YAMAHA SXV70SJ, SXV70 PARTS CATALOGUE 04
SXV70SJ (8FE1) U.S.A.,CANADA
SXV70SJ (8FE2) EUROPE
SXV70 (8EK6) JAPAN
A2
1C8FE-100E1
2C8FE-100E1
()
SXV70SJ/SXV70
PARTS CATALOGUE
©2003 by Yamaha Motor Co., Ltd.
1st edition, June 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
SXV70SJ
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A5
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
YB(*) YAMAHA BLACK 0033
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8FE0074A000005 8FE1 8FE1
JYE8FE0074A000005 8FE2 8FE2
8EK6 8EK6
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8FE1 U.S.A.,CANADA
28FE2 EUROPE
3 8EK6 JAPAN
A6
ENGINE
CYLINDER HEAD .................................................................B2
CRANKSHAFT & PISTON ....................................................B4
WATER PUMP ......................................................................B6
RADIATOR & HOSE .............................................................B7
OIL PUMP .............................................................................B9
INTAKE .................................................................................B10
CARBURETOR .....................................................................B12
EXHAUST .............................................................................C3
CRANKCASE ........................................................................C4
STARTER ..............................................................................C5
DRIVE
PRIMARY SHEAVE ..............................................................C6
SECONDARY SHEAVE ........................................................ C8
BODY
ENGINE BRACKET ...............................................................C10
OIL TANK ..............................................................................C11
FRAME ..................................................................................C12
SKI .........................................................................................C15
STEERING ............................................................................D5
STEERING GATE ................................................................. D7
FUEL TANK ...........................................................................D8
SEAT .....................................................................................D9
BRAKE ..................................................................................D10
CONTROL CABLE ................................................................D12
TRACK SUSPENSION 1 ....................................................... D13
TRACK SUSPENSION 2 ....................................................... D15
TRACK DRIVE 1 ...................................................................E5
TRACK DRIVE 2 ...................................................................E6
SHROUD ...............................................................................E8
EMBLEM ...............................................................................E10
WINDSHIELD ........................................................................E11
GUARD & LUGGAGE BOX ................................................... E13
BUMPER ...............................................................................E14
INSTRUMENT PANEL ..........................................................E15
ELECTRICAL
GENERATOR ........................................................................F2
METER ..................................................................................F3
HEADLIGHT ..........................................................................F4
CONTENTS
TAILLIGHT ............................................................................ F5
HANDLE SWITCH & LEVER ................................................ F6
ELECTRICAL 1 ..................................................................... F7
ELECTRICAL 2 ..................................................................... F9
ALTERNATE REAR VIEW MIRROR .................................... F10
ALTERNATE EL STARTER KIT ........................................... F11
ALTERNATE ST MOTOR ASSY .......................................... F13
ALTERNATE REVERSE GEAR KIT ..................................... F14
ALTERNATE DRIVE SETTING 1 ......................................... G3
ALTERNATE DRIVE SETTING 2 ......................................... G5
ALTERNATE REBUILD KIT .................................................. G6
ALTERNATE CLUTCH TUNE UP KIT .................................. G7
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
PART NO. DESCRIPTION
8FE–11111–00
8FE–85780–00
5Y9–12491–00
8EK–1111K–00
26H–12584–00
94702–00188
HEAD, CYLINDER 1 1 1 1
SENSOR, KNOCK 1 1 1
CLAMP 1 1 1 1
EMBLEM 1 1 1
JOINT, HOSE 3 1 1 1
PLUG, SPARK (NGK BR9ES) 3 3
8FE1
8FE2
8EK6
REMARKS
94709–00188
7
99530–10114
8
90105–08044
9
90105–08043
10
90201–084H7
11
8CC–85790–01
12
90201–12790
13
8DF–12478–00
14
93210–19123
15
90109–063E8
16
90210–06006
17
90109–06418
18
8EK–11181–00
19
8EK–11311–00
20
8EK–11351–00
21
99530–14016
22
95707–10500
PLUG, SPARK (NGK BR9ES) 3
PIN, DOWEL 2 2 2
BOLT, FLANGE 12 12 12
BOLT, FLANGE 6 6 6
WASHER, PLATE 18 18 18
THERMOSENSOR ASSY 1 1 1
WASHER, PLATE 1 1 1
COCK, DRAIN 1 1 1
O-RING 1 1 1
BOLT 1 1 1
WASHER, SEAL 2 2 2
BOLT 1 1 1
GASKET, CYLINDER HEAD 1 1 1 1
CYLINDER 1 3 3 3
GASKET, CYLINDER 1 1 1
PIN, DOWEL 6 6 6
NUT, FLANGE 12 12 12
B
2
23
90116–10411
24
90116–10506
25
90116–06031
26
93604–08071
BOLT, STUD 6 6 6
BOLT, STUD 6 6 6
BOLT, STUD 12 12 12
PIN, DOWEL 6 6 6
FIG. 1 CYLINDER HEAD
REF.
NO.
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
PART NO. DESCRIPTION
8EK–1131A–00
8EK–1131E–00
8DF–11354–02
8DF–1131F–01
93109–15074
8DF–11317–01
90501–120L7
8DF–11397–10
8DF–1131U–01
90201–092U3
99001–06600
93210–09165
91317–05016
8EK–1133E–00
8EK–1133F–00
VALV E 1 3 3 3
HOLDER 1 3 3 3
GASKET 3 3 3
HOLDER 2 3 3 3
O-RING 3 3 3
SEAT, SPRING 3 3 3
SPRING, COMPRESSION 3 3 3
GASKET 3 3 3
HOLDER 3 3 3 3
WASHER, PLATE 3 3 3
CIRCLIP 3 3 3
O-RING 3 3 3
BOLT 18 18 18
CABLE, PULLEY 1 1 1 1
CABLE, PULLEY 2 1 1 1
8FE1
8FE2
8EK6
REMARKS
B
3
42
8EK–1133G–00
43
93210–06632
44
90464–06253
45
8EK–1248A–00
46
90467–11090
CABLE, PULLEY 3 1 1 1
O-RING 3 3 3
CLAMP 1 1 1
PIPE 8 1 1 1
CLIP 2 2 2
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8EK–11631–00–A0
8DN–11603–00
8J0–11633–00
93450–21053
93310–32009
8EK–11400–00
8EK–11412–00
8EK–11422–00
8EK–11432–00
8EK–11442–00
8DF–11651–00
93310–5270A
8CH–11685–00
90201–272U2
8DN–11415–00
PISTON (STD) 3 3 3
PISTON RING SET (STD) 3 3 3
PIN, PISTON 3 3 3
CIRCLIP 6 6 6
BEARING 3 3 3
CRANKSHAFT ASSY 1 1 1
.CRANK 1 1 1 1
.CRANK 2 2 2 2
.CRANK 3 2 2 2
.CRANK 4 1 1 1
.ROD, CONNECTING 3 3 3
.BEARING 3 3 3
.WASHER, CRANK PIN 1 1 1
.WASHER, PLATE 5 5 5
.BEARING ASSY 1 1 1 1
8FE1
8FE2
8EK6
REMARKS
B
4
16
93306–20723
17
93306–20722
18
93390–00028
19
8DF–1142A–01
20
8DF–11515–00
21
91609–30010
22
8DF–11434–00
23
8DF–11436–00
24
93440–72049
25
93103–34181
26
93103–32153
27
90280–05033
.BEARING 1 1 1
.BEARING 2 2 2
.BEARING 1 1 1
.BEARING 1 1 1
.SEAL, LABYRINTH 1 1 1 1
.PIN, SPRING 1 1 1
.GEAR, CRANK SHAFT 1 1 1
.BEARING ASSY 3 1 1 1
CIRCLIP 3 3 3
OIL SEAL 1 1 1
OIL SEAL 1 1 1
KEY, WOODRUFF 1 1 1
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
28
29
PART NO. DESCRIPTION
90170–16425
92907–16600
NUT 1 1 1
WASHER 1 1 1
8FE1
8FE2
8EK6
REMARKS
B
5
FIG. 3 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8DF–12459–00
93306–00106
93306–00004
11H–12438–10
93102–12461
99009–28500
8CH–12451–02
95827–06012
90210–06001
8CH–12422–01
8CH–12439–00
95817–06020
95807–08025
95814–06025
90430–06166
GEAR, IMPELLER SHAFT 1 1 1
BEARING 1 1 1
BEARING 1 1 1
SEAL, MECHANICAL 1 1 1
OIL SEAL 1 1 1
CIRCLIP 1 1 1
IMPELLER, WATER PUMP 1 1 1
BOLT, FLANGE 1 1 1
WASHER, SEAL 1 1 1
COVER, HOUSING 1 1 1
O-RING 1 1 1
BOLT, FLANGE 7 7 7
BOLT, FLANGE 1 1 1
BOLT, FLANGE 1 1 1
GASKET 1 1 1
8FE1
8FE2
8EK6
REMARKS
B
6
FIG. 4 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8EK–12417–00
8EK–12413–00
8EK–12410–00
8EK–12412–00
97027–06020
92907–06600
3FV–12584–00
8EK–12661–00
95807–06012
8EK–12481–00
22W–12462–00
8EK–1249B–00
90480–01003
90445–08008
8EK–12482–00
HOUSING, THERMOSTAT 1 1 1
COVER, THERMOSTAT 1 1 1
THERMOSTAT ASSY 1 1 1
.SEAL, THERMOSTAT 1 1 1
BOLT 4 4 4
WASHER, PLATE 4 4 4
JOINT, HOSE 3 1 1 1
DUCT 1 1 1
BOLT, FLANGE 2 2 2
PIPE 1 1 1 1
CAP, RADIATOR 1 1 1
TANK, RESERVE 1 1 1
GROMMET 1 1 1
HOSE 1 1 1
PIPE 2 1 1 1
8FE1
8FE2
8EK6
REMARKS
B
7
16
90501–12002
17
8EK–1248E–00
18
8EK–12483–00
19
8EK–1243E–00
20
8DF–1243F–00
21
90501–144L4
22
8EK–1240F–00
23
8DF–12484–01
24
8DF–1241A–11
25
98507–06016
26
90210–06006
27
8EK–1240E–00
SPRING, COMPRESSION 1 1 1
PIPE 9 1 1 1
PIPE 3 1 1 1
HOSE 2 1 1 1
HOSE,3 1 1 1
SPRING, COMPRESSION 1 1 1
HEAT EXCHANGER 1 1 1
PIPE 4 2 2 2
HEAT EXCHANGER ASSY 4 1 1 1
.SCREW, PAN HEAD 1 1 1
.WASHER, SEAL 1 1 1
HEAT EXCHANGER 1 1 1
FIG. 4 RADIATOR & HOSE
REF.
NO.
28
29
30
31
32
33
34
35
36
PART NO. DESCRIPTION
8DF–12485–00
8EK–12476–00
90467–28046
90450–35001
90267–47186
90267–47195
90267–47195
8EK–12477–01
90467–11090
PIPE 5 1 1 1
PIPE 6 1 1 1
CLIP 10 10 10
HOSE CLAMP ASSY 8 8 8
RIVET, BLIND 8 8 8
RIVET, BLIND 36 36 36
RIVET, BLIND 10 10 10
PIPE 7 1 1 1
CLIP 2 2 2
8FE1
8FE2
8EK6
REMARKS
B
8
FIG. 5 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8DN–13100–00
90110–05227
93210–191A1
95707–08300
91A30–03010
91A30–03006
90501–080A0
8H0–24379–00
90501–06028
91A30–03008
91A30–05048
90445–131H1
90462–08237
91A30–07010
90501–083G4
OIL PUMP ASSY 1 1 1
BOLT, HEXAGON SOCKET HEAD 2 2 2
O-RING 1 1 1
NUT, FLANGE 1 1 1
TUBE, FLEXIBLE VINYL 3 3 3
TUBE, FLEXIBLE VINYL 1 1 1
SPRING, COMPRESSION 1 1 1
JOINT 1 1 1
SPRING, COMPRESSION 2 2 2
TUBE, FLEXIBLE VINYL 1 1 1
TUBE, FLEXIBLE VINYL 1 1 1
HOSE (L33) 1 1 1
CLAMP 2 2 2
TUBE, FLEXIBLE VINYL 1 1 1
SPRING, COMPRESSION 1 1 1
8FE1
8FE2
8EK6
REMARKS
B
9
16
8DF–13185–00
17
8DF–13187–00
18
8DF–13573–00
19
90501–08486
20
91A30–03012
21
8CH–1316A–00
22
90468–02025
23
90467–07055
24
90467–09026
25
90468–02078
26
90467–11032
BOLT, BREATHER 1 1 1
.GASKET, BREATHER BOLT 1 1 1
.BOLT 1 1 1 1
SPRING, COMPRESSION 1 1 1
TUBE, FLEXIBLE VINYL 1 1 1
CHECK VALVE ASSY 2 2 2
CLIP 11 11 11
CLIP 1 1 1
CLIP 1 1 1
CLIP 1 1 1
CLIP 2 2 2
FIG. 6 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8DF–13610–00
2KM–13613–00
8DF–13616–00
98507–03006
92907–03100
8DF–13625–00
8DF–13621–00
8EK–13555–00
90462–08239
97017–06025
92907–06600
97017–06025
92907–06600
90460–56073
8DF–14453–01
REED VALVE ASSY 3 3 3
.REED, VALVE 2 2 2
.STOPPER, REED VALVE 2 2 2
.SCREW, PAN HEAD 6 6 6
.WASHER, SPRING 6 6 6
.SPACER, REED VALVE 1 1 1
GASKET, VALVE SEAT 3 3 3
MANIFOLD, INTAKE 3 3 3
CLAMP 1 1 1
BOLT 8 8 8
WASHER, PLATE 8 8 8
BOLT 4 4 4
WASHER, PLATE 4 4 4
CLAMP, HOSE 3 3 3
JOINT, AIR CLEANER 1 3 3 3
8FE1
8FE2
8EK6
REMARKS
B
10
16
90450–53061
17
8EK–14431–00
18
8EK–14441–00
19
8CH–14452–00
20
8EK–14477–00
21
90167–05043
22
8EK–14458–00
23
8EK–14451–00
24
8EK–14454–00
25
8EK–14425–00
26
90119–06182
27
8DF–24410–00
HOSE CLAMP ASSY 3 3 3
SILENCER, INTAKE 1 1 1 1
SILENCER, INTAKE 2 1 1 1
SEAL 1 1 1
PLATE 1 1 1
SCREW, TAPPING 11 11 11
GUIDE 1 1 1
ELEMENT, AIR CLEANER 1 1 1
JOINT 1 1 1
DAMPER 1 1 1 1
BOLT, WITH WASHER 1 1 1
FUEL PUMP ASSY 1 1 1
FIG. 6 INTAKE
REF.
NO.
28
29
30
31
32
33
34
35
36
PART NO. DESCRIPTION
95707–06500
90445–094K7
8DF–14294–00
90501–085L6
90501–085L7
90467–09026
90445–11730
90501–08486
90467–11032
NUT, FLANGE 2 2 2
HOSE (L180) 2 2 2
HOSE 1 1 1
SPRING, COMPRESSION 1 1 1
SPRING, COMPRESSION 1 1 1
CLIP 6 6 6
HOSE (L280) 1 1 1
SPRING, COMPRESSION 1 1 1
CLIP 2 2 2
8FE1
8FE2
8EK6
REMARKS
B
11
FIG. 7 CARBURETOR
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8EK–14100–10
8EK–14101–10
8EK–14102–10
8EK–14103–10
89A–14292–00
89A–14243–00
89A–14137–00
89A–14199–00
8CC–14216–00
89A–14188–00
3MA–14918–00
3GF–14126–00
620–14198–00
3MA–14937–00
3MA–14159–00
CARBURETOR ASSY 1 1 1
.CARBURETOR ASSY 1 1 1 1
.CARBURETOR ASSY 2 1 1 1
.CARBURETOR ASSY 3 1 1 1
..LEVER A 1 1 1 #2
..PLATE 1 1 1
..CLIP 1 1 1
..GASKET 1 1 1
..SCREW 2 2 2
..CONNECTOR 1 1 1
..RING 2 2 2
..GASKET 2 2 2
..GASKET 1 1 1
..CLIP 1 1 1
..CLIP 1 1 1
8FE1
8FE2
8EK6
REMARKS
B
12
16
8AB–14227–00
17
8EK–14112–15
18
3H1–14147–00
19
3H1–14962–00
20
5K7–14134–00
21
89A–14565–00
22
3H1–14142–45
3H1–14142–47
3H1–14142–50
3H1–14142–52
3H1–14142–55
23
89A–14996–00
..WASHER (T=0.4MM) 2 2 2
..VALVE, THROTTLE 1 1 1 1
..O-RING 1 1 1
..WASHER 1 1 1
..SPRING, AIR ADJUSTING 1 1 1
..SCREW, PILOT ADJUSTING 1 1 1
..JET, PILOT (# 45) 1 1 1 STD
..JET, PILOT (# 47.5) 1 1 1 AP
..JET, PILOT (# 50) 1 1 1 AP
..JET, PILOT (# 52.5) 1 1 1 AP
..JET, PILOT (# 55) 1 1 1 AP
..PIPE 1 1 1
FIG. 7 CARBURETOR
REF.
NO.
24
25
26
27
28
PART NO. DESCRIPTION
1T1–14116–A4
89A–14141–48
1LX–14153–00
89A–14194–00
3G2–1423E–62
..NEEDLE 1 1 1
..NOZZLE, MAIN 1 1 1
..WASHER, MAIN JET 1 1 1
..RING 1 1 1
..JET, MAIN (#156.3) 1 1 1 STD
8FE1
8FE2
8EK6
REMARKS
3G2–14231–32
3G2–1423E–63
3G2–1423A–82
3G2–14231–31
3G2–1423E–61
3G2–1423A–81
3G2–1423E–60
3G2–14231–30
3G2–1423E–59
3G2–1423A–80
3G2–1423E–58
3G2–14231–29
3G2–1423E–57
3G2–1423E–56
3G2–14231–28
3G2–1423E–55
29
500–14115–00
..JET, MAIN (#160) 1 1 1 AP
..JET, MAIN (#158.8) 1 1 1 AP
..JET, MAIN (#157.5) 1 1 1 AP
..JET, MAIN (#155) 1 1 1 AP
..JET, MAIN (#153.8) 1 1 1 AP
..JET, MAIN (#152.5) 1 1 1 AP
..JET, MAIN (#151.3) 1 1 1 AP
..JET, MAIN (#150) 1 1 1 AP
..JET, MAIN (#148.8) 1 1 1 AP
..JET, MAIN (#147.5) 1 1 1 AP
..JET, MAIN (#146.3) 1 1 1 AP
..JET, MAIN (#145) 1 1 1 AP
..JET, MAIN (#143.8) 1 1 1 AP
..JET, MAIN (#141.3) 1 1 1 AP
..JET, MAIN (#140) 1 1 1 AP
..JET, MAIN (#138.8) 1 1 1 AP
..PLUG, SCREW 1 1 1
B
13
30
558–14147–00
31
2LN–14565–00
32
8EK–14185–00
33
537–14186–00
34
1AE–14190–13
..O-RING 1 1 1
..SCREW 1 1 1
..FLOAT 1 1 1
..PIN, FLOAT 1 1 1
..NEEDLE VALVE ASSY 1 1 1
FIG. 7 CARBURETOR
REF.
NO.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
PART NO. DESCRIPTION
89A–14147–00
8F2–14147–00
1J7–14994–00
89A–14216–00
95302–05700
89A–14276–00
89A–14286–00
89A–14905–00
8EK–14251–00
98501–04014
12R–14191–00
239–14172–10
302–14173–00
8EK–14171–00
1AW–14135–00
..O-RING 1 1 1
..O-RING 1 1 1
..NET, FILTER 1 1 1
..SCREW 1 1 1 #1,3
..NUT 1 1 1 #1,3
..LEVER 1 1 1 #1,3
..SPRING 1 1 1 #1,3
..LEVER, STARTER 1 1 1 #1,3
..NIPPLE 1 1 1 #1,3
..SCREW, PAN HEAD 4 4 4
..PLUG, DRAIN 1 1 1
..PILOT JET, AIR (1.0) 1 1 1
..COVER, PLUNGER CAP 1 1 1
..PLUNGER, STARTER 1 1 1
..SPRING, PLUNGER 1 1 1
8FE1
8FE2
8EK6
REMARKS
B
14
50
1FN–14174–00
51
1AE–14147–00
52
8CH–14995–00
53
98502–04010
54
8CC–14122–00
55
2J2–14133–00
56
89A–14265–00
57
22F–14117–00
58
1UF–14952–00
59
89A–14594–00
60
89A–24529–00
61
87S–8259A–00
..CAP, PLUNGER 1 1 1
..O-RING 1 1 1
..BRACKET 1 1 1 #2
..SCREW, PAN HEAD 1 1 1 #2
..SCREW, THROTTLE 1 1 1 #2
..SPRING, THROTTLE STOP 1 1 1 #2
..COLLAR 1 1 1 #2
..WASHER, PLUG SCREW 1 1 1 #2
..WASHER 1 1 1 #2
..NUT 1 1 1 #2
..SPRING 1 1 1 #2
..SWITCH, CARBURETOR 1 1 1 #2
FIG. 7 CARBURETOR
REF.
NO.
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
PART NO. DESCRIPTION
98702–05008
8EK–14348–00
8EK–14349–00
8CH–14348–00
8F2–14197–00
89A–14198–00
97605–04110
98702–04014
1AE–14135–00
3H1–14227–00
89A–14264–00
8EX–14589–00
89A–14118–00
97602–04116
89A–14208–00
..SCREW, FLAT HEAD 1 1 1 #2
..PIPE 1 1 1 1 #1,3
..PIPE 1 1 1 #1,3
..PIPE 1 1 1 1 #1,3
..PIPE 2 2 2 #2
.GASKET 3 3 3
.SCREW, PAN HEAD WITH WASHER 6 6 6
.SCREW, FLAT HEAD 1 1 1
.SPRING, PLUNGER 2 2 2
.WASHER 1 1 1
.COLLAR 1 1 1
.SPRING 1 1 1
.CAP 1 1 1
.SCREW, PAN HEAD WITH WASHER 2 2 2
.LEVER COMP. 1 3 3 3
8FE1
8FE2
8EK6
REMARKS
B
15
77
11H–14991–00
78
98502–05012
79
35H–14139–00
80
8CH–14978–00
81
90467–10035
82
8CH–14987–10
83
97602–05110
84
3FV–14962–00
85
89A–14588–00
86
22F–14117–00
87
22F–14115–00
88
5FL–85885–00
.SCREW 3 3 3
.SCREW, PAN HEAD 12 12 12
.CLIP, PIPE 6 6 6
.SHAFT, STARTER LEVER 1 1 1
.CLIP 4 4 4
.HOSE 2 2 2
.SCREW, PAN HEAD WITH WASHER 1 1 1
.WASHER 1 1 1
.LEVER 1 1 1
.WASHER, PLUG SCREW 1 1 1
.PLUG, SCREW 1 1 1
.THROTTLE SENSOR ASSY 1 1 1
FIG. 7 CARBURETOR
REF.
NO.
89
90
91
92
93
PART NO. DESCRIPTION
8CC–14216–10
8DN–82309–00
4N0–14251–00
8EK–14251–00
89A–24452–00
.SCREW 2 2 2
.WIRE, SUB LEAD 1 1 1
.NIPPLE 1 1 1
.NIPPLE 2 2 2
.COVER 3 3 3
8FE1
8FE2
8EK6
REMARKS
C
2
FIG. 8 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
8EK–14610–00
8EK–14613–00
95707–06500
8CA–14714–00
8EK–14620–00
8EK–14714–00
90506–20272
8EK–14738–00
8EK–14728–00
8EK–14640–00
EXHAUST PIPE ASSY 1 1 1 1
GASKET, EXHAUST PIPE 1 1 1
NUT, FLANGE 12 12 12
GASKET, MUFFLER 1 1 1
EXHAUST PIPE ASSY 2 1 1 1
GASKET, MUFFLER 1 1 1
SPRING, TENSION 7 7 7
PROTECTER, MUFFLER 3 1 1 1
PROTECTOR, MUFFLER 2 2 2 2
SECOND SILENCER, MUFFLER 1 1 1
8FE1
8FE2
8EK6
REMARKS
C
3
FIG. 9 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
8DF–15100–10
99530–12016
93605–10108
J38–11116–00
95817–08080
95827–08040
90461–12001
98507–06012
353–13552–01
8DF–13552–00
8CH–13552–00
90446–08382
90468–02025
90501–08430
CRANKCASE ASSY 1 1 1
.PIN, DOWEL 2 2 2
PIN, DOWEL 2 2 2
JOINT, BREATHER 1 1 1
BOLT, FLANGE 16 16 16
BOLT, FLANGE 8 8 8
CLAMP 1 1 1
SCREW, PAN HEAD 2 2 2
NOZZLE 1 1 1
NOZZLE 1 1 1
NOZZLE 1 1 1
HOSE 1 1 1
CLIP 2 2 2
SPRING, COMPRESSION 1 1 1
8FE1
8FE2
8EK6
REMARKS
C
4
FIG. 10 STARTER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8EK–15710–00
8EK–15711–00
8DF–15714–00
8EK–15741–00
8DF–15713–00
8DF–15715–00
8CH–15767–00
8DF–15716–00
8DF–15735–00
8F3–15758–00
8DF–15753–00
8DF–15768–00
92902–08100
8CH–15751–00
8F3–15755–00
STARTER ASSY 1 1 1
.CASE, STARTER 1 1 1
.DRUM, SHEAVE 1 1 1
.PAWL, DRIVE 1 1 1
.SPRING, STARTER 1 1 1
.SPRING, FRICTION 1 1 1
.SPRING 1 1 1
.PLATE, DRIVE 1 1 1
.GUIDE, CAM 1 1 1
.GUIDE, ROPE 1 1 1
.BUSH 1 1 1
.BOLT 1 1 1
.WASHER, SPRING 1 1 1
.WIRE, STARTER 1 1 1
.HANDLE, STARTER 1 1 1
8FE1
8FE2
8EK6
REMARKS
C
5
16
90119–08240
17
90387–0811L
18
90385–12036
19
97027–08035
20
92907–08600
21
90386–12001
22
8DF–15723–00
23
92017–08012
24
8DF–15758–10
25
8FF–1546C–00
26
95827–06014
27
95707–06500
BOLT, WITH WASHER 3 3 3
COLLAR 4 4 4
BUSH 6 6 6
BOLT 1 1 1
WASHER, PLATE 1 1 1
BUSH 1 1 1
PULLEY, STARTER 1 1 1
BOLT, BUTTON HEAD 3 3 3
GUIDE, ROPE 1 1 1
HOLDER 1 1 1
BOLT, FLANGE 1 1 1
NUT, FLANGE 1 1 1
FIG. 11 PRIMARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8CR–17611–01
8V0–17639–00
8BV–17620–11
90384–41242
90387–0514T
90113–05053
90105–05644
95607–05200
8CA–17640–12
8BW–17653–00
91609–50032
90387–0514U
90105–05644
95607–05200
8DF–17630–00
SHEAVE, PRIMARY FIXED 1 1 1
STOPPER 2 2 2
PRIMARY SLIDING SHEAVE COMP. 1 1 1
.BUSH, BIMETAL FORMED 1 1 1
COLLAR 3 3 3
BOLT, SET 6 6 6
BOLT, FLANGE 3 3 3
NUT, U FLANGE 3 3 3
SPIDER COMPLETE 1 1 1
SLIDER 6 6 6
PIN, SPRING 3 3 3
COLLAR 3 3 3
BOLT, FLANGE 3 3 3
NUT, U FLANGE 3 3 3
PRIMARY SHEAVE CAP COMP. 1 1 1
8FE1
8FE2
8EK6
REMARKS
C
6
16
90380–28237
17
97017–06030
18
92907–06600
19
90202–09227
20
8CR–17624–00
21
90380–09245
22
90202–08204
23
8EK–17605–00
24
90380–08244
25
90261–06033
26
90261–06034
27
90501–603L2
.BUSH, SOLID 1 1 1
BOLT 6 6 6
WASHER, PLATE 6 6 6
WASHER, PLATE 6 6 6
ROLLER, COMP 3 3 3
.BUSH, SOLID 1 1 1
WASHER, PLATE 6 6 6
WEIGHT COMP 3 3 3
.BUSH, SOLID 1 1 1
RIVET, COUNTERSUNK (ST17.2MM) 3 3 3 IN
RIVET, COUNTERSUNK (ST13.9MM) 3 3 3 OUT
SPRING, COMPRESSION 1 1 1 (Y-WH-Y)
FIG. 11 PRIMARY SHEAVE
REF.
NO.
28
29
30
PART NO. DESCRIPTION
8DN–17641–00
8V0–17647–00
92907–16100
V-BELT 1 1 1
BOLT (L=156.5MM) 1 1 1
WASHER 1 1 1
8FE1
8FE2
8EK6
REMARKS
C
7
FIG. 12 SECONDARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
8CR–17660–10
8AV–17688–10
8CM–17665–00
90150–05040
8BV–17656–00
90154–06062
8BU–17670–10
90384–38243
95617–08630
8CM–17675–00
90150–05040
90105–06734
90201–061H1
SECONDARY FIXED SHEAVE COMP. 1 1 1
.SHOE, RAMP 3 3 3
.PLATE 1 1 1 1
.SCREW, ROUND HEAD 6 6 6
STOPPER, HOLDER 1 1 1
SCREW, BINDING 3 3 3
SECONDARY SLIDING SHEAVE 1 1 1
.BUSH, BIMETAL FORMED 1 1 1
.BOLT, STUD 3 3 3
.PLATE 2 1 1 1
.SCREW, ROUND HEAD 6 6 6
BOLT, FLANGE 3 3 3
WASHER, PLATE (T=0.5) 3 3 3 UR UN
8FE1
8FE2
8EK6
REMARKS
C
8
90201–06037
14
90179–08655
15
8BV–17604–71
16
90384–38243
17
90508–536A9
18
8CR–17681–10
19
8CR–47631–01
20
93399–99943
21
90113–06064
22
90109–083G2
23
95707–08500
24
90201–222F0
90201–225A4
25
90387–1407L
WASHER, PLATE (T=1.0) 3 3 3 UR UN
NUT 3 3 3
SEAT SPRING SET 1 1 1
.BUSH, BIMETAL FORMED 1 1 1
SPRING, TORSION 1 1 1 (RED)
SHAFT, SECONDARY 1 1 1
HOUSING, BEARING 1 1 1
BEARING 1 1 1
BOLT, SET 2 2 2
BOLT 2 2 2
NUT, FLANGE 2 2 2
WASHER, PLATE (T=0.5) 1 1 1 UR UN
WASHER, PLATE (T=1.0) 3 3 3 UR UN
COLLAR 1 1 1
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