
EWA10480
WARNING
The front and rear tires should
be of the same make and de­sign, otherwise the handling characteristics of the motor­cycle cannot be guaranteed.
After extensive tests, only the
tires listed below have been ap­proved for this model by Yamaha Motor Co., Ltd.
Always make sure that the valve
caps are securely installed to prevent air pressure leakage.
Use only the tire valves and
valve cores listed below to avoid tire deflation during a high-speed ride.
Front tire:
Size:
130/70R18M/C 63H
Manufacturer/model:
DUNLOP/D251F
Manufacturer/model:
BRIDGESTONE/G851 RADIAL G
Rear tire:
Size:
190/60R17M/C 78H
Manufacturer/model:
DUNLOP/D251
Manufacturer/model:
BRIDGESTONE/G850 RADIAL G
FRONT and REAR:
Tire air valve:
TR412
Val ve c ore:
#9100 (original)
EWA10600
WARNING
This motorcycle is fitted with super­high-speed tires. Note the following points in order to make the most ef­ficient use of these tires.
Use only the specified replace-
ment tires. Other tires may run the danger of bursting at super high speeds.
Brand-new tires can have a rela-
tively poor grip on certain road surfaces until they have been broken in. Therefore, it is ad­visable before doing any high­speed riding to ride conserva­tively for approximately 100 km (60 mi) after installing a new tire.
The tires must be warmed up
before a high-speed run.
Always adjust the tire air pres-
sure according to the operating conditions.
6
6-12
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PERIODIC MAINTENANCE AND MINOR REPAIR
Cast wheels
To maximize the performance, durabil­ity, and safe operation of your vehicle, note the following points regarding the specified wheels.
The wheel rims should be checked
for cracks, bends or warpage be­fore each ride. If any damage is found, have a Yamaha dealer re­place the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
The wheel should be balanced
6
whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse han­dling characteristics, and a short­ened tire life.
Ride at moderate speeds after
changing a tire since the tire sur­face must first be broken in for it to develop its optimal characteris­tics.
EAU21960
EAU22072
Clutch lever
Since this model is equipped with a hy­draulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride. If the clutch lever free play does become excessive, and shifting becomes rough or clutch slippage occurs, causing poor acceler­ation, there may be air in the clutch sys­tem. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motor­cycle.
EAU22270
Adjusting the rear brake light switch
1. Rear brake light switch
2. Rear brake light switch adjusting nut
The rear brake light switch, which is ac­tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follows. Turn the adjusting nut while holding the rear brake light switch in place. To make the brake light come on earlier, turn the adjusting nut in direction (a). To make the brake light come on later, turn the adjusting nut in direction (b).
6-13
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22390
Checking the front and rear brake pads
The front and rear brake pads must be checked for wear at the intervals spec­ified in the periodic maintenance and lubrication chart.
EAU22430
Front brake pads
1. Brake pad wear indicator groove
Each front brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear with­out having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that the wear
indicator grooves have almost disap­peared, have a Yamaha dealer replace the brake pads as a set.
EAU22500
Rear brake pads
1. Lining thickness
Check each rear brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less than 0.8 mm (0.03 in), have a Yamaha dealer replace the brake pads as a set.
EAU38630
Checking the brake and clutch fluid levels
Front brake
1. Minimum level mark
Rear brake
1. Minimum level mark
6
6-14
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PERIODIC MAINTENANCE AND MINOR REPAIR
Clutch
1. Minimum level mark
Insufficient brake or clutch fluid may al­low air to enter the brake or clutch sys­tems, possibly causing them to become ineffective.
6
NOTE:
The rear brake fluid reservoir is located under the rider seat. (See page 3-14.)
Before riding, check that the brake and clutch fluids are above the minimum level marks and replenish if necessary. A low brake or clutch fluid level may in­dicate brake or clutch system leakage and/or worn brake pads. If the brake or clutch levels are low, be sure to check the brake or clutch systems for leakage and the brake pads for wear.
Observe these precautions:
When checking the brake and
clutch fluid levels, make sure that the top of each reservoir is level.
Use only the recommended quality
brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking or clutch performance.
Recommended brake and clutch flu­id:
DOT 4 brake fluid
Refill with the same type of brake
fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per­formance.
Be careful that water does not en-
ter the brake or clutch fluid reser­voir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al­ways clean up spilled fluid immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to grad­ually go down. However, if the brake fluid level goes down sud­denly, have a Yamaha dealer check the cause.
6-15
Page 59
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22750
Changing the brake and clutch fluids
Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake and clutch master cylinders and cali­pers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking.
Oil seals: Replace every two
years.
Brake and clutch hoses: Replace
every four years.
EAU23040
Drive belt slack
The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubri­cation chart.
EAU38410
To check the drive belt slack
1. Place the vehicle on the sidestand.
2. Note the current position of the drive belt using the marks near the drive belt check hole.
NOTE:
The marks near the drive belt check hole are 5.0 mm (0.2 in) apart.
1. Drive belt
2. Marks
3. Drive belt slack
3. Note the position of the drive belt with a force of 45 N (4.5 kgf, 10 lbf) applied to the belt with a belt ten­sion gauge as shown.
NOTE:
A belt tension gauge is available at a Yamaha dealer.
6
1. Belt tension gauge
4. Calculate the drive belt slack by subtracting the measurement not­ed in step 2 from the measurement noted in step 3.
Drive belt slack:
7.5–13.0 mm (0.30–0.51 in)
5. If the drive belt slack is incorrect, have a Yamaha dealer adjust it.
6-16
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PERIODIC MAINTENANCE AND MINOR REPAIR
Checking and lubricating the cables
The operation of all control cables and the condition of the cables should be checked before each ride, and the ca­bles and cable ends should be lubricat­ed if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
Recommended lubricant:
Engine oil
6
WARNING
Damage to the outer sheath may in­terfere with proper cable operation and will cause the inner cable to rust. Replace a damaged cable as soon as possible to prevent unsafe conditions.
EAU23100
EWA10720
EAU23111
Checking and lubricating the throttle grip and cable
The operation of the throttle grip should be checked before each ride. In addi­tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
EAU23131
Checking and lubricating the brake and shift pedals
The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu­bricated if necessary.
6-17
Page 61
PERIODIC MAINTENANCE AND MINOR REPAIR
Recommended lubricant:
Lithium-soap-based grease (all-pur­pose grease)
EAU23140
Checking and lubricating the brake and clutch levers
Brake lever
Clutch lever
Recommended lubricant:
Lithium-soap-based grease (all-pur­pose grease)
6
The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu­bricated if necessary.
6-18
Page 62
PERIODIC MAINTENANCE AND MINOR REPAIR
Checking and lubricating the sidestand
The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal
6
contact surfaces should be lubricated if necessary.
WARNING
If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it.
Recommended lubricant:
Lithium-soap-based grease (all-pur­pose grease)
EAU23200
EWA10730
EAU23250
Lubricating the rear suspen­sion
The pivoting points of the rear suspen­sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
EAU23271
Checking the front fork
The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main­tenance and lubrication chart.
To check the condition
EWA10750
WARNING
Securely support the vehicle so that there is no danger of it falling over.
Check the inner tubes for scratches, damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur­face and hold it in an upright posi­tion.
2. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly.
6-19
Page 63
ECA10590
CAUTION:
If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re­pair it.
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23280
Checking the steering
Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol­lows at the intervals specified in the pe­riodic maintenance and lubrication chart.
1. Place a stand under the engine to raise the front wheel off the ground.
EWA10750
WARNING
Securely support the vehicle so that there is no danger of it falling over.
2. Hold the lower ends of the front fork legs and try to move them for­ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering.
6
6-20
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PERIODIC MAINTENANCE AND MINOR REPAIR
Checking the wheel bearings
The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica­tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.
6
EAU23290
EAU33650
Battery
1. Negative battery terminal
2. Positive battery terminal
3. Battery
This model is equipped with a sealed­type (MF) battery, which does not re­quire any maintenance. There is no need to check the electrolyte or to add distilled water.
EWA10760
WARNING
Electrolyte is poisonous and
dangerous since it contains sul­furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and al­ways shield your eyes when
working near batteries. In case of contact, administer the fol­lowing FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink large quan­tities of water or milk and im­mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt medical attention.
Batteries produce explosive hy-
drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro­vide sufficient ventilation when charging it in an enclosed space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF CHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat­tery as soon as possible if it seems to have discharged. Keep in mind that the
6-21
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PERIODIC MAINTENANCE AND MINOR REPAIR
battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.
To store the battery
1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.
2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary.
3. Fully charge the battery before in­stallation.
4. After installation, make sure that the battery leads are properly con­nected to the battery terminals.
ECA10630
CAUTION:
Always keep the battery
charged. Storing a discharged battery can cause permanent battery damage.
To charge a sealed-type (MF)
battery, a special (constant-volt­age) battery charger is required. Using a conventional battery charger will damage the battery.
If you do not have access to a sealed-type (MF) battery charg­er, have a Yamaha dealer charge your battery.
6-22
EAU38372
Replacing the fuses
The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 3-14.)
6
1. Main fuse
2. Fuel injection system fuse
3. Fuel injection system spare fuse
4. Fuse box
Page 66
PERIODIC MAINTENANCE AND MINOR REPAIR
1. Fuse box
2. Auxiliary DC connector fuse
3. Signaling system fuse
4. Ignition fuse
5. Backup fuse (for odometer and clock)
6. ECU fuse
6
7. Headlight fuse
8. Parking lighting fuse
9. Spare fuse
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified amperage.
Specified fuses:
Main fuse:
50.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
25.0 A
Fuel injection system fuse:
15.0 A
ECU fuse:
10.0 A
Auxiliary DC connector fuse:
3.0 A
Parking lighting fuse:
10.0 A
Backup fuse:
10.0 A
ECA10640
CAUTION:
Do not use a fuse of a higher amper­age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates.
6-23
Page 67
EAU41190
Replacing a headlight bulb
PERIODIC MAINTENANCE AND MINOR REPAIR
1. Low beam headlight bulb
2. High beam headlight bulb
This model features a headlight equipped with two quartz bulbs. If the high beam or the low beam bulb burns out, replace it as follows.
Removing the headlight unit
1. Remove the headlight cover by re­moving the bolts.
1. Bolt
2. Headlight cover
2. Disconnect the coupler shown.
1. Coupler
3. Remove the headlight unit by re­moving the screws.
6-24
1. Screw
To replace the high beam headlight bulb
1. Remove the headlight bulb holder cover by turning it counterclock­wise.
1. Headlight bulb holder cover
6
Page 68
PERIODIC MAINTENANCE AND MINOR REPAIR
2. Disconnect the headlight coupler, and then unhook the headlight bulb holder.
1. Headlight coupler
2. Headlight bulb holder
3. Remove the defective bulb.
6
WARNING
Headlight bulbs get very hot. There­fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down.
4. Place a new headlight bulb into po­sition, and then secure it with the bulb holder.
EWA10790
ECA10650
CAUTION:
Take care not to damage the follow­ing parts:
Headlight bulb
Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transpar­ency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thor­oughly clean off any dirt and fin­gerprints on the headlight bulb using a cloth moistened with al­cohol or thinner.
Headlight lens
Do not affix any type of tinted film or stickers to the headlight lens. Do not use a headlight bulb of a wattage higher than specified.
1. Do not touch the glass part of the bulb.
5. Connect the coupler, and then in­stall the headlight bulb holder cov­er by turning it clockwise.
To replace the low beam headlight bulb
1. Disconnect the headlight coupler, and then remove the defective bulb by turning it counterclock­wise.
6-25
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PERIODIC MAINTENANCE AND MINOR REPAIR
1. Headlight coupler
2. Headlight bulb
EWA10790
WARNING
Headlight bulbs get very hot. There­fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down.
2. Install the bulb by turning it clock­wise.
ECA10650
CAUTION:
Take care not to damage the follow­ing parts:
Headlight bulb
Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transpar­ency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thor­oughly clean off any dirt and fin­gerprints on the headlight bulb using a cloth moistened with al­cohol or thinner.
Headlight lens
Do not affix any type of tinted film or stickers to the headlight lens. Do not use a headlight bulb of a wattage higher than specified.
3. Connect the headlight coupler.
Installing the headlight unit
1. Install the headlight unit by install­ing the screws.
2. Connect the coupler to the head­light cover.
3. Install the headlight cover by in­stalling the bolts.
4. Have a Yamaha dealer adjust the headlight beam if necessary.
6
1. Do not touch the glass part of the bulb.
6-26
Page 70
PERIODIC MAINTENANCE AND MINOR REPAIR
Tail/brake light
This model is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it.
6
EAU24180
EAU38380
Replacing a turn signal light bulb
1. Remove the turn signal light lens by removing the screw, and then turning the lens counterclockwise.
1. Screw
2. Remove the defective bulb by pushing it in and turning it counter­clockwise.
3. Insert a new bulb into the socket, push it in, and then turn it clock­wise until it stops.
4. Install the lens by turning it clock­wise, and then installing the screw.
ECA11190
CAUTION:
Do not overtighten the screw, other­wise the lens may break.
EAU24330
License plate light
If the license plate light does not come on, have a Yamaha dealer check the electrical circuit or replace the bulb.
6-27
Page 71
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU40760
Replacing an auxiliary light bulb
This model is equipped with two auxil­iary lights. If an auxiliary light bulb burns out, replace it as follows.
1. Remove the headlight unit. (See page 6-24.)
2. Remove the auxiliary light socket (together with the coupler) by turn­ing the socket counterclockwise.
1. Auxiliary light bulb socket
3. Remove the defective bulb by pull­ing it out.
1. Auxiliary light bulb
4. Insert a new bulb into the socket.
5. Install the auxiliary light socket (to­gether with the coupler) by push­ing it in and turning it clockwise.
6. Install the headlight unit.
EAU24350
Supporting the motorcycle
Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up­right. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle by using a motorcycle stand or, if an additional motorcycle stand is not available, by placing a jack un­der the frame in front of the rear wheel.
2. Raise the front wheel off the ground by using a motorcycle stand.
To service the rear wheel
Raise the rear wheel off the ground by using a motorcycle stand or, if a motor­cycle stand is not available, by placing
6
6-28
Page 72
PERIODIC MAINTENANCE AND MINOR REPAIR
a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm.
6
EAU25850
Troubleshooting
Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur­ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your­self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly. Use only genuine Yamaha replace­ment parts. Imitation parts may look like Yamaha parts, but they are often inferi­or, have a shorter service life and can lead to expensive repair bills.
6-29
Page 73
PERIODIC MAINTENANCE AND MINOR REPAIR
Troubleshooting chart
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
EAU25891
EWA10840
1. Fuel
Check the fuel level in the fuel tank.
2. Compression
Operate the electric starter.
3. Ignition
Remove the spark plugs and check the electrodes.
4. Battery
Operate the electric starter.
There is enough fuel.
There is no fuel.
There is compression.
There is no compression.
Wet
Dry
The engine turns over quickly.
The engine turns over slowly.
Wipe off with a dry cloth and correct the spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Check the compression.
Supply fuel.
Check the ignition.
Have a Yamaha dealer check the vehicle.
The battery is good.
Check the battery lead connections, and charge the battery if necessary.
The engine does not start. Check the compression.
6-30
6
Open the throttle halfway and operate the electric starter.
The engine does not start. Check the battery.
The engine does not start. Have a Yamaha dealer check the vehicle.
Page 74

MOTORCYCLE CARE AND STORAGE

Care
While the open design of a motorcycle reveals the attractiveness of the tech­nology, it also makes it more vulnera­ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un­noticed on a car, however, it detracts from the overall appearance of a motor­cycle. Frequent and proper care does not only comply with the terms of the warranty, but it will also keep your motorcycle looking good, extend its life and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
7
plastic bag after the engine has cooled down.
2. Make sure that all caps and covers as well as all electrical couplers and connectors, including the spark plug caps, are tightly in­stalled.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase, with a degreasing agent and a brush, but never apply such prod-
EAU26071
ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with wa­ter.
Cleaning
ECA10770
CAUTION:
Avoid using strong acidic wheel
cleaners, especially on spoked wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the af­fected area any longer than in­structed. Also, thoroughly rinse the area off with water, immedi­ately dry it, and then apply a cor­rosion protection spray.
Improper cleaning can damage
windshields, cowlings, panels and other plastic parts. Use only a soft, clean cloth or sponge with mild detergent and water to clean plastic.
Do not use any harsh chemical
products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive
7-1
cleaning products, solvent or thinner, fuel (gasoline), rust re­movers or inhibitors, brake flu­id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since they cause water seepage and deterioration in the following ar­eas: seals (of wheel and swing­arm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong cleaners or hard sponges as they will cause dulling or scratching. Some cleaning com­pounds for plastic may leave scratches on the windshield. Test the product on a small hid­den part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing.
Page 75
MOTORCYCLE CARE AND STORAGE
After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
After riding in the rain, near the sea or on salt-sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water, carry out the following steps after each ride in the rain, near the sea or on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter may remain well into spring.
1. Clean the motorcycle with cold wa­ter and a mild detergent, after the engine has cooled down.
ECA10790
CAUTION:
Do not use warm water since it in­creases the corrosive action of the salt.
2. After drying the motorcycle, apply a corrosion protection spray on all metal, including chrome- and nick­el-plated, surfaces to prevent cor­rosion.
After cleaning
1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless­steel parts, including the exhaust system. (Even the thermally in­duced discoloring of stainless­steel exhaust systems can be re­moved through polishing.)
3. To prevent corrosion, it is recom­mended to apply a corrosion pro­tection spray on all metal, including chrome- and nickel-plat­ed, surfaces.
4. Use spray oil as a universal clean­er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted and chrome-plat­ed surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish.
7. Let the motorcycle dry completely before storing or covering it.
EWA11130
WARNING
Make sure that there is no oil or
wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a regular brake disc cleaner or ac­etone, and wash the tires with warm water and a mild deter­gent. Before riding at higher speeds, test the motorcycle’s braking performance and cor­nering behavior.
ECA10950
CAUTION:
Apply spray oil and wax spar-
ingly and make sure to wipe off any excess.
7
7-2
Page 76
MOTORCYCLE CARE AND STORAGE
Never apply oil or wax to the
drive belt.
Never apply oil or wax to any
rubber and plastic parts, but treat them with a suitable care product.
Avoid using abrasive polishing
compounds as they will wear away the paint.
NOTE:
Consult a Yamaha dealer for advice on what products to use.
7
EAU26280
Storage
Short-term
Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover.
ECA10810
CAUTION:
Storing the motorcycle in a
poorly ventilated room or cover­ing it with a tarp, while it is still wet, will allow water and humid­ity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because of the presence of ammonia) and areas where strong chemi­cals are stored.
Long-term
Before storing your motorcycle for sev­eral months:
1. Follow all the instructions in the Care section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating.
7-3
3. Perform the following steps to pro­tect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps
and spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto
the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit spark­ing during the next step.)
d. Turn the engine over several
times with the starter. (This will coat the cylinder walls with oil.)
e. Remove the spark plug caps
from the spark plugs, and then install the spark plugs and the spark plug caps.
EWA10950
WARNING
To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over.
Page 77
4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side­stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alterna­tively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an ex­cessively cold or warm place [less than 0 °C (30°F) or more than 30 °C (90°F)]. For more information on storing the battery, see page 6-21.
MOTORCYCLE CARE AND STORAGE
7
NOTE:
Make any necessary repairs before storing the motorcycle.
7-4
Page 78

SPECIFICATIONS

Dimensions:
Weight:
Engine:
8
Overall length:
2580 mm (101.6 in)
Overall width:
1100 mm (43.3 in)
Overall height:
1100 mm (43.3 in)
Seat height:
735 mm (28.9 in)
Wheelbase:
1715 mm (67.5 in)
Ground clearance:
155 mm (6.10 in)
Minimum turning radius:
3480 mm (137.0 in)
With oil and fuel:
340.0 kg (750 lb)
Engine type:
Air cooled 4-stroke, OHV
Cylinder arrangement:
V-type 2-cylinder
Displacement:
1854.0 cm³ (113.13 cu.in)
Bore × stroke:
100.0 × 118.0 mm (3.94 × 4.65 in)
Compression ratio:
9.48 :1
Starting system:
Electric starter
Lubrication system:
Dry sump
Engine oil:
Type:
SAE10W30 or SAE10W40 or SAE15W40 or SAE20W40 or SAE20W50
-20 -10 0
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter cartridge replacement:
4.10 L (4.33 US qt) (3.61 Imp.qt)
With oil filter cartridge replacement:
4.90 L (5.18 US qt) (4.31 Imp.qt)
20 30
10
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40
SAE 20W-50
40
Transfer gear oil:
Type:
SAE80 API GL-4 Hypoid gear oil
Quantity:
0.55 L (0.58 US qt) (0.48 Imp.qt)
Air filter:
Air filter element:
Oil-coated paper element
Fuel:
Recommended fuel:
Premium unleaded gasoline only
50 ˚C
Fuel tank capacity:
17.0 L (4.49 US gal) (3.74 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal) (0.66 Imp.gal)
Fuel injector:
Manufacturer:
NIPPON INJECTOR
Model/quantity:
INP-101/2
Spark plug (s):
Manufacturer/model:
NGK/DPR8EA-9
Manufacturer/model:
DENSO/X24EPR-U9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:
Clutch type:
Wet, multiple-disc
Transmission:
Primary reduction system:
Spur gear
Primary reduction ratio:
72/51 (1.412)
Secondary reduction system:
Belt drive
Secondary reduction ratio:
70/31 (2.258)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
8-1
Page 79
SPECIFICATIONS
Gear ratio:
1st:
38/16 (2.375)
2nd:
33/21 (1.571)
3rd:
29/25 (1.160)
4th:
26/28 (0.929)
5th:
24/30 (0.800)
Chassis:
Frame type:
Double cradle
Caster angle:
31.30 °
Trail:
152.0 mm (5.98 in)
Front tire:
Type:
Tubeless
Size:
130/70R18M/C 63H
Manufacturer/model:
DUNLOP/D251F
Manufacturer/model:
BRIDGESTONE/G851 RADIAL G
Rear tire:
Type:
Tubeless
Size:
190/60R17M/C 78H
Manufacturer/model:
DUNLOP/D251
Manufacturer/model:
BRIDGESTONE/G850 RADIAL G
Loading:
Maximum load:
210 kg (463 lb) (Total weight of rider, passenger, cargo and accessories)
Tire air pressure (measured on cold tires):
Loading condition:
0–90 kg (0–198 lb) Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
280 kPa (41 psi) (2.80 kgf/cm²)
Loading condition:
90–210 kg (198–463 lb) Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
280 kPa (41 psi) (2.80 kgf/cm²)
High-speed riding:
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
280 kPa (41 psi) (2.80 kgf/cm²)
Front wheel:
Wheel type:
Cast wheel
Rim size:
18M/C x MT4.00
Rear wheel:
Wheel type:
Cast wheel
8-2
Rim size:
17M/C x MT5.50
Front brake:
Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4
Rear brake:
Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4
Front suspension:
Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
130.0 mm (5.12 in)
Rear suspension:
Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
110.0 mm (4.33 in)
Electrical system:
Ignition system:
Transistorized coil ignition (digital)
8
Page 80
SPECIFICATIONS
Charging system:
AC magneto
Battery:
Model:
GT14B-4
Voltage, capacity:
12 V, 12.0 Ah
Headlight:
Bulb type:
Halogen bulb
Bulb voltage, wattage × quantity:
Low beam headlight:
12 V, 51.0 W × 1
High beam headlight:
12 V, 55.0 W × 1
Tail/brake light:
LED
Front turn signal light:
12 V, 21.0 W × 2
Rear turn signal light:
12 V, 21.0 W × 2
Auxiliary light:
12 V, 5.0 W × 2
8
License plate light:
12 V, 5.0 W
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Fuel level warning light:
LED
Engine trouble warning light:
LED
Immobilizer system indicator light:
LED
Fuses:
Main fuse:
50.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
25.0 A
Parking lighting fuse:
10.0 A
ECU fuse:
10.0 A
Fuel injection system fuse:
15.0 A
Auxiliary DC connector fuse:
3.0 A
Backup fuse:
10.0 A
8-3
Page 81

CONSUMER INFORMATION

EAU26351
Identification numbers
Record the key identification number, vehicle identification number and mod­el label information in the spaces pro­vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi­cle is stolen. KEY IDENTIFICATION NUMBER:
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:
Key identification number
EAU26381
1. Key identification number
2. Code re-registering key (red bow)
3. Standard keys (black bow)
The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key.
Vehicle identification number
EAU26400
1. Vehicle identification number
The vehicle identification number is stamped into the steering head pipe. Record this number in the space pro­vided.
NOTE:
The vehicle identification number is used to identify your motorcycle and may be used to register your motor­cycle with the licensing authority in your area.
9
9-1
Page 82
CONSUMER INFORMATION
Model label
1. Model label
The model label is affixed to the frame under the rider seat. (See page 3-14.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
9
EAU26470
EAU26570
Motorcycle noise regulation (for Australia)
TAMPERING WITH NOISE CON­TROL SYSTEM PROHIBITED:
Owners are warned that the law may prohibit:
a. The removal or rendering inopera-
tive by any person other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the pur­pose of noise control prior to its sale or delivery to the ultimate pur­chaser or while it is in use; and
b. The use of the vehicle after such
device or element of design has been removed or rendered inoper­ative by any person.
9-2
Page 83
INDEX
A
Air filter element...................................... 6-9
Auxiliary DC connector ......................... 3-20
Auxiliary light bulb, replacing ................ 6-28
B
Battery .................................................. 6-21
Brake and clutch fluid levels,
checking ............................................. 6-14
Brake and clutch fluids, changing ......... 6-16
Brake and clutch levers,
checking and lubricating..................... 6-18
Brake and shift pedals,
checking and lubricating..................... 6-17
Brake lever ........................................... 3-11
Brake pedal .......................................... 3-12
C
Cables, checking and lubricating.......... 6-17
Care........................................................ 7-1
Catalytic converter................................ 3-14
Clutch lever.................................. 3-11, 6-13
D
Dimmer switch...................................... 3-10
Drive belt slack ..................................... 6-16
E
Engine break-in ...................................... 5-3
Engine oil and oil filter cartridge ............. 6-6
Engine stop switch................................ 3-10
Engine trouble warning light ................... 3-4
EXUP system ....................................... 3-17
F
Front and rear brake pads,
checking ............................................. 6-14
Front fork, checking .............................. 6-19
Fuel....................................................... 3-13
Fuel consumption, tips for reducing ........5-3
Fuel level warning light............................ 3-4
Fuel tank cap.........................................3-12
Fuses, replacing....................................6-22
H
Handlebar switches.................................3-9
Hazard switch........................................3-10
Headlight bulb, replacing.......................6-24
Helmet holder........................................3-15
High beam indicator light.........................3-4
Horn switch ...........................................3-10
I
Identification numbers .............................9-1
Ignition circuit cut-off system ................. 3-18
Immobilizer system .................................3-1
Immobilizer system indicator light...........3-4
Indicator and warning lights ....................3-3
K
Key identification number........................9-1
L
Labels, location of ...................................1-5
License plate light .................................6-27
M
Main switch/steering lock ........................3-2
Model label..............................................9-2
Multi-function meter unit .......................... 3-5
N
Neutral indicator light ..............................3-3
Noise regulation (for Australia)................9-2
P
Parking....................................................5-4
Part locations ..........................................2-1
Periodic maintenance and lubrication
chart......................................................6-2
Pre-operation check list .......................... 4-2
R
Rear brake light switch, adjusting .........6-13
Rear suspension, lubricating ................ 6-19
Rider seat .............................................3-14
S
Safety information...................................1-1
Shifting....................................................5-2
Shift pedal............................................. 3-11
Shock absorber assembly, adjusting .... 3-16
Sidestand.............................................. 3-18
Sidestand, checking and lubricating .....6-19
Spark plugs, checking............................. 6-5
Specifications..........................................8-1
Starting the engine.................................. 5-1
Start switch ...........................................3-10
Steering, checking ................................6-20
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-28
T
Tail/brake light ......................................6-27
Throttle cable free play, checking ......... 6-10
Throttle grip and cable,
checking and lubricating ..................... 6-17
Tires......................................................6-10
Tool kit .................................................... 6-1
Transfer case oil ..................................... 6-9
Troubleshooting .................................... 6-29
Troubleshooting chart ........................... 6-30
Turn signal indicator lights ...................... 3-3
Turn signal light bulb, replacing ............ 6-27
Turn signal switch ................................. 3-10
V
Valve clearance ....................................6-10
Page 84
INDEX
Vehicle identification number.................. 9-1
W
Wheel bearings, checking.....................6-21
Wheels ..................................................6-13
Page 85
Page 86
PRINTED ON RECYCLED PAPER
YAMAHA MOTOR CO., LTD.
PRINTED IN JAPAN
2006.04-0.3×1 CR
(E)
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