VX600DXF
VX700DXF
(8DG3)
(8DY3)
U.S.A.,CANADA,EUROPE
U.S.A.,CANADA,EUROPE
218DY–100E1
A2
VX600DXF
VX700DXF
A3
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
VX600DXF/VX700DXF(8DG3/8DY3)
1.Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2.Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)
3.Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4.Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. |
DESCRIPTION |
Q’TY REMARKS |
|
|
|
2F5–83310–60 |
FRONT FLASHER LIGHT ASSY |
2 |
115–83311–60 |
.BULB (6V–18W) |
1 |
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. |
DESCRIPTION |
Q’TY REMARKS |
|
|
|
2F5–83310–60 |
FRONT FLASHER LIGHT ASSY |
2 |
115–83311–60 |
.BULB (6V–18W) |
1 |
6. Applicable Starting Serial No. and Color Code
Starting Serial NO.: 8DG–004411
Starting Serial NO.: 8DY–002973
Frame Serial No.
Color |
MODEL |
Color Name |
Abbrevi- |
Country |
|
Code |
ation |
(destination) |
|||
|
|
||||
|
|
|
|
|
|
0660 |
8DG3 |
SILVER METALLIC 1 |
SM1 |
USA, CAN, |
|
|
|
|
|
EUR |
|
|
|
|
|
|
|
0660 |
8DY3 |
SILVER METALLIC 1 |
SM1 |
USA, CAN, |
|
|
|
|
|
EUR |
|
|
|
|
|
|
7.Note that the illustration for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual.
8.The asterisk (*) before a reference number indicates modification items after the first edition.
A4
FIG. 1 CYLINDER HEAD
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CH–11111–10 |
HEAD, CYLINDER 1 |
|
|
8DG–11111–00 |
HEAD, CYLINDER 1 |
|
2 |
8CH–1111K–00 |
EMBLEM |
|
|
8DG–1111K–00 |
EMBLEM |
|
3 |
8CH–12469–00 |
JOINT 1 |
|
4 |
94702–00188 |
PLUG, SPARK (NGK BR9ES) |
|
5 |
8CH–11181–01 |
GASKET, CYLINDER HEAD 1 |
|
|
8DG–11181–00 |
GASKET, CYLINDER HEAD 1 |
|
6 |
90179–08299 |
NUT |
|
7 |
90201–345G2 |
WASHER, PLATE |
|
8 |
8A7–12412–01 |
SEAL, THERMOSTAT |
|
9 |
82M–12413–00 |
COVER, THERMOSTAT |
|
10 |
97027–06020 |
BOLT |
|
11 |
92907–06600 |
WASHER, PLATE |
|
12 |
95807–06012 |
BOLT, FLANGE |
|
13 |
90430–06166 |
GASKET |
|
14 |
8CC–85790–00 |
THERMOSENSOR ASSY |
|
15 |
90201–12790 |
WASHER, PLATE |
|
16 |
8CH–11311–01 |
CYLINDER 1 |
|
|
8DG–11311–00 |
CYLINDER 1 |
|
17 |
8CH–11351–00 |
GASKET, CYLINDER |
|
18 |
90116–08392 |
BOLT, STUD |
|
19 |
90116–08104 |
BOLT, STUD |
|
20 |
90116–08302 |
BOLT, STUD |
|
21 |
99530–10114 |
PIN, DOWEL |
|
22 |
90179–08299 |
NUT |
B2
8DY3 |
8DG3 |
1 |
|
|
1 |
1 |
|
|
1 |
1 |
1 |
3 |
3 |
3 |
|
|
3 |
15 |
15 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
|
|
3 |
1 |
1 |
15 |
15 |
6 |
6 |
6 |
6 |
6 |
6 |
12 |
12 |
|
|
REMARKS
FIG. 2 CRANKSHAFT. PISTON
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CH–11631–00–A0 |
PISTON (STD) |
|
|
8DG–11631–00–A0 |
PISTON (STD) |
|
2 |
8CH–11603–00 |
PISTON RING SET (STD) |
|
|
8DG–11603–00 |
PISTON RING SET (STD) |
|
3 |
8H8–11633–00 |
PIN, PISTON |
|
4 |
93450–21053 |
CIRCLIP |
|
5 |
93310–320S0 |
BEARING |
|
6 |
8CH–11400–11 |
CRANKSHAFT ASSY |
|
7 |
8CH–11412–00 |
.CRANK 1 |
|
8 |
8CH–11422–00 |
.CRANK 2 |
|
9 |
8CH–11432–00 |
.CRANK 3 |
|
10 |
8CH–11442–00 |
.CRANK 4 |
|
11 |
8CH–11685–00 |
.WASHER, CRANK PIN |
|
12 |
8CH–11651–00 |
.ROD, CONNECTING |
|
13 |
93310–527S9 |
.BEARING |
|
14 |
90201–272U2 |
.WASHER, PLATE |
|
15 |
93306–30715 |
.BEARING |
|
16 |
93306–30716 |
.BEARING |
|
17 |
93306–28201 |
.BEARING |
|
18 |
93306–28202 |
.BEARING |
|
19 |
93440–80023 |
.CIRCLIP |
|
20 |
93103–45179 |
.OIL SEAL |
|
21 |
8CH–11478–00 |
.COLLAR |
|
22 |
8CH–11515–00 |
.SEAL, LABYRINTH 1 |
|
23 |
8CH–11434–00 |
.GEAR, CRANK SHAFT |
|
24 |
93390–00023 |
.BEARING |
|
25 |
91609–30010 |
.PIN, SPRING |
B3
8DY3 |
8DG3 |
3 |
|
|
3 |
3 |
|
|
3 |
3 |
3 |
6 |
6 |
3 |
3 |
1 |
1 |
11
22
2 |
2 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
5 |
5 |
1 |
1 |
11
22
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
REMARKS
FIG. 2 CRANKSHAFT. PISTON
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
26 |
8DF–1142A–01 |
.BEARING |
|
27 |
93103–32153 |
OIL SEAL |
|
28 |
90280–05033 |
KEY, WOODRUFF |
|
29 |
90170–16425 |
NUT |
|
30 |
92907–16600 |
WASHER |
B4
8DY3 |
8DG3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
REMARKS
FIG. 3 WATER PUMP
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CH–12459–01 |
GEAR, IMPELLER SHAFT |
|
2 |
93306–00106 |
BEARING |
|
3 |
93306–00004 |
BEARING |
|
4 |
11H–12438–00 |
SEAL, MECHANICAL |
|
5 |
93102–12461 |
OIL SEAL |
|
6 |
99009–28500 |
CIRCLIP |
|
7 |
8CH–12451–02 |
IMPELLER, WATER PUMP |
|
8 |
95827–06012 |
BOLT, FLANGE |
|
9 |
90210–06001 |
WASHER, SEAL |
|
10 |
8CH–12422–10 |
COVER, HOUSING |
|
11 |
8CH–12469–00 |
JOINT 1 |
|
12 |
8CH–12439–00 |
O–RING |
|
13 |
95817–06020 |
BOLT, FLANGE |
|
14 |
90430–06166 |
GASKET |
B5
8DY3 |
8DG3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
8 |
8 |
1 |
1 |
|
|
REMARKS
FIG. 4 RADIATOR. HOSE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CH–12482–00 |
PIPE 2 |
|
2 |
90501–100K8 |
SPRING, COMPRESSION |
|
3 |
22W–12462–00 |
CAP, RADIATOR |
|
4 |
8CR–12591–00 |
SUPT, FILLER NECK |
|
5 |
8CH–12483–10 |
PIPE 3 |
|
6 |
90501–14002 |
SPRING, COMPRESSION |
|
7 |
8CR–12491–00 |
CLAMP 1 |
|
8 |
95807–06014 |
BOLT, FLANGE |
|
9 |
8CR–12484–00 |
PIPE 4 |
|
10 |
8CR–12485–00 |
PIPE 5 |
|
11 |
8CH–12476–00 |
PIPE 6 |
|
12 |
90501–120K7 |
SPRING, COMPRESSION |
|
13 |
90467–28046 |
CLIP |
|
14 |
90467–23067 |
CLIP |
|
15 |
8CR–1240E–03 |
HEAT EXCHANGER |
|
16 |
8CR–1240F–03 |
HEAT EXCHANGER |
|
17 |
90267–47186 |
RIVET, BLIND |
|
18 |
90267–47195 |
RIVET, BLIND |
|
19 |
8CH–1241A–01 |
HEAT EXCHANGER ASSY 4 |
|
20 |
95817–06016 |
.BOLT, FLANGE |
|
21 |
90210–06006 |
.WASHER, SEAL |
|
22 |
90267–47195 |
RIVET, BLIND |
|
23 |
8CH–1249A–01 |
COCK ASSY |
|
24 |
98907–06020 |
SCREW, BIND |
|
25 |
8CH–1243A–01 |
HOSE 1 |
|
26 |
8CH–1243E–10 |
HOSE 2 |
|
|
8CH–1243E–01 |
HOSE 2 |
B6
8DY3 |
8DG3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
8 |
8 |
1 |
1 |
1 |
1 |
6 |
6 |
36 |
36 |
1 |
1 |
1 |
1 |
1 |
1 |
6 |
6 |
11
22
1 |
1 |
1 |
|
|
1 |
REMARKS
FIG. 4 RADIATOR. HOSE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
27 |
8CH–1243F–01 |
HOSE,3 |
|
28 |
90464–12045 |
CLAMP |
|
29 |
90467–11028 |
CLIP |
B7
8DY3 |
8DG3 |
1 |
1 |
1 |
1 |
6 |
6 |
|
|
REMARKS
FIG. 5 OIL PUMP
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CH–13100–00 |
OIL PUMP ASSY |
|
|
8DG–13100–00 |
OIL PUMP ASSY |
|
2 |
89A–13185–00 |
.BOLT, BREATHER |
|
3 |
89A–13187–00 |
.GASKET, BREATHER BOLT |
|
4 |
90110–05227 |
BOLT, HEXAGON SOCKET HEAD |
|
5 |
93210–191A1 |
O–RING |
|
6 |
8CH–26320–01 |
PUMP CABLE ASSY |
|
7 |
95707–08300 |
NUT, FLANGE |
|
8 |
91A30–03020 |
TUBE, FLEXIBLE VINYL |
|
9 |
90501–08430 |
SPRING, COMPRESSION |
|
10 |
8CH–1316A–00 |
CHECK VALVE ASSY |
|
11 |
91A30–03014 |
TUBE, FLEXIBLE VINYL |
|
12 |
90467–07055 |
CLIP |
|
13 |
91A30–03008 |
TUBE, FLEXIBLE VINYL |
|
14 |
90468–02025 |
CLIP |
|
15 |
90501–08486 |
SPRING, COMPRESSION |
B8
8DY3 |
8DG3 |
1
1
1 1
11
22
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
11
22
2 |
2 |
6 |
6 |
1 |
1 |
REMARKS
FIG. 6 INTAKE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4DA–13610–00 |
REED VALVE ASSY |
|
2 |
3SP–13613–00 |
.REED, VALVE |
|
3 |
4DA–13616–00 |
.STOPPER, REED VALVE |
|
4 |
98507–03008 |
.SCREW, PAN HEAD |
|
5 |
92907–03100 |
.WASHER |
|
6 |
4DA–13625–00 |
.SPACER, REED VALVE |
|
7 |
8CH–13621–01 |
GASKET, VALVE SEAT |
|
8 |
8CH–13555–00 |
MANIFOLD, INTAKE |
|
9 |
97017–06025 |
BOLT |
|
10 |
92907–06600 |
WASHER, PLATE |
|
11 |
90462–08239 |
CLAMP |
|
|
90462–08239 |
CLAMP |
|
12 |
90462–08246 |
CLAMP |
|
13 |
90460–56073 |
CLAMP, HOSE |
|
14 |
8CH–14453–00 |
JOINT, AIR CLEANER 1 |
|
15 |
90450–53061 |
HOSE CLAMP ASSY |
|
16 |
90460–68230 |
CLAMP, HOSE |
|
17 |
8CH–14431–10 |
SILENCER, INTAKE 1 |
|
|
8CH–14431–01 |
SILENCER, INTAKE 1 |
|
18 |
8CH–14441–01 |
SILENCER, INTAKE 2 |
|
19 |
8CH–14452–00 |
SEAL |
|
20 |
8CH–14477–00 |
PLATE |
|
21 |
90167–05043 |
SCREW, TAPPING |
|
22 |
90119–06182 |
BOLT, WITH WASHER |
|
23 |
8CH–14450–00 |
ELEMENT ASSY, AIR CLEANER |
|
24 |
8CH–24410–00 |
FUEL PUMP ASSY |
|
25 |
95707–06500 |
NUT, FLANGE |
B9
8DY3 |
8DG3 |
3 |
3 |
2 |
2 |
2 |
2 |
6 |
6 |
6 |
6 |
1 |
1 |
3 |
3 |
3 |
3 |
12 |
12 |
12 |
12 |
1 |
|
|
2 |
1 |
|
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
|
|
1 |
1 |
1 |
1 |
1 |
1 |
1 |
7 |
7 |
1 |
1 |
1 |
1 |
11
22
REMARKS
FIG. 6 INTAKE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
26 |
90445–095K1 |
HOSE (L190) |
|
27 |
90445–093J2 |
HOSE (L340) |
|
28 |
90501–085L6 |
SPRING, COMPRESSION |
|
29 |
90501–086L1 |
SPRING, COMPRESSION |
|
30 |
90467–09026 |
CLIP |
|
31 |
90445–11735 |
HOSE (L320) |
|
32 |
90501–08668 |
SPRING, COMPRESSION |
|
33 |
90467–11032 |
CLIP |
B10
8DY3 |
8DG3 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
6 |
6 |
1 |
1 |
11
22
REMARKS
FIG. 7 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CH–14100–10 |
CARBURETOR ASSY |
|
|
8DG–14100–00 |
CARBURETOR ASSY |
|
2 |
8CH–14101–10 |
.CARBURETOR ASSY 1 |
|
|
8DG–14101–00 |
.CARBURETOR ASSY 1 |
|
3 |
8CH–14102–10 |
.CARBURETOR ASSY 2 |
|
|
8DG–14102–00 |
.CARBURETOR ASSY 2 |
|
4 |
8CH–14103–10 |
.CARBURETOR ASSY 3 |
|
|
8DG–14103–00 |
.CARBURETOR ASSY 3 |
|
5 |
89A–14292–00 |
..LEVER A |
|
6 |
89A–14243–00 |
..PLATE |
|
7 |
89A–14137–00 |
..CLIP |
|
8 |
89A–14199–00 |
..GASKET |
|
9 |
91316–03012 |
..BOLT |
|
10 |
89A–14188–00 |
..CONNECTOR |
|
11 |
3GF–14126–00 |
..GASKET |
|
12 |
620–14198–00 |
..GASKET |
|
13 |
3MA–14937–00 |
..CLIP |
|
14 |
3FA–14137–00 |
..CLIP |
|
15 |
8AB–14227–00 |
..WASHER (T=0.4MM) |
|
16 |
89A–14112–35 |
..VALVE, THROTTLE 1 |
|
|
89A–14112–30 |
..VALVE, THROTTLE 1 |
|
17 |
3H1–14147–00 |
..O–RING |
|
18 |
3H1–14962–00 |
..WASHER |
|
19 |
5K7–14134–00 |
..SPRING, AIR ADJUSTING |
|
20 |
89A–14565–00 |
..SCREW, PILOT ADJUSTING |
|
21 |
3H1–14142–45 |
..JET, PILOT (# 45) |
|
|
3H1–14142–42 |
..JET, PILOT (# 42.5) |
B11
8DY3 |
8DG3 |
1 |
|
|
1 |
1 |
|
|
1 |
1 |
|
|
1 |
1 |
|
|
1 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
11
22
1 |
1 |
1 |
1 |
11
22
1
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
1 |
REMARKS
(#2)
STD
STD
FIG. 7 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
21 |
3H1–14142–50 |
..JET, PILOT (# 50) |
|
|
3H1–14142–52 |
..JET, PILOT (# 52.5) |
|
|
3H1–14142–55 |
..JET, PILOT (# 55) |
|
|
3H1–14142–57 |
..JET, PILOT (# 57.5) |
|
|
3H1–14142–60 |
..JET, PILOT (# 60) |
|
|
3H1–14142–62 |
..JET, PILOT (# 62.5) |
|
22 |
89A–14996–00 |
..PIPE |
|
23 |
275–14116–F1 |
..NEEDLE |
|
|
275–14116–50 |
..NEEDLE |
|
24 |
8CH–14141–58 |
..NOZZLE, MAIN |
|
|
8CH–14141–54 |
..NOZZLE, MAIN |
|
|
8CH–14141–54 |
..NOZZLE, MAIN |
|
|
8CH–14141–52 |
..NOZZLE, MAIN |
|
25 |
1LX–14153–00 |
..WASHER, MAIN JET |
|
26 |
89A–14194–00 |
..RING |
|
27 |
3G2–14231–29 |
..JET, MAIN (#145) |
|
|
3G2–1423E–57 |
..JET, MAIN (#143.8) |
|
|
3G2–1423E–54 |
..JET, MAIN (#136.3) |
|
|
3G2–1423E–53 |
..JET, MAIN (#133.8) |
|
|
3G2–1423E–51 |
..JET, MAIN (#128.8) |
|
|
3G2–14231–26 |
..JET, MAIN (#130) |
|
|
3G2–1423E–52 |
..JET, MAIN (#131.3) |
|
|
3G2–1423A–77 |
..JET, MAIN (#132.5) |
|
|
3G2–1423E–53 |
..JET, MAIN (#133.8) |
|
|
3G2–14231–27 |
..JET, MAIN (#135) |
|
|
3G2–1423E–54 |
..JET, MAIN (#136.3) |
|
|
3G2–1423A–78 |
..JET, MAIN (#137.5) |
B12
8DY3 |
8DG3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
1 |
1 |
1 |
|
|
1 |
1 |
|
1 |
|
|
1 |
|
1 |
1 |
1 |
1 |
1 |
1 |
|
1 |
|
|
1 |
|
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
REMARKS
AP
AP
AP
AP
AP
AP
(#1)
(#2,3)
(#1)
(#2,3)
STD (#1)
STD (#2,3)
STD (#1)
STD (#2,3)
AP
AP
AP
AP
AP
AP
AP
AP
FIG. 7 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
27 |
3G2–1423E–55 |
..JET, MAIN (#138.8) |
|
|
3G2–14231–28 |
..JET, MAIN (#140) |
|
|
3G2–1423E–56 |
..JET, MAIN (#141.3) |
|
|
3G2–1423A–79 |
..JET, MAIN (#142.5) |
|
|
3G2–1423E–58 |
..JET, MAIN (#146.3) |
|
|
3G2–1423A–80 |
..JET, MAIN (#147.5) |
|
|
3G2–1423E–59 |
..JET, MAIN (#148.8) |
|
28 |
500–14115–00 |
..PLUG, SCREW |
|
29 |
558–14147–00 |
..O–RING |
|
30 |
2LN–14565–00 |
..SCREW |
|
31 |
1UY–14185–00 |
..FLOAT |
|
32 |
537–14186–00 |
..PIN, FLOAT |
|
33 |
1AE–14190–12 |
..NEEDLE VALVE ASSY |
|
|
1AE–14190–13 |
..NEEDLE VALVE ASSY |
|
34 |
89A–14147–00 |
..O–RING |
|
35 |
8F2–14147–00 |
..O–RING |
|
36 |
239–14172–10 |
..PILOT JET, AIR (1.0) |
|
37 |
98702–05008 |
..SCREW, FLAT HEAD |
|
38 |
302–14173–00 |
..COVER, PLUNGER CAP |
|
39 |
4G0–14171–00 |
..PLUNGER, STARTER |
|
40 |
1AW–14135–00 |
..SPRING, PLUNGER |
|
41 |
1FN–14174–00 |
..CAP, PLUNGER |
|
42 |
1AE–14147–00 |
..O–RING |
|
43 |
89A–14216–00 |
..SCREW |
|
44 |
95302–05700 |
..NUT |
|
45 |
89A–14276–00 |
..LEVER |
|
46 |
89A–14286–00 |
..SPRING |
B13
8DY3 |
8DG3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
REMARKS
AP
AP
AP
AP
AP
AP
AP
(#2)
(#1,3)
(#1,3)
(#1,3)
(#1,3)
FIG. 7 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
47 |
89A–14905–00 |
..LEVER, STARTER |
|
48 |
98501–04014 |
..SCREW, PAN HEAD |
|
49 |
12R–14191–00 |
..PLUG, DRAIN |
|
50 |
84M–14197–00 |
..PIPE |
|
51 |
8CH–14348–00 |
..PIPE 1 |
|
52 |
98502–04010 |
..SCREW, PAN HEAD |
|
53 |
3MA–14918–00 |
..RING |
|
54 |
8CC–14122–00 |
..SCREW, THROTTLE |
|
55 |
2J2–14133–00 |
..SPRING, THROTTLE STOP |
|
56 |
89A–14265–00 |
..COLLAR |
|
57 |
22F–14117–00 |
..WASHER, PLUG SCREW |
|
58 |
1UF–14952–00 |
..WASHER |
|
59 |
89A–14594–00 |
..NUT |
|
60 |
89A–24529–00 |
..SPRING |
|
61 |
87S–8259A–00 |
..SWITCH, CARBURETOR |
|
62 |
1J7–14994–00 |
..NET, FILTER |
|
63 |
89A–14198–00 |
.GASKET |
|
64 |
97606–04110 |
.SCREW |
|
65 |
98702–04014 |
.SCREW, FLAT HEAD |
|
66 |
89A–14208–00 |
.LEVER COMP. 1 |
|
67 |
11H–14991–00 |
.SCREW |
|
68 |
89A–14264–00 |
.COLLAR |
|
69 |
8CH–14589–00 |
.SPRING |
|
70 |
3H1–14227–00 |
.WASHER |
|
71 |
87M–14137–00 |
.CLIP |
|
72 |
97602–04116 |
.SCREW, PAN HEAD WITH WASHER |
|
73 |
98502–05012 |
.SCREW, PAN HEAD |
B14
8DY3 |
8DG3 |
1 |
1 |
4 |
4 |
11
22
2 2
11
22
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
6 |
6 |
1 |
1 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
1212
REMARKS
(#1,3)
(#1,3)
(#1,3)
(#2)
(#2)
(#1,3)
FIG. 7 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
74 |
8CH–14978–00 |
.SHAFT, STARTER LEVER |
|
75 |
35H–14139–00 |
.CLIP, PIPE |
|
76 |
97602–05110 |
.SCREW, PAN HEAD WITH WASHER |
|
77 |
22F–14115–00 |
.PLUG, SCREW |
|
78 |
22F–14117–00 |
.WASHER, PLUG SCREW |
|
79 |
3FV–14962–00 |
.WASHER |
|
80 |
1AE–14135–00 |
.SPRING, PLUNGER |
|
81 |
89A–14118–00 |
.CAP |
|
82 |
89A–14588–00 |
.LEVER |
|
83 |
8A7–14197–00 |
.PIPE |
|
84 |
8A7–14196–00 |
.PIPE |
|
85 |
8F2–14197–00 |
.PIPE |
|
86 |
4N0–14251–00 |
.NIPPLE |
|
87 |
8CH–14987–10 |
.HOSE |
|
88 |
90467–10035 |
.CLIP |
B15
8DY3 |
8DG3 |
1 |
1 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
1 1
11
22
2 |
2 |
2 |
2 |
4 |
4 |
2 |
2 |
4 |
4 |
REMARKS
(#3)
(#3)
(#3)
(#3)
FIG. 8 EXHAUST
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CH–14610–00 |
EXHAUST PIPE ASSY 1 |
|
2 |
8CH–14613–01 |
GASKET, EXHAUST PIPE |
|
3 |
95027–08020 |
BOLT, FLANGE |
|
4 |
8CA–14714–00 |
GASKET, MUFFLER |
|
5 |
8CH–14620–10 |
EXHAUST PIPE ASSY 2 |
|
6 |
8AB–14714–01 |
GASKET, MUFFLER |
|
7 |
90506–20272 |
SPRING, TENSION |
|
8 |
83R–14728–01 |
PROTECTOR, MUFFLER 2 |
|
9 |
8CR–14728–00 |
PROTECTOR, MUFFLER 2 |
|
10 |
8CR–14738–00 |
PROTECTER, MUFFLER 3 |
|
11 |
90506–20093 |
SPRING, TENSION |
|
12 |
90506–16497 |
SPRING, TENSION |
|
13 |
90507–16046 |
SPRING, TENSION |
|
14 |
8CH–14640–20 |
SECOND SILENCER, MUFFLER |
C2
8DY3 |
8DG3 |
1 |
1 |
1 |
1 |
6 |
6 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
2 |
2 |
1 |
1 |
11
22
1 |
1 |
1 |
1 |
1 |
1 |
REMARKS
FIG. 9 CRANKCASE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CH–15100–03 |
CRANKCASE ASSY |
|
2 |
99530–12016 |
.PIN, DOWEL |
|
3 |
93605–10108 |
PIN, DOWEL |
|
4 |
J38–11116–00 |
JOINT, BREATHER |
|
5 |
95817–08080 |
BOLT, FLANGE |
|
6 |
95817–08035 |
BOLT, FLANGE |
|
7 |
90461–12145 |
CLAMP |
|
8 |
98507–06012 |
SCREW, PAN HEAD |
|
9 |
353–13552–01 |
NOZZLE |
|
10 |
8CH–13552–00 |
NOZZLE |
|
11 |
90446–08382 |
HOSE |
|
12 |
90468–02025 |
CLIP |
|
13 |
90501–08486 |
SPRING, COMPRESSION |
C3
8DY3 |
8DG3 |
11
22
11
11
1616
8 8
11
22
2 |
2 |
1 |
1 |
11
22
11
REMARKS
FIG. 10 STARTER
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CH–15710–01 |
STARTER ASSY |
|
2 |
8CH–15711–00 |
.CASE, STARTER |
|
3 |
8CH–15714–00 |
.DRUM, SHEAVE |
|
4 |
8CH–15741–00 |
.PAWL, DRIVE |
|
5 |
21V–15713–00 |
.SPRING, STARTER |
|
6 |
8CH–15715–00 |
.SPRING, FRICTION |
|
7 |
8CH–15767–00 |
.SPRING |
|
8 |
8CH–15716–00 |
.PLATE, DRIVE |
|
9 |
95707–06500 |
.NUT, FLANGE |
|
10 |
8CH–15735–00 |
.GUIDE, CAM |
|
11 |
8CH–15739–00 |
.WASHER, THRUST |
|
12 |
8CH–15751–00 |
.WIRE, STARTER |
|
13 |
8F3–15755–00 |
.HANDLE, STARTER |
|
14 |
85L–24327–00 |
.PROTECTOR, PIPE |
|
15 |
8CH–15712–00 |
COVER, STARTER CASE |
|
16 |
90387–0811L |
COLLAR |
|
17 |
90385–12036 |
BUSH |
|
18 |
90119–08240 |
BOLT, WITH WASHER |
|
19 |
8DF–15723–00 |
PULLEY, STARTER |
|
20 |
92017–08020 |
BOLT, BUTTON HEAD |
|
21 |
8DG–15724–00 |
SPACER |
C4
8DY3 |
8DG3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
8 |
8 |
4 |
4 |
1 |
1 |
3 |
3 |
1 |
1 |
|
|
REMARKS
FIG. 11 PRIMARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–17611–01 |
SHEAVE, PRIMARY FIXED |
|
2 |
8V0–17639–00 |
STOPPER |
|
3 |
8BV–17620–11 |
PRIMARY SLIDING SHEAVE COMP. |
|
4 |
90384–41242 |
.BUSH, BIMETAL FORMED |
|
5 |
90387–0514T |
COLLAR |
|
6 |
90113–05053 |
BOLT, SET |
|
7 |
90105–05644 |
BOLT, WASHER BASED |
|
8 |
95607–05200 |
NUT, SELF–LOCKING |
|
9 |
8CA–17640–12 |
SPIDER COMPLETE |
|
10 |
8BW–17653–00 |
SLIDER |
|
11 |
91609–50032 |
PIN, SPRING |
|
12 |
90387–0514U |
COLLAR |
|
13 |
90105–05644 |
BOLT, WASHER BASED |
|
14 |
95607–05200 |
NUT, SELF–LOCKING |
|
15 |
8DF–17630–00 |
PRIMARY SHEAVE CAP COMP. |
|
16 |
90380–28237 |
.BUSH, SOLID |
|
17 |
97017–06030 |
BOLT |
|
18 |
92907–06600 |
WASHER, PLATE |
|
19 |
90202–09227 |
WASHER, PLATE |
|
20 |
8CR–17624–00 |
ROLLER, COMP |
|
|
8CR–17624–10 |
ROLLER, COMP |
|
21 |
90380–09245 |
.BUSH, SOLID |
|
22 |
90202–08204 |
WASHER, PLATE |
|
23 |
8CH–17605–10 |
WEIGHT COMP |
|
|
8DG–17605–00 |
WEIGHT COMP |
|
24 |
90380–08244 |
.BUSH, SOLID |
|
25 |
90261–06034 |
RIVET, COUNTERSUNK (ST13.9MM) |
C5
8DY3 |
8DG3 |
11
22
1 |
1 |
1 |
1 |
3 |
3 |
6 |
6 |
3 |
3 |
3 |
3 |
1 |
1 |
6 |
6 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
6 |
6 |
6 |
6 |
6 |
6 |
3 |
|
|
3 |
1 |
1 |
6 |
6 |
3 |
|
|
3 |
1 |
1 |
3 |
3 |
REMARKS
IN
FIG. 11 PRIMARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
26 |
90261–06015 |
RIVET, COUNTERSUNK (ST10.3MM) |
|
|
90261–06028 |
RIVET, COUNTERSUNK (AL10.3MM) |
|
27 |
90501–583L4 |
SPRING, COMPRESSION |
|
|
90501–582L7 |
SPRING, COMPRESSION |
|
28 |
8DM–1760A–19 |
GEAR 1 |
|
29 |
90150–08008 |
SCREW, ROUND HEAD |
|
30 |
8DN–17641–00 |
V–BELT |
|
31 |
8V0–17647–00 |
BOLT (L=156.5MM) |
|
32 |
92907–16100 |
WASHER |
C6
8DY3 |
8DG3 |
3 |
|
|
3 |
1 |
|
|
1 |
1 |
1 |
6 |
6 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
REMARKS
OUT
OUT
(WH–SL–WH)
(Y–GR–Y)
FIG. 12 SECONDARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–17660–20 |
SECONDARY FIXED SHEAVE COMP. |
|
2 |
8AV–17688–10 |
.SHOE, RAMP |
|
3 |
8BV–17656–00 |
STOPPER, HOLDER |
|
4 |
90154–06062 |
SCREW, BINDING |
|
5 |
8BU–17670–20 |
SECONDARY SLIDING SHEAVE |
|
6 |
90384–38243 |
.BUSH, BIMETAL FORMED |
|
7 |
95617–08630 |
.BOLT, STUD |
|
8 |
90105–06734 |
BOLT, WASHER BASED |
|
9 |
90201–061H1 |
WASHER, PLATE (T=0.5) |
|
|
90201–06037 |
WASHER, PLATE (T=1.0) |
|
10 |
90179–08655 |
NUT |
|
11 |
8BV–17604–51 |
SEAT SPRING SET |
|
|
8BV–17604–71 |
SEAT SPRING SET |
|
12 |
90384–38243 |
.BUSH, BIMETAL FORMED |
|
13 |
90508–556A2 |
SPRING, TORSION |
|
|
90508–536A9 |
SPRING, TORSION |
|
14 |
8CR–17681–10 |
SHAFT, SECONDARY |
|
15 |
8CR–47631–01 |
HOUSING, BEARING |
|
16 |
93399–99943 |
BEARING |
|
17 |
90113–06064 |
BOLT, SET |
|
18 |
90109–083G2 |
BOLT |
|
19 |
95707–08500 |
NUT, FLANGE |
|
20 |
90201–222F0 |
WASHER, PLATE (T=0.5) |
|
|
90201–225A4 |
WASHER, PLATE (T=1.0) |
|
21 |
90387–1407L |
COLLAR |
|
22 |
90201–141A3 |
WASHER, PLATE |
|
23 |
90105–14766 |
BOLT, WASHER BASED |
C7
8DY3 |
8DG3 |
1 |
1 |
3 |
3 |
1 |
1 |
3 |
3 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
|
|
1 |
1 |
1 |
1 |
|
|
1 |
1 |
1 |
1 |
1 |
11
22
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
REMARKS
UR UN
UR UN
UR UN
UR UN
FIG. 13 ENGINE BRACKET
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CH–21415–00 |
BRACKET, FRONT UPPER 1 |
|
2 |
8CR–21417–00 |
BRACKET, FRONT LOWER 1 |
|
3 |
8CR–21425–00 |
BRACKET, REAR UPPER 1 |
|
4 |
8CH–21425–00 |
BRACKET, REAR UPPER 1 |
|
5 |
8CR–21427–01 |
BRACKET, REAR LOWER 1 |
|
6 |
8CH–21486–10 |
DAMPER 2 |
|
7 |
95707–10500 |
NUT, FLANGE |
|
8 |
90201–10321 |
WASHER, PLATE |
|
9 |
95817–08020 |
BOLT, FLANGE |
|
10 |
95817–08035 |
BOLT, FLANGE |
|
11 |
95827–12030 |
BOLT, FLANGE |
|
12 |
90201–120U9 |
WASHER, PLATE |
|
13 |
95817–10025 |
BOLT, FLANGE |
|
14 |
90201–10321 |
WASHER, PLATE |
|
15 |
8CH–21485–00 |
DAMPER, RUBBER 1 |
|
16 |
95827–08020 |
BOLT, FLANGE |
C8
8DY3 |
8DG3 |
2 |
2 |
2 |
2 |
1 |
1 |
11
22
4 |
4 |
8 |
8 |
2 |
2 |
7 |
7 |
11
22
2 |
2 |
2 |
2 |
2 |
2 |
11
22
REMARKS
FIG. 14 OIL TANK
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–21751–10 |
TANK, OIL |
|
2 |
863–21771–00 |
BODY, CAP |
|
3 |
90430–31003 |
GASKET |
|
4 |
89A–21815–00 |
CAP |
|
5 |
90445–112E0 |
HOSE (L70) |
|
6 |
90480–14101 |
GROMMET |
|
7 |
90387–063G3 |
COLLAR |
|
8 |
90462–08244 |
CLAMP |
|
9 |
95827–06025 |
BOLT, FLANGE |
|
10 |
91A30–05085 |
TUBE, FLEXIBLE VINYL |
|
11 |
90501–08430 |
SPRING, COMPRESSION |
|
12 |
90501–08486 |
SPRING, COMPRESSION |
|
13 |
91A30–05038 |
TUBE, FLEXIBLE VINYL |
|
14 |
90501–08430 |
SPRING, COMPRESSION |
|
15 |
90445–083J5 |
HOSE (L600) |
|
16 |
90464–13073 |
CLAMP |
|
17 |
90501–083J8 |
SPRING, COMPRESSION |
|
18 |
90464–26245 |
CLAMP |
|
19 |
90467–09026 |
CLIP |
C9
8DY3 |
8DG3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
2 2
11
22
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
REMARKS
FIG. 15 FRAME
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8DG–21940–07 |
FRONT FRAME COMP. |
|
2 |
8CR–2191A–02 |
.BULKHEAD |
|
3 |
8DG–12440–00 |
.HEAT EXCHANGER ASSY |
|
4 |
90267–48176 |
.RIVET, BLIND |
|
|
90267–48177 |
.RIVET, BLIND |
|
|
90267–48015 |
.RIVET, BLIND |
|
5 |
8CJ–21950–09 |
REAR FRAME COMP. |
|
6 |
8CR–2198J–00 |
.COVER 3 |
|
7 |
8CR–21960–08 |
FOOTREST COMP. 1 |
|
8 |
8CR–21970–08 |
FOOTREST COMP. 2 |
|
9 |
8CR–W2195–03 |
FRAME CONNECTION KIT |
|
10 |
8CR–21943–01 |
.BRACKET, MAIN TRACK 1 |
|
11 |
8CR–21953–00 |
.BRACKET, MAIN TRACK 2 |
|
12 |
8CR–2196F–00 |
.BRACKET 3 |
|
13 |
8CR–21920–00 |
.HOUSING, REINF SUB–ASSY(L.H) |
|
14 |
8CR–21939–00 |
.BRACKET, CHAIN HOUSING |
|
15 |
8CR–21977–00 |
.CLAMP, FUEL PIPE |
|
16 |
8CR–21917–00 |
.PANEL, SUB FRAME 6 |
|
17 |
8CR–21918–00 |
.PANEL, SUB–FRAME 7 |
|
18 |
90267–48176 |
.RIVET, BLIND |
|
19 |
8CR–2194J–00 |
.STAY, MUFFLER |
|
20 |
90267–47186 |
.RIVET, BLIND |
|
|
90267–47197 |
.RIVET, BLIND |
|
21 |
8CR–2198G–00 |
.COVER 2 |
|
22 |
90461–05003 |
.CLAMP |
|
23 |
90461–06142 |
.CLAMP |
|
24 |
90462–05059 |
.CLAMP |
C10
8DY3 |
8DG3 |
1 |
1 |
11
11
2020
5050
1010
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
2 |
2 |
1 |
1 |
1 |
1 |
3 |
3 |
2 |
2 |
1 |
1 |
1 |
1 |
44
11
5050
1010
11
22
1 |
1 |
1 |
1 |
REMARKS
UR UN
UR UN
UR UN
UR UN
UR UN
FIG. 15 FRAME
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
25 |
90461–10148 |
.CLAMP |
|
26 |
8DF–21941–00 |
PIPE, PIVOT 1 |
|
27 |
8DF–21951–00 |
PIPE, PIVOT 2 |
|
28 |
90269–07080 |
RIVET |
|
29 |
8CR–2198F–00 |
COVER 1 |
|
30 |
8CR–2195E–00 |
PLATE, STRG BRACKET 1 |
|
31 |
90267–48165 |
RIVET, BLIND |
|
32 |
8CR–21912–01 |
PANEL, SUB FRAME 1 |
|
33 |
8CR–23788–11 |
PLATE, BACK UP |
|
34 |
8CR–77128–00 |
STAY 4 |
|
35 |
8CR–2196A–02 |
FRAME UNDER 1 |
|
36 |
8CR–2196E–02 |
FRAME, UNDER 2 |
|
37 |
8CR–21972–00 |
BRACKET, GUARD FITTING |
|
38 |
90267–48141 |
RIVET, BLIND |
|
39 |
90201–05033 |
WASHER, PLATE |
|
40 |
90267–47187 |
RIVET, BLIND |
|
41 |
8CR–77512–00 |
BUMPER, FRONT 2 |
|
42 |
95807–08020 |
BOLT, FLANGE |
|
43 |
8CR–21949–10 |
BRACKET, FRONT |
|
44 |
8CR–21959–10 |
BRACKET, FRONT BUMPER |
|
45 |
95607–08200 |
NUT, SELF–LOCKING |
|
46 |
8CR–2196M–00 |
BRACKET, 5 |
|
47 |
95807–08040 |
BOLT, FLANGE |
|
48 |
90387–0810F |
COLLAR |
|
49 |
95707–08500 |
NUT, FLANGE |
|
50 |
90465–08146 |
CLAMP |
|
51 |
8CR–21923–02 |
REINEFORCEMENT, FRAME REAR 1 |
C11
8DY3 |
8DG3 |
1 |
1 |
1 |
1 |
11
1616
22
22
10 |
10 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
39 |
39 |
18 |
18 |
14 |
14 |
1 |
1 |
4 |
4 |
1 |
1 |
1 |
1 |
4 |
4 |
2 |
2 |
4 |
4 |
4 |
4 |
4 |
4 |
3 |
3 |
1 |
1 |
REMARKS